CN112547986A - Full-automatic intelligent production line for inhaul cable - Google Patents

Full-automatic intelligent production line for inhaul cable Download PDF

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Publication number
CN112547986A
CN112547986A CN202011541593.4A CN202011541593A CN112547986A CN 112547986 A CN112547986 A CN 112547986A CN 202011541593 A CN202011541593 A CN 202011541593A CN 112547986 A CN112547986 A CN 112547986A
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CN
China
Prior art keywords
cylinder
wire rope
riveting
steel wire
linear bearing
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Pending
Application number
CN202011541593.4A
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Chinese (zh)
Inventor
邓军
刘法宝
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Shanghai Gaoqi Auto Parts Co ltd
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Shanghai Gaoqi Auto Parts Co ltd
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Publication date
Application filed by Shanghai Gaoqi Auto Parts Co ltd filed Critical Shanghai Gaoqi Auto Parts Co ltd
Priority to CN202011541593.4A priority Critical patent/CN112547986A/en
Publication of CN112547986A publication Critical patent/CN112547986A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F15/00Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses a full-automatic intelligent production line for a stay cable, and belongs to the technical field of automation equipment with new concepts. The wire rope riveting machine comprises a workbench, wherein a paying-off mechanism and a riveting mechanism are respectively arranged on the workbench from left to right, and a wire rope walking channel is also arranged on the workbench; the pay-off mechanism comprises a steel wire rope guide pulley, a steel wire rope straightening mechanism, a first conveying mechanism and automatic steel wire rope fusing equipment, wherein the steel wire rope guide pulley, the steel wire rope straightening mechanism, the first conveying mechanism and the automatic steel wire rope fusing equipment are sequentially arranged at the top of the workbench from left to right. The device reduces the fatigue of the operator and increases the working stability; the steel wire rope riveting device is simple in structure, production cost is reduced, the steel wire rope is mainly used for being taken off the line, the first end steel connector is riveted, the sleeve cover is assembled, the compression spring is assembled, the second section steel connector is riveted, and the inhaul cable assembly is used for detection), the number of operators is reduced, product efficiency is greatly improved, labor cost is reduced, automatic detection of all parts is realized, the quality risks of few parts and neglected parts are reduced, and product quality is guaranteed.

Description

Full-automatic intelligent production line for inhaul cable
Technical Field
The invention relates to a full-automatic intelligent production line for a stay cable, and belongs to the technical field of automation equipment with new concepts.
Background
The current domestic automobile inhaul cable production and assembly process comprises the following steps: firstly, cutting off the zipper steel wire rope, then riveting the steel joint at the first end on a hydraulic machine or a pressurizing starting device manually, then assembling parts manually (part of production lines are provided with error-proof and foolproof detection), cutting off at a fixed length on a wire cutting machine, riveting the steel joint at the second end, and finally checking the qualification of all sizes and the pre-pulling checking pull-out force of the riveting joint on comprehensive detection equipment. The production and assembly processes of each inhaul cable need 6-8 persons.
Even the adoption semi-automatic equipment of several domestic leading cable manufacturing enterprises, when equipment assembly steel connects, adopted shale shaker automatic feeding, then other parts of manual equipment and riveting the other end, each size detection such as length carries out again at last, and each process of such semi-automatic production needs 4 ~ 5 people. Therefore, the traditional manual or semi-automatic assembly mode has the results of more production processes, more personnel/equipment/occupied space, low production efficiency and high quality reject ratio, and causes higher cost, backward process and unstable quality.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the utility model provides a full-automatic intelligent production line of cable, it has solved traditional cable production line and has adopted 6 ~ 8 stations wire rope to cut off, hydraulic equipment, punch press, manual equipment, pneumatic detection combination together by the many and inefficient, the product many times location of occupation of land that a plurality of workman produced in coordination leads to the poor problem of precision.
A full-automatic intelligent production line for inhaul cables comprises a workbench, wherein a pay-off mechanism and a riveting mechanism are respectively arranged on the workbench from left to right, and a steel wire rope walking channel is also arranged on the workbench;
the pay-off mechanism comprises a steel wire rope guide pulley, a steel wire rope straightening mechanism, a first conveying mechanism and automatic steel wire rope fusing equipment which are sequentially arranged at the top of the workbench from left to right, and a disc-shaped steel wire rope turntable pay-off rack is further arranged on the ground and is close to a steel wire rope guide pulley;
the riveting mechanism comprises a feeding mechanism, a first end riveting device, a second end riveting device, a conveying mechanism II and a detection device, wherein the first end riveting device and the second end riveting device are arranged on the workbench in a straight line in a sliding mode through a sliding assembly;
the steel wire rope walking channel comprises a first walking channel, a second walking channel and a third walking channel, the first walking channel, the second walking channel and the third walking channel are sequentially communicated, the first walking channel is close to the steel wire rope guide pulley, the second walking channel is located on the steel wire rope automatic fusing device, and the third walking channel is located on the riveting mechanism.
As a preferred example, the steel wire rope straightening mechanism comprises a first fixing plate and a guide wheel, two groups of fixing columns are fixedly connected to the top of the first fixing plate respectively, the two groups of fixing columns are arranged on the first fixing plate in a staggered mode, the number of the fixing columns is at least two, and the top of each fixing column is rotatably connected with the guide wheel.
As a preferred example, the first-number conveying mechanism comprises a box body, a first-number motor, a first-number rotating column, a driving wheel and a driven wheel, the box body is mounted at the top of the first-number support, the first-number rotating column is rotatably sleeved on the box body, the driving wheel is sleeved at one end of the first-number rotating column, the driven wheel is rotatably sleeved on one side of the box body and located below the driving wheel, and an output shaft of the motor is fixed with one end of the first-number rotating column;
and a gap between the driving wheel and the driven wheel is communicated with a No. one walking channel.
As a preferred example, the automatic wire rope fusing device comprises a three-number support, a one-number cylinder, a one-number guide rail, a one-number sliding plate and a fusing head, wherein the three-number support is fixedly installed at the top of the workbench, the fixed end of the one-number cylinder is fixedly sleeved on the three-number support, the one-number guide rail is also fixedly installed on the three-number support, the one-number sliding plate slides on the one-number guide rail, the movable end of the one-number cylinder is fixed with the one-number sliding plate, the fusing head comprises a sub fusing head and a mother fusing head, the sub fusing head is fixedly installed at the bottom of the one-number sliding plate, the mother fusing head is fixedly installed at the bottom of the three-number support and corresponds to the sub fusing head, and one end of the one-number traveling channel is close to one end of the mother fusing head.
As a preferred example, the fixed ends of the two-type guide rail and the two-type cylinder are fixedly mounted at the top of the workbench, the two-type sliding plate is slidably sleeved on the two-type guide rail, the output end of the two-type cylinder is fixedly connected with one side of the two-type sliding plate, the first end riveting device is fixedly arranged on the workbench, and the second end riveting device is slidably arranged on the two-type sliding plate;
the first end riveting device and the second end riveting device respectively comprise a four-number support, a riveting die and a three-number cylinder, the four-number support is fixedly mounted on a workbench through a mounting and fixing plate, the riveting die comprises a riveting base and a riveting pressing block, the riveting base is fixed at the bottom of the four-number support, the three-number cylinder is fixedly mounted on the four-number support, the movable end of the three-number cylinder is fixed with the top of the riveting pressing block, and the riveting pressing block is positioned above the riveting base;
one end of the No. two walking channel is close to the other end of the female fuse head, and the other end of the No. two walking channel is close to one end of the riveting base;
and two ends of the three-number walking channel are respectively arranged on the first end riveting device and the second end riveting device.
As a preferred example, the feeding mechanism is a steel joint feeding assembly, a sleeve cover feeding assembly and a compression spring feeding assembly, and the steel joint feeding assembly corresponds to the first end riveting device;
the steel joint feeding assembly comprises a steel joint vibration disc arranged on the workbench, a steel joint conveying channel connected with the steel joint vibration disc, and a steel joint grabbing manipulator;
the steel joint grabbing manipulator comprises a first rotary cylinder, a second fixed plate and two first clamping jaw cylinders, wherein the fixed end of the first rotary cylinder is fixedly mounted on the second sliding plate and located on one side of the riveting base, the fixed end of the fourth cylinder is fixed on the rotary end of the first rotary cylinder, one side of the second fixed plate is fixedly mounted at the output end of the fourth cylinder, the two first clamping jaw cylinders are fixedly mounted on two sides of the bottom of the second fixed plate, and a steel joint conveying channel corresponds to the clamping end of one of the first clamping jaw cylinders;
the steel joint grabbing manipulator is positioned between the steel joint conveying channel and the riveting base;
the sleeve cover feeding assembly comprises a sleeve cover vibrating disc arranged on the workbench, a sleeve cover conveying channel connected with the sleeve cover vibrating disc and a sleeve cover grabbing manipulator;
openings are formed in the side wall and the top of one end part of the sleeve cover output channel, and the two openings are communicated;
a placing groove is arranged on the No. three walking channel;
the sleeve cover grabbing mechanical arm comprises a two-type rotating cylinder, a two-type support, a two-type cylinder and a two-type clamping jaw cylinder, the fixed end of the two-type rotating cylinder is also fixedly mounted on the two-type sliding plate through a land support, the fixed end of the two-type support is fixed on the rotating end of the two-type rotating cylinder, the fixed end of the two-type cylinder and the fixed end of the two-type clamping jaw cylinder are both fixedly mounted on the two-type support, the output end of the two-type clamping jaw cylinder moves horizontally relative to the workbench, the output end of the two-type clamping jaw cylinder moves vertically relative to the workbench, and the output end of the two-type clamping jaw cylinder are in a cross shape;
the sleeve cover grabbing hand is positioned between the sleeve cover conveying channel and the placing groove;
the compression spring feeding assembly comprises a compression spring vibration disc arranged on the workbench, a compression spring conveying channel connected with the compression spring vibration disc and a compression spring grabbing manipulator;
compression spring snatchs manipulator includes linear bearing No. one, No. two linear bearing and servo rotatory centre gripping cylinder, the linear bearing stiff end of No. one is the horizontal direction for the top of workstation and fixes on No. four supports, No. two linear bearing stiff ends pass through the mounting panel and fix on No. one linear bearing, and be vertical direction setting with the top of workstation, servo rotatory centre gripping cylinder stiff end also passes through the mounting panel and fixes on No. two linear bearing output, servo rotatory centre gripping cylinder output is located between compression spring transfer passage and the standing groove.
As a preferable example, the detection device comprises a placing rack and sensors A, wherein the placing rack is also fixedly arranged on the workbench and is positioned on one side of the three-number walking channel, the number of the sensors A is two, and the sensors A are positioned at two ends of the placing rack.
As a preferred example, the two-part conveying mechanism comprises a land cylinder, a three-part clamping jaw cylinder, a three-part linear bearing and a four-part linear bearing, wherein the three-part linear bearing is arranged at two ends of the four-part bracket and is parallel to the one-part linear bearing, and the four-part linear bearing is parallel to the two-part linear bearing;
the three-number linear bearing is characterized in that a seven-number cylinder is also fixedly mounted on the output end of the three-number linear bearing through a mounting plate, a four-number clamping jaw cylinder is fixedly connected to the output end of the seven-number cylinder, and the four-number clamping jaw cylinder is positioned right above the two-number walking channel;
the output end of the Wu-number linear bearing is also fixedly provided with a Wu-number linear bearing through a mounting plate, the motion direction of the output end of the Wu-number linear bearing is consistent with that of the No. two linear bearing, the output end of the Wu-number linear bearing is provided with a Ba cylinder through the mounting plate, the output end of the Ba cylinder is fixedly connected with a Wu-number clamping jaw cylinder, and the Wu-number clamping jaw cylinder is positioned above the three-number traveling channel and close to the riveting base;
the three-number clamping jaw air cylinder is located right above the three-number walking channel and located between the five-number clamping jaw air cylinder and the servo rotary clamping air cylinder.
As a preferable example, the workbench is also provided with a material tray and is close to the placing frame.
The invention has the beneficial effects that: the device reduces the fatigue of the operator and increases the working stability; the steel wire rope riveting device is simple in structure, production cost is reduced, the steel wire rope is mainly used for being taken off the line, the first end steel connector is riveted, the sleeve cover is assembled, the compression spring is assembled, the second section steel connector is riveted, and the inhaul cable assembly is used for detection), the number of operators is reduced, product efficiency is greatly improved, labor cost is reduced, automatic detection of all parts is realized, the quality risks of few parts and neglected parts are reduced, and product quality is guaranteed.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the present invention with the housing and rail removed;
FIG. 3 is a schematic structural view of portion A of FIG. 2;
FIG. 4 is a schematic structural diagram of portion B of FIG. 2;
FIG. 5 is a schematic structural view of portion C of FIG. 2;
FIG. 6 is a schematic structural view from another perspective of the present invention with the housing and rail removed;
FIG. 7 is a schematic structural view of portion D of FIG. 6;
FIG. 8 is a schematic structural view from a further perspective of the present invention with the housing and rail removed;
FIG. 9 is a schematic structural view of portion E of FIG. 8;
FIG. 10 is a top view of the present invention with the housing and rail removed;
FIG. 11 is a schematic view of the structure of portion F of FIG. 10;
fig. 12 is a schematic structural view of a steel joint gripping robot according to the present invention.
In the figure: pay-off mechanism 1, disk-shaped wire rope turntable pay-off rack 1.1, wire rope guide pulley 1.2, wire rope straightening mechanism 1.3, No. one fixing plate 1.3.1, guide wheel 1.3.2, No. one conveying mechanism 1.4, box 1.4.1, No. one motor 1.4.2, No. one rotating column 1.4.3, driving wheel 1.4.4, driven wheel 1.4.5, belt pulley 1.4.6, belt 1.4.7, wire rope automatic fusing device 1.5, No. three bracket 1.5.1, No. two cylinder 1.5.2, No. one guide rail 1.5.3, No. one sliding plate 1.5.4, fusing head 1.5.5, No. one bracket 1.6, No. two bracket 1.7, workbench 2, No. one linear bearing 3.1, No. two linear bearing 3.2, servo rotary clamping cylinder 3.3, No. 3.4 land cylinder 3.5, detection device 3.5, No. 3.5 rack No. 3.5, No. 3.5 guide rail No. 4, No. 5 traveling channel sensor, No. 5 traveling channel 10, No. 4 traveling channel, No. 5 channel of No. 4 traveling cylinder, No. 5 channel, No. 4 channel sensor, No. 4 channel sensor, No. 4 channel, riveting pressing block 13, steel joint vibration disc 14, steel joint conveying channel 15, first rotary air cylinder 16, fourth air cylinder 17, second fixing plate 18, first clamping jaw air cylinder 19, sleeve cover vibration disc 20, sleeve cover conveying channel 21, second rotary air cylinder 22, fifth support 23, fifth air cylinder 24, second clamping jaw air cylinder 25, compression spring vibration disc 26, compression spring conveying channel 27, tray 28, shell 29, automatic console 30, fence 31, hydraulic pump 32, third clamping jaw air cylinder 33, third linear bearing 34, fourth linear bearing 35, seventh air cylinder 36, fourth clamping jaw air cylinder 37, eighth air cylinder 38, fifth clamping jaw air cylinder 39 and fifth linear bearing 40.
Detailed Description
In order to make the technical means, the original characteristics, the achieved purpose and the efficacy of the invention easy to understand, the invention is further described with reference to the specific drawings.
As shown in fig. 1-12, a full-automatic intelligent production line for inhaul cables comprises a workbench 2, wherein a pay-off mechanism 1 and a riveting mechanism are respectively arranged on the workbench 2 from left to right, and a steel wire rope travelling channel is also arranged on the workbench 2;
the pay-off mechanism 1 comprises a steel wire rope guide pulley 1.2, a steel wire rope straightening mechanism 1.3, a first-grade conveying mechanism 1.4 and steel wire rope automatic fusing equipment 1.5 which are sequentially arranged at the top of the workbench 2 from left to right, a disc-shaped steel wire rope turntable pay-off rack 1.1 is also arranged on the ground, the disc-shaped steel wire rope turntable pay-off rack 1.1 is close to the steel wire rope guide pulley 1.2, the steel wire rope guide pulley 1.2 is installed at one end of the top of the workbench 2 through a first-grade bracket 1.6, and the steel wire rope straightening mechanism 1.3 and the first-grade conveying mechanism 1.4 are installed on the workbench 2 through a second-grade bracket 1.7 and close to the first-grade bracket 1.;
the riveting mechanism comprises a feeding mechanism, a first end riveting device, a second end riveting device, two conveying mechanisms and a detection device 3.5, the first end riveting device and the second end riveting device are arranged on the workbench 2 in a straight line in a sliding mode through a sliding assembly, the feeding mechanism is located on one side of an integral body formed by the first end riveting device and the second end riveting device, the detection device 3.5 is arranged at one end of the second end riveting device, and the two conveying devices 3.4 are respectively arranged on the first end riveting device and the second end riveting device and used for conveying the inhaul cable which is subjected to riveting operation to the detection device 3.5;
the steel wire rope walking channel comprises a first walking channel 4, a second walking channel 5 and a third walking channel 6, the first walking channel 4, the second walking channel 5 and the third walking channel 6 are sequentially communicated, the first walking channel 4 is close to the steel wire rope guide pulley 1.2, the second walking channel 5 is located on the steel wire rope automatic fusing device 1.5, and the third walking channel 6 is located on the riveting mechanism.
The steel wire rope straightening mechanism 1.3 comprises a first fixing plate 1.3.1 and a guide wheel 1.3.2, two groups of fixing columns are fixedly connected to the top of the first fixing plate 1.3.1 respectively, the two groups of fixing columns are arranged on the first fixing plate 1.3.1 in a staggered mode, the number of the fixing columns is at least two, and the top of each fixing column is rotatably connected with the guide wheel 1.3.2.
The conveying mechanism 1.4 comprises a box body 1.4.1, a motor 1.4.2, a rotating column 1.4.3, a driving wheel 1.4.4 and a driven wheel 1.4.5, the box body 1.4.1 is arranged at the top of a support 1.6, the rotating column 1.4.3 is rotatably sleeved on the box body 1.4.1, the driving wheel 1.4.4 is sleeved at one end of the rotating column 1.4.3, the driven wheel 1.4.5 is rotatably sleeved at one side of the box body 1.4.1 and is positioned below the driving wheel 1.4.4, and an output shaft of the motor 1.4.2 is fixed with one end of the rotating column 1.4.3;
the gap between the driving wheel 1.4.4 and the driven wheel 1.4.5 is communicated with a No. one walking channel 4.
It should be noted that: the number of No. one rotation columns 1.4.3, the number of driving wheels 1.4.5 and the number of driven wheels 1.4.5 are two, one end of one rotation column 1.4.3 is fixed with the output end of the No. one motor 1.4.2, belt pulleys 1.4.6 are sleeved on the two No. one rotation columns 1.4.3, the two belt pulleys 1.4.6 are connected through a belt 1.4.7, and the driving wheels 1.4.4 mainly convey the inhaul cable by means of friction force.
The steel wire rope automatic fusing device 1.5 comprises a three-number support 1.5.1, a one-number air cylinder 1.5.2, a one-number guide rail 1.5.3, a one-number sliding plate 1.5.4 and a fusing head 1.5.5, wherein a three-number support 1.5.1 is fixedly arranged at the top of a workbench 1, a fixed end of the one-number air cylinder 1.5.2 is fixedly sleeved on the three-number support 1.5.1, a one-number guide rail 1.5.3 is also fixedly arranged on the three-number support 1.5.1, a one-number sliding plate 1.5.4 slides on the one-number guide rail 1.5.3, a movable end of the one-number air cylinder 1.5.2 is fixed with a one-number sliding plate 1.5.4, the fusing head 1.5.5 comprises a sub fusing head and a mother fusing head, the sub fusing head is fixedly arranged at the bottom of the one-number sliding plate 1.5.4, and the mother fusing head is fixedly arranged at the bottom of the three-number support 1.5.1 and corresponds to one end of a sub fusing head which is close to a primary fusing channel.
It should be noted that: the clamping grooves are formed in the sub fusing head and the mother fusing head, when the sub fusing head and the mother fusing head are combined, the cable is clamped by the whole formed by the two clamping grooves, the sub fusing head and the mother fusing head are electric iron, an electric wire for supplying power to the electric iron is further arranged on the workbench 2, and when the electric iron is powered on, the surrounding cable can be fused.
The sliding assembly comprises a double-number guide rail 7, a double-number sliding plate 8 and a double-number cylinder 9, fixed ends of the double-number guide rail 7 and the double-number cylinder 9 are fixedly mounted at the top of the workbench 2, the double-number sliding plate 8 is slidably sleeved on the double-number guide rail 7, an output end of the double-number cylinder 9 is fixedly connected with one side of the double-number sliding plate 8, a first end riveting device is fixedly arranged on the workbench 2, and a second end riveting device is slidably arranged on the double-number sliding plate 8;
the first end riveting device and the second end riveting device respectively comprise a four-number support 11, a riveting die and a three-number cylinder 10, the four-number support 11 is fixedly arranged on the workbench 2 through a mounting and fixing plate, the riveting die comprises a riveting base 12 and a riveting pressing block 13, the riveting base 12 is fixed at the bottom of the four-number support 11, the three-number cylinder 10 is fixedly arranged on the four-number support 11, the movable end of the three-number cylinder 10 is fixed with the top of the riveting pressing block 13, and the riveting pressing block 13 is positioned above the riveting base 12;
one end of the No. II walking channel 5 is close to the other end of the female fuse head, and the other end of the No. II walking channel 5 is close to one end of the riveting base 12;
two ends of the third walking channel 6 are respectively arranged on the first end riveting device and the second end riveting device.
The feeding mechanism comprises a steel joint feeding assembly, a sleeve cover feeding assembly and a compression spring feeding assembly, and the steel joint feeding assembly corresponds to the first end riveting device;
the steel joint feeding assembly comprises a steel joint vibration disc 14 arranged on the workbench 2, a steel joint conveying channel 15 connected with the steel joint vibration disc 14 and a steel joint grabbing manipulator;
the steel joint grabbing manipulator comprises a first rotary cylinder 16, a No. four cylinder 17, a second fixing plate 18 and two No. one clamping jaw cylinders 19, the fixed end of the first rotary cylinder 16 is fixedly installed on the second sliding plate 8 and located on one side of the riveting base 12, the fixed end of the No. 17 is fixed on the rotary end of the first rotary cylinder 16, one side of the second fixing plate 18 is fixedly installed at the output end of the No. 17, the two No. one clamping jaw cylinders 19 are fixedly installed on two sides of the bottom of the second fixing plate 18, and a steel joint conveying channel 15 corresponds to the clamping end of one of the No. one clamping jaw cylinders 19;
the steel joint grabbing manipulator is positioned between the steel joint conveying channel 15 and the riveting base 12;
the sleeve cover feeding assembly comprises a sleeve cover vibrating disc 20 arranged on the workbench 2, a sleeve cover conveying channel 21 connected with the sleeve cover vibrating disc 20 and a sleeve cover grabbing manipulator;
the side wall and the top of one end part of the output channel of the sleeve cover are both provided with openings, and the two openings are communicated;
a placing groove is arranged on the No. three walking channel 6;
the sleeve cover grabbing manipulator comprises a two-number rotating cylinder 22, a two-number support 23, a two-number cylinder 24 and a two-number clamping jaw cylinder 25, the fixed end of the two-number rotating cylinder 22 is also fixedly mounted on the two-number sliding plate 8 through a land support, the fixed end of the two-number support 23 is fixed on the rotating end of the two-number rotating cylinder 22, the fixed end of the two-number cylinder 24 and the fixed end of the two-number clamping jaw cylinder 25 are both fixedly mounted on the two-number support 23, the output end of the two-number cylinder 24 moves horizontally relative to the workbench 2, the output end of the two-number clamping jaw cylinder 25 moves vertically relative to the workbench 2, and the output end of the two-number cylinder 24 and the output end of the two-number clamping jaw cylinder 25 are in a cross shape;
the sleeve cover grabbing hand is positioned between the sleeve cover conveying channel 21 and the placing groove;
the compression spring feeding assembly comprises a compression spring vibration disc 26 arranged on the workbench 2, a compression spring conveying channel 27 connected with the compression spring vibration disc 26 and a compression spring grabbing manipulator;
compression spring snatchs manipulator includes linear bearing 3.1 No. one, No. two linear bearing 3.2 and servo rotatory centre gripping cylinder 3.3, No. one linear bearing 3.1 stiff end is the horizontal direction for the top of workstation 2 and fixes on No. four support 11, No. two linear bearing 3.2 stiff ends are fixed on No. one linear bearing 3.1 through the mounting panel, and be vertical direction setting with the top of workstation 2, servo rotatory centre gripping cylinder 3.3 stiff end is also fixed on No. two linear bearing 3.2 output through the mounting panel, servo rotatory centre gripping cylinder 3.3 output is located between compression spring conveying channel 27 and the standing groove.
The detection device 3.5 comprises a placing rack 3.5.1 and sensors 3.5.2 of No. one, the placing rack 3.5.1 is also fixedly installed on the workbench 2 and is positioned at one side of the three walking channels 6, the number of the sensors 3.5.2 of No. one is two, and the other sensors 3.5.2 of No. one are positioned at two ends of the placing rack 3.5.1.
The No. two conveying mechanism comprises a land cylinder 3.4, a No. three clamping jaw cylinder 33, a No. three linear bearing 34 and a No. four linear bearing 35, wherein the No. three linear bearing 34 and the No. four linear bearing 3.1 are arranged at two ends of the No. four bracket 11 in parallel, and the No. four linear bearing 35 and the No. two linear bearing 3.2 are arranged in parallel;
the output end of the three-number linear bearing 34 is also fixedly provided with a seven-number cylinder 36 through a mounting plate, the output end of the seven-number cylinder 36 is fixedly connected with a four-number clamping jaw cylinder 37, and the four-number clamping jaw cylinder 37 is positioned right above the two-number walking channel 5;
a five linear bearing 40 is fixedly mounted at the output end of the four linear bearing 35 through a mounting plate, the motion direction of the output end of the five linear bearing 40 is consistent with the motion direction of the two linear bearing 3.2, a eight cylinder 38 is mounted at the output end of the five linear bearing 40 through the mounting plate, a five clamping jaw cylinder 39 is fixedly connected at the output end of the eight cylinder 38, and the five clamping jaw cylinder 39 is positioned above the three walking channels 6 and close to the riveting base 12;
the fixed end of a land cylinder 3.4 is also fixed on a four-number bracket 11 through a mounting plate, the fixed end of a three-number clamping jaw cylinder 33 is fixedly mounted on the movable end of the land cylinder 3.4, the three-number clamping jaw cylinder 33 is fixed with a three-number walking channel 6, and the three-number clamping jaw cylinder 33 is positioned right above the three-number walking channel 6 and is positioned between a five-number clamping jaw cylinder 39 and a servo rotary clamping cylinder 3.3.
A material tray 28 is also arranged on the worktable 2 and is close to the placing rack 3.5.1.
It should be noted that: a fence 31 is arranged on the ground and used for covering the disc-shaped steel wire rope turntable type pay-off rack 1.1 and the steel wire rope guide pulley 1.2;
a shell 29 is arranged at the top of the workbench 2 and used for covering all parts on the workbench 2, an automatic control platform 30 is further arranged on the shell 29 and used for controlling all parts on the workbench 2, and a hydraulic pump 32 is further arranged on the workbench 2 and used for providing power for various types of cylinders.
The working principle is as follows:
the device is mainly divided into steel wire rope offline-riveting a first end steel joint-assembling a sleeve cover-assembling a compression spring-riveting a second section steel joint-inhaul cable assembly detection), and comprises the following concrete steps:
I. steel wire rope inserting coil
Starting a motor No. 1.4.2, starting the output end of the motor No. 1.4.2 to rotate, so as to drive a rotating column No. 1.4.3 to rotate, so as to drive a belt pulley 1.4.6 to rotate, then driving another rotating column No. 1.4.3 to rotate under the connection of a belt 1.4.7, so as to drive two driving wheels 1.4.4 to rotate, and then driving a steel wire rope to walk under the assistance of two driven wheels 1.4.5, when the steel wire rope walks, the steel wire rope walks and is straightened at the same time under the rotation of a guide wheel 1.3.2 on a steel wire rope straightening mechanism 1.3, and the steel wire rope is mainly coiled by a disc-shaped steel wire rope turntable-type frame 1.1 and enters the steel wire rope straightening mechanism 1.3 from the disc-shaped steel wire rope pay-off frame 1.1 through a steel wire rope guide pulley 1.2 before entering the steel wire rope straightening mechanism;
II. Riveted first end steel joint
After being conveyed by the conveying mechanism I, the steel wire rope enters the walking channel II 5 through the walking channel I4, and after entering the walking channel II 5, the air cylinder I1.5.2 is started, so that the sliding plate I1.5.4 is driven to vertically walk downwards on the guide rail I1.5.3 until the sub fusing head on the fusing head 1.5.5 connected with the sliding plate I1.5.4 enters the mother fusing head at the bottom of the bracket III 1.5.1, and the fusing operation is performed on the steel wire rope entering the walking channel II 5 (it needs to be explained that a sensor II is also arranged on the workbench 2 and used for setting the fusing time according to the required length after the steel wire rope enters the walking channel II 5);
when the steel joint is fused, the steel joint vibration disc 14 is started (when the operation is started, a steel joint needs to be arranged in the steel joint vibration disc 14), so that the steel joint on the steel joint vibration disc 14 enters the steel joint conveying channel 15, when the steel joint reaches the end part of the steel joint conveying channel 15, one of the clamping jaw air cylinders 19 is started to grab the steel joint, then the clamping jaw air cylinder 17 stretches and retracts, and the rotating air cylinder 16 rotates, so that the steel joint clamped by the clamping jaw air cylinder 19 enters the riveting base 12 until the steel joint is placed in the riveting base 12, and then the three-number air cylinder 10 is started to drive the riveting pressing block 13 to move towards the riveting base 12 until the riveting pressing block 13 presses the steel joint in the riveting base 12;
III, assembling a sleeve cover
Then, the sleeve cover vibration disc 20 is started (when the operation is started, a sleeve cover needs to be installed inside the sleeve cover vibration disc 20), so that the sleeve cover located on the sleeve cover vibration disc 20 enters the sleeve cover conveying channel 21, when the sleeve cover reaches the end of the sleeve cover conveying channel 21, the two-number rotary cylinder 22, the five-number cylinder 24 and the two-number clamping jaw cylinder 25 are respectively started, so that the sleeve located inside the sleeve cover conveying channel 21 is clamped into the placing groove on the three-number walking channel by the two-number clamping jaw cylinder 25 under the condition that the output end of the two-number rotary cylinder 22 moves, the output end of the five-number cylinder 24 moves and the clamping of the two-number clamping jaw cylinder 25 are matched;
IV, assembling the compression spring
After the third step, the compression spring vibration disc 26 is started again (when the operation is started, a sleeve cover needs to be arranged in the compression spring vibration disc 26), so that the sleeve cover on the compression spring vibration disc 26 enters the compression spring conveying channel 27, when the compression spring reaches the end part of the compression spring conveying channel 21, the No. one linear bearing 3.1, the No. two linear bearing 3.2 and the servo rotary clamping cylinder 3.3 are respectively started, and the servo rotary clamping cylinder 3.3 clamps the compression spring in the compression spring conveying channel 27 to the placing groove on the No. three traveling channel and provided with the sleeve cover under the condition that the output end of the No. one linear bearing 3.1 starts traveling, the No. one linear bearing 3.2 starts traveling and the servo rotary clamping cylinder 3.3 is clamped;
v, riveting second section steel joint
After the compression spring is arranged in the placing groove, starting the I, enabling a new steel wire rope to enter the three-number walking channel 6, enabling the steel wire rope which is originally provided with the steel joint to push against the three-number walking channel 6 to walk, sleeving the whole formed by the sleeve cover and the compression spring lock on the steel wire rope provided with the rigid joint during walking, and then installing the steel joint on the other end of the steel wire rope with the rigid joint at one end according to the mode of the I;
VI, stay cable assembly detection
Then, when the steel wire rope with the steel joints arranged at the two ends and the sleeve cover and the compression spring sleeved in the middle is clamped by the three-number clamping jaw air cylinder 33, the guy rope clamped by the three-number clamping jaw air cylinder 33 moves in the vertical direction relative to the workbench 1 through the land-number air cylinder 3.4, then the one-number linear bearing 3.1, the two-number linear bearing 3.2 and the servo rotary clamping air cylinder 3.3 are respectively started, so that the output end of the one-number linear bearing 3.1 starts to run, the output end of the two-number linear bearing 3.2 starts to run and the servo rotary clamping air cylinder 3.3 moves towards the guy rope, the servo rotary clamping air cylinder 3.3 also clamps one end of the guy rope, the four-number linear bearing 35, the five-number linear bearing 40, the guy rope air cylinder 38 and the five-number clamping jaw air cylinder 39 are respectively started, so that the output end of the four-number linear bearing 35 starts to run, the output end of the five-number linear bearing 40 starts to run and, the five-clamping jaw cylinder 39 is driven to move towards the inhaul cable, when the five-clamping jaw cylinder 39 approaches to the inhaul cable, the five-clamping jaw cylinder 39 clamps the inhaul cable, the output end of the three-clamping jaw cylinder 33 is loosened, the land cylinder 3.4 retracts, the output end of the first linear bearing 3.1 starts to travel, the output end of the second linear bearing 3.2 starts to travel, the output end of the four linear bearing 35 starts to travel, and the output end of the five linear bearing 40 starts to travel, the inhaul cable is made to travel towards the placing frame 3.5.1 until the inhaul cable is placed on the placing frame 3.5.1, and then the detection is carried out by the one-sensor 3.5.2;
VII, after the detection is finished, under the conditions that the output end of the No. one linear bearing 3.1 starts to walk, the output end of the No. two linear bearing 3.2 starts to walk, the output end of the No. four linear bearing 35 starts to walk and the output end of the No. five linear bearing 40 starts to walk, the inhaul cable enters the material disc 28.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (9)

1. The utility model provides a full-automatic intelligent production line of cable, includes workstation (2), its characterized in that: a pay-off mechanism (1) and a riveting mechanism are respectively arranged on the workbench (2) from left to right, and a steel wire rope walking channel is also arranged on the workbench (2);
the pay-off mechanism (1) comprises a steel wire rope guide pulley (1.2), a steel wire rope straightening mechanism (1.3), a first conveying mechanism (1.4) and a steel wire rope automatic fusing device (1.5) which are sequentially arranged at the top of a workbench (2) from left to right, a disc-shaped steel wire rope rotating disc type pay-off rack (1.1) is further arranged on the ground, the disc-shaped steel wire rope rotating disc type pay-off rack (1.1) is close to a steel wire rope guide pulley (1.2), the steel wire rope guide pulley (1.2) is installed at one end of the top of the workbench (2) through a first support (1.6), and the steel wire rope straightening mechanism (1.3) and the first conveying mechanism (1.4) are installed on the workbench (2) through a second support (1.7) and are close to the first support (1.6);
the riveting mechanism comprises a feeding mechanism, a first end riveting device, a second end riveting device, two conveying mechanisms and a detection device (3.5), the first end riveting device and the second end riveting device are arranged on the workbench (2) in a straight line in a sliding mode through a sliding assembly, the feeding mechanism is located on one side of an integral body formed by the first end riveting device and the second end riveting device, the detection device (3.5) is arranged at one end of the second end riveting device, and the two conveying devices (3.4) are arranged on the first end riveting device and the second end riveting device respectively and used for conveying the inhaul cables which are subjected to riveting operation to the detection device (3.5);
the steel wire rope walking channel comprises a No. one walking channel (4), a No. two walking channel (5) and a No. three walking channel (6), the No. one walking channel (4), the No. two walking channel (5) and the No. three walking channel (6) are sequentially communicated, the No. one walking channel (4) is close to the steel wire rope guide pulley (1.2), the No. two walking channel (5) is located on the steel wire rope automatic fusing device (1.5), and the No. three walking channel (6) is located on the riveting mechanism.
2. The full-automatic intelligent production line for the inhaul cables as claimed in claim 1, wherein: the steel wire rope straightening mechanism (1.3) comprises a first fixing plate (1.3.1) and a guide wheel (1.3.2), wherein the top of the first fixing plate (1.3.1) is fixedly connected with two groups of fixing columns respectively, the two groups of fixing columns are arranged on the first fixing plate (1.3.1) in a staggered mode, the number of the fixing columns is at least two, and the top of each fixing column is rotatably connected with the guide wheel (1.3.2).
3. The full-automatic intelligent production line for the inhaul cables as claimed in claim 1, wherein: the No. one conveying mechanism (1.4) comprises a box body (1.4.1), a No. one motor (1.4.2), a No. one rotating column (1.4.3), a driving wheel (1.4.4) and a driven wheel (1.4.5), the box body (1.4.1) is installed at the top of a No. one support (1.6), the No. one rotating column (1.4.3) is rotatably sleeved on the box body (1.4.1), the driving wheel (1.4.4) is sleeved at one end of the No. one rotating column (1.4.3), the driven wheel (1.4.5) is rotatably sleeved on one side of the box body (1.4.1) and is positioned below the driving wheel (1.4.4), and an output shaft of the motor (1.4.2) is fixed with one end of the No. one rotating column (1.4.3);
the gap between the driving wheel (1.4.4) and the driven wheel (1.4.5) is communicated with a No. one walking channel (4).
4. The full-automatic intelligent production line of the inhaul cable according to claim 3, wherein: the automatic fusing device (1.5) of the steel wire rope comprises a bracket (1.5.1) with three numbers, a cylinder (1.5.2) with one number, a guide rail (1.5.3) with one number, a sliding plate (1.5.4) with one number and a fusing head (1.5.5), the three-number bracket (1.5.1) is fixedly arranged at the top of the workbench (1), the fixed end of the one-number cylinder (1.5.2) is fixedly sleeved on the three-number bracket (1.5.1), the No. one guide rail (1.5.3) is also fixedly arranged on the No. three bracket (1.5.1), the No. one sliding plate (1.5.4) slides on the No. one guide rail (1.5.3), the movable end of the No. one air cylinder (1.5.2) is fixed with the No. one sliding plate (1.5.4), the fusing head (1.5.5) comprises a sub fusing head and a mother fusing head, the sub fusing head is fixedly arranged at the bottom of the No. one sliding plate (1.5.4), the mother fusing head is fixedly arranged at the bottom of the No. three bracket (1.5.1), and is corresponding to the sub fusing head, and one end of the No. one walking channel (4) is close to one end of the main fusing head.
5. The full-automatic intelligent production line of the inhaul cable according to claim 4, wherein: the sliding assembly comprises a two-number guide rail (7), a two-number sliding plate (8) and a two-number cylinder (9), fixed ends of the two-number guide rail (7) and the two-number cylinder (9) are fixedly mounted at the top of the workbench (2), the two-number sliding plate (8) is sleeved on the two-number guide rail (7) in a sliding manner, an output end of the two-number cylinder (9) is fixedly connected with one side of the two-number sliding plate (8), the first end riveting device is fixedly arranged on the workbench (2), and the second end riveting device is arranged on the two-number sliding plate (8) in a sliding manner;
the first end riveting device and the second end riveting device respectively comprise a four-number support (11), a riveting die and a three-number cylinder (10), the four-number support (11) is fixedly mounted on the workbench (2) through a mounting and fixing plate, the riveting die comprises a riveting base (12) and a riveting pressing block (13), the riveting base (12) is fixed at the bottom of the four-number support (11), the three-number cylinder (10) is fixedly mounted on the four-number support (11), the movable end of the three-number cylinder (10) is fixed with the top of the riveting pressing block (13), and the riveting pressing block (13) is located above the riveting base (12);
one end of the secondary walking channel (5) is close to the other end of the female fuse head, and the other end of the secondary walking channel (5) is close to one end of the riveting base (12);
and two ends of the three-number walking channel (6) are respectively arranged on the first end riveting device and the second end riveting device.
6. The full-automatic intelligent production line of the inhaul cable according to claim 5, wherein: the feeding mechanism comprises a steel joint feeding assembly, a sleeve cover feeding assembly and a compression spring feeding assembly, and the steel joint feeding assembly corresponds to the first end riveting device;
the steel joint feeding assembly comprises a steel joint vibration disc (14) arranged on the workbench (2), a steel joint conveying channel (15) connected with the steel joint vibration disc (14), and a steel joint grabbing manipulator;
the steel joint grabbing manipulator comprises a first rotary cylinder (16), a second cylinder (17), a second fixing plate (18) and two first clamping jaw cylinders (19), wherein the fixed end of the first rotary cylinder (16) is fixedly installed on the second sliding plate (8) and located on one side of the riveting base (12), the fixed end of the second cylinder (17) is fixed on the rotary end of the first rotary cylinder (16), one side of the second fixing plate (18) is fixedly installed at the output end of the second cylinder (17), the two first clamping jaw cylinders (19) are fixedly installed on two sides of the bottom of the second fixing plate (18), and the steel joint conveying channel (15) corresponds to the clamping end of one of the first clamping jaw cylinders (19);
the steel joint grabbing manipulator is positioned between the steel joint conveying channel (15) and the riveting base (12);
the sleeve cover feeding assembly comprises a sleeve cover vibrating disc (20) arranged on the workbench (2), a sleeve cover conveying channel (21) connected with the sleeve cover vibrating disc (20), and a sleeve cover grabbing manipulator;
the side wall and the top of one end part of the sleeve cover output channel 21 (21) are both provided with openings, and the two openings are communicated;
a placing groove is arranged on the three-number walking channel (6);
the sleeve cover grabbing manipulator comprises a two-number rotating cylinder (22), a two-number support (23), a two-number cylinder (24) and a two-number clamping jaw cylinder (25), wherein the fixed end of the two-number rotating cylinder (22) is also fixedly mounted on a two-number sliding plate (8) through a land support, the fixed end of the two-number support (23) is fixed on the rotating end of the two-number rotating cylinder (22), the fixed end of the two-number cylinder (24) and the fixed end of the two-number clamping jaw cylinder (25) are both fixedly mounted on the two-number support (23), the output end of the two-number cylinder (24) moves towards the horizontal direction relative to the workbench (2), the output end of the two-number clamping jaw cylinder (25) moves towards the vertical direction relative to the workbench (2), and the output end of the two-number cylinder (24) and the output end of the two-number clamping jaw cylinder (25) are in a cross shape;
the sleeve cover grabbing hand is positioned between the sleeve cover conveying channel (21) and the placing groove;
the compression spring feeding assembly comprises a compression spring vibration disc (26) arranged on the workbench (2), a compression spring conveying channel (27) connected with the compression spring vibration disc (26), and a compression spring grabbing manipulator;
compression spring snatchs manipulator and includes linear bearing (3.1) No. one, linear bearing (3.2) and servo rotatory centre gripping cylinder (3.3) of two, linear bearing (3.1) stiff end is the horizontal direction for the top of workstation (2) and fixes on No. one support (11), No. two linear bearing (3.2) stiff ends pass through the mounting panel to be fixed on linear bearing (3.1) of one, and is vertical direction setting with the top of workstation (2), servo rotatory centre gripping cylinder (3.3) stiff end is also fixed on No. two linear bearing (3.2) output through the mounting panel, servo rotatory centre gripping cylinder (3.3) output is located between compression spring transfer passage (27) and the standing groove.
7. The full-automatic intelligent production line of the inhaul cable according to claim 5, wherein: check out test set (3.5) are including rack (3.5.1), No. one sensor (3.5.2), rack (3.5.1) also fixed mounting is on workstation (2), and is located one side of No. three walking channels (6), the number of No. one sensor (3.5.2) is two, another No. one sensor (3.5.2) are located the both ends of rack (3.5.1).
8. The full-automatic intelligent production line of the inhaul cable according to claim 6, wherein: the No. two conveying mechanism comprises a land cylinder (3.4), a No. three clamping jaw cylinder (33), a No. three linear bearing (34) and a No. four linear bearing (35), wherein the No. three linear bearing (34) and the No. four linear bearing (35) are installed at two ends of a No. four bracket (11), the No. three linear bearing (34) is parallel to the No. one linear bearing (3.1), and the No. four linear bearing (35) is parallel to the No. two linear bearing (3.2);
the three-number linear bearing (34) is also fixedly provided with a seven-number cylinder (36) through a mounting plate, the output end of the seven-number cylinder (36) is fixedly connected with a four-number clamping jaw cylinder (37), and the four-number clamping jaw cylinder (37) is positioned right above the two-number walking channel (5);
a five-number linear bearing (40) is fixedly mounted at the output end of the four-number linear bearing (35) through a mounting plate, the motion direction of the output end of the five-number linear bearing (40) is consistent with the motion direction of the two-number linear bearing (3.2), a eight-number cylinder (38) is mounted at the output end of the five-number linear bearing (40) through the mounting plate, a five-number clamping jaw cylinder (39) is fixedly connected at the output end of the eight-number cylinder (38), and the five-number clamping jaw cylinder (39) is located above the three-number traveling channel (6) and close to the riveting base (12);
the fixed end of the land cylinder (3.4) is also fixed on a four-number support (11) through a mounting plate, the fixed end of the three-number clamping jaw cylinder (33) is fixedly mounted on the movable end of the land cylinder (3.4), the three-number clamping jaw cylinder (33) is fixed with the three-number walking channel (6), and the three-number clamping jaw cylinder (33) is located right above the three-number walking channel (6) and located between the five-number clamping jaw cylinder (39) and the servo rotary clamping cylinder (3.3).
9. The full-automatic intelligent production line of the inhaul cable according to claim 8, wherein: still be equipped with charging tray (28) on workstation (2), and be close to rack (3.5.1).
CN202011541593.4A 2020-12-23 2020-12-23 Full-automatic intelligent production line for inhaul cable Pending CN112547986A (en)

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CN113547047A (en) * 2021-07-22 2021-10-26 苏州江锦自动化科技有限公司 Automatic steel wire punching device and method
CN113547047B (en) * 2021-07-22 2024-01-26 苏州江锦自动化科技有限公司 Automatic steel wire perforating device and method

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