Detailed Description
In order to make the technical problems, technical schemes and beneficial effects solved by the invention more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1 and 2, the glass splitting and laminating machine 200 according to an embodiment of the present invention is mainly used for splitting the split glass 100 to separate the glass units 102 on the split glass 100 from the frame 103 of the split glass 100. Meanwhile, after the glass monomer 102 is separated from the frame 103, the glass splitting laminator 200 is also used for coating the glass monomer 102. The glass splitting and laminating machine 200 comprises a machine table 10, a conveying device 20, a splitting device 30, a laminating device 40 and a blanking device 50, wherein the conveying device 20, the splitting device 30, the laminating device 40 and the blanking device 50 are all arranged on the machine table 10.
In production, the split glass 100 is placed on the conveying device 20, and the splitting device 30 can perform splitting operation on the split glass 100 placed on the conveying device 20, that is, the splitting device 30 applies force to the glass units 102 of the split glass 100 placed on the conveying device 20, so that the glass units 102 are separated from the frame 103 of the split glass 100. After the splitting device 30 performs the splitting operation on the splitting glass 100, the film coating device 40 may perform film coating on the glass monomer 102, in this embodiment, the film coating device 40 mainly coats the upper and lower surfaces of the glass monomer 102, and in the subsequent production, the upper and lower surfaces of the glass monomer 102 are the light incident surface and the light emergent surface of the glass monomer 102, for example, when the glass monomer 102 is used as a glass cover plate of a mobile phone, the upper surface of the glass monomer 102 is the surface located outside the mobile phone, and the lower surface is the surface located inside the mobile phone. In addition, after the glass unit 102 is separated from the frame 103, the blanking device 50 may transfer the frame 103 from the conveyor 20 to the frame placement area so that the split glass 100 may be placed onto the conveyor 20 again. That is, the glass splitting and laminating machine 200 provided by the embodiment not only can automatically complete the splitting operation of the splitting glass 100, but also can automatically laminate the two sides of the glass monomer 102 after the glass monomer 102 is separated from the frame 103, so that the glass splitting and laminating machine 200 provided by the embodiment can improve the production efficiency and reduce the labor intensity.
Machine table 10
As shown in fig. 2, in an embodiment, the machine 10 is in a cabinet structure, the conveying device 20, the splitting device 30, the film covering device 40, the blanking device 50 and the like are disposed outside the machine 10, and corresponding parts such as a controller and electrical components are disposed inside the machine 10. In actual use, the machine 10 is typically placed on a level ground.
Conveyor 20
As shown in fig. 3 and 4, in an embodiment, the conveying device 20 includes a jig 1, an opening 11 is provided on the jig 1, and during production, an operator (or a manipulator) may place the split glass 100 on the jig 1, where after the split glass 100 is placed on the jig 1, a frame 103 of the split glass 100 abuts against the jig 1, and a glass unit 102 of the split glass 100 is opposite to the opening 11. The size of the opening 11 is larger than that of the glass monomer 102, so that the projection of the glass monomer 102 on the jig 1 is completely located in the range of the opening 11, i.e. after the split glass 100 is placed on the jig 1, the glass monomer 102 is suspended.
As shown in fig. 4, in an embodiment, the jig 1 has a first surface 12 and a second surface 13 disposed opposite to each other, wherein the first surface 12 is located above the second surface 13, the first surface 12 is provided with a concave structure 14, and the opening 11 penetrates from the second surface 13 to a bottom surface 141 of the concave structure 14. The aperture of the opening 11 is smaller than the aperture of the concave structure 14, so that the two structures are communicated to form a stepped hole. In production, the split glass 100 is placed in the concave structure 14, and the frame 103 abuts against the bottom surface 141 of the concave structure 14. After the glass unit 102 is separated from the frame 103, the glass unit 102 may fall off the fixture 1 from the opening 11.
In actual production, as shown in fig. 1, there may be a plurality of glass units 102 on one split glass 100, where in order to enable each glass unit 102 to fall from the opening 11 and avoid the frame 103 outside each glass unit 102 from breaking, as shown in fig. 4, in one embodiment, a plurality of openings 11 are provided, and each opening 11 is disposed at a distance such that each glass unit 102 is opposite to the corresponding opening 11. The arrangement mode of the openings 11 is consistent with that of the glass monomers 102, the distance between the openings 11 is equal to or smaller than that between the glass monomers 102, and when the split glass 100 is placed on the bottom surface 141, the frame 103 between the glass monomers 102 can be contacted with the jig 1 to obtain the support of the jig 1.
As shown in fig. 2 and 3, in an embodiment, the conveying device 20 further includes a conveying component 2, the conveying component 2 is mounted on the machine table 10, the jig 1 is mounted on the conveying component 2, after the glass unit 102 is detached from the frame 103 and falls on the lower film, the conveying component 2 can drive the jig 1 to move so as to move the frame 103 from the splitting device 30 to the blanking device 50, so that the blanking device 50 can grasp the frame 103 on the jig 1 to transfer the frame 103 to the storage area of the frame 103. The distance between the blanking device 50 and the splitting device 30 can be properly increased, interference between the blanking device and the splitting device is avoided, and safety performance of equipment is improved.
In an embodiment, the height of the jig 1 relative to the machine 10 is smaller than the height of the breaking device 30 relative to the machine 10, and the height of the jig 1 relative to the machine 10 is also smaller than the height of the blanking device 50 relative to the machine 10, so in this embodiment, when the breaking device 30 is used to apply force to the glass units 102, the jig 1 with the broken glass 100 needs to be moved below the breaking device 30; when the blanking device 50 is used to grasp the frame 103 in the jig 1, the jig 1 with the frame 103 needs to be moved to the lower side of the blanking device 50. In actual use, the glass splitting laminator 200 is placed on the ground, and at this time, the blanking device 50 moves towards the jig 1 to grasp the frame 103 on the jig 1, and then the blanking device 50 grasps the frame 103 and then drives the frame 103 to move along the negative Y-axis direction (i.e. move forward) to the frame 103 placement area.
As shown in fig. 2 and 3, in an embodiment, the conveying assembly 2 includes a driving unit 21 and a turntable 22, the driving unit 21 is disposed on the machine table 10, the turntable 22 is disposed on the driving unit 21, the jig 1 is disposed on the turntable 22, and the conveying assembly 2 can drive the turntable 22 to rotate clockwise, so that the jig 1 rotates from the splitting device 30 to the blanking device 50, so that the blanking device 50 can grasp the frame 103 on the jig 1. In one embodiment, the driving unit 21 is a motor driving unit, and the motor driving unit includes components such as a motor and a speed reducer.
In addition, in an embodiment, the jig 1 is detachably mounted on the turntable 22, so that the damaged jig 1 can be replaced in time to avoid affecting the normal use of the glass splitting and laminating machine 200, and meanwhile, the jigs 1 with different sizes can be replaced so that the glass splitting and laminating machine 200 can adapt to split glass 100 with different sizes.
As shown in fig. 4, in an embodiment, a stepped through hole 221 penetrating the turntable 22 along the Z-axis direction is formed on the turntable 22, and the stepped through hole 221 includes a first hole 222 and a second hole 223 that are mutually communicated, wherein the second hole 223 is closer to the machine 10 than the first hole 222, i.e. the second hole 223 is located below the first hole 222, and the aperture of the second hole 223 is smaller than the aperture of the first hole 222, so that a step surface 224 of the stepped through hole 221 is formed between the second hole 223 and the first hole 222. The jig 1 is mounted on the step surface 224 of the step through hole 221, and by appropriately setting the shape and the size of the first hole 222, the mounting position of the jig 1 can be defined by the first hole 222.
As shown in fig. 3, in one embodiment, four jigs 1 are provided, and the four jigs 1 are uniformly arranged around the rotation axis of the rotary table 22, so that after the rotary table 22 rotates by a predetermined angle, one of the four jigs 1 is located below the splitting device 30, and another of the four jigs 1 is located below the blanking device 50, so that the splitting device 30 and the blanking device 50 can work simultaneously to improve the working efficiency. That is, the breaking device 30 applies force to the glass units 102 of the broken glass 100 placed in one fixture so as to make the broken glass fall from the opening 11 of the fixture, and the blanking device 50 can grasp the frame 103 in the other fixture to transfer the frame 103 to the storage area of the frame 103.
In an embodiment, the glass splitting laminator 200 mainly has four stations, which are a first station for feeding, a second station for temporary storage, a third station for splitting the split glass 100 by the splitting device 30, and a fourth station for grabbing the frame 103 by the blanking device 50, and the four stations are encircling the outer side of the turntable 22 and are sequentially arranged along the rotation direction of the turntable 22. In addition, four jigs 1 are defined as a first jig, a second jig, a third jig and a fourth jig, respectively, wherein the first jig, the second jig, the third jig and the fourth jig are sequentially arranged along the rotation direction of the turntable 22.
Initially, the first jig is located at the first station, the second jig is located at the second station, the third jig is located at the third station, the fourth jig is located at the fourth station, and after the turntable 22 rotates, the four jigs 1 can rotate to the next station in sequence and circulate. For example, during production, a piece of split glass 100 can be placed in the first jig, then the driving unit 21 drives the turntable 22 to rotate 90 degrees to enable the first jig to move to the second station, at the moment, the second jig rotates to the third station, the third jig rotates to the fourth station, and the fourth jig rotates to the first station; then, after placing a piece of broken glass 100 on the fourth jig, the driving unit 21 drives the turntable 22 to rotate 90 degrees again, at this time, the first jig rotates to the third station, the second jig rotates to the fourth station, the third jig rotates to a station, and the fourth jig rotates to the second station, at this time, the two actions of placing the broken glass 100 in the third jig and breaking the broken glass 100 in the first jig by the broken glass device 30 can be simultaneously performed; then the driving unit 21 drives the turntable 22 to rotate 90 degrees again, and at the moment, the first jig rotates to the fourth station, the fourth jig rotates to the third station, the third jig rotates to the second station, and the second jig rotates to the first station; at this time, the three actions of placing the split glass 100 into the second jig, performing the splitting operation on the split glass 100 in the fourth jig by the splitting device 30, and removing the frame 103 in the first jig by the blanking device 50 can be performed simultaneously; then, the driving unit 21 drives the turntable 22 to rotate 90 ° again, so that the first jig returns to the first station, the second jig returns to the second station, the third jig returns to the third station, and the fourth jig returns to the fourth station.
It will be appreciated that in an actual product, the conveying device 20 further includes a corresponding sensor, and the sensor is electrically connected to the controller, so that after the driving unit 21 drives the turntable 22 to rotate by a certain angle, the driving unit 21 can be stopped, and the turntable 22 is stopped at a suitable position.
Splinter device 30
As shown in fig. 5, in an embodiment, the breaking device 30 includes a force application component 3 and a pressing head 4, where the force application component 3 is disposed on the machine table 10, and the pressing head 4 is disposed on the force application component 3, where the force application component 3 can drive the pressing head 4 to move along the Z-axis direction, and the movement along the Z-axis direction includes movement along the positive direction of the Z-axis (i.e. upward movement) and movement along the negative direction of the Z-axis (i.e. downward movement), when the pressing head 4 moves along the negative direction of the Z-axis, the pressing head can approach the fixture 1, and further can apply downward pressure to the glass monomer 102 of the broken glass 100 placed on the fixture 1 from the side of the first surface 12 of the fixture 1, so that the glass monomer 102 can be separated from the frame 103.
As shown in fig. 5, in an embodiment, the force application assembly 3 includes a force application unit 31 and a guide unit 32, the glass splitting laminator 200 further includes a support frame 60, the force application portion of the force application unit 31 and the guide portion of the guide unit 32 are fixedly mounted on the support frame 60, the movable portion of the force application unit 31 is mounted on the sliding portion of the guide unit 32, and the indenter 4 is mounted on the movable portion of the force application unit 31. The force application part can drive the movable part to move along the Z-axis direction, and the sliding part can slide along the guiding part so as to guide the movement of the movable part along the Z-axis direction.
As shown in fig. 5, in an embodiment, the support frame 60 includes two support plates 601 and a bearing plate 602, the two support plates 601 are disposed at intervals along the X-axis direction, and the bearing plate 602 is fixedly connected with the two support plates 60 respectively. The urging unit 31 includes a motor 311, a screw mechanism 312, a bearing housing 313, a mounting plate 314, and a connection plate 315, and the guide unit 32 includes a guide rail 321 and a slider 322. The motor 311, the bearing block 313 and the guide rail 121 are all fixed on the bearing plate 602, the bearing is sleeved on the screw rod of the screw rod mechanism 312, and the bearing is arranged in the bearing block 313 so as to realize the fixed installation of the screw rod on the bearing plate 602; the length directions of the screw rod and the guide rail 321 are parallel to the Z-axis direction, and the motor 311 is connected with the screw rod for driving the screw rod to rotate; the mounting plate 313 is fixed on a nut of the screw mechanism 312 and is fixedly connected with the slider 322; the connection plate 315 is fixed to the mounting plate 314, and the ram 4 is fixedly mounted to the connection plate 315. The motor 311, the screw rod, the bearing, and the bearing housing 313 are driving parts of the biasing unit 31, the nut, the mounting plate 314, and the connecting plate 315 are moving parts of the biasing unit 31, the guide rail 321 is a guiding part of the guiding unit 32, and the slider 322 is a sliding part of the guiding unit 32.
In addition, as shown in fig. 5, in an embodiment, the connection plate 315 is provided with a mounting groove 316, and the guide rail 321 is mounted on the guide groove 316, wherein the guide groove 316 is sized to match the size of the guide rail 321 so that the mounting position of the guide rail 321 on the connection plate 315 is defined by the mounting groove 316.
Film laminating apparatus 40
As shown in fig. 2, in one embodiment, the laminating apparatus 40 includes a first mounting assembly 5, a second mounting assembly 6, and a discharging assembly 7. The first mounting assembly 5 is used for mounting the lower film roll 300, wherein the lower film roll 300 can rotate relative to the first mounting assembly 5 after being mounted on the first mounting assembly 5. The second mounting assembly 6 is configured to mount the upper film roll 400, wherein the upper film roll 400 is rotatable relative to the second mounting assembly 6 after being mounted on the second mounting assembly 6. The discharging assembly 7 is used for discharging the lower film roll 300 mounted on the first mounting assembly 5, so that a part of the lower film is located below the jig 1 to accommodate the glass monomers 102 falling from the opening 11. The discharging assembly 7 is further used for discharging the upper film roll 400 mounted on the second mounting assembly 6, so that the upper film covers the side, away from the lower film, of the glass unit 102.
As shown in fig. 2, the first mounting assembly 5 is disposed on the right side of the machine 10, the second mounting assembly 6 is disposed on the left side of the machine 10, and the discharging assembly 7 is disposed therebetween. When the material is discharged, the discharging component 7 can drive the lower film to move leftwards (namely, move along the positive direction of the X axis), and further drive the glass monomer 102 on the lower film to move leftwards so as to perform film coating operation on the glass monomer 102, and when the film coating operation on the glass monomer 102 is completed, the discharging component 7 can continue to drive the lower film to move leftwards until the glass monomer 102 moves from the left side of the machine 10 to the left side of the machine 10. In actual production, the left side of the machine 10 is provided with a material frame, and the glass unit 102 falls into the material frame from the left side of the machine 10.
In an actual product, the first mounting assembly 5 and the second mounting assembly 6 may be provided in the same structure, and the structure of both will be described below taking the first mounting assembly 5 as an example.
As shown in fig. 6, in one embodiment, the first mounting assembly 5 includes a connection bracket 51, a rotation shaft 52, and a speed limiting unit 53. The connecting frame 51 is mounted on the machine 10, the rotating shaft 52 is rotatably mounted on the connecting frame 51, and the lower film roll 300 is mounted on the rotating shaft 52. When the blanking assembly 7 performs blanking on the blanking film roll, the rotating shaft 52 and the blanking film roll 300 can be driven to synchronously rotate. The speed limiting unit 53 is mounted on the connection frame 51 and can abut against the rotation shaft 52 to apply force to the rotation shaft 52, thereby reducing the rotation speed of the rotation shaft 52.
As shown in fig. 6, in one embodiment, the connection frame 51 includes a pallet 511, a first side plate 512, a second side plate 513, a first bearing 514, and a second bearing 515. The pallet 511 is disposed on the machine 10, the first side plate 512 and the second side plate 513 are disposed on the pallet 511 at intervals, a first through hole is disposed on the first side plate 512, a second through hole is disposed on the second side plate 513, and the first through hole and the second through hole are coaxially disposed. The first bearing 514 is mounted in the first through hole and the second bearing 515 is mounted in the second through hole. The rotation shafts 52 pass through the hollow portions of the two bearings, respectively, while the rotation shafts 52 are interference fitted with the two bearings, respectively. In an actual product, after the connection frame 51 is mounted on the machine 10, the first side plate 512 and the second side plate 513 are arranged at intervals along the Y-axis direction. In addition, in this embodiment, the speed limiting unit 53 is provided on the pallet 511 and is located between the first side plate 512 and the second side plate 513.
As shown in fig. 6, in an embodiment, the speed limiting unit 53 includes a connection block 531 and a speed limiting bolt 532, the connection block 531 is mounted on the connection frame 51, a threaded through hole is provided on the connection block 531, the speed limiting bolt 532 is in threaded engagement with the threaded through hole, and the speed limiting bolt 532 may pass through the threaded through hole to abut against the rotation shaft 52. Specifically, the connection block 531 is fixed to the pallet 511 and is located between the first side plate 512 and the second side plate 513.
As shown in fig. 6, in an embodiment, the first mounting assembly 5 further includes a limiting unit 54, and the limiting unit 54 is used to define a mounting position of the rotation shaft 52 on the connection frame 51. Specifically, the limiting unit 54 includes a first limiting ring 541, a second limiting ring 542, a first limiting stud and a second limiting stud, where the first limiting ring 541 is provided with a first limiting threaded hole, the first limiting threaded hole is communicated with a hollow portion of the first limiting ring 541, the second limiting ring 542 is provided with a second limiting threaded hole, and the second limiting threaded hole is communicated with the hollow portion of the second limiting ring 542. The first limiting ring 541 is sleeved on the rotating shaft 52 and abuts against the surface of the first side plate 512 away from the second side plate 513; the second stop collar 542 is sleeved on the rotating shaft 52 and abuts against the surface of the second side plate 513 away from the first side plate 512; the first limiting stud is matched with the first limiting threaded hole and is abutted against the rotating shaft 52 to fix the first limiting ring 541 on the rotating shaft 52; the second limiting stud is matched with the second limiting threaded hole and abuts against the rotating shaft 52 to fix the second limiting ring 542 on the rotating shaft 52.
As shown in fig. 6, in an embodiment, the first mounting assembly 5 further includes a positioning unit 55, and the positioning unit 55 is used to fix the lower film roll 300 on the rotating shaft 52. Among them, the positioning unit 55 includes a first positioning shaft 551, a second positioning shaft 552, a first locking bolt 553, and a second locking bolt 554.
The first positioning shaft 551 has a first through hole penetrating the first positioning shaft 551 in an axial direction of the first positioning shaft 551, and the rotation shaft 52 may pass through the first positioning shaft 551 from the first through hole, so that the first positioning shaft 551 may be sleeved on the rotation shaft 52. The first positioning shaft 551 is further provided with a first threaded hole, the first threaded hole extends along the radial direction of the first positioning shaft 551 and is communicated with the first through hole, and the first locking bolt 553 is matched with the first threaded hole and can pass through the first threaded hole to abut against the rotating shaft 52 so as to lock the first positioning shaft 551 on the rotating shaft 52.
The second positioning shaft 552 has a second through hole penetrating the second positioning shaft 552 along an axial direction of the second positioning shaft 552, and the rotation shaft 52 may penetrate the second positioning shaft 552 from the second through hole, so that the second positioning shaft 552 may be sleeved on the rotation shaft 52. The second positioning shaft 552 is further provided with a second threaded hole, the second threaded hole extends along the radial direction of the second positioning shaft 552 and is communicated with the second through hole, and the second locking bolt 554 is in threaded fit with the second threaded hole and can abut against the rotating shaft 52 through the second threaded hole so as to lock the second positioning shaft 552 on the rotating shaft 52.
During production, the first positioning shaft 551, the second positioning shaft 552 and the lower film roll 300 are all sleeved on the rotating shaft 52, wherein the lower film roll 300 is positioned between the first positioning shaft 551 and the second positioning shaft 552, and two ends of the lower film roll 300 respectively collide with the first positioning shaft 551 and the second positioning shaft 552.
In an embodiment, one end of the first positioning shaft 551 is a conical structure, and one end of the conical structure can be placed in the hollow portion of the lower film roll 300, and after the first positioning shaft 551 is placed in the lower film roll 300, the lower film roll 300 abuts against the conical surface of the conical structure. Similarly, one end of the second positioning shaft 552 is in a conical structure, and one end of the conical structure can be placed in the hollow part of the lower film roll 300, and after the second positioning shaft 552 is placed in the lower film roll 300, the lower film roll 300 is abutted against the conical surface of the conical structure. The setting not only can make things convenient for two locating shafts to press from both sides tight film feed roll 300 down, can also avoid appearing being unfavorable for the problem of film feed roll 300 blowing down because of two locating shafts extrusion film down.
In one embodiment, as shown in fig. 6, a limiting groove 521 is formed on the rotating shaft 52, and the limiting groove 521 extends from an end of the rotating shaft 52 away from the first side plate 512 along the axial direction of the rotating shaft 52, and the first locking bolt 553 and the second locking bolt 554 may abut against the bottom surface of the limiting groove 521 after being assembled. The arrangement can avoid the two limiting shafts from slipping on the rotating shaft 52, so that the lower film roll 300 is more firmly installed; meanwhile, the arrangement can also avoid the two locking bolts from extruding to damage the cylindrical surface of the rotating shaft 52, and the service life of the rotating shaft 52 is prolonged.
As shown in fig. 7, in an embodiment, the discharging assembly 7 includes a fixing frame 71, a driving roller 72, a driven roller 73, and a power unit 74, wherein the fixing frame 71 is fixedly installed on the machine 10, and the driving roller 72, the driven roller 73, and the power unit 74 are all installed on the fixing frame 71. The power unit 74 is connected to the drive roller 72 for driving the drive roller 72 to rotate. The driving roller 72 is spaced from the driven roller 73 with their axes parallel. During discharging, the upper film and the lower film pass through the gap between the driving roller 72 and the driven roller 73, the two rollers can apply force to the upper film and the lower film positioned between the driving roller 72 and the driven roller 73 through proper setting of the gap between the driving roller 72 and the driven roller 73, and when the driving roller 72 is driven by the power unit 74 to rotate, discharging of the upper film material roll 400 and the lower film material roll 300 can be realized.
As shown in fig. 7, in the present embodiment, the discharging assembly 7 further includes a buffer unit 75, the buffer unit 75 is provided on the fixing frame 71, the driven roller 73 is provided on the buffer unit 75, and the buffer unit 75 can be contracted or stretched so that the driven roller 73 can be moved up and down to approach or be away from the driving roller 72. Specifically, in this embodiment, the driven roller 73 is disposed above the driven roller 73, and the buffer unit 75 is disposed above the driven roller 73. In a normal state, the driven roller 73 can press the upper film and the lower film against the driving roller 72 under the action of its own weight. When the glass monomer 102 passes between the driving roller 72 and the driven roller 73, the glass monomer 102 may apply a force to the driven roller 73 to move upward away from the driving roller 72, thereby increasing the spacing between the driving roller 72 and the driven roller 73 so that the glass monomer 102 may pass through the gap between the driving roller 72 and the driven roller 73. Meanwhile, the glass monomer 102 is located between the upper film and the lower film, and when the glass monomer 102 passes between the driving roller 72 and the driven roller 73, the two rollers can apply force to the upper film and the lower film, so that the upper film and the lower film are tightly attached to two sides of the glass monomer 102.
As shown in fig. 7, in an embodiment, the buffer unit 75 is a cylinder unit including a cylinder 751 and a mount 752, the cylinder body of the cylinder 751 is fixed to the mount 71, the mount 752 is mounted on a piston rod of the cylinder 751, and the driven roller 73 is rotatably mounted on the mount 752. In use, by reasonable control of the cylinder 751 venting pressure, the cylinder unit can be made to have spring-like damping characteristics. Meanwhile, the buffer unit 75 is provided with a cylinder unit, and the driven roller 73 can be further away from the driving roller 72 during ventilation, so that the distance between the driving roller 72 and the driven roller 73 can be conveniently increased, and the upper film and the lower film can be conveniently and initially passed through the space between the driving roller 72 and the driven roller 73 by hand.
As shown in fig. 7, in an embodiment, the discharging assembly further includes a transition plate 76, where the transition plate 76 has a first end 761 and a second end 762 disposed opposite to each other, and the first end 761 is connected to the fixing frame 71, and the second end 762 may be connected to or suspended from the machine 10. The transition plate 76 is disposed at an incline such that the first end 761 is at a greater height relative to the machine 10 than the second end 762 is at a greater height relative to the machine 10. In addition, the transition plate 76 is located at one side of the fixing frame far away from the first installation component 5 and below the gap between the two rollers, so that the coated glass monomer 102 can slide downwards from the transition plate 76, and the glass monomer 102 can be placed into the material frame more safely.
As shown in fig. 3, the glass-breaking film laminating machine 200 further includes a support base 70, where the support base 70 is disposed on the machine table 10 and is located below the jig 1, and the support base 70 is opposite to the opening 11. When the discharging assembly 7 discharges the lower film roll 300, the lower film is laid on the supporting seat 70, and the glass unit 102 falling from the jig 1 finally falls on the supporting seat 70. In this embodiment, the lower film is supported by the support base 70, so that the problem that the glass unit 102 slides out of the lower film due to deformation of the lower film can be avoided when the glass unit 102 falls onto the lower film.
Blanking device 50
As shown in fig. 8, in an embodiment, the glass splitting laminating machine 200 further includes a gantry 80, the gantry 80 is fixed on the machine table 10, and the blanking device 50 is disposed on the gantry 80, so that the blanking device 50 can be spaced from the machine table 10 by a certain distance, and interference between the blanking device 50 and the parts such as the conveying device 20 is avoided.
As shown in fig. 8, in an embodiment, the blanking device 50 includes a first driving assembly 8a, a second driving assembly 8b, and a suction cup assembly 9, wherein the first driving assembly 8a is disposed on a gantry 80, the second driving assembly 8b is disposed on the first driving assembly 8a, and the suction cup assembly 9 is disposed on the second driving assembly 8 b. The second driving component 8b is used for driving the sucking disc component 9 to move along the Z-axis direction, so that the sucking disc component 9 can approach the jig 1 to grab the frame 103 placed on the jig 1; the first driving component 8a is used for driving the second driving component 8b and the sucker component 9 to synchronously move along the Y-axis direction, so that the sucker component 9 can drive the frame 103 to move to the frame 103 placing area, and the frame 103 is placed in the frame 103 placing area.
When the turntable 22 is actually in operation, after the frame 103 is transferred below the sucker assembly 9, the second driving assembly 8b drives the sucker to move downwards to a proper distance, and then the corresponding negative pressure device of the sucker assembly 9 is connected, so that the sucker assembly 9 can suck the frame 103; after the sucking disc assembly 9 grabs the frame 103, the second driving assembly 8b drives the sucking disc assembly 9 to move upwards to a proper position, then the first driving assembly 8a drives the sucking disc assembly 9 to move forwards to the position above the storage area of the frame 103, and at the moment, the second driving device drives the sucking disc assembly 9 to move downwards to a proper position so as to place the frame 103 in the storage area of the frame 103; after the frame 103 is placed in the storage area of the frame 103, the second driving device drives the sucker assembly 9 to move upwards to a proper position, and then drives the sucker assembly 9 to move backwards through the first driving assembly 8a to return to the initial position, so that a picking and placing operation of the frame 103 is completed.
As shown in fig. 8, in an embodiment, the blanking device 50 further includes a third driving assembly 8c, the suction cup assembly 9 includes a first suction cup group 91 and a second suction cup group 92, the first suction cup group 91 and the third driving assembly 8c are disposed on the second driving assembly 8b, and the second suction cup group 92 is disposed on the third driving assembly 8 c. The first driving component 8a can drive the third driving component 8c, the second driving component 8b, the first sucking disc group 91 and the second sucking disc group 92 to synchronously move along the Y-axis direction; the second driving component 8b is used for driving the third driving component 8c and the second sucker set 92 to synchronously move along the Z-axis direction; the third driving assembly 8c is used for driving the second chuck group 92 to move along the Y-axis direction to approach or separate from the first chuck group 91. This arrangement allows for adjustment of the direct spacing of the two suction cup sets so that the suction cup assembly 9 can grasp frames 103 of different sizes.
In an embodiment, the first driving assembly 8a and the third driving assembly 8c are motor driving assemblies, the second driving assembly 8b is a cylinder driving assembly, the motor driving assembly comprises a motor, a screw rod mechanism connected with the motor, a guiding mechanism for guiding the movement of a nut of the screw rod mechanism, and the like, and the cylinder driving assembly comprises a cylinder, a guiding mechanism for guiding a piston rod of the cylinder, and the like.
As shown in fig. 8, in one embodiment, the gantry 80 includes a first support arm 801, a second support arm 802, a cross beam 803, a connecting arm 804, a first reinforcement plate 805, and a first reinforcement plate 806. The first support arm 801 and the second support arm 802 are fixed on the machine, and are arranged at intervals along the Y-axis direction; the cross beam 803 is positioned at one end of the two supporting arms far away from the machine table, two ends of the cross beam 803 are fixedly connected with the two supporting arms respectively, and the first driving assembly 8a of the blanking device 50 is arranged on the cross beam 803; the connecting arm 804 is positioned at one end of the two supporting arms close to the machine table, and two ends of the connecting arm 804 are fixedly connected with the two supporting arms respectively; one end of the first reinforcing plate 805 is fixedly connected with the machine table, and the other end is fixedly connected with the first supporting arm 801; one end of the first reinforcing plate 806 is fixedly connected with the machine, and the other end is fixedly connected with the first supporting arm 801.
In addition, in an embodiment, a positioning block is further arranged on the machine, a positioning bayonet 807 is arranged on the connecting arm 804, and after assembly, the positioning hole is clamped in the positioning bayonet 807, so that the mounting of the gantry 80 on the machine 10 can be more accurate, and the mounting of the gantry 80 on the machine 10 can be more firm through the cooperation of the positioning block and the positioning bayonet 807.
As shown in fig. 2, in an embodiment, the glass-breaking laminator 200 further includes a control panel 90, and the control panel 90 is installed on the outer side of the machine 10 and is electrically connected to a controller in the machine 10. The control panel 90 may be a liquid crystal touch screen, etc., and the user can conveniently control the operation of the glass breaking and laminating machine 200 through the control panel 90.
It will be appreciated that the relevant components in the above embodiments may be replaced in other arrangements. Such as:
in other embodiments, the blanking device 50 may not be provided, and the frame 103 may be removed from the jig 1 by a manual or other mechanical arm.
In other embodiments, the motor drive and the cylinder drive of the power drive portion in the above embodiments may be interchanged according to actual needs, and simultaneously, the motor drive and the cylinder drive may be replaced with hydraulic drive, electromagnet drive, or the like. In addition, the screw transmission mechanism in each of the above embodiments may be replaced with a mechanism capable of converting rotational motion into linear motion, such as a rack and pinion mechanism.
In other embodiments, the opening 11 on the jig 1 may also directly penetrate from the first surface 12 to the second surface 13, and the frame 103 abuts against the first surface 12 after the split glass 100 is placed on the jig 1.
In other embodiments, the number of the jigs 1 may be set to 2, 3 or other values according to actual requirements, so that each station may work simultaneously.
In other embodiments, the driving unit 21 may also drive the turntable 22 to rotate counterclockwise, so that the jig 1 rotates from the splitting device 30 to the blanking device 50.
In other embodiments, the turntable 22 may be replaced with a belt or the like, where the stations are aligned along the length of the belt.
In other embodiments, the mounting position of the rotating shaft 52 on the connecting frame 51 may be defined in other manners, for example, the outer ring of the first bearing 514 is in interference fit with the first through hole, and the outer ring of the second bearing 515 is in interference fit with the second through hole.
In other embodiments, the buffer unit 75 may be disposed below the driven roller 73, and the driven roller 73 may be disposed below the driving roller 72. In addition, in other embodiments, the buffer unit 75 may also directly buffer with a spring or the like.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.