Xinhui mandarin orange is pulp peel separator for juice extraction
Technical Field
The invention relates to the field of fruit processing, in particular to a flesh and peel separation device for orange juicing in Xinhui province.
Background
The Xinhui mandarin orange has high medicinal value, thin and soft peel, fresh color, fragrant taste, functions of reducing phlegm, relieving cough, clearing stagnation, dispelling wind and removing dampness, has the effects of regulating qi and relieving pain, is a peel and meat dual-purpose, has homology of medicine and food, is an excellent variety screened from the mandarin oranges in the citrus of Rutaceae in the history of long seed value, can be eaten fresh and can be processed into mandarin cakes or fruit juice, the mandarin orange peel is a raw material processed into the tangerine peel, and the peel needs to be peeled off from the tangerine before the tangerine peel is made. The existing method is mainly characterized in that the flesh and the peel of new oranges are manually separated, peeling difference exists in manual peeling, the peel is easily damaged, the appearance of the orange peel made into the dried orange peel is influenced, the peel needs to be turned for many times when the flesh is separated, and the peeling efficiency is low.
Therefore, it is highly desirable to design a device for separating flesh and peel of citrus reticulata for squeezing juice, which can uniformly cut and peel citrus reticulata of different sizes and has consistent cutting positions.
Disclosure of Invention
When carrying out the pulp peel separation to meeting oranges and tangerines with the manual work of solution, there is the difference of skinning in the position that can not control oranges and tangerines and skin, influences the outward appearance that the tangerine peel was made to the tangerine peel easily, need pull the tangerine peel many times when separating to the pulp, and the problem of the inefficiency of skinning provides one kind and can evenly cut the skin to the meeting oranges and tangerines of new meeting of variation in size, and cuts the unanimous pulp peel separator for the citrus juicing of new meeting of position.
The utility model provides a xinhui orange is squeezed juice and is used pulp peel separator, includes bottom plate, support leading frame mechanism, transmission device, inserts tight mechanism, cutting mechanism and gets meat mechanism, and fixed mounting has support leading frame mechanism on the bottom plate, and fixed mounting has transmission device on the bottom plate, and fixed mounting has to insert tight mechanism on the bottom plate, and one side fixed mounting on the bottom plate has cutting mechanism, and one side fixed mounting of transmission device has to get meat mechanism.
Further, the supporting and guiding frame mechanism comprises a supporting rod, a first supporting frame, baffles, a first fixed rod, a first spring, a rotating plate and a stop block, wherein the supporting rod is fixedly connected with the bottom plate symmetrically, the first supporting frame is fixedly connected with the supporting rod, the four baffles are fixedly connected with the first supporting frame, the first fixed rod is fixedly connected with the first supporting frame symmetrically, the first spring is sleeved on the first fixed rod, the rotating plate is rotatably connected with the first fixed rod, two ends of the first spring are respectively fixedly connected with the first fixed rod and the rotating plate, the stop block is fixedly connected with the first supporting frame symmetrically, and the stop block is in contact with the rotating plate.
Further, the transmission mechanism comprises a first rotating shaft, a second rotating shaft, an overrunning clutch, a first gear, rotating wheels, a belt, a second support frame, a cylinder, a fixing frame, first wedges, first racks and an object stage, the bottom plate is rotatably connected with the first rotating shaft, the bottom plate is connected with two second rotating shafts in a symmetrical rotating manner, one second rotating shaft is fixedly connected with the first rotating shaft, the overrunning clutch is fixedly mounted on the first rotating shaft, the first gear is fixedly mounted on the overrunning clutch, the rotating wheels are fixedly connected on the two second rotating shafts, the belt is wound between the two rotating wheels, the second support frame is fixedly connected on a baffle plate, the cylinder is fixedly mounted on the second support frame, the fixing frame is fixedly connected on a telescopic rod of the cylinder, the two first wedges are fixedly connected on the fixing frame, the first rack is fixedly connected on one side of one first wedge, the first rack is meshed with the first gear, and the object stage is fixedly mounted on the belt.
Further explaining, the tight mechanism of inserting includes support bar, first fixed strip, first slide bar, second spring and slide bar, is the symmetry fixedly connected with support bar on the bottom plate, and the first fixed strip of fixedly connected with on the support bar, the first slide bar of fixedly connected with on the first fixed strip, the cover has the second spring on the first slide bar, and the sliding type is connected with the slide bar on the first slide bar, the both ends of second spring respectively with first slide bar and slide bar fixed connection.
Further, the cutting mechanism comprises a second fixing rod, a third spring and a rotary cutter, wherein four second fixing rods are fixedly connected to one side of the fixing frame, the rotary cutter is rotatably connected to the four second fixing rods, the third spring is symmetrically sleeved on the second fixing rods, and two ends of the third spring are fixedly connected with the rotary cutter and the fixing frame respectively.
Further explaining, the meat taking mechanism comprises a push rod, a conical sliding block, a first conical block, a second rack, a third fixed rod, a second gear, a second conical block, a third rack, a fourth spring, a fixed plate, a fifth spring, a second sliding rod, a second wedge-shaped block, a fourth rack, a fourth fixed rod, a third gear, a second fixed strip, a fifth rack and a connecting strip, wherein a plurality of push rods are fixedly connected with one end of a cylinder, the conical sliding block is slidably connected with one end of a telescopic rod of the cylinder, the first conical block is slidably connected with one side of the conical sliding block, the second rack is fixedly connected with one side of the first conical block, the third fixed rod is rotatably connected with the middle part of the telescopic rod of the cylinder, the second gear is fixedly connected with the third fixed rod, the second conical block is slidably connected with the telescopic rod of the cylinder, the third rack is fixedly connected with one side of the second conical block, the second rack and the third rack are both meshed with the second gear, a fourth spring is fixedly connected between a telescopic rod and a second conical block of the cylinder, a fixing plate is fixedly connected to one side of the telescopic rod of the cylinder, a fifth spring is fixedly connected to one side of the fixing plate, a second sliding rod is slidably connected to one side of the fixing plate and is positioned in the fifth spring, a second wedge block is fixedly connected to one end of the second sliding rod, a fourth rack is fixedly connected to one end of the cylinder, a fourth fixing rod is rotatably connected to the telescopic rod of the cylinder, a third gear is fixedly connected to the fourth fixing rod and is meshed with the fourth rack, a second fixing strip is fixedly connected to the telescopic rod of the cylinder, a fifth rack is slidably connected to the second fixing strip and is meshed with the fifth rack, a connecting strip is fixedly connected to one side of the fifth rack and is slidably connected with the second sliding strip, one side of the connecting strip is fixedly connected with the fifth spring.
The invention has the beneficial effects that:
1. according to the invention, through the cooperation of the fixing frame, the second fixing rod and the rotary cutter, the Xinhui oranges conveyed under the rotary cutter are uniformly cut at the same position for subsequent separation of the flesh and the peel of the Xinhui oranges.
2. According to the invention, the sliding strip, the first sliding rod, the second spring and the devices on the sliding strip and the first sliding rod are matched with each other, so that the peel of the citrus reticulata blanco is clamped, the fixation effect is realized during the subsequent separation of the peel of the citrus reticulata blanco, and the separation of the peel and the pulp of the citrus reticulata blanco is more stable.
3. The invention is used for taking out the pulp of the Xinhui mandarin orange in an inserting way by matching the conical slide block, the first conical block and the second conical block of the meat taking mechanism and the devices on the conical slide block, the first conical block and the second conical block, so that the pulp and the peel of the Xinhui mandarin orange are prevented from being taken out manually, and the pulp and the peel of the Xinhui mandarin orange are separated more quickly.
Drawings
Fig. 1 is a schematic perspective view of a first embodiment of the present invention.
Fig. 2 is a schematic perspective view of a second embodiment of the present invention.
Fig. 3 is a schematic perspective view of the support guide mechanism of the present invention.
FIG. 4 is a schematic view of a first partial body structure according to the present invention.
Fig. 5 is a schematic partial perspective view of the plugging mechanism of the present invention.
Fig. 6 is a schematic diagram of a second partial body structure according to the present invention.
Fig. 7 is an enlarged perspective view of the present invention at a.
Fig. 8 is a perspective view of a third embodiment of the present invention.
Fig. 9 is a schematic separated perspective structure of the meat taking mechanism of the present invention.
Reference numbers in the drawings: 1: bottom plate, 2: support guide mechanism, 2-1: support bar, 2-2: first support frame, 2-3: baffle, 2-4: first fixing rod, 2-5: first spring, 2-6: rotating plate, 2-7: a stopper, 3: transmission mechanism, 3-1: first rotating shaft, 3-2: second rotation axis, 3-3: overrunning clutch, 3-4: first gear, 3-5: rotating wheel, 3-6: belt, 3-7: second support, 3-8: cylinder, 3-9: fixed mount, 3-11: first wedge block, 3-12: first rack, 3-13: stage, 4: plugging mechanism, 4-1: support strip, 4-2: first fixing strip, 4-3: first slide bar, 4-4: second spring, 4-5: slide bar, 5: cutting mechanism, 5-1: second fixing rod, 5-2: third spring, 5-3: rotating the cutter, 6: meat taking mechanism, 6-1: push rod, 6-2: conical sliding block, 6-3: first conical block, 6-4: second rack, 6-5: third fixing rod, 6-6: second gear, 6-7: second tapered block, 6-8: third rack, 6-9: fourth spring, 6-11: fixing plate, 6-12: fifth spring, 6-13: second slide bar, 6-14: second wedge block, 6-15: fourth rack, 6-16: fourth fixing bar, 6-17: third gear, 6-18: second fixing strip, 6-19: fifth rack, 6-21: a connecting strip.
Detailed Description
The present invention will be further described with reference to specific examples, which are illustrative of the invention and are not to be construed as limiting the invention.
Example 1
A pulp and peel separation device for orange juice squeezing in Xinhui comprises a bottom plate 1, a supporting guide frame mechanism 2, a transmission mechanism 3, a clamping mechanism 4, a cutting mechanism 5 and a meat taking mechanism 6, wherein the supporting guide frame mechanism 2 is fixedly installed on the bottom plate 1, the transmission mechanism 3 is used for conveying oranges in Xinhui under a rotary cutter, the clamping mechanism 4 is fixedly installed on the bottom plate 1, the clamping mechanism 4 is used for clamping the orange peel in Xinhui, the cutting mechanism 5 is fixedly installed on one side of the bottom plate 1, the cutting mechanism 5 is used for cutting the orange peel in Xinhui, the meat taking mechanism 6 is fixedly installed on one side of the transmission mechanism 3, and the meat taking mechanism 6 is used for taking out the orange flesh in Xinhui in a plug-in mode.
Example 2
On the basis of the embodiment 1, as shown in fig. 3 to 9, the support and guide frame mechanism 2 comprises a support rod 2-1, a first support frame 2-2, a baffle plate 2-3, a first fixed rod 2-4, a first spring 2-5, a rotating plate 2-6 and a baffle block 2-7, wherein the support rod 2-1 is symmetrically and fixedly connected to a bottom plate 1, the first support frame 2-1 is welded with the first support frame 2-2, the upper side of the first support frame 2-2 is fixedly connected with the four baffle plates 2-3, the upper side of the first support frame 2-2 is symmetrically and fixedly connected with the first fixed rod 2-4, the first fixed rod 2-4 is sleeved with the first spring 2-5, the first fixed rod 2-4 is rotationally connected with the rotating plate 2-6, the first spring 2-5 is used for resetting the rotating plate 2-6, two ends of the first spring 2-5 are respectively and fixedly connected with the first fixed rod 2-4 and the rotating plate 2-6, the upper side of the first support frame 2-2 is symmetrically and fixedly connected with the baffle block 2-7, the baffle block 2-7 is in contact with the rotating plate 2-6, and the baffle block 2-7 is located above the rotating plate 2-6.
The transmission mechanism 3 comprises a first rotating shaft 3-1, a second rotating shaft 3-2, an overrunning clutch 3-3, a first gear 3-4, a rotating wheel 3-5, a belt 3-6, a second supporting frame 3-7, an air cylinder 3-8, a fixed frame 3-9, a first wedge-shaped block 3-11, a first rack 3-12 and an object stage 3-13, wherein the bottom plate 1 is rotationally connected with the first rotating shaft 3-1, the bottom plate 1 is rotationally connected with the two second rotating shafts 3-2 symmetrically, one of the second rotating shafts 3-2 is fixedly connected with the first rotating shaft 3-1, the overrunning clutch 3-3 is fixedly arranged on the first rotating shaft 3-1, the first gear 3-4 is fixedly arranged on the overrunning clutch 3-3, the two second rotating shafts 3-2 are fixedly connected with rotating wheels 3-5, a belt 3-6 is connected between the two rotating wheels 3-5 in a winding mode, the belt 3-6 is used for conveying the Xinhui oranges, the baffle plate 2-3 is welded with a second supporting frame 3-7, an air cylinder 3-8 is fixedly installed on the second supporting frame 3-7, a telescopic rod of the air cylinder 3-8 is fixedly connected with a fixing frame 3-9, the fixing frame 3-9 is fixedly connected with two first wedge-shaped blocks 3-11, one side of one first wedge-shaped block 3-11 is fixedly connected with a first rack 3-12, the first rack 3-12 is meshed with the first gear 3-4, an objective table 3-13 is fixedly installed on the belt 3-6, and the objective table 3-13 is used for placing the Xinhui oranges.
The tight inserting mechanism 4 comprises a supporting strip 4-1, a first fixing strip 4-2, a first sliding rod 4-3, a second spring 4-4 and a sliding strip 4-5, the supporting strip 4-1 is symmetrically welded on the upper side of the bottom plate 1, the first fixing strip 4-2 is fixedly connected with the upper side of the supporting strip 4-1, the first sliding rod 4-3 is fixedly connected with the first fixing strip 4-2, the second spring 4-4 is sleeved on the first sliding rod 4-3, the sliding strip 4-5 is slidably connected with the first sliding rod 4-3, the sliding strip 4-5 is located on the upper side of the first fixing strip 4-2, two ends of the second spring 4-4 are fixedly connected with the first sliding rod 4-3 and the sliding strip 4-5 respectively, and the second spring 4-4 is used for resetting the sliding strip 4-5.
The cutting mechanism 5 comprises a second fixed rod 5-1, a third spring 5-2 and a rotary cutter 5-3, the lower side of the fixed frame 3-9 is fixedly connected with four second fixed rods 5-1, the four second fixed rods 5-1 are rotatably connected with the rotary cutter 5-3, the rotary cutter 5-3 is used for cutting the peel of the Xinhui mandarin orange, the second fixed rod 5-1 is symmetrically sleeved with the third spring 5-2, two ends of the third spring 5-2 are respectively fixedly connected with the rotary cutter 5-3 and the fixed frame 3-9, and the third spring 5-2 is used for resetting the rotary cutter 5-3.
The meat taking mechanism 6 comprises a push rod 6-1, a conical sliding block 6-2, a first conical block 6-3, a second rack 6-4, a third fixed rod 6-5, a second gear 6-6, a second conical block 6-7, a third rack 6-8, a fourth spring 6-9, a fixed plate 6-11, a fifth spring 6-12, a second sliding rod 6-13, a second wedge-shaped block 6-14, a fourth rack 6-15, a fourth fixed rod 6-16, a third gear 6-17, a second fixed strip 6-18, a fifth rack 6-19 and a connecting strip 6-21, one end of an air cylinder 3-8 is fixedly connected with a plurality of push rods 6-1, the lower end of a telescopic rod of the air cylinder 3-8 is connected with the conical sliding block 6-2 in a sliding manner, the upper side of the conical sliding block 6-2 is connected with the first conical block 6-3 in a sliding manner, the upper side of the first conical block 6-3 is fixedly connected with a second rack 6-4, the middle part of a telescopic rod of the cylinder 3-8 is rotatably connected with a third fixing rod 6-5, the third fixing rod 6-5 is positioned above the first conical block 6-3, the third fixing rod 6-5 is fixedly connected with a second gear 6-6 through a flat key, the telescopic rod of the cylinder 3-8 is slidably connected with a second conical block 6-7, the second conical block 6-7 is positioned on the upper side of the third fixing rod 6-5, the lower side of the second conical block 6-7 is fixedly connected with a third rack 6-8, the first conical block 6-3 and the second conical block 6-7 are matched for clamping pulp of the Xinhui orange, and the second rack 6-4 and the third rack 6-8 are both meshed with the second gear 6-6, a fourth spring 6-9 is fixedly connected between a telescopic rod of the air cylinder 3-8 and the second conical block 6-7, the fourth spring 6-9 is used for resetting the second conical block 6-7 and the device thereon, one side of the telescopic rod of the air cylinder 3-8 is fixedly connected with a fixing plate 6-11, one side of the fixing plate 6-11 is fixedly connected with a fifth spring 6-12, one side of the fixing plate 6-11 is connected with a second sliding rod 6-13 in a sliding manner, the second sliding rod 6-13 is positioned in the fifth spring 6-12, the lower end of the second sliding rod 6-13 is fixedly connected with a second wedge block 6-14, one end of the air cylinder 3-8 is fixedly connected with a fourth rack 6-15, and the telescopic rod of the air cylinder 3-8 is rotatably connected with a fourth fixing rod 6-16, a fourth fixing rod 6-16 is fixedly connected with a third gear 6-17 through a flat key, the third gear 6-17 is meshed with a fourth rack 6-15, a telescopic rod of the cylinder 3-8 is also fixedly connected with a second fixing strip 6-18, the second fixing strip 6-18 is slidably connected with a fifth rack 6-19, the fifth rack 6-19 is meshed with the third gear 6-17, one side of the fifth rack 6-19 is fixedly connected with a connecting strip 6-21, the connecting strip 6-21 is positioned below the fixing plate 6-11, the connecting strip 6-21 is slidably connected with a second slide bar 6-13, one side of the connecting strip 6-21 is fixedly connected with a fifth spring 6-12, and the fifth spring 6-12 is used for resetting the second slide bar 6-13 and the device on the second slide bar 6-13.
Firstly, an operator places a Xinhui orange to be peeled on an object stage 3-13, then an air cylinder 3-8 is started to operate, a telescopic rod of the air cylinder 3-8 pushes a fixing frame 3-9, a first wedge-shaped block 3-11 and a first rack 3-12 to move downwards, the first rack 3-12 is meshed with a first gear 3-4, the first gear 3-4 moves downwards to drive the first gear 3-4 to rotate forwards, the first gear 3-4 rotates forwards to drive a second rotating shaft 3-2, a rotating wheel 3-5 and a belt 3-6 to rotate forwards through the action of an overrunning clutch 3-3, so that the Xinhui orange is conveyed to the position right below a rotating cutter 5-3 to wait for cutting, meanwhile, the telescopic rod of the air cylinder 3-8 moves downwards to drive the fixing frame 3-9, a second fixing rod 5-1 and the rotating cutter 5-3 to move downwards, and the Xinhui orange peel conveyed to the position right below the rotating cutter 5-3 is uniformly cut at the same position.
Meanwhile, the fixing frame 3-9 moves downwards to drive the two first wedge-shaped blocks 3-11 to move downwards, the two first wedge-shaped blocks 3-11 move downwards to be contacted with the two sliding strips 4-5, so that the second spring 4-4 compresses and the sliding strips 4-5 move inwards to press the citrus fruit peel of the new citrus fruit with the peel cut, the fixation effect is achieved when the citrus fruit peel of the new citrus fruit is separated, the citrus fruit peel of the new citrus fruit is separated more stably, at the moment, the downward movement of the telescopic rod of the air cylinder 3-8 drives the conical sliding block 6-2, the third fixing rod 6-5, the fourth fixing rod 6-16 and the device arranged on the conical sliding block to move downwards, the conical sliding block 6-2 is contacted with the sliding strips 4-5 to separate the citrus fruit peel of the new citrus fruit, the conical sliding block 6-2 slides upwards, the conical sliding block 6-2 slides upwards to push the first conical block 6-3 and the second rack 6-4 to move outwards, the second rack 6-6 rotates due to the engagement of the second rack 6-4 and the second gear 6-6, the second gear 6-6 is engaged with the third rack 6-8 to drive the third rack 6-8, the second conical block 6-7 and the upper device thereof to move reversely, the third gear 6-17 is engaged with the fourth rack 6-15 and the fifth rack 6-19, the third gear 6-17 moves downwards to rotate, and simultaneously the fifth rack 6-19, the connecting bar 6-21 and the upper device thereof move downwards, so that the second conical block 6-14 blocks the second conical block 6-7, the first wedge-shaped block 3-11 and the second wedge-shaped block 6-7 are used for taking out the pulp of the Xinhui mandarin orange.
After the pulp is taken out, the telescopic rod of the cylinder 3-8 is started to reset, the first wedge-shaped block 3-11 is not in contact with the sliding strip 4-5, the sliding strip 4-5 is reset through the second spring 4-4, the conical sliding block 6-2 is separated from being in contact with the sliding strip 4-5, the first conical block 6-3 is reset, the telescopic rod resets to drive the fifth rack 6-19, the connecting strip 6-21 and the device on the connecting strip to move upwards, the second wedge-shaped block 6-14 does not clamp the second conical block 6-7, the second conical block 6-7 is reset under the action of the fourth spring 6-9, the rotary cutter 5-3 is reset under the action of the third spring 5-2, repeated operation is carried out in sequence, and after the operation is finished, the cylinder 3-8 is closed to operate.
It should be understood that the above description is intended for illustrative purposes only, and is not intended to limit the present invention. Those skilled in the art will appreciate that variations of the present invention are intended to be included within the scope of the claims herein.