CN220464306U - A kind of concrete mixing equipment for water conservancy projects - Google Patents
A kind of concrete mixing equipment for water conservancy projects Download PDFInfo
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- CN220464306U CN220464306U CN202322041496.4U CN202322041496U CN220464306U CN 220464306 U CN220464306 U CN 220464306U CN 202322041496 U CN202322041496 U CN 202322041496U CN 220464306 U CN220464306 U CN 220464306U
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Abstract
Description
技术领域Technical field
本实用新型涉及混凝土制备技术领域,具体涉及一种水利工程用混凝土搅拌设备。The utility model relates to the technical field of concrete preparation, in particular to a concrete mixing equipment for water conservancy projects.
背景技术Background technique
搅拌机在混凝土制备流程中担负均匀混合的重任,搅拌是混凝土质量控制重要一环。在搅拌过程中,叶片角度直接影响混凝土的搅拌效果,叶片角度是指搅拌叶片与搅拌轴之间所夹的锐角,其对混凝土周向和轴向运动速度产生重要影响。因此,只有将搅拌叶片与搅拌轴的夹角控制在适宜范围内,才能保证混凝土轴向和周向运动均能取得较大速度,使混凝土达到良好的搅拌效果,满足质量和效率要求。目前,现有的混凝土搅拌设备中的搅拌叶片与搅拌轴之间一般为一体式结构,或者将搅拌叶片焊接在套筒外壁,再将桨叶和套筒整体安装在搅拌轴上,搅拌轴在电机的驱动实现高速旋转,对搅拌桶中的混凝土进行搅拌。此种形式的混凝土搅拌设备至少存在以下问题:其一,搅拌叶片与搅拌轴之间一旦组装完成便无法调整叶片角度,因此当混凝土拌合物组成成分或比例发生变化时,叶片角度无法随之进行调整,因此难以达到最佳搅拌效果,通用性较差。其二,搅拌叶片与搅拌轴之间的组合形式较为单一,导致搅拌效果不理想,混凝土拌合物均匀性较差。其三,搅拌叶片与搅拌轴之间和/或搅拌桨叶与套筒外壁之间采用固定连接的方式,一旦某个搅拌叶片损坏,需要将整个搅拌桨进行更换,大大增加了设备成本。The mixer is responsible for uniform mixing in the concrete preparation process. Mixing is an important part of concrete quality control. During the mixing process, the blade angle directly affects the mixing effect of concrete. The blade angle refers to the acute angle between the mixing blade and the mixing shaft, which has an important impact on the circumferential and axial movement speed of the concrete. Therefore, only by controlling the angle between the mixing blade and the mixing shaft within an appropriate range can we ensure that both the axial and circumferential movements of the concrete can achieve greater speeds, so that the concrete can achieve good mixing effects and meet quality and efficiency requirements. At present, the mixing blades and the mixing shaft in existing concrete mixing equipment generally have an integrated structure, or the mixing blades are welded to the outer wall of the sleeve, and then the blades and the sleeve are integrally installed on the mixing shaft. The drive of the motor realizes high-speed rotation and mixes the concrete in the mixing barrel. This form of concrete mixing equipment has at least the following problems: First, once the mixing blades and mixing shaft are assembled, the blade angle cannot be adjusted. Therefore, when the composition or proportion of the concrete mixture changes, the blade angle cannot follow. Therefore, it is difficult to achieve the best mixing effect and has poor versatility. Secondly, the combination form between the mixing blade and the mixing shaft is relatively simple, resulting in unsatisfactory mixing effect and poor uniformity of the concrete mixture. Third, the mixing blades and the mixing shaft and/or the mixing blades and the outer wall of the sleeve are fixedly connected. Once a mixing blade is damaged, the entire mixing blade needs to be replaced, which greatly increases the equipment cost.
综上所述,现有的混凝土搅拌设备存在叶片角度无法调整、通用性较差、搅拌效果不理想、混凝土拌合物均匀性较差、以及设备成本高的问题。To sum up, the existing concrete mixing equipment has problems such as the blade angle cannot be adjusted, poor versatility, unsatisfactory mixing effect, poor uniformity of concrete mixture, and high equipment cost.
实用新型内容Utility model content
本实用新型的目的是为了解决现有的混凝土搅拌设备存在叶片角度无法调整、通用性较差、搅拌效果不理想、混凝土拌合物均匀性较差、以及设备成本高的问题,进而提供一种水利工程用混凝土搅拌设备。The purpose of this utility model is to solve the existing concrete mixing equipment's problems of inability to adjust the blade angle, poor versatility, unsatisfactory mixing effect, poor uniformity of the concrete mixture, and high equipment cost, thereby providing a Concrete mixing equipment for water conservancy projects.
本实用新型的技术方案是:The technical solution of this utility model is:
一种水利工程用混凝土搅拌设备,它包括支撑框架1、提升机构2、搅拌桶3、卸料机构4、搅拌电机5、搅拌传动机构6和五个搅拌桨7,支撑框架1内部一侧设置有提升机构2,提升机构2上安装有搅拌桶3,搅拌桶3底部设有出料口,所述出料口处安装有卸料机构4,支撑框架1上部设置有搅拌电机5,所述搅拌电机5的电机轴连接搅拌传动机构6,搅拌传动机构6安装在支撑框架1上,搅拌传动机构6中部下方安装有一个竖直布置的搅拌桨7,位于中部的搅拌桨7四周沿圆周方向均匀设置有四个搅拌桨7,位于中部以及四周的搅拌桨7顶端均与搅拌传动机构6连接,搅拌桨7包括空心搅拌轴71和多个搅拌单元,空心搅拌轴71套装在搅拌传动机构6的传动轴上,空心搅拌轴71沿长度方向由上至下依次均匀安装有多个搅拌单元,每个搅拌单元中的搅拌叶片为叶片角度可调节的搅拌叶片。A concrete mixing equipment for water conservancy projects, which includes a support frame 1, a lifting mechanism 2, a mixing barrel 3, a discharge mechanism 4, a mixing motor 5, a mixing transmission mechanism 6 and five mixing paddles 7. The support frame 1 is provided on one side inside There is a lifting mechanism 2. A mixing barrel 3 is installed on the lifting mechanism 2. A discharge port is provided at the bottom of the mixing barrel 3. A discharge mechanism 4 is installed at the discharge port. A stirring motor 5 is provided on the upper part of the support frame 1. The motor shaft of the stirring motor 5 is connected to the stirring transmission mechanism 6. The stirring transmission mechanism 6 is installed on the support frame 1. A vertically arranged stirring paddle 7 is installed below the middle of the stirring transmission mechanism 6. The stirring paddle 7 located in the middle is surrounded by a circumferential direction. Four stirring paddles 7 are evenly arranged. The tops of the stirring paddles 7 located in the middle and all around are connected to the stirring transmission mechanism 6. The mixing paddle 7 includes a hollow stirring shaft 71 and multiple stirring units. The hollow stirring shaft 71 is set in the stirring transmission mechanism 6. On the transmission shaft, a plurality of stirring units are evenly installed on the hollow stirring shaft 71 from top to bottom along the length direction. The stirring blades in each stirring unit are stirring blades with adjustable blade angles.
进一步地,每个搅拌单元包括角度调整套72、两个叶片73、两个双头螺杆74和两个锁紧螺母75,角度调整套72为矩形块状结构,矩形块状结构上加工有中心轴孔723,矩形块状结构套装在角度调整套72上,矩形块状结构的两侧端面中心分别开设有两个螺杆连接孔721,矩形块状结构的侧端面上加工有多个叶片插槽722,多个叶片插槽722以螺杆连接孔721为中心向四周扩散,两个叶片73分别插设在矩形块状结构两端对应的叶片插槽722中,叶片73中部远离角度调整套72的一侧沿轴线方向设置有中心套筒,双头螺杆74一端由外向内穿过叶片73的中心套筒并与角度调整套72的螺杆连接孔721螺旋连接,双头螺杆74另一端螺旋安装有锁紧螺母75,叶片73通过锁紧螺母75与角度调整套72可拆卸连接。Further, each mixing unit includes an angle adjustment sleeve 72, two blades 73, two double-headed screws 74 and two locking nuts 75. The angle adjustment sleeve 72 has a rectangular block structure, and a center is processed on the rectangular block structure. Axis hole 723, the rectangular block structure is set on the angle adjustment sleeve 72. Two screw connecting holes 721 are respectively opened in the center of the end faces on both sides of the rectangular block structure. Multiple blade slots are processed on the side end faces of the rectangular block structure. 722, multiple blade slots 722 spread out around the screw connection hole 721 as the center, and two blades 73 are respectively inserted into the corresponding blade slots 722 at both ends of the rectangular block structure. The middle part of the blade 73 is away from the angle adjustment sleeve 72 One side is provided with a central sleeve along the axis direction. One end of the double-headed screw 74 passes through the central sleeve of the blade 73 from outside to inward and is spirally connected to the screw connection hole 721 of the angle adjustment sleeve 72. The other end of the double-headed screw 74 is spirally installed with Locking nut 75, the blade 73 is detachably connected to the angle adjustment sleeve 72 through the locking nut 75.
进一步地,支撑框架1包括底板11、顶板12、中间座板13和四个立柱14,底板11水平设置,四个立柱14以矩形阵列的方式竖直固定在底板11上端面四角处,四个立柱14顶端固定有水平布置的顶板12,四个立柱14中上部固定有中间座板13,中间座板13与顶板12平行布置。Further, the support frame 1 includes a bottom plate 11, a top plate 12, a middle seat plate 13 and four uprights 14. The bottom plate 11 is arranged horizontally, and the four uprights 14 are vertically fixed in a rectangular array at the four corners of the upper end surface of the bottom plate 11. A horizontally arranged top plate 12 is fixed to the top of the upright column 14, and a middle seat plate 13 is fixed to the upper part of the four upright columns 14. The middle seat plate 13 is arranged parallel to the top plate 12.
进一步地,提升机构2包括提升电机21、丝杠22、承载螺母、导向柱23和提升架24,丝杠22竖直设置在搅拌桶3的侧部,丝杠22两端光轴部分分别与底板11和中间座板13可转动连接,丝杠22上端穿过中间座板13与提升电机21的电机轴连接,提升电机21安装在中间座板13顶端,丝杠22上螺旋安装有承载螺母,提升架24一端与承载螺母固定连接,提升架24另一端与搅拌桶3外壁固定连接,提升架24中部开设有导向孔,导向柱23竖直插设在提升架24的导向孔内,导向柱23两端分别与底板11和中间座板13固定连接。Further, the lifting mechanism 2 includes a lifting motor 21, a screw 22, a load-bearing nut, a guide column 23 and a lifting frame 24. The screw 22 is arranged vertically on the side of the mixing barrel 3. The optical axis parts at both ends of the screw 22 are respectively connected with The bottom plate 11 and the middle seat plate 13 are rotatably connected. The upper end of the screw 22 passes through the middle seat plate 13 and is connected to the motor shaft of the lifting motor 21. The lifting motor 21 is installed on the top of the middle seat plate 13. A load-bearing nut is spirally installed on the screw 22. , one end of the lifting frame 24 is fixedly connected to the load-bearing nut, and the other end of the lifting frame 24 is fixedly connected to the outer wall of the mixing barrel 3. A guide hole is provided in the middle of the lifting frame 24, and the guide column 23 is inserted vertically in the guide hole of the lifting frame 24. Both ends of the column 23 are fixedly connected to the bottom plate 11 and the middle seat plate 13 respectively.
进一步地,搅拌传动机构6包括支撑座61、主动齿轮62、主动轴63和主动轴承座64,支撑座61为圆形盘状结构,支撑座61顶端中部加工有中心轴承座孔,主动轴承座64安装在中心轴承座孔内,主动齿轮62下端通过轴承与主动轴承座64可转动连接,主动齿轮62上加工有主动花键轴孔,主动轴63插装在主动花键轴孔内并通过花键与主动齿轮62连接,主动轴63上端与搅拌电机5的电机轴连接,搅拌电机5安装在顶板12顶端,主动轴63下端穿过中间座板13并插装在搅拌桨7的空心搅拌轴71内孔中。Further, the mixing transmission mechanism 6 includes a support seat 61, a driving gear 62, a driving shaft 63 and a driving bearing seat 64. The support seat 61 is a circular disc structure, and a central bearing seat hole is processed in the middle of the top of the support seat 61. The driving bearing seat 64 is installed in the central bearing seat hole. The lower end of the driving gear 62 is rotatably connected to the driving bearing seat 64 through the bearing. The driving gear 62 is processed with a driving spline shaft hole. The driving shaft 63 is inserted into the driving spline shaft hole and passes through The spline is connected to the driving gear 62, and the upper end of the driving shaft 63 is connected to the motor shaft of the stirring motor 5. The stirring motor 5 is installed on the top of the top plate 12, and the lower end of the driving shaft 63 passes through the middle seat plate 13 and is inserted into the hollow stirring part of the stirring paddle 7. In the inner hole of shaft 71.
进一步地,搅拌传动机构6还包括四个从动齿轮65、四个从动轴66和四个从动轴承座67,支撑座61上的中心轴承座孔四周沿圆周方向均匀开设有四个周围轴承座孔,四个从动轴承座67分别安装在四个周围轴承座孔,四个从动齿轮65下端分别通过四个轴承与四个从动轴承座67可转动连接,每个从动齿轮65上加工有从动花键轴孔,从动轴66插装在从动花键轴孔内并通过花键与从动齿轮65连接,从动轴66下端穿过中间座板13并插装在搅拌桨7的空心搅拌轴71内孔主动齿轮62同时与四个从动齿轮65相啮合。Further, the stirring transmission mechanism 6 also includes four driven gears 65, four driven shafts 66 and four driven bearing seats 67. The central bearing seat hole on the support seat 61 is evenly provided with four surrounding holes along the circumferential direction. Bearing seat holes, four driven bearing seats 67 are respectively installed in the four surrounding bearing seat holes, and the lower ends of the four driven gears 65 are rotatably connected to the four driven bearing seats 67 through four bearings, and each driven gear A driven spline shaft hole is processed on 65. The driven shaft 66 is inserted into the driven spline shaft hole and connected to the driven gear 65 through splines. The lower end of the driven shaft 66 passes through the middle seat plate 13 and is inserted. The driving gear 62 in the inner hole of the hollow stirring shaft 71 of the stirring paddle 7 meshes with the four driven gears 65 at the same time.
进一步地,主动轴63和从动轴66中部均加工有轴肩,空心搅拌轴71上端与主动轴63和/或从动轴66的轴肩相抵,空心搅拌轴71上端通过轴肩定位,主动轴63和从动轴66端部均加工有外螺纹,空心搅拌轴71下端螺旋连接有锁紧螺母,空心搅拌轴71下端通过锁紧螺母与主动轴63和/或从动轴66锁紧连接。Further, the middle parts of the driving shaft 63 and the driven shaft 66 are both processed with shoulders. The upper end of the hollow mixing shaft 71 offsets the shoulders of the driving shaft 63 and/or the driven shaft 66. The upper end of the hollow mixing shaft 71 is positioned by the shoulder. The ends of the shaft 63 and the driven shaft 66 are both processed with external threads. The lower end of the hollow stirring shaft 71 is spirally connected with a locking nut. The lower end of the hollow stirring shaft 71 is locked with the driving shaft 63 and/or the driven shaft 66 through the locking nut. .
进一步地,卸料机构4包括出料筒41、卸料气缸42、气缸连接座43和连杆44,出料筒41上端与搅拌桶3出料口连接,出料筒41内部设有挡板,挡板一端固定在转轴中部,转轴两端分别与出料筒41侧壁可转动连接,连杆44一端与转轴轴端固定连接,连杆44另一端通过销轴与卸料气缸42的活塞杆端部铰接,卸料气缸42的缸体通过销轴与气缸连接座43铰接,所述气缸连接座43安装在搅拌桶3侧壁上。Further, the unloading mechanism 4 includes a discharge barrel 41, a discharge cylinder 42, a cylinder connecting seat 43 and a connecting rod 44. The upper end of the discharge barrel 41 is connected to the discharge port of the mixing barrel 3, and a baffle is provided inside the discharge barrel 41. , one end of the baffle is fixed in the middle of the rotating shaft, both ends of the rotating shaft are rotatably connected to the side walls of the discharge barrel 41, one end of the connecting rod 44 is fixedly connected to the end of the rotating shaft, and the other end of the connecting rod 44 is connected to the piston of the discharge cylinder 42 through a pin The end of the rod is hinged, and the cylinder body of the discharge cylinder 42 is hinged with the cylinder connecting seat 43 through a pin. The cylinder connecting seat 43 is installed on the side wall of the mixing barrel 3 .
本实用新型与现有技术相比具有以下效果:Compared with the existing technology, the utility model has the following effects:
1、本实用新型的水利工程用混凝土搅拌设备的角度调整套72侧部加工有多个呈发散式分布的叶片插槽722,工作人员可以根据混凝土拌合物组成成分或比例对叶片角度进行手动调节,叶片插槽722的数量为12个,相邻两个叶片插槽722之间的夹角为30°。当需要调整叶片角度时,工作人员手动旋拧锁紧螺母75,使得叶片73具有一定的活动空间,然后将叶片73插装在对应的叶片插槽722中,再通过锁紧螺母75将叶片73锁紧在角度调整套72上。1. The side of the angle adjustment sleeve 72 of the concrete mixing equipment for water conservancy projects of the present invention is processed with a plurality of divergently distributed blade slots 722. The staff can manually adjust the blade angle according to the composition or proportion of the concrete mixture. Adjust, the number of blade slots 722 is 12, and the angle between two adjacent blade slots 722 is 30°. When it is necessary to adjust the blade angle, the staff manually tightens the locking nut 75 so that the blade 73 has a certain movement space, then inserts the blade 73 into the corresponding blade slot 722, and then uses the locking nut 75 to secure the blade 73 Lock on the angle adjustment sleeve 72.
2、本实用新型的水利工程用混凝土搅拌设备在实际生产过程中,还可以将所有叶片73调节成不同的叶片角度,使得整个搅拌腔中的叶片73的排列方式更加多样化,这样可以使得搅拌效果得到大幅度的提高。2. During the actual production process of the concrete mixing equipment for water conservancy projects of the present invention, all blades 73 can also be adjusted to different blade angles, so that the arrangement of the blades 73 in the entire mixing chamber is more diverse, which can make the mixing The effect has been greatly improved.
3、本实用新型的水利工程用混凝土搅拌设备的叶片73与角度调整套72之间采用插槽的安装方式,当其中某个叶片73损毁时,可以将受损叶片单独更换,有效地降低设备成本。3. The concrete mixing equipment for water conservancy projects of the present invention adopts a slot installation method between the blades 73 and the angle adjustment sleeve 72. When one of the blades 73 is damaged, the damaged blades can be replaced individually, effectively reducing the equipment cost. cost.
附图说明Description of drawings
图1是本实用新型的水利工程用混凝土搅拌设备的结构示意图;Figure 1 is a schematic structural diagram of the concrete mixing equipment for water conservancy projects of the present invention;
图2是本实用新型的搅拌传动机构及搅拌桨的内部结构示意图;Figure 2 is a schematic diagram of the internal structure of the stirring transmission mechanism and stirring paddle of the present invention;
图3是本实用新型的搅拌传动机构的俯视图;Figure 3 is a top view of the stirring transmission mechanism of the present utility model;
图4是本实用新型的搅拌单元的内部结构示意图;Figure 4 is a schematic diagram of the internal structure of the stirring unit of the present invention;
图5是本实用新型的角度调整套的主视图;Figure 5 is a front view of the angle adjustment sleeve of the present utility model;
图6是图5在A-A处的剖视图;Figure 6 is a cross-sectional view at A-A of Figure 5;
图7是本实用新型的角度调整套的侧视图;Figure 7 is a side view of the angle adjustment sleeve of the present utility model;
图8是本实用新型的叶片的主视图;Figure 8 is a front view of the blade of the present utility model;
图9是本实用新型的叶片的左视图;Figure 9 is a left side view of the blade of the present utility model;
图10是本实用新型的叶片的右视图。Figure 10 is a right side view of the blade of the present utility model.
图中:支撑框架1;底板11;顶板12;中间座板13;立柱14;提升机构2;提升电机21;丝杠22;承载螺母;导向柱23;提升架24;搅拌桶3;卸料机构4;出料筒41;卸料气缸42;气缸连接座43;连杆44;搅拌电机5;搅拌传动机构6;支撑座61;主动齿轮62;主动轴63;主动轴承座64;从动齿轮65;从动轴66;从动轴承座67;搅拌桨7;空心搅拌轴71;角度调整套72;螺杆连接孔721;叶片插槽722;中心轴孔723;叶片73;双头螺杆74;锁紧螺母75。In the picture: support frame 1; bottom plate 11; top plate 12; middle seat plate 13; column 14; lifting mechanism 2; lifting motor 21; screw 22; load-bearing nut; guide column 23; lifting frame 24; mixing barrel 3; unloading Mechanism 4; discharge barrel 41; discharge cylinder 42; cylinder connecting seat 43; connecting rod 44; stirring motor 5; stirring transmission mechanism 6; support seat 61; driving gear 62; driving shaft 63; driving bearing seat 64; driven Gear 65; driven shaft 66; driven bearing seat 67; stirring paddle 7; hollow stirring shaft 71; angle adjustment sleeve 72; screw connecting hole 721; blade slot 722; central axis hole 723; blade 73; double-headed screw 74 ; Locking nut 75.
具体实施方式Detailed ways
具体实施方式一:结合图1至图10说明本实施方式,本实施方式的一种水利工程用混凝土搅拌设备,它包括支撑框架1、提升机构2、搅拌桶3、卸料机构4、搅拌电机5、搅拌传动机构6和五个搅拌桨7,支撑框架1内部一侧设置有提升机构2,提升机构2上安装有搅拌桶3,搅拌桶3底部设有出料口,所述出料口处安装有卸料机构4,支撑框架1上部设置有搅拌电机5,所述搅拌电机5的电机轴连接搅拌传动机构6,搅拌传动机构6安装在支撑框架1上,搅拌传动机构6中部下方安装有一个竖直布置的搅拌桨7,位于中部的搅拌桨7四周沿圆周方向均匀设置有四个搅拌桨7,位于中部以及四周的搅拌桨7顶端均与搅拌传动机构6连接,搅拌桨7包括空心搅拌轴71和多个搅拌单元,空心搅拌轴71套装在搅拌传动机构6的传动轴上,空心搅拌轴71沿长度方向由上至下依次均匀安装有多个搅拌单元,每个搅拌单元中的搅拌叶片为叶片角度可调节的搅拌叶片。Specific Embodiment 1: This embodiment will be described with reference to Figures 1 to 10. This embodiment provides a concrete mixing equipment for water conservancy projects, which includes a support frame 1, a lifting mechanism 2, a mixing barrel 3, a discharge mechanism 4, and a mixing motor. 5. Mixing transmission mechanism 6 and five mixing paddles 7. A lifting mechanism 2 is provided on one side inside the support frame 1. A mixing barrel 3 is installed on the lifting mechanism 2. A discharge port is provided at the bottom of the mixing barrel 3. The discharge port An unloading mechanism 4 is installed at the top of the support frame 1, and a stirring motor 5 is provided on the upper part of the support frame 1. The motor shaft of the stirring motor 5 is connected to the stirring transmission mechanism 6. The stirring transmission mechanism 6 is installed on the support frame 1, and the stirring transmission mechanism 6 is installed at the bottom of the middle part. There is a vertically arranged stirring paddle 7. Four stirring paddles 7 are evenly arranged around the central stirring paddle 7 along the circumferential direction. The tops of the stirring paddles 7 located in the middle and all around are connected to the stirring transmission mechanism 6. The stirring paddle 7 includes Hollow stirring shaft 71 and multiple stirring units. The hollow stirring shaft 71 is set on the transmission shaft of the stirring transmission mechanism 6. The hollow stirring shaft 71 is evenly installed with multiple stirring units from top to bottom along the length direction. Each stirring unit has The mixing blades are those with adjustable blade angle.
具体实施方式二:结合图2、图4至图10说明本实施方式,本实施方式的每个搅拌单元包括角度调整套72、两个叶片73、两个双头螺杆74和两个锁紧螺母75,角度调整套72为矩形块状结构,矩形块状结构上加工有中心轴孔723,矩形块状结构套装在角度调整套72上,矩形块状结构的两侧端面中心分别开设有两个螺杆连接孔721,矩形块状结构的侧端面上加工有多个叶片插槽722,多个叶片插槽722以螺杆连接孔721为中心向四周扩散,两个叶片73分别插设在矩形块状结构两端对应的叶片插槽722中,叶片73中部远离角度调整套72的一侧沿轴线方向设置有中心套筒,双头螺杆74一端由外向内穿过叶片73的中心套筒并与角度调整套72的螺杆连接孔721螺旋连接,双头螺杆74另一端螺旋安装有锁紧螺母75,叶片73通过锁紧螺母75与角度调整套72可拆卸连接。如此设置,角度调整套72侧部加工有多个呈发散式分布的叶片插槽722,工作人员可以根据混凝土拌合物组成成分或比例对叶片角度进行手动调节,叶片插槽722的数量为12个,相邻两个叶片插槽722之间的夹角为30°。当需要调整叶片角度时,工作人员手动旋拧锁紧螺母75,使得叶片73具有一定的活动空间,然后将叶片73插装在对应的叶片插槽722中,再通过锁紧螺母75将叶片73锁紧在角度调整套72上。其它组成和连接关系与具体实施方式一相同。Specific Embodiment 2: This embodiment will be described with reference to Figures 2, 4 to 10. Each mixing unit of this embodiment includes an angle adjustment sleeve 72, two blades 73, two double-headed screws 74 and two locking nuts. 75. The angle adjustment sleeve 72 is a rectangular block structure. A central axis hole 723 is processed on the rectangular block structure. The rectangular block structure is set on the angle adjustment sleeve 72. There are two center shafts on both sides of the rectangular block structure. The screw connecting hole 721 has a plurality of blade slots 722 processed on the side end surface of the rectangular block structure. The multiple blade slots 722 spread out around the screw connecting hole 721 as the center. Two blades 73 are respectively inserted in the rectangular block. In the blade slots 722 corresponding to the two ends of the structure, a central sleeve is provided along the axis direction on the side of the middle part of the blade 73 away from the angle adjustment sleeve 72. One end of the double-headed screw 74 passes through the central sleeve of the blade 73 from outside to inside and is connected with the angle. The screw connecting hole 721 of the adjusting sleeve 72 is connected in a spiral manner. The other end of the double-headed screw 74 is screw-mounted with a locking nut 75 . The blade 73 is detachably connected to the angle adjusting sleeve 72 through the locking nut 75 . In this way, the side of the angle adjustment sleeve 72 is processed with a plurality of divergently distributed blade slots 722. The staff can manually adjust the blade angle according to the composition or proportion of the concrete mixture. The number of the blade slots 722 is 12. , the angle between two adjacent blade slots 722 is 30°. When it is necessary to adjust the blade angle, the staff manually tightens the locking nut 75 so that the blade 73 has a certain movement space, then inserts the blade 73 into the corresponding blade slot 722, and then uses the locking nut 75 to secure the blade 73 Lock on the angle adjustment sleeve 72. Other components and connection relationships are the same as in the first embodiment.
具体实施方式三:结合图1说明本实施方式,本实施方式的支撑框架1包括底板11、顶板12、中间座板13和四个立柱14,底板11水平设置,四个立柱14以矩形阵列的方式竖直固定在底板11上端面四角处,四个立柱14顶端固定有水平布置的顶板12,四个立柱14中上部固定有中间座板13,中间座板13与顶板12平行布置。如此设置,支撑框架1对整个装置起到支撑的作用。其它组成和连接关系与具体实施方式一或二相同。Specific Embodiment Three: This embodiment will be described with reference to Figure 1. The support frame 1 of this embodiment includes a bottom plate 11, a top plate 12, a middle seat plate 13 and four uprights 14. The bottom plate 11 is arranged horizontally, and the four uprights 14 are arranged in a rectangular array. The four pillars 14 are vertically fixed at the four corners of the upper end surface of the bottom plate 11. The tops of the four columns 14 are fixed with a horizontally arranged top plate 12. The middle and upper parts of the four columns 14 are fixed with a middle seat plate 13. The middle seat plate 13 is arranged parallel to the top plate 12. With this arrangement, the support frame 1 plays a supporting role for the entire device. Other components and connection relationships are the same as those in the first or second embodiment.
具体实施方式四:结合图1说明本实施方式,本实施方式的提升机构2包括提升电机21、丝杠22、承载螺母、导向柱23和提升架24,丝杠22竖直设置在搅拌桶3的侧部,丝杠22两端光轴部分分别与底板11和中间座板13可转动连接,丝杠22上端穿过中间座板13与提升电机21的电机轴连接,提升电机21安装在中间座板13顶端,丝杠22上螺旋安装有承载螺母,提升架24一端与承载螺母固定连接,提升架24另一端与搅拌桶3外壁固定连接,提升架24中部开设有导向孔,导向柱23竖直插设在提升架24的导向孔内,导向柱23两端分别与底板11和中间座板13固定连接。如此设置,启动提升电机21,提升电机21带动丝杠22转动,承载螺母及提升架24在导向柱23的作用下沿竖直方向运动,进而带动搅拌桶3一起上升或下降,当搅拌桶3处于低位时,可以通过搅拌桶3顶端开口向搅拌桶3内注入混凝土拌合物;当搅拌桶3处于高位时,可以通过高速旋转的搅拌桨7对搅拌桶3内混凝土拌合物进行搅拌。其它组成和连接关系与具体实施方式一、二或三相同。Specific Embodiment 4: This embodiment will be described with reference to Figure 1. The lifting mechanism 2 of this embodiment includes a lifting motor 21, a screw 22, a load-bearing nut, a guide column 23 and a lifting frame 24. The screw 22 is arranged vertically in the mixing barrel 3. On the side, the optical shaft parts at both ends of the screw 22 are rotatably connected to the bottom plate 11 and the middle seat plate 13 respectively. The upper end of the screw 22 passes through the middle seat plate 13 and is connected to the motor shaft of the lifting motor 21. The lifting motor 21 is installed in the middle. At the top of the seat plate 13, a load-bearing nut is spirally installed on the screw 22. One end of the lifting frame 24 is fixedly connected to the load-bearing nut. The other end of the lifting frame 24 is fixedly connected to the outer wall of the mixing barrel 3. A guide hole is provided in the middle of the lifting frame 24, and the guide column 23 It is vertically inserted into the guide hole of the lifting frame 24, and both ends of the guide column 23 are fixedly connected to the bottom plate 11 and the middle seat plate 13 respectively. With this arrangement, the lifting motor 21 is started, and the lifting motor 21 drives the screw 22 to rotate. The load-bearing nut and the lifting frame 24 move in the vertical direction under the action of the guide column 23, thereby driving the mixing barrel 3 to rise or fall together. When the mixing barrel 3 When the mixing barrel 3 is at a high position, the concrete mixture in the mixing barrel 3 can be stirred by the high-speed rotating stirring paddle 7 . Other components and connection relationships are the same as those in the first, second or third embodiment.
具体实施方式五:结合图1至图3说明本实施方式,本实施方式的搅拌传动机构6包括支撑座61、主动齿轮62、主动轴63和主动轴承座64,支撑座61为圆形盘状结构,支撑座61顶端中部加工有中心轴承座孔,主动轴承座64安装在中心轴承座孔内,主动齿轮62下端通过轴承与主动轴承座64可转动连接,主动齿轮62上加工有主动花键轴孔,主动轴63插装在主动花键轴孔内并通过花键与主动齿轮62连接,主动轴63上端与搅拌电机5的电机轴连接,搅拌电机5安装在顶板12顶端,主动轴63下端穿过中间座板13并插装在搅拌桨7的空心搅拌轴71内孔中。如此设置,启动搅拌电机5,搅拌电机5带动主动轴63及主动齿轮62转动,进而带动安装在主动轴63下部的搅拌桨7进行转动。其它组成和连接关系与具体实施方式一、二、三或四相同。Specific Embodiment 5: This embodiment will be described with reference to Figures 1 to 3. The mixing transmission mechanism 6 of this embodiment includes a support seat 61, a driving gear 62, a driving shaft 63 and a driving bearing seat 64. The support seat 61 is in the shape of a circular disc. Structure, the center bearing seat hole is processed in the top middle of the support seat 61, the driving bearing seat 64 is installed in the center bearing seat hole, the lower end of the driving gear 62 is rotatably connected to the driving bearing seat 64 through the bearing, and the driving gear 62 is processed with a driving spline shaft hole, the driving shaft 63 is inserted into the driving spline shaft hole and connected to the driving gear 62 through splines. The upper end of the driving shaft 63 is connected to the motor shaft of the mixing motor 5. The mixing motor 5 is installed on the top of the top plate 12, and the driving shaft 63 The lower end passes through the middle seat plate 13 and is inserted into the inner hole of the hollow stirring shaft 71 of the stirring paddle 7 . With this arrangement, the stirring motor 5 is started, and the stirring motor 5 drives the driving shaft 63 and the driving gear 62 to rotate, and then drives the stirring paddle 7 installed at the lower part of the driving shaft 63 to rotate. Other components and connection relationships are the same as those in the first, second, third or fourth embodiment.
具体实施方式六:结合图2和图3说明本实施方式,本实施方式的搅拌传动机构6还包括四个从动齿轮65、四个从动轴66和四个从动轴承座67,支撑座61上的中心轴承座孔四周沿圆周方向均匀开设有四个周围轴承座孔,四个从动轴承座67分别安装在四个周围轴承座孔,四个从动齿轮65下端分别通过四个轴承与四个从动轴承座67可转动连接,每个从动齿轮65上加工有从动花键轴孔,从动轴66插装在从动花键轴孔内并通过花键与从动齿轮65连接,从动轴66下端穿过中间座板13并插装在搅拌桨7的空心搅拌轴71内孔主动齿轮62同时与四个从动齿轮65相啮合。如此设置,主动齿轮62同时带动周围的四个从动齿轮65及四个从动轴66同步转动,进而带动四个从动轴66下部的搅拌桨7进行转动,五个搅拌桨7共用一个搅拌电机5进行驱动,有效地降低了生产成本。其它组成和连接关系与具体实施方式一、二、三、四或五相同。Specific Embodiment 6: This embodiment will be described with reference to Figures 2 and 3. The mixing transmission mechanism 6 of this embodiment also includes four driven gears 65, four driven shafts 66 and four driven bearing seats 67. The support seat Four surrounding bearing seat holes are evenly opened around the central bearing seat hole on 61 along the circumferential direction. Four driven bearing seats 67 are respectively installed in the four surrounding bearing seat holes. The lower ends of the four driven gears 65 pass through four bearings respectively. It is rotatably connected with four driven bearing seats 67. Each driven gear 65 is processed with a driven spline shaft hole. The driven shaft 66 is inserted into the driven spline shaft hole and connected to the driven gear through splines. 65 is connected, the lower end of the driven shaft 66 passes through the middle seat plate 13 and is inserted into the inner hole of the hollow stirring shaft 71 of the stirring paddle 7. The driving gear 62 meshes with the four driven gears 65 at the same time. In this way, the driving gear 62 drives the four surrounding driven gears 65 and the four driven shafts 66 to rotate synchronously, and then drives the stirring paddles 7 at the bottom of the four driven shafts 66 to rotate. The five stirring paddles 7 share one stirring. The motor 5 is driven, which effectively reduces production costs. Other components and connection relationships are the same as those in the first, second, third, fourth or fifth embodiment.
具体实施方式七:结合图2说明本实施方式,本实施方式的主动轴63和从动轴66中部均加工有轴肩,空心搅拌轴71上端与主动轴63和/或从动轴66的轴肩相抵,空心搅拌轴71上端通过轴肩定位,主动轴63和从动轴66端部均加工有外螺纹,空心搅拌轴71下端螺旋连接有锁紧螺母,空心搅拌轴71下端通过锁紧螺母与主动轴63和/或从动轴66锁紧连接。如此设置,空心搅拌轴71通过锁紧螺母和轴肩进行定位,便于实现搅拌桨7的拆卸和安装。其它组成和连接关系与具体实施方式一、二、三、四、五或六相同。Specific Embodiment 7: This embodiment will be described with reference to Figure 2. In this embodiment, the middle parts of the driving shaft 63 and the driven shaft 66 are both processed with shoulders. The upper end of the hollow stirring shaft 71 is connected to the axis of the driving shaft 63 and/or the driven shaft 66. The shoulders are offset, the upper end of the hollow stirring shaft 71 is positioned by the shoulder, the ends of the driving shaft 63 and the driven shaft 66 are both processed with external threads, the lower end of the hollow stirring shaft 71 is spirally connected with a locking nut, and the lower end of the hollow stirring shaft 71 passes through the locking nut. Lockingly connected with the driving shaft 63 and/or the driven shaft 66 . With this arrangement, the hollow stirring shaft 71 is positioned by the locking nut and the shoulder, which facilitates the disassembly and installation of the stirring paddle 7 . Other components and connection relationships are the same as those in the first, second, third, fourth, fifth or sixth embodiment.
具体实施方式八:结合图1和图2说明本实施方式,本实施方式的卸料机构4包括出料筒41、卸料气缸42、气缸连接座43和连杆44,出料筒41上端与搅拌桶3出料口连接,出料筒41内部设有挡板,挡板一端固定在转轴中部,转轴两端分别与出料筒41侧壁可转动连接,连杆44一端与转轴轴端固定连接,连杆44另一端通过销轴与卸料气缸42的活塞杆端部铰接,卸料气缸42的缸体通过销轴与气缸连接座43铰接,所述气缸连接座43安装在搅拌桶3侧壁上。如此设置,启动卸料气缸42,卸料气缸42带动活塞杆实现伸缩。当活塞杆做伸出动作时,出料筒41内部的挡板在活塞杆及连杆44的带动下向靠近搅拌桶3出料口翻转将其堵住;当活塞杆做收回动作时,出料筒41内部的挡板在活塞杆及连杆44的带动下向远离搅拌桶3出料口翻转实现卸料。其它组成和连接关系与具体实施方式一、二、三、四、五、六或七相同。Specific Embodiment 8: This embodiment will be described with reference to Figures 1 and 2. The unloading mechanism 4 of this embodiment includes a discharge barrel 41, a discharge cylinder 42, a cylinder connecting seat 43 and a connecting rod 44. The upper end of the discharge barrel 41 is connected to the connecting rod 44. The mixing barrel 3 is connected to the discharge port. There is a baffle inside the discharge barrel 41. One end of the baffle is fixed in the middle of the rotating shaft. Both ends of the rotating shaft are rotatably connected to the side walls of the discharge barrel 41. One end of the connecting rod 44 is fixed to the end of the rotating shaft. connection, the other end of the connecting rod 44 is hinged with the piston rod end of the unloading cylinder 42 through a pin, and the cylinder body of the unloading cylinder 42 is hinged with the cylinder connecting seat 43 through a pin. The cylinder connecting seat 43 is installed in the mixing barrel 3 on the side wall. With this arrangement, the discharge cylinder 42 is started, and the discharge cylinder 42 drives the piston rod to expand and contract. When the piston rod extends, the baffle inside the discharge barrel 41 is driven by the piston rod and the connecting rod 44 and is turned over to block the discharge port of the mixing barrel 3; when the piston rod retracts, the The baffle inside the barrel 41 is driven by the piston rod and the connecting rod 44 to flip away from the discharge port of the mixing barrel 3 to realize unloading. Other components and connection relationships are the same as those in the first, second, third, fourth, fifth, sixth or seventh embodiment.
工作原理working principle
结合图1至图10说明本实用新型的水利工程用混凝土搅拌设备的工作原理:The working principle of the concrete mixing equipment for water conservancy projects of the present invention is explained with reference to Figures 1 to 10:
首先进行装料:启动提升电机21,提升电机21带动丝杠22转动,承载螺母及提升架24在导向柱23的作用下沿竖直方向运动,进而带动搅拌桶3一起下降,当搅拌桶3处于低位时,可以通过搅拌桶3顶端开口向搅拌桶3内注入混凝土拌合物;First, load: start the lifting motor 21, the lifting motor 21 drives the screw 22 to rotate, the load-bearing nut and the lifting frame 24 move in the vertical direction under the action of the guide column 23, and then drive the mixing barrel 3 to descend together. When the mixing barrel 3 When in the low position, concrete mixture can be injected into the mixing barrel 3 through the top opening of the mixing barrel 3;
然后进行搅拌:当完成装料后,启动提升电机21,带动搅拌桶3进行上升,当搅拌桶3处于高位时,启动搅拌电机5,搅拌电机5带动主动轴63及主动齿轮62转动,进而带动安装在主动轴63下部的搅拌桨7进行转动,主动齿轮62同时带动周围的四个从动齿轮65及四个从动轴66同步转动,进而带动四个从动轴66下部的搅拌桨7进行转动,通过高速旋转的搅拌桨7对搅拌桶3内混凝土拌合物进行搅拌;Then stir: when the loading is completed, start the lifting motor 21 to drive the mixing barrel 3 to rise. When the mixing barrel 3 is at a high position, start the stirring motor 5. The stirring motor 5 drives the driving shaft 63 and the driving gear 62 to rotate, thereby driving the The stirring paddle 7 installed at the bottom of the driving shaft 63 rotates, and the driving gear 62 drives the four surrounding driven gears 65 and the four driven shafts 66 to rotate synchronously, and then drives the stirring paddle 7 at the bottom of the four driven shafts 66 to rotate. Rotate and stir the concrete mixture in the mixing barrel 3 through the high-speed rotating stirring paddle 7;
最后,当完成搅拌后,启动卸料气缸42,卸料气缸42带动活塞杆做收回动作,出料筒41内部的挡板在活塞杆及连杆44的带动下向远离搅拌桶3出料口翻转实现卸料。Finally, when the mixing is completed, the discharge cylinder 42 is started, and the discharge cylinder 42 drives the piston rod to retract, and the baffle inside the discharge barrel 41 is driven away from the discharge port of the mixing barrel 3 by the piston rod and connecting rod 44. Turn over to realize unloading.
以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still implement the foregoing implementations. The technical solutions described in the examples are modified, or some of the technical features are equivalently replaced; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of each embodiment of the present invention.
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