CN112501676A - Barrel plating module and modular barrel plating machine thereof - Google Patents
Barrel plating module and modular barrel plating machine thereof Download PDFInfo
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- CN112501676A CN112501676A CN202011383290.4A CN202011383290A CN112501676A CN 112501676 A CN112501676 A CN 112501676A CN 202011383290 A CN202011383290 A CN 202011383290A CN 112501676 A CN112501676 A CN 112501676A
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- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/16—Apparatus for electrolytic coating of small objects in bulk
- C25D17/18—Apparatus for electrolytic coating of small objects in bulk having closed containers
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Abstract
The invention discloses a barrel plating module and a modularized barrel plating machine thereof, wherein the modularized barrel plating machine can drag a plurality of barrel plating modules to carry out barrel plating through a barrel plating motor, and the free assembly of the barrel plating modules can be suitable for the requirements of plating solutions with different quantities, thereby greatly increasing the flexibility of equipment, improving the barrel plating efficiency and avoiding the massive purchase of the equipment; the barrel plating module comprises a barrel plating barrel and a barrel plating pool, wherein the barrel plating barrel is hollow, a plurality of through holes are formed in the side wall of the barrel plating barrel, one end of the barrel plating barrel is opened, and the opening end of the barrel plating barrel is closed through an end cover; the barrel plating cylinder is filled with a workpiece, and the workpiece enters the barrel plating liquid of the barrel plating tank for barrel plating. The speed regulating module is used for regulating the difference between the output rotating speed of the barrel plating motor and the rotating speed of the barrel plating cylinder. The loading and unloading module is used for lifting and inclining the barrel plating cylinder so as to discharge workpieces in the barrel plating cylinder or load the workpieces into the barrel plating cylinder.
Description
Technical Field
The invention relates to a barrel plating machine, in particular to a modular barrel plating machine.
Background
The barrel plating machine is used for barrel plating equipment for small plated parts, and at present, electroplating liquid is mainly filled in a solution cup, and then the solution cup is rotated to drive the plated parts to roll so as to carry out electroplating. For part of non-standard parts, different coating requirements need barrel plating through different barrel plating equipment, and the existing barrel plating machines are independent, namely only contain one plating solution, and need to adopt a plurality of equipment to carry out barrel plating when a plurality of plating solutions are needed to barrel plate different workpieces. This obviously results in high procurement costs and also in a great problem of the power supply of the equipment. Especially for small-scale barrel plating, the adoption of a large amount of barrel plating equipment is obviously not feasible, and the equipment management and debugging are very troublesome.
To this end, the inventor has designed a modularization barrel-plating machine, and it just can drag a plurality of barrel-plating modules through a barrel-plating motor and carry out the barrel-plating, and the free equipment of barrel-plating module can be applicable to the plating solution requirement of different quantity to greatly increased equipment's flexibility, improved barrel-plating efficiency and avoided the purchase in a large number of equipment.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, an object of the present invention is to provide a barrel plating module and a modular barrel plating machine thereof, wherein the barrel plating modules can be freely connected in series, thereby increasing the flexibility of the equipment.
In order to achieve the purpose, the invention provides a barrel plating module which comprises a barrel plating cylinder and a barrel plating pool, wherein the barrel plating cylinder is hollow, a plurality of through holes are formed in the side wall of the barrel plating cylinder, one end of the barrel plating cylinder is opened, and the opening end of the barrel plating cylinder is closed through an end cover; an end cover hinge block is arranged on the end cover, a barrel plating hinge block is arranged at the position of the barrel plating barrel corresponding to the end cover hinge block, and a fourth hinge shaft penetrates through the end cover hinge block and the barrel plating hinge block so that the top of the end cover is hinged with the barrel plating barrel; different barrel plating rotating shafts are respectively arranged on the end cover and one end of the barrel plating cylinder, which is far away from the end cover, and a first barrel plating chain wheel and a second barrel plating chain wheel are respectively sleeved on the two barrel plating rotating shafts; the barrel plating tank is internally provided with a hollow barrel plating cavity, barrel plating liquid is contained in the barrel plating cavity, and the bottom of the barrel plating cylinder is immersed in the barrel plating so that a workpiece in the barrel plating cylinder is immersed in the barrel plating liquid for plating;
the first barrel-plating chain wheel and the second barrel-plating chain wheel are respectively meshed with different barrel-plating chains to form a chain transmission mechanism, each barrel-plating chain respectively bypasses the first chain wheel and the second chain wheel to form the chain transmission mechanism, the first chain wheel and the second chain wheel are respectively sleeved on a third barrel-plating shaft and a second barrel-plating shaft, the third barrel-plating shaft and the second barrel-plating shaft are respectively assembled with the first barrel-plating partition plate and the second barrel-plating partition plate in a circumferential rotating mode, and two sides of the first barrel-plating partition plate and the second barrel-plating partition plate are respectively assembled and fixed with different barrel-plating side plates.
Preferably, the two barrel plating rotating shafts are coaxially assembled.
Preferably, the cross section of the barrel plating barrel is polygonal.
Preferably, one barrel plating rotating shaft and a first barrel plating shaft plate can be assembled in a circumferential rotating and axial non-movable mode, and the first barrel plating shaft plate is installed on a first barrel plating shaft frame; the first barrel-plating shaft frame is further hinged to a first barrel-plating frame plate through a first hinge shaft, the first barrel-plating frame plate is installed on the first barrel-plating frame, and the first barrel-plating frame is assembled with the inhaul cable and one end of the first barrel-plating guide shaft.
Preferably, the other barrel plating rotating shaft and a second barrel plating shaft plate can be assembled in a circumferential rotating and non-axial moving mode, and the second barrel plating shaft plate is installed on a second barrel plating frame;
a second articulated shaft is arranged on the second barrel plating frame and is articulated with one end of an electric cylinder shaft, the other end of the electric cylinder shaft is arranged in the electric cylinder, a shell of the electric cylinder is articulated with a second barrel plating frame plate through a third articulated shaft, and the second barrel plating frame plate is arranged on the second barrel plating frame; and the second barrel plating frame is also provided with another inhaul cable and a second barrel plating guide shaft.
Preferably, the other ends of the two guys are respectively wound around different guy guide wheels and then assembled, fixed and wound with a guy winding wheel, and the other ends of the first barrel-plating guide shaft and the second barrel-plating guide shaft are respectively installed in the lifting guide cylinder and can be axially assembled with the lifting guide cylinder in a sliding manner; the cable guide wheel and the cable rolling wheel are respectively sleeved on the cable guide shaft and the cable rolling shaft, the cable guide shaft and the cable rolling shaft are respectively assembled with a cable shaft plate in a circumferential rotating mode, the cable shaft plate is installed on the loading and unloading bottom plate, and the lifting guide cylinder penetrates through the loading and unloading bottom plate and is fixedly assembled with the loading and unloading bottom plate.
Preferably, the second barrel plating frame is provided with a lifting roller, the lifting roller is sleeved on the lifting roller in a circumferential rotation manner, the lifting guide groove is clamped with the lifting roller and can be assembled in a sliding manner, the lifting guide groove is arranged on a lifting limit plate, and the lifting limit plate is arranged on the loading and unloading bottom plate.
The invention also discloses a modular barrel plating machine, which is applied with the barrel plating module.
Preferably, the barrel plating device further comprises a barrel plating motor, the barrel plating motor directly or indirectly drives the second barrel plating shaft to rotate, an electric cover is mounted outside the barrel plating motor, a barrel plating motor shaft of the barrel plating motor is connected with one end of a barrel plating power shaft, the barrel plating power shaft and a barrel plating shaft vertical plate can rotate circumferentially and cannot move axially, the other end of the barrel plating power shaft is connected into a speed regulating mechanism, and the speed regulating mechanism is used for regulating the rotating speed between the barrel plating power shaft and the barrel plating cylinder.
Preferably, the speed regulating mechanism comprises a speed regulating vertical plate, a first speed regulating shaft, a second speed regulating shaft and a third speed regulating shaft, and the speed regulating vertical plate is arranged on the barrel plating side plate and/or the barrel plating pool;
the first speed regulating shaft and the two barrel-plating side plates can rotate circumferentially and cannot move axially for assembly; the second speed regulating shaft and the third speed regulating shaft are respectively assembled with the two first barrel-plating partition plates and the two second barrel-plating partition plates in a circumferential rotating and non-axial moving mode, a speed regulating worm part is arranged on the first speed regulating shaft, the speed regulating worm part is meshed with a speed regulating worm wheel to form a worm and gear transmission mechanism, a large transmission bevel gear is sleeved on the second speed regulating shaft, and the large transmission bevel gear is meshed with a small transmission bevel gear for transmission; the transmission small bevel gear is sleeved on a sixth speed regulation shaft, the sixth speed regulation shaft and the speed regulation frame plate can be assembled in a circumferential rotating mode, the sixth speed regulation shaft is further sleeved with a first speed regulation belt wheel, and a speed regulation belt respectively bypasses the first speed regulation belt wheel, the second speed regulation belt wheel and the third speed regulation belt wheel to form a belt transmission mechanism; the third speed regulation belt wheel can slide axially and is sleeved on the third speed regulation shaft in a non-relative circumferential rotation manner, one end of the third speed regulation shaft penetrates through the second barrel plating partition plate and then is assembled with the first barrel plating belt wheel, the first barrel plating belt wheel is connected with the second barrel plating belt wheel through a barrel plating belt to form a belt transmission mechanism, and the second barrel plating belt wheel is sleeved on the second barrel plating shaft;
two ends of the first speed regulating shaft penetrate through the two barrel-plating side plates and are respectively provided with a speed regulating inserting cylinder and a speed regulating inserting rod; the speed-regulating plug cylinder closest to the barrel-plating power shaft is fixedly connected with the barrel-plating power shaft, and the speed-regulating plug rod of the previous barrel-plating module can be plugged into the speed-regulating plug cylinder of the next barrel-plating module;
the speed regulation frame plate penetrates through the speed regulation sliding seat and the speed regulation power seat, is clamped with the speed regulation power seat and is assembled in a sliding mode, the speed regulation sliding seat is installed on the speed regulation power seat, the speed regulation power seat is sleeved on the speed regulation screw rod and is assembled with the speed regulation screw rod in a screwing mode through threads, the speed regulation screw rod and the two speed regulation vertical plates can rotate circumferentially and cannot move axially, and one end of the speed regulation screw rod penetrates through one of the speed regulation vertical plates and then is connected and fixed with an output shaft of a speed regulation motor;
the third speed regulation belt wheel and the speed regulation slide block can rotate circumferentially and can not move axially, the speed regulation slide block can slide axially and can be sleeved on the third speed regulation shaft circumferentially, a speed regulation guide block is arranged on the speed regulation slide block, the speed regulation guide block is clamped with a speed regulation guide groove and can be assembled slidably, and the speed regulation guide groove is arranged on the speed regulation frame plate; the speed regulation slide block is assembled with one end of the speed regulation slide shaft, the other end of the speed regulation slide shaft is arranged in the speed regulation slide cylinder, is clamped with the speed regulation slide cylinder and can be assembled in an axial sliding mode, the speed regulation slide cylinder is arranged on the speed regulation power seat, a speed regulation spring is sleeved outside the speed regulation slide shaft and the speed regulation slide cylinder, two ends of the speed regulation spring are respectively assembled and fixed with the speed regulation power seat and the speed regulation slide block, and the speed regulation spring is used for providing elastic resistance for relative movement of the speed regulation power seat and the speed regulation slide.
The invention has the beneficial effects that:
1. the modular barrel plating device is simple in structure, and can be assembled by a user according to different requirements by freely combining the modular barrel plating modules, so that parts with different plating solutions can be barrel-plated at one time, and the efficiency is greatly improved.
2. The speed regulating mechanism can realize the regulation of the rolling speed of the barrel plating barrel, so that the rotating speed of the barrel plating barrel is flexibly regulated according to the requirements of different parts and plating solution to realize accurate processing, improve the product quality and realize standardized operation.
3. The loading and unloading module can realize the inclination of the barrel plating barrel, can realize the automatic discharge of workpieces after barrel plating by combining the opening and closing of the end cover, and can automatically load the workpieces needing barrel plating by enabling the barrel plating barrel to be positioned at one end of the end cover upwards so as to provide a foundation for the subsequent full-automatic and intelligent operation.
Drawings
Fig. 1-3 are schematic structural views of the present invention.
Fig. 4-11, 13 are schematic structural views of barrel plating modules.
FIG. 12 is a schematic structural diagram of a barrel plating module and a speed regulating mechanism.
Fig. 14-22 are schematic structural views of a handling module. Where fig. 16 is a sectional view at the center plane of the cable worm shaft axis.
Fig. 23-24 are schematic structural views of the barrel plating barrel and the end cover.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1 to 24, the modular barrel plating machine of the present embodiment includes a barrel plating module a and a barrel plating motor 300, where the barrel plating module a includes a barrel plating cylinder a110 and a barrel plating tank a120, the barrel plating cylinder a110 is hollow, and a plurality of through holes are formed in a side wall of the barrel plating cylinder a110, one end of the barrel plating cylinder a110 is open, and an open end of the barrel plating cylinder a110 is closed by an end cover a 130; an end cover hinge block A131 is arranged on the end cover A130, a barrel-plating hinge block A111 is arranged at the position of the barrel-plating barrel A110 corresponding to the end cover hinge block A131, and a fourth hinge shaft A254 penetrates through the end cover hinge block A131 and the barrel-plating hinge block A111 so that the top of the end cover is hinged to the barrel-plating barrel A110;
different barrel-plating rotating shafts A210 are respectively arranged on the end cover A130 and one end, far away from the end cover, of the barrel-plating cylinder A110, a first barrel-plating chain wheel A311 and a second barrel-plating chain wheel A312 are respectively sleeved on the two barrel-plating rotating shafts A210, and the two barrel-plating rotating shafts A210 are preferably coaxially assembled. When the barrel plating device is used, only the first barrel plating chain wheel A311 and the second barrel plating chain wheel A312 need to be driven to rotate circumferentially, and then the barrel plating cylinder A110 can be driven to rotate circumferentially to perform barrel plating.
The barrel plating tank A120 is internally provided with a hollow barrel plating cavity A121, barrel plating liquid is contained in the barrel plating cavity A121, and the bottom of the barrel plating cylinder is immersed in the barrel plating liquid so that a workpiece in the barrel plating cylinder is immersed in the barrel plating liquid for plating. Preferably, the barrel plating barrel a110 has a polygonal cross section, and the present embodiment is a hexagon. The design enables the workpieces inside the barrel plating barrel to be subjected to unbalanced centrifugal force when the barrel plating barrel rotates circumferentially, so that reverse rotation is generated to perform full barrel plating on the workpieces.
One barrel plating rotating shaft A210 and a first barrel plating shaft plate A181 can be assembled in a circumferential rotating and axial non-movable mode, and the first barrel plating shaft plate A181 is installed on a first barrel plating shaft frame A180; the other barrel plating rotating shaft A210 and a second barrel plating shaft plate A171 can be assembled in a circumferential rotating mode and cannot move axially, and the second barrel plating shaft plate A171 is installed on a second barrel plating frame A170; one barrel plating rotating shaft A210 is hollow and is in sealed assembly with an electrode for electroplating and an electrode power supply lead, the electrode is arranged in the barrel plating cylinder, and when the barrel plating rotating shaft A is used, the other electrode is prevented from being in barrel plating liquid, so that electroplating is realized. In this embodiment, the barrel plating rotary shaft a210 fitted with the first barrel plating shaft plate a181 is hollow inside.
The first barrel-plating shaft bracket A180 is also hinged with a first barrel-plating frame plate A151 through a first hinge shaft A251, the first barrel-plating frame plate A151 is installed on a first barrel-plating bracket A150, and the first barrel-plating bracket A150 is assembled with one end of a stay cable A410 and a first barrel-plating guide shaft A261; the second barrel-plating frame A170 is provided with a second hinge shaft A252, the second hinge shaft A252 is hinged to one end of an electric cylinder shaft A511, the other end of the electric cylinder shaft A511 is arranged in an electric cylinder A510, the shell of the electric cylinder A510 is hinged to a second barrel-plating frame plate A161 through a third hinge shaft A253, and the second barrel-plating frame plate A161 is arranged on a second barrel-plating frame A160. After the electric cylinder A510 is started, the electric cylinder shaft A511 can be driven to axially extend and retract. Thereby driving the second barrel plating frame a170 to drive the end cover a130 to rotate around the fourth hinge shaft a254 as the center, so as to realize the opening and closing of the end cover relative to the barrel plating barrel, and thus preparing for subsequent workpiece discharging and loading.
The second barrel-plating frame A160 is also provided with another guy cable A410 and a second barrel-plating guide shaft A262, the other ends of the two guy cables A410 are assembled, fixed and wound with a guy cable winding wheel B520 after respectively winding around different guy cable guide wheels B510, and the other ends of the first barrel-plating guide shaft A261 and the second barrel-plating guide shaft A262 are respectively assembled in the lifting guide cylinder B220 and can be axially assembled with the lifting guide cylinder B in a sliding manner; the cable guide wheel B510 and the cable winding wheel B520 are respectively sleeved on a cable guide shaft B511 and a cable winding shaft B521, the cable guide shaft B511 and the cable winding shaft B521 are respectively assembled with a cable shaft plate B152 in a circumferential rotating mode, the cable shaft plate B152 is installed on a loading and unloading bottom plate B150, and the lifting guide cylinder B220 penetrates through the loading and unloading bottom plate B150 and is fixedly assembled with the loading and unloading bottom plate B150. The axially slidable design of the first barrel plating guide shaft A261 and the second barrel plating guide shaft A262 can provide guidance for the lifting of the barrel plating cylinder on one hand, and can provide axial stabilizing force between the end cover and the barrel plating cylinder on the other hand, so that the end cover is prevented from being opened in a necessary manner.
The first barrel-plating chain wheel A311 and the second barrel-plating chain wheel A312 are respectively meshed with different barrel-plating chains A330 to form a chain transmission mechanism, each barrel-plating chain A330 respectively bypasses the first chain wheel A311 and the second chain wheel A312 to form the chain transmission mechanism, the first chain wheel A311 and the second chain wheel A312 are respectively sleeved on a third barrel-plating shaft A230 and a second barrel-plating shaft A220, the third barrel-plating shaft A230 and the second barrel-plating shaft A220 are respectively assembled with a first barrel-plating partition plate A141 and a second barrel-plating partition plate A142 in a circumferential rotation mode, two sides of the first barrel-plating partition plate A141 and the second barrel-plating partition plate A142 are respectively assembled and fixed with different barrel-plating side plates A140, and the second barrel-plating shaft A220 is directly or indirectly driven to rotate by a barrel-plating motor 300. Therefore, when the barrel plating device is used, the barrel plating chain A330 runs to drive the first barrel plating chain wheel A311 and the second barrel plating chain wheel A312 to rotate circumferentially, and the barrel plating cylinder is driven to rotate circumferentially. The barrel plating motor 300 is externally sleeved with an electric cover 110.
The loading and unloading bottom plate B150 is further assembled with one end of a lifting limit plate B170, a lifting guide groove B171 is arranged on the lifting limit plate B170, the lifting guide groove B171 is clamped with a lifting roller A271 and can be assembled in a sliding mode, the lifting roller A271 can be sleeved on a lifting roller A270 in a circumferential rotating mode, and the lifting roller A270 is installed on a second barrel-plating frame A160. When the cable winding wheel B520 winds the cable a410, the cable a410 drives the barrel plating barrel a110 to move upwards until the cable is positioned above the barrel plating tank a120 and the lifting roller a271 is tightly attached to the top of the lifting guide groove B171. At this time, the electric cylinder A510 is started, so that the electric cylinder shaft A511 contracts to open the end cover, and the workpiece in the barrel plating cylinder is released or put into the barrel plating cylinder. When the workpieces in the barrel plating cylinder need to be discharged, the inhaul cable far away from one end of the end cover is only required to be continuously wound, and the barrel plating cylinder at the end is lifted. When a workpiece needs to be placed, only the inhaul cable far away from one end of the end cover needs to be released, so that the barrel plating cylinder at the end descends, namely the opening end of the barrel plating cylinder faces upwards.
An electric cover 110 is installed outside the barrel plating motor 300, a barrel plating motor shaft of the barrel plating motor 300 is connected with one end of a barrel plating power shaft 400 through a coupler, the barrel plating power shaft 400 and a barrel plating shaft vertical plate 120 can rotate circumferentially and cannot move axially, the other end of the barrel plating power shaft 400 is connected into a speed regulating mechanism C, and the speed regulating mechanism C is used for regulating the rotating speed between the barrel plating power shaft 400 and a barrel plating cylinder. The speed regulating mechanism C comprises a speed regulating vertical plate C110, a first speed regulating shaft C210, a second speed regulating shaft C220 and a third speed regulating shaft C230, the speed regulating vertical plate C110 is installed on the barrel plating side plate A140 and/or the barrel plating pool A120, and the barrel plating pool A120 and the barrel plating side plates A140 on the two sides are assembled and fixed.
The first speed regulating shaft C210 and the two barrel-plated side plates A140 can rotate circumferentially and cannot move axially, and two ends of the first speed regulating shaft C210 penetrate through the two barrel-plated side plates A140 and are respectively provided with a speed regulating inserting cylinder C211 and a speed regulating inserting rod C212; the speed-regulating plug-in cylinder C211 closest to the barrel-plating power shaft 400 is fixedly connected with the barrel-plating power shaft 400, and the speed-regulating plug-in rod C212 of the previous barrel-plating module A can be plugged into the speed-regulating plug-in cylinder C211 of the next barrel-plating module A, so that power transmission among a plurality of barrel-plating modules A is realized. Namely, the rotation of a plurality of barrel plating cylinders A110 can be realized only by one barrel plating motor, thereby reducing the number of the motors and realizing the flexible serial use of a plurality of barrel plating modules. In this embodiment, the barrel plating motor 300 is not only a motor or a servo motor, but also can maintain a constant rotational speed output under the premise of load variation.
The second speed regulation shaft C220 and the third speed regulation shaft C230 are assembled with the two first barrel-plating partition plates A141 and the two second barrel-plating partition plates A142 respectively in a way of circumferential rotation and axial movement incapability, a speed regulation worm part C311 is arranged on the first speed regulation shaft C210, the speed regulation worm part C311 is meshed with a speed regulation worm wheel C312 to form a worm and gear transmission mechanism, a large transmission bevel gear C320 is sleeved on the second speed regulation shaft C220, and the large transmission bevel gear C320 is meshed with a small transmission bevel gear C330 for transmission; the transmission small bevel gear C330 is sleeved on a sixth speed regulation shaft C260, the sixth speed regulation shaft C260 and a speed regulation frame plate C130 can be assembled in a circumferential rotating mode, a first speed regulation belt wheel C341 is further sleeved on the sixth speed regulation shaft C260, a speed regulation belt C340 respectively bypasses the first speed regulation belt wheel C341, a second speed regulation belt wheel C342 and a third speed regulation belt wheel C343 to form a belt transmission mechanism, the second speed regulation belt wheel C342 is sleeved on a tensioning shaft C270, the tensioning shaft C270 is installed on a tensioning plate C170, a tensioning slide block C171 is installed on the tensioning plate C170, the tensioning slide block C171 is clamped and slidably installed in a tensioning frame C140, a tensioning guide shaft C280 is installed in the tensioning frame C140, the tensioning guide shaft C280 penetrates through the tensioning slide block C171, and the tensioning slide block C171 and the tensioning guide shaft C280 can be assembled in an axial sliding mode; a tension spring C520 is arranged between the tension slider C171 and the inner bottom of the tension frame C140, two ends of the tension spring C520 are respectively assembled with the tension slider C171 and the inner bottom of the tension frame C140, and provide a pulling force when the tension slider C171 moves upwards and provide an upwards pushing elastic force when the tension slider C171 moves downwards. The tensioning frame C140 is clamped with the speed regulation slide seat C121 through a connecting plate C160 and is assembled in a sliding mode (assembled through a dovetail slide block), the speed regulation slide seat C121 is sleeved on the speed regulation guide shaft C240 in an axially sliding mode, and two ends of the speed regulation guide shaft C240 are respectively assembled with the two speed regulation vertical plates C110;
the speed regulation frame plate C130 penetrates through the speed regulation sliding seat C121 and the speed regulation power seat C120, is clamped with the speed regulation power seat C120 and is assembled in a sliding mode (assembled through a dovetail sliding block), the speed regulation sliding seat C121 is installed on the speed regulation power seat C120, the speed regulation power seat C120 is sleeved on the speed regulation screw C250 and is assembled with the speed regulation screw C250 in a threaded screwing mode, the speed regulation screw C250 and the two speed regulation vertical plates C110 can rotate circumferentially and cannot move axially, one end of the speed regulation screw C250 penetrates out of one of the speed regulation vertical plates C110 and then is fixedly connected with an output shaft of the speed regulation motor C410 through a coupler, and the speed regulation motor can drive the speed regulation screw C250 to rotate circumferentially after being started, so that the speed.
The third speed regulation pulley C343 is axially slidable and non-relatively circumferentially rotatable sleeved on the third speed regulation shaft C230, the third speed regulation pulley C343 and the speed regulation slider C150 are circumferentially rotatable and non-axially movable assembled, the speed regulation slider C150 is axially slidable and circumferentially rotatable sleeved on the third speed regulation shaft C230, the speed regulation slider C150 is provided with a speed regulation guide block C151, the speed regulation guide block C151 is clamped with the speed regulation guide groove C131 and slidably assembled, the speed regulation guide groove C131 is arranged on the speed regulation frame plate C130, the speed regulation slider C150 is assembled with one end of the speed regulation slide shaft C291, the other end of the speed regulation slide shaft C291 is arranged in the speed regulation slide cylinder C290 and clamped with the speed regulation slide cylinder C290 and axially slidably assembled, the speed regulation slide cylinder C290 is arranged on the speed regulation power seat C120, a speed regulation spring C510 is sleeved outside the speed regulation slide shaft C291 and the speed regulation slide cylinder C290, and two ends of the speed regulation spring C510 are respectively connected with the speed regulation power seat C, The speed regulation slide block C150 is assembled and fixed, and the speed regulation spring C510 is used for providing elastic resistance for the relative movement of the speed regulation power seat C120 and the speed regulation slide block C150.
One end of the third speed regulating shaft C230 penetrates through the second barrel-plating partition plate C142 and then is assembled with the first barrel-plating belt wheel A321, the first barrel-plating belt wheel A321 is connected with the second barrel-plating belt wheel A322 through a barrel-plating belt A320 to form a belt transmission mechanism, and the second barrel-plating belt wheel A322 is sleeved on the second barrel-plating shaft A220. When the gear rack is used, the power of the third speed regulating shaft is transmitted to the second barrel plating shaft A220, and then the first barrel plating chain wheel A311 and the second barrel plating chain wheel A312 are driven to move upwards to drive the barrel plating cylinder to rotate circumferentially.
When the rotating speed of the barrel plating cylinder needs to be adjusted, only the speed regulating motor C410 needs to be started, the speed regulating motor drives the speed regulating screw C250 to rotate circumferentially, the speed regulating screw C250 drives the speed regulating power seat C120 to move axially, so that the small transmission bevel gear C330 is driven to move axially along the large transmission bevel gear C320, the small transmission bevel gear C330 and the large transmission bevel gear C320 are in meshing transmission at different outer diameters, the rotating speed adjustment of the small transmission bevel gear C330 is realized, and the rotating speed difference adjustment between the first speed regulating shaft C210 and the barrel plating cylinder is also realized.
In the adjusting process, the speed regulation frame plate C130 slides relative to the speed regulation power seat C120, so that the gap difference of the large transmission bevel gear C320 in the radial direction of the large transmission bevel gear C320 is offset, in addition, the speed regulation belt C340 can be tensioned through the tensioning spring C520, and meanwhile, the speed regulation frame plate C130 can overcome the elastic force of the speed regulation spring C510 and move towards the speed regulation power seat C120. The design can realize five-stage speed regulation, so that the rotating speed of each barrel plating cylinder can be regulated according to different working conditions and process requirements. And the screws penetrate through the barrel plating side plates A140 which are close to each other of the two barrel plating modules A so as to realize the assembly and fixation of the two barrel plating modules A.
Preferably, the loading and unloading device further comprises a loading and unloading module B, wherein the loading and unloading module B comprises two loading and unloading side plates 130 which are arranged in parallel, the loading and unloading side plates 130 are fixedly assembled with the barrel-plating side plates A140, each barrel-plating side plate A140 corresponds to one loading and unloading module B, a conveying belt 200 is further arranged between the two loading and unloading side plates 130, and the conveying belt 200 is used for outputting barrel-plated workpieces;
the two ends of the inner side of the tops of the two loading and unloading side plates 130 are respectively connected and fixed through a first loading and unloading shaft plate B111 and a second loading and unloading shaft plate B112, the first loading and unloading shaft plate B111 and the second loading and unloading shaft plate B112 are respectively assembled with a loading and unloading screw B210 in a circumferential rotation mode and in an axial non-movable mode, and one end of the loading and unloading screw B210 penetrates through the first loading and unloading shaft plate B111 and then is connected and fixed with an output shaft of a loading and unloading motor B410 through a coupler. The loading and unloading motor B410 can drive the loading and unloading screw B210 to rotate positively and negatively in the circumferential direction after being started.
The two loading and unloading side plates 130 are positioned below the first loading and unloading shaft plate B111 and the second loading and unloading shaft plate B112 and are also provided with loading and unloading seat plates B120, loading and unloading guide rails B310 are arranged on the loading and unloading seat plates B120, loading and unloading guide rail grooves B311 are arranged on the loading and unloading guide rails B310, the loading and unloading guide rail grooves B311 are clamped with loading and unloading sliders B161 and can be assembled in a sliding mode, the loading and unloading sliders B161 are arranged on a loading and unloading slide seat B160, the loading and unloading slide seat B160 is fixedly assembled with a loading and unloading bottom plate B150, the loading and unloading bottom plate B150 is assembled with a loading and unloading top plate B130 through a loading and unloading connecting plate B151, loading and unloading power plates B131 are arranged on the loading and;
a cable worm gear B611 is further sleeved and fixed on the cable winding shaft B521, the cable worm gear B611 is meshed with a cable worm part B612 to form a worm gear transmission mechanism, the cable worm part B612 is arranged on the cable worm shaft B230, the cable worm shaft B230 and a worm shaft plate B153 can rotate circumferentially and can not move axially, and the worm shaft plate B153 is mounted on the loading and unloading bottom plate B150;
one end, far away from a cable worm wheel B612, of the cable worm shaft B230 penetrates through the clutch vertical plate B144, the clutch spring B710 and the clutch barrel B720 and then is installed in the switching barrel B260, the cable worm shaft B230 and the clutch barrel B720 can axially slide and cannot be assembled in a relative and circumferential rotating mode, the cable worm shaft B230 and the switching barrel B260 can circumferentially rotate and can be assembled in an axial moving mode, two ends of the clutch barrel B720 are respectively provided with a thrust ball bearing B730 and a first clutch disc B641, two ends of the clutch spring B710 are respectively attached to or assembled with the clutch vertical plate B144 and the race of the thrust ball bearing B730, and the clutch spring B710 is used for applying elastic force to the thrust ball bearing B730 to block the thrust ball bearing B730 from moving to the clutch vertical; a shaft ring of the thrust ball bearing B730 is sleeved on a clutch cylinder B720, the clutch cylinder B720 is arranged on a clutch partition plate B142 in a manner of circumferential rotation and axial movement, and the clutch partition plate B142 and a clutch vertical plate B144 are both arranged on a clutch sliding seat B140; the clutch slide base B140 is further provided with a clutch sliding groove B143, the clutch sliding groove B143 is internally engaged with and slidably mounted on a clutch slider B1411, the clutch slider B1411 is mounted on a clutch switching plate B141, a switching cylinder B260 is sleeved on the clutch switching plate B141 in a circumferentially rotatable and axially immovable manner, one end of the switching cylinder B260 close to the first clutch disc B641 is provided with a second clutch disc B642, and the second clutch disc B642 is tightly attached to and engaged with the end surface of the first clutch disc B641, so that the second clutch disc B642 and the first clutch disc B641 synchronously rotate; the switching cylinder B260 is further sleeved with a long gear B652, the long gear B652 is in meshing transmission with a short gear B651, the short gear B651 is sleeved on a loading and unloading power shaft B250, the loading and unloading power shaft B250 and a loading and unloading vertical plate B154 can be assembled in a circumferential rotating mode, the loading and unloading power shaft B250 is further connected with a loading and unloading middle rotating shaft B270 through a second loading and unloading belt B630 to form a belt transmission mechanism, the loading and unloading middle rotating shaft B270 and the loading and unloading vertical plate B154 can be assembled in a circumferential rotating mode, and the loading and unloading vertical plate B154 is installed on a loading and unloading bottom plate; the assembling and disassembling middle rotating shaft B270 is connected with a cable motor shaft B431 through a first assembling and disassembling belt B620 to form a belt transmission mechanism, and the cable motor shaft B431 is arranged in a cable motor B430. After the cable motor B430 is started, the cable motor shaft B431 can be driven to rotate circumferentially, so that the short gear B651 is driven to rotate circumferentially, and the short gear B651 drives the switching cylinder B260 to rotate circumferentially.
The clutch switching plate B141 is sleeved on the switching screw B240 and is assembled with the switching screw B240 in a screwing mode through threads, the switching screw B240 is assembled with the clutch vertical plate B144 and the clutch partition plate B142 in a circumferential rotating mode and in a non-axial moving mode, one end of the switching screw B240 is connected with an output shaft of the switching motor B420 through a coupler, and the switching motor B420 can drive the switching screw B240 to rotate circumferentially after being started, so that the clutch switching plate B141 is driven to move axially, namely the switching cylinder B260 is driven to move synchronously.
In this embodiment, there are two cable worm-gear shafts B230 and two clutch drums B720, the two ends of the switching drum B260 are both provided with the first clutch discs B641, the two first clutch discs B641 are respectively attached to and meshed with the second clutch discs B642 adjacent to the two first clutch discs B641, and at this time, the switching drum B260 rotates to drive the two cable winding shafts B521 to rotate circumferentially, so that winding or releasing of the two cables, that is, lifting and lowering of the barrel plating drum, is realized.
When the barrel plating barrel needs to incline, the switching motor is started, so that the switching screw is driven to rotate circumferentially, the clutch switching plate B141 is driven to drive the switching barrel B260 to move, the switching barrel B260 extrudes the clutch barrel on one side, the clutch barrel B260 overcomes the elastic force of the clutch spring B710 to move towards the clutch partition plate B142 close to the clutch barrel B, until the first clutch plate B641 on the other end is separated from the second clutch plate B642 corresponding to the first clutch plate B641 on the other end, then the inhaul cable motor B430 is started, only the inhaul cable on one side can be wound and unwound at the moment, and the inclination angle of the barrel plating can be adjusted. In this embodiment, the thrust ball bearings B730 and the second clutch discs B642 on each clutch cylinder B720 are respectively distributed on two sides of the corresponding clutch partition B142, so that the maximum displacement of the clutch cylinder B720 in the axial direction can be limited.
The invention is not described in detail, but is well known to those skilled in the art.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (10)
1. A barrel plating module is characterized in that: the barrel plating device comprises a barrel plating barrel and a barrel plating pool, wherein the barrel plating barrel is hollow, a plurality of through holes are formed in the side wall of the barrel plating barrel, one end of the barrel plating barrel is opened, and the opening end of the barrel plating barrel is closed through an end cover; an end cover hinge block is arranged on the end cover, a barrel plating hinge block is arranged at the position of the barrel plating barrel corresponding to the end cover hinge block, and a fourth hinge shaft penetrates through the end cover hinge block and the barrel plating hinge block so that the top of the end cover is hinged with the barrel plating barrel; different barrel plating rotating shafts are respectively arranged on the end cover and one end of the barrel plating cylinder, which is far away from the end cover, and a first barrel plating chain wheel and a second barrel plating chain wheel are respectively sleeved on the two barrel plating rotating shafts; the barrel plating tank is internally provided with a hollow barrel plating cavity, barrel plating liquid is contained in the barrel plating cavity, and the bottom of the barrel plating cylinder is immersed in the barrel plating so that a workpiece in the barrel plating cylinder is immersed in the barrel plating liquid for plating;
the first barrel-plating chain wheel and the second barrel-plating chain wheel are respectively meshed with different barrel-plating chains to form a chain transmission mechanism, each barrel-plating chain respectively bypasses the first chain wheel and the second chain wheel to form the chain transmission mechanism, the first chain wheel and the second chain wheel are respectively sleeved on a third barrel-plating shaft and a second barrel-plating shaft, the third barrel-plating shaft and the second barrel-plating shaft are respectively assembled with the first barrel-plating partition plate and the second barrel-plating partition plate in a circumferential rotating mode, and two sides of the first barrel-plating partition plate and the second barrel-plating partition plate are respectively assembled and fixed with different barrel-plating side plates.
2. The barrel plating module of claim 1, wherein: and the two barrel plating rotating shafts are coaxially assembled.
3. The barrel plating module of claim 1, wherein: the cross section of the barrel plating cylinder is polygonal.
4. The barrel plating module of claim 1, wherein: one barrel plating rotating shaft and a first barrel plating shaft plate can rotate circumferentially and cannot move axially, and the first barrel plating shaft plate is arranged on a first barrel plating shaft frame; the first barrel-plating shaft frame is further hinged to a first barrel-plating frame plate through a first hinge shaft, the first barrel-plating frame plate is installed on the first barrel-plating frame, and the first barrel-plating frame is assembled with the inhaul cable and one end of the first barrel-plating guide shaft.
5. The barrel plating module of claim 4, wherein: the other barrel plating rotating shaft and a second barrel plating shaft plate can rotate circumferentially and cannot move axially for assembly, and the second barrel plating shaft plate is arranged on a second barrel plating frame;
a second articulated shaft is arranged on the second barrel plating frame and is articulated with one end of an electric cylinder shaft, the other end of the electric cylinder shaft is arranged in the electric cylinder, a shell of the electric cylinder is articulated with a second barrel plating frame plate through a third articulated shaft, and the second barrel plating frame plate is arranged on the second barrel plating frame; and the second barrel plating frame is also provided with another inhaul cable and a second barrel plating guide shaft.
6. The barrel plating module of claim 5, wherein: the other ends of the two guys are respectively wound around different guy guide wheels and then assembled, fixed and wound with a guy winding wheel, and the other ends of the first barrel-plating guide shaft and the second barrel-plating guide shaft are respectively arranged in the lifting guide cylinder and can be axially assembled with the lifting guide cylinder in a sliding manner; the cable guide wheel and the cable rolling wheel are respectively sleeved on the cable guide shaft and the cable rolling shaft, the cable guide shaft and the cable rolling shaft are respectively assembled with a cable shaft plate in a circumferential rotating mode, the cable shaft plate is installed on the loading and unloading bottom plate, and the lifting guide cylinder penetrates through the loading and unloading bottom plate and is fixedly assembled with the loading and unloading bottom plate.
7. The barrel plating module of claim 5, wherein: the second barrel plating frame is provided with a lifting roller, the lifting roller can be sleeved on the lifting roller in a circumferential rotating mode, a lifting guide groove is clamped with the lifting roller and can be assembled in a sliding mode, the lifting guide groove is arranged on a lifting limiting plate, and the lifting limiting plate is arranged on the loading and unloading bottom plate.
8. A modularization barrel plating machine is characterized in that: use of a barrel plating module according to any of claims 1 to 7.
9. The modular barrel plating machine as recited in claim 8 wherein: the barrel plating device is characterized by further comprising a barrel plating motor, the barrel plating motor directly or indirectly drives the second barrel plating shaft to rotate, an electric cover is mounted outside the barrel plating motor, a barrel plating motor shaft of the barrel plating motor is connected with one end of a barrel plating power shaft, the barrel plating power shaft and a barrel plating shaft vertical plate can rotate circumferentially and cannot move axially, the other end of the barrel plating power shaft is connected into a speed regulating mechanism, and the speed regulating mechanism is used for regulating the rotating speed between the barrel plating power shaft and a barrel plating cylinder.
10. The modular barrel plating machine as recited in claim 8 wherein: the speed regulating mechanism comprises a speed regulating vertical plate, a first speed regulating shaft, a second speed regulating shaft and a third speed regulating shaft, and the speed regulating vertical plate is arranged on the barrel plating side plate and/or the barrel plating tank;
the first speed regulating shaft and the two barrel-plating side plates can rotate circumferentially and cannot move axially for assembly; the second speed regulating shaft and the third speed regulating shaft are respectively assembled with the two first barrel-plating partition plates and the two second barrel-plating partition plates in a circumferential rotating and non-axial moving mode, a speed regulating worm part is arranged on the first speed regulating shaft, the speed regulating worm part is meshed with a speed regulating worm wheel to form a worm and gear transmission mechanism, a large transmission bevel gear is sleeved on the second speed regulating shaft, and the large transmission bevel gear is meshed with a small transmission bevel gear for transmission; the transmission small bevel gear is sleeved on a sixth speed regulation shaft, the sixth speed regulation shaft and the speed regulation frame plate can be assembled in a circumferential rotating mode, the sixth speed regulation shaft is further sleeved with a first speed regulation belt wheel, and a speed regulation belt respectively bypasses the first speed regulation belt wheel, the second speed regulation belt wheel and the third speed regulation belt wheel to form a belt transmission mechanism; the third speed regulation belt wheel can slide axially and is sleeved on the third speed regulation shaft in a non-relative circumferential rotation manner, one end of the third speed regulation shaft penetrates through the second barrel plating partition plate and then is assembled with the first barrel plating belt wheel, the first barrel plating belt wheel is connected with the second barrel plating belt wheel through a barrel plating belt to form a belt transmission mechanism, and the second barrel plating belt wheel is sleeved on the second barrel plating shaft;
two ends of the first speed regulating shaft penetrate through the two barrel-plating side plates and are respectively provided with a speed regulating inserting cylinder and a speed regulating inserting rod; the speed-regulating plug cylinder closest to the barrel-plating power shaft is fixedly connected with the barrel-plating power shaft, and the speed-regulating plug rod of the previous barrel-plating module can be plugged into the speed-regulating plug cylinder of the next barrel-plating module;
the speed regulation frame plate penetrates through the speed regulation sliding seat and the speed regulation power seat, is clamped with the speed regulation power seat and is assembled in a sliding mode, the speed regulation sliding seat is installed on the speed regulation power seat, the speed regulation power seat is sleeved on the speed regulation screw rod and is assembled with the speed regulation screw rod in a screwing mode through threads, the speed regulation screw rod and the two speed regulation vertical plates can rotate circumferentially and cannot move axially, and one end of the speed regulation screw rod penetrates through one of the speed regulation vertical plates and then is connected and fixed with an output shaft of a speed regulation motor;
the third speed regulation belt wheel and the speed regulation slide block can rotate circumferentially and can not move axially, the speed regulation slide block can slide axially and can be sleeved on the third speed regulation shaft circumferentially, a speed regulation guide block is arranged on the speed regulation slide block, the speed regulation guide block is clamped with a speed regulation guide groove and can be assembled slidably, and the speed regulation guide groove is arranged on the speed regulation frame plate; the speed regulation slide block is assembled with one end of the speed regulation slide shaft, the other end of the speed regulation slide shaft is arranged in the speed regulation slide cylinder, is clamped with the speed regulation slide cylinder and can be assembled in an axial sliding mode, the speed regulation slide cylinder is arranged on the speed regulation power seat, a speed regulation spring is sleeved outside the speed regulation slide shaft and the speed regulation slide cylinder, two ends of the speed regulation spring are respectively assembled and fixed with the speed regulation power seat and the speed regulation slide block, and the speed regulation spring is used for providing elastic resistance for relative movement of the speed regulation power seat and the speed regulation slide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011383290.4A CN112501676B (en) | 2020-12-01 | 2020-12-01 | Modularization barrel-plating machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011383290.4A CN112501676B (en) | 2020-12-01 | 2020-12-01 | Modularization barrel-plating machine |
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| CN112501676A true CN112501676A (en) | 2021-03-16 |
| CN112501676B CN112501676B (en) | 2021-08-27 |
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|---|---|
| CN112501676B (en) | 2021-08-27 |
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Effective date of registration: 20230111 Address after: 402284 Chongqing Jiangjin district de sense Industrial Park Patentee after: CHONGQING LIDAO NEW MATERIAL TECHNOLOGY Co.,Ltd. Address before: 402260 No. 1 North and South Avenue, Binjiang new town, Jiangjin District, Chongqing. Patentee before: CHONGQING VOCATIONAL INSTITUTE OF ENGINEERING Patentee before: Chongqing Zhixun Technology Co.,Ltd. |
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