CN112533728A - Device and method for producing at least one rolling element and method for machining at least one control wheel of such a device - Google Patents

Device and method for producing at least one rolling element and method for machining at least one control wheel of such a device Download PDF

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Publication number
CN112533728A
CN112533728A CN201980051554.5A CN201980051554A CN112533728A CN 112533728 A CN112533728 A CN 112533728A CN 201980051554 A CN201980051554 A CN 201980051554A CN 112533728 A CN112533728 A CN 112533728A
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CN
China
Prior art keywords
grinding
control wheel
peripheral
wheel
rolling elements
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Granted
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CN201980051554.5A
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Chinese (zh)
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CN112533728B (en
Inventor
维尔纳·霍伊尔
霍尔格·佩措尔德
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Schaeffler Technologies AG and Co KG
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Schaeffler Technologies AG and Co KG
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/36Single-purpose machines or devices
    • B24B5/37Single-purpose machines or devices for grinding rolls, e.g. barrel-shaped rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • B24B41/067Work supports, e.g. adjustable steadies radially supporting workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/02Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
    • B24B5/04Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/18Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centreless means for supporting, guiding, floating or rotating work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/18Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centreless means for supporting, guiding, floating or rotating work
    • B24B5/26Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centreless means for supporting, guiding, floating or rotating work for grinding peculiarly profiled surfaces, e.g. bulged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/18Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centreless means for supporting, guiding, floating or rotating work
    • B24B5/307Means for supporting work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B53/00Devices or means for dressing or conditioning abrasive surfaces
    • B24B53/06Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels
    • B24B53/08Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels controlled by information means, e.g. patterns, templets, punched tapes or the like
    • B24B53/081Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels controlled by information means, e.g. patterns, templets, punched tapes or the like by means of a template

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)
  • Rolling Contact Bearings (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

An apparatus 1 for forming curved side surfaces 3 on rolling elements 2 of a rolling bearing, having a grinding device 4 for grinding the curved side surfaces 3 and at least one holding device 6 for holding the rolling elements 2 in the case and/or during grinding by means of the grinding device 4, wherein the at least one holding device 6 is at least one control wheel 8 with a convexly shaped peripheral feed surface 9.

Description

Device and method for producing at least one rolling element and method for machining at least one control wheel of such a device
Technical Field
The present invention relates to an apparatus for producing curved side surfaces on rolling elements of a rolling element bearing having the features of the preamble of claim 1, and to a method for producing curved side surfaces on rolling elements having the features of claim 7. The invention also relates to a method for machining at least one control wheel of the device having the features of claim 8.
Background
The side surfaces of rolling elements, such as rollers, are typically machined by grinding. It is known to use grinding devices with curved grinding surfaces for grinding, as disclosed for example in document CN 103821828A.
In order to produce needles with curved side surfaces, it is proposed in document CN 105033786 a to arrange the needles on a curved plate and grind them.
It is also known to arrange tapered rollers on so-called crowned wheels and thereby feed them to grinding wheels for grinding curved side surfaces.
Disclosure of Invention
It is an object of the present invention to provide an alternative apparatus and an alternative method for producing curved side surfaces on rolling elements. This object is achieved by a device having the features of claim 1, a method for producing a curved lateral surface having the features of claim 7 and a method for machining at least one control wheel of the device having the features of claim 8. Preferred or advantageous embodiments of the invention result from the following description and/or the dependent claims of the drawings.
A device is proposed which is designed to produce curved, in particular arched, side surfaces on the rolling elements of a rolling element bearing. The rolling elements are preferably designed as tapered rollers which can be integrated in a tapered roller bearing.
The apparatus comprises a grinding device designed to grind the curved side surfaces on the rolling elements. The grinding device is preferably designed as a grinding wheel with a concavely shaped peripheral grinding surface.
Furthermore, the device comprises at least one holding device which is designed to hold the rolling elements for grinding by the grinding device and/or during grinding by the grinding device. In addition, the holding device is optionally also designed for feeding the rolling elements to the grinding device.
The at least one holding device is designed as at least one control wheel with a convexly shaped peripheral feed surface. The device preferably has a plurality of control wheels which are arranged adjacent to one another and/or connected to one another in a rotationally fixed manner, in order to simultaneously produce a plurality of rolling elements having curved side surfaces.
When the tapered rollers are arranged as holding devices for grinding the side surfaces on a so-called crowning wheel, the possible curvature or camber of the side surfaces, in particular due to the weight of the tapered rollers, is limited in terms of production technology. Tapered rollers can therefore only be produced with geometric limitations.
An advantage of the convexly shaped peripheral infeed surface of the at least one control wheel is that these limitations can be overcome and/or reduced when the rolling elements are arranged on the convexly shaped peripheral infeed surface for grinding the side surface in a curved manner.
For example, the at least one control wheel and/or the convexly shaped peripheral feed surface are formed from a ceramic material, a synthetic resin-bonded material or a metallic material. This has the advantage that the peripheral feed surface, especially if it is formed of a ceramic material or a synthetic resin-bonded material, can be convex-shaped by means of at least one finishing device of the apparatus, for example by means of one or more finishing devices. In order to carry out the dressing of the holding device, in particular of the at least one control wheel, in a preferred embodiment of the invention the apparatus comprises a control device which is designed to control the at least one dressing device. In particular, the control means may comprise NC control.
The at least one dressing device is designed and arranged to dress, in particular, the grinding device, in particular to shape, calibrate and/or sharpen the peripheral grinding surface of the grinding wheel in a concave manner. For example, the dressing device is designed as a rotatable dressing roller or as a stationary dressing tool. Optionally, at least one of the dressing devices has a coating made of diamond or boron nitride (CBN) so that material can be removed from the holding device and the grinding device, so that a convex profile or a concave profile can be introduced.
Since the at least one dressing device is provided not only for dressing the grinding device but also for shaping the holding device, additional machining machines for machining the peripheral feed surface, such as grinding lathes or hard lathes, can advantageously be dispensed with. This avoids complex handling of the control wheel from another processing machine to the installation. This can therefore save costs.
In the case where the holding means, in particular the at least one control wheel, is made of a metallic material, it is preferred to form the convex profile on the peripheral feeding surface of the at least one control wheel by wire electrical discharge machining.
Another object of the present invention is a method for producing curved, in particular arched, side surfaces on rolling elements of a rolling element bearing, using an apparatus according to the previous description and/or according to claims 1 to 6.
As part of the method, rolling elements are arranged on the convexly shaped peripheral feed surface of at least one control wheel. The rolling elements are preferably fed to the grinding device in this way. The curved side surfaces are then ground, in particular by means of concavely shaped peripheral grinding surfaces of the grinding wheel. In the context of this method, it is preferred that the at least one control wheel and the grinding wheel are rotated in opposite directions during the grinding of the curved side surface.
A method for machining at least one control wheel as described in the preceding description and/or in any of claims 1 to 6 constitutes a further object of the invention.
As part of the method, the peripheral feed surface of the at least one control wheel is machined and/or projection-formed by means of a finishing device of the apparatus, in particular if the at least one control wheel and/or the peripheral feed surface are formed from a ceramic material or a synthetic resin-bonded material. The control device preferably controls the dressing device to perform the convex forming of the peripheral feed surface of the at least one control wheel.
Alternatively, within the scope of the method, the peripheral feed surface of the at least one control wheel may be machined and/or convex shaped by wire electrical discharge machining. This is particularly true when at least one of the control wheels and/or the peripheral feed surface is formed of a metal-bonded material.
Drawings
Additional features, advantages and effects of the invention are set forth in the description which follows of preferred embodiments of the invention. In the drawings:
FIG. 1 shows a prior art apparatus having a crowned roller as a feed and hold device and a grinding device for producing a tapered roller with curved side surfaces;
fig. 2 shows an apparatus with a control wheel as a feed and holding device and with a grinding device for producing rolling elements with curved side surfaces.
Detailed Description
Fig. 1 shows a prior art device 50 which is designed to produce curved, in particular arched, lateral surfaces 52 on a tapered roller 51. The apparatus 50 comprises a grinding device 53 and a plurality of rotatable crowned rollers 55 arranged adjacent to each other in a row and rotating together. Each of the crest rollers 55 has two crests 56 in longitudinal section, on which the tapered rollers 51 are placed. The grinding device 53 is designed as a rotatable grinding wheel with a grinding surface 54. The grinding wheel and the crowned rollers 55 rotate in opposite directions.
Each of the crowned rollers 55 forms a holding device for exactly one tapered roller 51 which is arranged on the crowned roller 55 and thus is in contact with the grinding surface 54. The tapered roller 51 rotates with the crowned roller 55 and is ground by the grinding surface 54 of the grinding wheel, creating a curved side surface 52.
With the prior art device 50, the production of the curvature or camber of the side surface 52 on the tapered roller 51 is limited in terms of production technology, in particular due to the arrangement on the crowned roller 55 and due to the self-weight of the tapered roller. Therefore, geometric constraints on the curvature or camber of the side surfaces must be accepted.
In fig. 2, a device 1 is shown which is designed to produce curved, in particular arched, side surfaces 3 on rolling elements 2 of a rolling element bearing. The rolling elements are designed as tapered rollers 2. With the device 1, the production technical limitations of the device 50 of fig. 1 can be reduced or even overcome.
The apparatus 1 comprises a grinding device 4 which is designed as a grinding wheel 7 which is rotatable in a first direction of rotation R1. The grinding device 4 has a concavely shaped peripheral grinding surface 5 with which the curved side surfaces 3 on the tapered rollers 2 can be ground.
The apparatus 1 comprises holding means 6 for holding the tapered roller 2 during grinding of the curved side surface 4.
The holding device 6 is designed as a plurality of rotatable control wheels 8 which are arranged adjacent to one another in a row. The control wheel is rotatably mounted and rotates together in a second rotational direction R2, which is opposite the first rotational direction R1. Each control wheel 8 has a convexly shaped peripheral feed surface 9 on which the tapered rollers 2 can be arranged and mounted. Each control wheel 8 and/or each peripheral feed surface 8 is formed of a ceramic material, a synthetic resin-bonded material or a metallic material.
Due to the mounting on the convexly shaped peripheral feed surface 9, curved, in particular arched, side surfaces 3 on the tapered rollers 2 can be produced as freely as possible geometrically.
As shown in fig. 3, the apparatus 1 comprises a dressing device 10 for dressing the grinding device 4 and the holding device 6. The finishing assembly 10 is designed as a stationary finishing assembly. Alternatively, it may be designed as a rotary trimming device. The apparatus 1 further comprises control means 11 for controlling the finishing device 10. The control device 11 may be designed, for example, as an NC control.
The dressing device 10 is arranged to shape, sharpen and/or calibrate the peripheral grinding surface 5 of the grinding wheel 7. This can also occur during grinding of the side surfaces 3 of the tapered rollers 2 in order to avoid dulling.
In addition, dressing device 10 is provided to convex-form peripheral feed surface 9 of control wheel 8, in particular if control wheel 8 and/or peripheral feed surface 9 are formed of a ceramic material or a synthetic resin-bonded material. The convex shaping of the peripheral feed surface 9 by the trimming device 10 takes place before the control wheel 8 is used as a holding device 6 in the apparatus 1.
Advantageously, no additional machining machine (e.g., grinding machine or hard turning machine) is required to shape the peripheral feeding surface 9, but an already existing dressing device 10 can be used. This saves costs for purchasing additional processing machines and advantageously reduces handling and management expenses for shaping the peripheral feed surface 9 of the control wheel 8 and for transporting the holding device 6 to the apparatus 1.
The use of a ceramic control wheel or a synthetic resin bonded control wheel eliminates externally excited vibrations caused by force triangulation between the grinding wheel, control wheel and support rail. Here, the control wheel serves as a damping element which enables the use of a ceramic-bonded grinding wheel.
In the case where control wheel 8 and/or peripheral feed surface 8 are formed of a metal-bonded material, the concave profile is introduced into peripheral feed surface 9 of control wheel 8 by wire-cut electrical discharge machining.
Apparatus 2 tapered rollers, rolling elements 3 side surfaces 4 grinding means 5 concavely formed peripheral grinding surfaces 6 holding means 7 grinding wheel 8 control means 9 convexly formed peripheral feed surface 10 dressing means 11 control means 50 prior art apparatus 51 tapered rollers 52 side surfaces 53 grinding apparatus 54 grinding surfaces 55 convex peak rollers 56
R1 first direction of rotation R2 second direction of rotation

Claims (10)

1. A device (1) for forming curved lateral surfaces (3) on rolling elements (2) of a rolling bearing,
the device comprises a grinding device (4) for grinding the curved lateral surface (3) and at least one holding device (6) for holding the rolling elements (2) during and/or during grinding by means of the grinding device (4),
wherein the at least one holding device (6) is at least one control wheel (8) with a convexly shaped peripheral feed surface (9).
2. The apparatus (1) according to claim 1, characterized in that said at least one control wheel (8) and/or said peripheral feeding surface (9) are made of ceramic material, synthetic resin-bonded material or metallic material.
3. An apparatus (1) according to claim 1 or 2, characterized in that the grinding device (4) is a grinding wheel (7) having a concavely shaped peripheral grinding surface (5).
4. Apparatus (1) according to any one of the preceding claims, characterized in that it has at least one dressing device (10) for sharpening and/or calibrating the peripheral grinding surface (5) of the grinding wheel (7) and/or for shaping the peripheral grinding surface (5) of the grinding wheel (7) and/or the peripheral feed surface (9) of the at least one control wheel (8).
5. Apparatus (1) according to claim 4, characterized in that the peripheral grinding surface (5) of the grinding wheel (7) is concavely shaped by means of the at least one dressing device (10) and/or the peripheral feed surface (9) of the at least one control wheel (8) is convexly shaped by means of the at least one dressing device (10).
6. Apparatus (1) according to claim 4 or 5, characterized in that said apparatus (1) comprises control means (11) for controlling said at least one finishing device (10).
7. Method for producing curved lateral surfaces (3) on rolling elements (2) of a rolling bearing with a device (1) according to any one of the preceding claims, characterized in that the rolling elements (2) are arranged on the convexly shaped peripheral feed surface (9) of the at least one control wheel (8) and the curved lateral surfaces (3) are ground on the rolling elements (2).
8. Method for machining the at least one control wheel (8) according to claim 7, characterized in that the peripheral feed surface (9) of the at least one control wheel (8) is machined and/or convex shaped by means of the at least one dressing device (10).
9. Method according to claim 8, characterized in that said control device (11) controls said at least one finishing device (10) to perform a convex forming of said peripheral feeding surface (9) of said at least one control wheel (8).
10. Method according to claim 8 or 9, characterized in that the peripheral feed surface (8) of the at least one control wheel (8) is machined and/or convex shaped by wire electrical discharge machining.
CN201980051554.5A 2018-10-18 2019-10-16 Device and method for producing at least one rolling element and method for machining at least one control wheel of the device Active CN112533728B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102018125825.9A DE102018125825A1 (en) 2018-10-18 2018-10-18 Device and method for manufacturing at least one rolling element and method for processing at least one regulating disk of the device
DE102018125825.9 2018-10-18
PCT/DE2019/100900 WO2020078514A1 (en) 2018-10-18 2019-10-16 Device and method for producing at least one rolling element and method for processing at least one control wheel of the device

Publications (2)

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CN112533728A true CN112533728A (en) 2021-03-19
CN112533728B CN112533728B (en) 2023-07-14

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US (1) US11980996B2 (en)
EP (1) EP3867008B1 (en)
JP (1) JP7179984B2 (en)
KR (1) KR20210075062A (en)
CN (1) CN112533728B (en)
DE (1) DE102018125825A1 (en)
WO (1) WO2020078514A1 (en)

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JP5699143B2 (en) 2009-07-09 2015-04-08 アール ツリー イノベーションズ エルエルシー Interbody device with flexibility
CN113732844A (en) * 2021-08-09 2021-12-03 武汉钢铁有限公司 Method and device for grinding work roll

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US2409320A (en) * 1944-03-30 1946-10-15 Gen Motors Corp Grinding of rollers
US2795900A (en) * 1954-07-28 1957-06-18 Modler Hans Machine for grinding and superfinishing barrel-shaped rollers and the like
US2930373A (en) * 1959-02-26 1960-03-29 Cincinnati Milling Machine Co Grinding machine truing mechanism
DE1179826B (en) * 1962-01-18 1964-10-15 Hans Modler Dipl Ing Machine for centerless grinding of round workpieces
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CN105033786A (en) * 2015-07-28 2015-11-11 湖北钱潮精密件有限公司 Grinding device for logarithmic convexity of needle roller and grinding method thereof
CN106181678A (en) * 2016-07-04 2016-12-07 成都芬尼克兹机电设备有限公司 A kind of aviation high-precision bearing roller processing method

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JP5892526B2 (en) * 2011-03-24 2016-03-23 エルヴィン ユンカー マシーネンファブリーク ゲゼルシャフト ミットベシュレンクテル ハフツングErwin Junker Maschinenfabrik GmbH Grinding machine in which a grinding spindle unit is pivotally mounted and a method for pivoting a grinding spindle unit on a grinding machine
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DE517148C (en) * 1928-06-25 1931-02-12 Cincinnati Grinders Inc Process for centerless grinding of rolls with concave or convex surface lines as well as for chamfering cylindrical rolls
US2409320A (en) * 1944-03-30 1946-10-15 Gen Motors Corp Grinding of rollers
US2795900A (en) * 1954-07-28 1957-06-18 Modler Hans Machine for grinding and superfinishing barrel-shaped rollers and the like
US2930373A (en) * 1959-02-26 1960-03-29 Cincinnati Milling Machine Co Grinding machine truing mechanism
DE1179826B (en) * 1962-01-18 1964-10-15 Hans Modler Dipl Ing Machine for centerless grinding of round workpieces
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CN103821828A (en) * 2014-02-21 2014-05-28 山东东阿钢球集团有限公司 Production method of precise tapered roller
CN105033786A (en) * 2015-07-28 2015-11-11 湖北钱潮精密件有限公司 Grinding device for logarithmic convexity of needle roller and grinding method thereof
CN106181678A (en) * 2016-07-04 2016-12-07 成都芬尼克兹机电设备有限公司 A kind of aviation high-precision bearing roller processing method

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JP2022505248A (en) 2022-01-14
DE102018125825A1 (en) 2020-04-23
CN112533728B (en) 2023-07-14
WO2020078514A1 (en) 2020-04-23
EP3867008A1 (en) 2021-08-25
JP7179984B2 (en) 2022-11-29
KR20210075062A (en) 2021-06-22
US11980996B2 (en) 2024-05-14
US20210354261A1 (en) 2021-11-18
EP3867008B1 (en) 2024-04-03

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