CN112497782A

CN112497782A - Novel compound flitch production facility

Info

Publication number: CN112497782A
Application number: CN202011558625.1A
Authority: CN
Inventors: 王杰
Original assignee: Zhujianyi Beijing Technology Co ltd
Current assignee: Zhujianyi Beijing Technology Co ltd
Priority date: 2020-12-25
Filing date: 2020-12-25
Publication date: 2021-03-16

Abstract

The invention discloses novel composite batten production equipment, which comprises a main frame and is characterized in that: the main rack is sequentially provided with a batten conveying mechanism, a batten press roller conveying mechanism, a batten side face trimming mechanism, a winding mechanism, an automatic unwinding mechanism, an extrusion molding mechanism and a finished batten conveying mechanism from front to back, and the number of the batten conveying mechanism, the batten press roller conveying mechanism and the batten side face trimming mechanism is two and the batten conveying mechanism, the batten press roller conveying mechanism and the finished batten side face trimming mechanism are arranged symmetrically left and right; according to the invention, the automatic production of the novel composite batten is realized through the arrangement and feeding of the battens, the winding lines, the glass fiber belts and the PP material, and the conveying, winding, extrusion, traction and cutting are carried out, and the two production lines are synchronously arranged, so that the production quality and the production efficiency of the product are greatly improved, and the further optimization and the promotion of the production process of the novel composite batten are facilitated.

Description

Novel compound flitch production facility

Technical Field

The invention belongs to the technical field of composite batten production and processing equipment, and particularly relates to novel composite batten production equipment.

Background

In the field of construction, a batten keel is widely used in the process of template manufacturing and installation as an indispensable object. Due to the huge demand of the flitch keel, the limited forest resources are gradually reduced. The novel product capable of replacing the traditional batten keel becomes the development direction of the batten keel in the building industry, and the existing steel pipe structure and the novel material glass fiber reinforced plastic product have obvious defects. The steel pipe structure keel is not widely applied due to the characteristics of high cost, easy corrosion and rust, inconvenience for template installation and the like; the keel made of the new material glass fiber reinforced plastic product is easy to cause allergy and discomfort when being used by workers, so that the keel is not widely used, is processed again by utilizing the old wood template, realizes the secondary utilization of resources, and can achieve the purposes of energy conservation and environmental protection.

Disclosure of Invention

The invention aims to provide novel composite batten production equipment, which realizes the automatic production of the novel composite batten by arranging and feeding battens, winding lines, glass fiber belts and PP materials and carrying, winding, extruding, drawing and cutting the battens, and the two production lines are synchronously arranged, so that the production quality and the production efficiency of products are greatly improved, and the production process of the novel composite batten is further optimized and promoted.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a novel compound flitch production facility, includes the main frame, its characterized in that: the main rack is sequentially provided with a batten conveying mechanism, a batten press roller conveying mechanism, a batten side face trimming mechanism, a winding mechanism, an automatic unwinding mechanism, an extrusion molding mechanism and a finished batten conveying mechanism from front to back, and the number of the batten conveying mechanism, the batten press roller conveying mechanism and the batten side face trimming mechanism is two and the batten conveying mechanism, the batten press roller conveying mechanism and the finished batten side face trimming mechanism are arranged symmetrically left and right;

the batten conveying mechanism comprises a platform, a driving chain wheel and a driven chain wheel, chain wheel holes are respectively arranged on the platform at the positions corresponding to the driving chain wheel and the driven chain wheel, a plurality of conveying chains are connected between the driving chain wheel and the driven chain wheel, chain grooves are arranged at the middle part of the platform corresponding to each conveying chain, a chain groove plate is arranged at the upper side of each chain groove, the driving chain wheel and the driven chain wheel penetrate through the platform through chain wheel holes, a plurality of groups of pinch roller assemblies are arranged on the upper sides of the chain grooves, a guide groove is arranged on the right side of each chain groove, the width of the guide groove is gradually reduced from front to back so that the battens are gradually gathered, the right side of the guide groove is provided with a conveying guide frame, a transition chain wheel is connected between the conveying chains of the two batten conveying mechanisms, the transition chain wheel is arranged on the lower side of the main frame, and the rear side of the driving chain wheel is sequentially connected with a chain wheel speed reducer and a first motor;

the batten compression roller conveying mechanism comprises side plates, a limiting plate, compression rollers, chain wheel sets, a hole compression roller, adjusting bolts and gears, wherein the side plates comprise two opposite lower side plates and two opposite upper side plates, a plurality of horizontal compression rollers are rotatably mounted between the two lower side plates and between the two upper side plates, the compression rollers vertically correspond to and compress battens, one ends of the compression rollers penetrate through the side plates and are connected with the chain wheel sets, the two chain wheel sets which are horizontally adjacent are connected and driven through chains, the gears which are meshed with each other are arranged on the outer sides of the upper compression roller and the lower compression roller at one end of the conveying mechanism, the hole compression rollers are rotatably mounted between the two lower side plates and between the two upper side plates, the hole compression rollers vertically correspond to each other, and a; a first coupling is connected between the two conveying mechanisms and is connected with a press roll with a gear of the adjacent conveying mechanism; the device also comprises an input chain wheel, wherein the input chain wheel is connected with a press roll with a gear of a conveying mechanism;

the batten side face trimming mechanism comprises supports, cold dies, a cylinder pressing device and a spindle motor, wherein the supports are symmetrically provided with two groups, the cold dies are arranged on the upper sides of the two groups of supports, each cold die consists of an upper cold die and a lower cold die, batten grooves are formed in the upper cold die and the lower cold die, and chip removal holes are formed in the bottoms of the lower cold dies; the air cylinder pressing device is arranged on the front side of the cold die and comprises a supporting plate, a fixing frame, an air cylinder, a movable frame, a pressing roller, a fixing roller and first strip-shaped holes, a spindle seat is fixedly arranged on the upper side of the cold die, a plurality of second strip-shaped holes are formed in the upper portion of the spindle seat, a fixing clamp arranged on the rear side of the spindle seat is arranged on each second strip-shaped hole, the spindle motor is arranged on the fixing clamp, and a milling cutter is arranged on the lower portion of the spindle motor;

the winding mechanism comprises a rotary table, a mandrel, a flange, a bearing seat, a rectangular channel, a driving chain wheel and a bobbin, wherein the rotary table and the mandrel are arranged in two groups, the rotary table is connected with the mandrel through the flange, gear rings are arranged on the outer sides of the rotary table, and the gear rings of the two groups of rotary tables are meshed with each other; the bearing seat supports the two ends of the mandrel to rotate, through holes are formed in the centers of the mandrel and the turntable, the rectangular channel penetrates through the through holes, and the driving chain wheel is arranged on the outer side of one group of mandrels; the periphery of one side face edge of the rotary table back to the mandrel is uniformly provided with a plurality of bobbins, the outer sides of the bobbins are respectively provided with a bobbin cover, the centers of the bobbins are rotatably connected with a central shaft, and two ends of the central shaft are provided with baffle discs used for clamping yarn coils; tensioners are arranged on the outer sides of the cylinder covers, porcelain eyes are further arranged on the side faces of the rotary table, and the porcelain eyes, the tensioners and the wire cylinders are identical in number and are in one-to-one correspondence;

the automatic unwinding mechanism comprises a bottom plate, a first support is arranged on the upper side of the bottom plate, two circular tube shafts are arranged on the upper side of the first support, the central lines of the two circular tube shafts are located on the same straight line, a bearing with a seat for supporting the circular tube shafts to rotate is arranged on the upper side of the first support, the two circular tube shafts respectively extend towards two sides of the first support, two first baffles are sleeved on the outer sides of the circular tube shafts, first positioning rings are fixedly connected to opposite sides of the two first baffles, the first positioning rings connected with the first baffles close to the bearing with the seat are fixedly connected with the circular tube shafts, and first fixing rings with handles are arranged on the outer sides of the tail ends of; two second supports are arranged on one side of the first support in parallel, the upper ends of the second supports are rotatably connected with round steel, two second baffles are sleeved on the outer sides of the round steel, second positioning rings are fixedly connected to opposite sides of the two second baffles, and second fixing rings with handles are arranged on the outer sides of the round steel on the opposite sides of the two second baffles;

the extrusion molding mechanism comprises an extrusion molding module, chamfer cold dies are arranged at two cavity outlets of the extrusion molding module, compression bar structures are symmetrically arranged on the upper and lower sides of the chamfer cold dies, an extrusion screw machine is connected to the rear side of the extrusion molding module, heat insulation plates are arranged on the left side and the right side of the extrusion screw machine, a dryer is mounted on the rear side of the extrusion screw machine, a feeding machine is connected to the upper side of the dryer, a screw reducer is connected to the rear end of the extrusion screw machine, a second coupler is connected to the rear side of the screw reducer, a second motor is connected to the rear side of the second coupler, heating plates are arranged on the outer sides of the extrusion molding module and the extrusion screw machine, and blowers are arranged on the lower sides of the heating;

finished product conveying mechanism includes the moving platform subassembly, and moving platform subassembly upside bilateral symmetry in proper order is provided with hot mould subassembly, knurling subassembly and cooling module, and is two sets of the cooling module rear side has set gradually a plurality of guide assemblies of group and pulls the subassembly, the guide assembly all installs in the main frame upside with pulling the subassembly.

Further, the pinch roller subassembly includes the casing, the casing inboard is provided with two rows of adjustable shelves, two rows the adjustable shelf is crisscross to be set up, and the quantity of every row of adjustable shelf is two at least, adjustable shelf middle part upside articulates there is the lead screw, and the lead screw outside cover is equipped with adjusting spring, the casing upper wall is run through on lead screw upper portion, adjusting spring upside and downside all are provided with the adjusting nut with lead screw meshing, the adjusting nut of adjusting spring upside sets up in the casing outside, the pinch roller is installed to adjustable shelf one side, the opposite side and the casing lateral wall of adjustable shelf are articulated.

Further, main frame bilateral symmetry is provided with stuff tip trimming device, stuff tip trimming device includes mounting panel and inductive switch, the mounting panel front side is provided with the box body, the box body front side is provided with L shape apron, and L shape apron includes vertical board and horizontal plate, the box body front side is located to vertical board lid to make the box body form sealed chamber, the horizontal plate sets up in the box body top, box body upper wall right part is provided with the third bar hole, and box body internally mounted has telescopic cylinder, the saw cutter is installed to telescopic cylinder upside, telescopic cylinder and saw cutter all with inductive switch electric connection.

Further, the moving platform assembly comprises two sliding rails arranged on the upper side of the main frame, each sliding rail is provided with a plurality of sliding blocks in an inner sliding mode, the upper side of each sliding block is fixed with the moving platform, an adjusting support is arranged on the lower side of the middle of the moving platform, a roller screw is meshed with the lower portion of the adjusting support, the front end of the roller screw is connected with a speed reducer, and the lower side of the speed reducer is connected with a third motor.

Further, the novel compound flitch production equipment of claim 1 is characterized in that: the cooling module includes mount, chill roll, first slide bar, first spring and first plum blossom nut, the quantity of chill roll and first slide is 4, four the chill roll corresponds four faces of flitch respectively, and the both ends of the chill roll that side and right flank correspond on the flitch are all rotated and are connected with the slider bearing, first slide bar and slider bearing fixed connection, first slide bar outside cover are established first spring, the one end setting that the slider bearing was kept away from to first slide bar first plum blossom nut, and first slide bar run through and sliding connection the mount, the slider bearing slides in first slide inboard.

Further, the embossing assembly comprises a cooling assembly and a grid pattern, wherein the grid pattern is arranged on the outer side of the cooling roller on the embossing assembly.

Further, rotary joints are arranged at two ends of the cooling roller, the cooling roller is internally provided with a hollow structure, and the outer end of each rotary joint is connected with a water-cooled heat dissipation mechanism.

Further, the direction subassembly includes guide roll and guide roll support, the quantity of guide roll is two and upper and lower parallel arrangement, and guide roll support upper portion is provided with the second slide, the inboard slider that slides of second slide, it rotates with the slider to go up the guide roll and is connected, the guide roll rotates with the stand pipe support to be connected down, the slider downside is provided with the second spring, second slide upside is provided with the layering, the slider upside is fixed with the second slide bar, and second slide bar upper portion runs through and sliding connection the layering, second slide bar upper end are provided with the second plum blossom nut.

Further, traction assembly includes the bottom plate, the bottom plate bilateral symmetry is provided with curb plate one, curb plate an upside is provided with curb plate two, the symmetry is provided with the slide opening around curb plate two, the slide opening inboard slides there is the third slide bar, third slide bar upper portion cover is equipped with the third spring, and third slide bar upper end is provided with third plum blossom nut, the symmetry is rotated around the inboard of curb plate one and the inboard of curb plate two is equal and is connected with the carry over pinch rolls, the carry over pinch rolls right side all is provided with the sprocket, all connect through the chain between two sprockets on curb plate one right side and two sprockets on curb plate two right sides, the gear is all connected in the left side of the carry over pinch rolls of curb plate one front side and curb plate two front sides, and two gear engagement connect, the sprocket right side on curb plate one.

Further, water-cooled heat dissipation mechanism includes water tank, vertical circulation tubing pump, air-cooled machine and water drum, the water tank right side is provided with the water inlet, water tank left side logical pipe connection has vertical circulation tubing pump, and vertical circulation tubing pump left side logical pipe connection has the air-cooled machine, and the air-cooled machine logical pipe connection water drum, water drum upside are provided with a plurality of ball valve, and the water drum passes through the ball valve to be connected with the water tank after being connected with screw reducer, knurling subassembly and cooling module respectively, forms closed loop.

Further, extrusion molding module includes the box, and box left side and right side all are provided with the extrusion molding mould, the inside die cavity that is provided with of extrusion molding mould, the box front side is provided with the filter, and the filter rear side is provided with the screw rod fixed plate, screw rod fixed plate middle part is provided with the injecting glue mouth, the box front side is provided with the shunt tubes, shunt tubes left side and right side all are connected with the conveying pipeline that sets up in the box inside, and the one end that the shunt tubes was kept away from to the conveying pipeline is connected with defeated material branch pipe and defeated material branch pipe down, upward defeated material branch pipe and defeated material branch pipe down all become C shape structure from a font gradually, and the front end position of C shape structure all communicates with the die cavity of extrusion molding mould, upward defeated.

Further, an operation electronic box is installed on the upper side of the middle of the main frame and comprises a PLC and a display screen.

Compared with the prior art, the invention has the following beneficial effects:

according to the batten conveying mechanism, the conveying chains, the pressing wheel assemblies and the guide grooves are used for realizing independent and rapid conveying of battens in the guide grooves without interference, the pressing roller assemblies are arranged to enable a speed difference to be generated between the front battens and the rear battens, so that the battens are connected more closely, meanwhile, the pushing force is added for conveying the battens, the structure reduces the labor amount, and the conveying efficiency of the battens is improved;

according to the winding assembly, through the structural design of the rotary table and the gear ring, single-power double winding can be realized, the transmission efficiency is higher, the mandrel is fixed in a single-side mode through the double bearing seats, the space is saved for equipment, the meal winding wire adopts an external wire drawing mode, the winding wire can be well tensioned by the tensioner on the cylinder cover, and the wound batten passes through the rectangular channel, so that the loosening of the winding wire and the loosening of the batten can be prevented, and the winding process is more stable;

through the extrusion molding die assembly, the extrusion molding die assembly adopts a one-to-two extrusion die, and through the design of a flow dividing pipe, the coating raw materials can be divided into two parts through a screw machine, so that the materials are supplied to two extrusion molding dies simultaneously, the purpose of simultaneously supplying materials to two production lines through one screw machine is realized, through the design of a chamfer cold die, a glass fiber belt and grid cloth can be preformed, so that the glass fiber belt and the grid cloth can be well combined with a batten, and the glass fiber belt and the grid cloth can be tightly coated on the outer side of the batten through a pressure rod structure;

the side surface of the batten can be pressed into a plurality of small holes by the hole pressing roller through the batten press roller conveying mechanism, and the coated raw material enters the small holes when being coated, so that the coated raw material and the batten are combined more stably, and the production quality of the composite batten is improved;

through the knurling subassembly, the knurling subassembly is through setting up the net stripe in cooling unit's the chill roll outside, thereby when making the knurling subassembly knurling, can give the cooling who realizes the cladding raw materials, the adhesion of flitch outside cladding raw materials and knurling subassembly has been avoided, and simultaneously, cooling unit passes through the water route and embeds, be difficult for causing equipment to rust, increase equipment life and keep the outward appearance pleasing to the eye, and simultaneously, slider bearing makes from top to bottom, control all adjustable, thereby control product size of a dimension, the maneuverability is strong, through the moving platform subassembly, can appear when stifled the mould in the extrusion molding mould, vacate the space for clearing up the extrusion molding mould.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural diagram of the batten conveying mechanism of the invention.

Fig. 3 is a schematic structural view of the batten press roll conveying mechanism of the invention.

Fig. 4 is a schematic structural view of the flitch side trimming mechanism of the invention.

Fig. 5 is a schematic structural view of the winding mechanism of the present invention.

Fig. 6 is a schematic structural diagram of the automatic unwinding mechanism of the present invention.

FIG. 7 is a schematic view showing the structure of an extrusion molding mechanism of the present invention.

Fig. 8 is a schematic structural view of the finished product flitch conveying mechanism of the invention.

Fig. 9 is a schematic structural diagram of the water-cooled heat dissipation mechanism of the present invention.

In the figure: 1. main frame, 2, batten conveying mechanism, 21, platform, 22, driving sprocket, 23, driven sprocket, 24, transition sprocket, 25, conveying chain, 26, chain groove, 27, chain groove plate, 28, pinch roller assembly, 29, guide frame, 210, guide groove, 3, batten press roller conveying mechanism, 31, side plate, 32, lower side plate, 33, upper side plate, 34, press roller, 35, press hole roller, 36, gear, 37, sprocket group, 38, first coupling, 4, batten side finishing mechanism, 41, bracket, 42, cold die, 43, upper cold die, 44, lower cold die, 45, batten groove, 46, cylinder pressing device, 47, spindle seat, 48, spindle motor, 49, second strip hole, 410, fixing clamp, 5, winding mechanism, 51, cylinder cover, 52, wire cylinder, 53, gear ring, 54, rotary table, 55, flange, 56, driving sprocket, 57, 58, 5, winding mechanism, 51, cylinder cover, 52, wire cylinder, and gear ring, A rectangular channel, 59, a bearing, 510, a bearing seat, 511, a support, 6, an automatic unreeling mechanism, 61, a bottom plate, 62, a first support, 63, a bearing with a seat, 64, a round pipe shaft, 65, a first baffle, 66, a first positioning ring, 67, a first fixing ring with a handle, 68, a second support, 69, round steel, 610, a second baffle, 611, a second positioning ring, 612, a second fixing ring with a handle, 7, an extrusion molding mechanism, 71, an extrusion molding module, 72, an extrusion screw machine, 73, a heat insulation plate, 74, a screw reducer, 75, a second coupler, 76, a second motor, 77, a feeder, 78, a heating plate, 79, a dryer, 8, a water-cooled heat dissipation mechanism, 81, a water tank, 82, a vertical circulating pipe pump, 83, an air-cooled machine, 84, a water drum, 85, a ball valve, 9, a finished wood conveying mechanism, 91, a moving platform assembly, 92, and a hot mold assembly, 93. embossing assembly, 94, cooling assembly, 95, guiding assembly, 96, drawing assembly.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-9, the present embodiment provides a novel composite batten producing apparatus, which includes a main frame 1, and is characterized in that: the main rack 1 is sequentially provided with a batten conveying mechanism 2, a batten press roller conveying mechanism 3, a batten side face trimming mechanism 4, a winding mechanism 5, an automatic unreeling mechanism 6, an extrusion molding mechanism 7 and a finished batten conveying mechanism 9 from front to back, wherein the number of the batten conveying mechanism 2, the batten press roller conveying mechanism 3 and the batten side face trimming mechanism 4 is two and the batten conveying mechanisms are arranged symmetrically left and right;

the batten conveying mechanism 2 comprises a platform 21, a driving chain wheel 22 and a driven chain wheel 23, sprocket holes are formed in positions, corresponding to the driving chain wheel 22 and the driven chain wheel 23, of the platform 21, a plurality of conveying chains 25 are connected between the driving chain wheel 22 and the driven chain wheel 23, chain grooves 26 are formed in the middle of the platform 21 and in the positions, corresponding to the conveying chains 25, of the middle of the platform 21, chain groove plates 27 are arranged on the upper sides of the chain grooves 26, the driving chain wheel 22 and the driven chain wheel 23 penetrate through the sprocket holes of the platform 21, a plurality of groups of pinch roller assemblies 28 are arranged on the upper sides of the chain grooves 26, a guide groove 210 is formed in the right side of each chain groove 26, the width of the guide groove 210 is gradually reduced from front to back, battens are gradually closed, a conveying guide frame 29 is arranged on the right side of the guide groove 210, and a transition sprocket 24 is connected between the, the transition chain wheel 24 is arranged at the lower side of the main frame 1, and the rear side of the driving chain wheel 22 is sequentially connected with a chain wheel speed reducer and a first motor;

the batten compression roller conveying mechanism 3 comprises side plates 31, compression rollers 34, chain wheel sets 37, hole compression rollers 35 and gears 36, wherein each side plate 31 comprises two opposite lower side plates 32 and two opposite upper side plates 33, a plurality of horizontal compression rollers 34 are rotatably arranged between the two lower side plates 32 and between the two upper side plates 33, the compression rollers 34 vertically correspond to wood pressing squares, one ends of the compression rollers 34 penetrate through the side plates and are connected with the chain wheel sets 37, the two horizontally adjacent chain wheel sets 37 are connected and driven through chains, the gears 36 meshed with each other are arranged on the outer sides of the upper compression roller 34 and the lower compression roller 34 at one end of the conveying mechanism, the hole compression rollers 35 are rotatably arranged between the two lower side plates 32 and between the two upper side plates 33, the hole compression rollers 35 correspond up and down, and a plurality of hole compression teeth are uniformly arranged on the; a first coupling 38 is connected between the two conveying mechanisms, and the first coupling 38 is connected with one press roller 34 with a gear 36 of the adjacent conveying mechanism; also included is an input sprocket connected to a press roller 34 of a conveyor mechanism having a gear 36;

the batten side trimming mechanism 4 comprises supports 41, cold dies 42, a cylinder pressing device 46 and a spindle motor 48, wherein the supports 41 are symmetrically provided with two groups, the cold dies 42 are arranged on the upper sides of the two groups of supports 41, each cold die 42 consists of an upper cold die 43 and a lower cold die 44, batten grooves 45 are formed in the upper cold die 43 and the lower cold die 44, and chip removal holes are formed in the bottoms of the lower cold dies 44; the air cylinder pressing device 46 is arranged on the front side of the cold die 42 and comprises a supporting plate, a fixing frame, an air cylinder, a movable frame, a pressing roller, a fixing roller and a first strip-shaped hole, a spindle seat 47 is fixedly arranged on the upper side of the cold die 42, a plurality of second strip-shaped holes 49 are formed in the upper portion of the spindle seat 47, a fixing clamp 410 arranged on the rear side of the spindle seat 47 is arranged on each second strip-shaped hole 49, the spindle motor 48 is arranged on the fixing clamp 410, and a milling cutter is arranged on the lower portion of the spindle motor 48;

the winding mechanism 5 comprises a rotary table 54, a mandrel 57, a flange 55, a bearing seat 510, a rectangular channel 58, a driving chain wheel 56 and a bobbin 52, wherein the rotary table 54 and the mandrel 57 are arranged in two groups, the rotary table 54 is connected with the mandrel 57 through the flange 55, gear rings 53 are arranged on the outer sides of the rotary tables 54, and the gear rings 53 of the two groups of rotary tables 54 are meshed with each other; the bearing seat 510 supports the two ends of the mandrel 57 to rotate, through holes are formed in the centers of the mandrel 57 and the turntable 54, the rectangular channel 58 penetrates through the through holes, and the driving chain wheel 56 is arranged on the outer side of one group of mandrels 57; a plurality of bobbins 52 are uniformly distributed on the periphery of the edge of one side surface of the rotary table 54, which is opposite to the mandrel 57, the outer sides of the bobbins 52 are respectively provided with a bobbin cover 51, the center of each bobbin 52 is rotatably connected with a central shaft, and two ends of the central shaft are provided with baffle discs used for clamping yarn coils; tensioners are arranged on the outer sides of the cylinder covers, porcelain eyes are further arranged on the side faces of the rotary table, and the porcelain eyes, the tensioners and the wire cylinders are identical in number and are in one-to-one correspondence;

the automatic unreeling mechanism 6 comprises a bottom plate 61, a first support 62 is arranged on the upper side of the bottom plate 61, two circular pipe shafts 64 are arranged on the upper side of the first support 62, the central lines of the two circular pipe shafts 64 are located on the same straight line, a seated bearing 63 for supporting the circular pipe shafts 64 to rotate is arranged on the upper side of the first support 62, the two circular pipe shafts 64 extend to two sides of the first support 62 respectively, two first baffle plates 65 are sleeved on the outer sides of the circular pipe shafts 64, first positioning rings 66 are fixedly connected to opposite sides of the two first baffle plates 65, the first positioning rings 66 connected with the first baffle plates 65 close to the seated bearing are fixedly connected with the circular pipe shafts 64, and first handle fixing rings 66 are arranged on the outer sides of the tail ends of the circular; two second supports 611 are arranged on one side of the first support 62 in parallel, round steel 69 is rotatably connected to the upper ends of the second supports 611, two second baffles 610 are sleeved on the outer sides of the round steel 69, second positioning rings 611 are fixedly connected to the opposite sides of the two second baffles 610, and second fixing rings 612 with handles are arranged on the outer sides of the round steel 39 on the back sides of the two second baffles 610;

the extrusion molding mechanism 7 comprises an extrusion molding module 71, chamfer cold molds are arranged at two cavity outlets of the extrusion molding module 71, compression bar structures are symmetrically arranged on the upper and lower sides of the chamfer cold molds, an extrusion screw machine 72 is connected to the rear side of the extrusion molding module 71, heat insulation plates 73 are arranged on the left side and the right side of the extrusion screw machine 72, a dryer 79 is arranged on the rear side of the extrusion screw machine 72, a feeding machine 77 is connected to the upper side of the dryer 79, a screw reducer 74 is connected to the rear end of the extrusion screw machine 72, a second coupler 75 is connected to the rear side of the screw reducer 74, a second motor 76 is connected to the rear side of the second coupler 75, heating plates 78 are arranged on the outer sides of the extrusion molding module 71 and the extrusion screw machine 72, and blowers are arranged on the lower sides of the heating plates 78;

finished product conveying mechanism 9 includes moving platform subassembly 91, and moving platform subassembly 91 upside bilateral symmetry in proper order is provided with hot mould subassembly 92, knurling subassembly 93 and cooling module 94, and is two sets of cooling module 94 rear side has set gradually a plurality of guide assemblies 95 of group and pulls subassembly 96, guide assemblies 95 and pull subassembly 96 and all install in main frame 1 upside.

In order to adjust the friction between the battens and the conveying chain through the pressing wheel in the pressing wheel assembly 28, when the two battens are butted, the battens at the rear side are subjected to large resistance, the battens at the front side slide relative to the conveying chain, so that the battens are connected more tightly, and the strength and the appearance of a product are ensured to be attractive, in the embodiment, the pressing wheel assembly 28 comprises a shell, two rows of movable frames are arranged on the inner side of the shell and are arranged in a staggered manner, the number of the movable frames at each row is at least two, a lead screw is hinged to the upper side of the middle part of each movable frame, an adjusting spring is sleeved on the outer side of the lead screw, the upper part of the lead screw penetrates through the upper wall of the shell, adjusting nuts meshed with the lead screw are arranged on the upper side and the lower side of the adjusting spring, the adjusting nuts on, the other side of the movable frame is hinged with the side wall of the shell.

In order to repair the tip of stuff through stuff tip trimming device to it is inseparabler that two stuff can combine around making, thereby guarantees the production quality of flitch, in this embodiment, 1 bilateral symmetry of main frame is provided with stuff tip trimming device, stuff tip trimming device includes mounting panel and inductive switch, the mounting panel front side is provided with the box body, the box body front side is provided with L shape apron, and L shape apron includes vertical board and horizontal plate, the box body front side is located to vertical slab cap, thereby makes the box body form sealed chamber, the horizontal plate sets up in the box body top, the box body upper wall right part is provided with third bar hole, and box body internally mounted has telescopic cylinder, the saw-cutting machine is installed to the telescopic cylinder upside, telescopic cylinder and saw-cutting machine all with inductive switch electric connection.

In order to be able to pass through the movement of the moving platform assembly 3, when the extrusion molding die is blocked, a space can be vacated for repairing the extrusion molding die, in this embodiment, the moving platform assembly 91 includes two slide rails arranged on the upper side of the main frame 1, each slide rail is provided with a plurality of slide blocks in an inner side sliding manner, the upper side of each slide block is fixed with the moving platform, the lower side of the middle part of the moving platform is provided with an adjusting bracket, the lower part of the adjusting bracket is engaged with a roller screw, the front end of the roller screw is connected with a speed reducer, and the lower side of the.

In order to cool and reduce the grain through the coating raw material outside the batten through the cooling assembly 94, avoid the high temperature environment to reduce the service life of the rubber in the traction assembly, thereby prolonging the service life of the traction assembly, in the present embodiment, the cooling assembly 94 comprises a fixing frame, a cooling roller, a first slide way, a first slide bar, a first spring and a first plum blossom nut, the number of the cooling roller and the first slide way is 4, four the cooling roller respectively corresponds to four faces of the batten, both ends of the cooling roller corresponding to the upper side face and the right side face of the batten are both rotatably connected with a slider bearing, the first slide bar is fixedly connected with the slider bearing, the first spring is sleeved on the outer side of the first slide bar, one end of the first slide bar far away from the slider bearing is provided with the first plum blossom nut, and the first slide bar runs through and is slidably connected with the fixing frame, the slider bearing slides inside the first slide way, the both ends of chill roll all are provided with rotary joint, the inside hollow structure that sets up of chill roll, water-cooled heat dissipation mechanism is connected to the rotary joint outer end.

In order to form the embossing assembly 93 by combining the grid patterns with the cooling assembly 94, so as to reduce the temperature of the embossing assembly and avoid the adhesion of the coating material and the embossing assembly, which affects the beauty of the batten, in the embodiment, the embossing assembly 93 includes the cooling assembly 94 and the grid patterns, and the grid patterns are arranged on the outer side of the cooling roller on the embossing assembly.

In order to revise the flitch through the guide roll, in this embodiment, direction subassembly 95 includes guide roll and guide roll support, the quantity of guide roll is two and parallel arrangement from top to bottom, and guide roll support upper portion is provided with the second slide, the inboard slip of second slide has the slider, it rotates with the slider to go up the guide roll and is connected, the guide roll rotates with the stand pipe support to be connected down, the slider downside is provided with the second spring, second slide upside is provided with the layering, the slider upside is fixed with the second slide bar, and second slide bar upper portion runs through and sliding connection the layering, second slide bar upper end are provided with the second plum blossom nut.

In order to provide traction for the movement of the wood strands by means of the traction assembly 96, in this embodiment, the traction assembly includes a base plate, the bottom plate is symmetrically provided with a first side plate at the left and right, a second side plate is arranged at the upper side of the first side plate, the second side plate is symmetrically provided with sliding holes at the front and back, a third sliding rod is arranged on the inner side of the sliding hole in a sliding manner, a third spring is sleeved on the upper part of the third sliding rod, a third plum blossom nut is arranged at the upper end of the third sliding rod, the inner sides of the first side plate and the second side plate are symmetrically and rotationally connected with a traction roller in a front-back manner, the right sides of the traction rollers are provided with chain wheels, the two chain wheels on the right side of the first side plate and the two chain wheels on the right side of the second side plate are connected through chains, the left sides of the traction rollers on the front side of the first side plate and the front side of the second side plate are connected with gears, and the two gears are meshed and connected, and the right side of the chain wheel on the right side of the side plate is connected with a driving assembly.

In order to radiate heat to the screw reducer 74, the embossing assembly 93 and the cooling assembly 94 through the water-cooled heat radiating mechanism 8, in this embodiment, the water-cooled heat radiating mechanism 8 includes a water tank 81, a vertical circulating pipe pump 82, an air cooling machine 83 and a water drum 84, a water inlet is arranged on the right side of the water tank 81, the left side of the water tank 81 is connected with the vertical circulating pipe pump 82 through a water pipe, the left side of the vertical circulating pipe pump 82 is connected with the air cooling machine 83 through a water pipe, the air cooling machine 83 is connected with the water drum 84 through a water pipe, a plurality of spherical valves 85 are arranged on the upper side of the water drum 84, and the water drum is connected with the water tank 81 after being respectively connected with the screw reducer 74.

In order to realize the simultaneous feeding of two plastic extruding molds through the plastic extruding mold assembly 71, thereby simultaneously coating raw materials on two battens and improving the production efficiency and the coating quality of the battens, in the embodiment, the plastic extruding mold assembly 71 comprises a box body, the left side and the right side of the box body are both provided with plastic extruding molds, a cavity is arranged inside the plastic extruding molds, the front side of the box body is provided with a filter plate, the rear side of the filter plate is provided with a screw rod fixing plate, the middle part of the screw rod fixing plate is provided with a glue injection port, the front side of the box body is provided with a shunt pipe, the left side and the right side of the shunt pipe are both connected with a material conveying pipe arranged inside the box body, one end of the material conveying pipe far away from the shunt pipe is connected with an upper material conveying branch pipe and a lower material conveying branch pipe, the upper material conveying branch, and regulating valves are arranged in the middle parts of the upper material conveying branch pipe and the lower material conveying branch pipe.

In order to be able to audio-visual each item data of observation device, each part of the controlgear of being convenient for goes on in step simultaneously, saves the labour, realizes intelligent production, in this embodiment, the operation electronic box is installed to main frame middle part upside, the operation electronic box includes PLC controller and display screen.

The working principle of the invention is as follows: during the use, at first, the batten of tip injustice is pruned through the saw cutter in the batten tip finishing device, then put into and put and carry on the conveying chain 25, be provided with chain frid 27 on the conveying chain 25, chain frid 27 can guarantee that every batten is independently stably carried, it can make the batten of two concatenation realize the speed difference around on the conveying chain 25 to set up pinch roller subassembly 28 above chain groove 26, thereby make two battens of front and back inseparable laminating, then a plurality of battens that parallel get into guide slot 210, the width of guide slot 210 reduces gradually, thereby make the batten close gradually, then pass through leading truck 29, leading truck 29 further integrates and closes the batten, through transition sprocket 24, transition sprocket 24 can realize two batten conveying mechanism 2 synchronous operation, thereby realize the synchronous conveying of batten.

Subsequently, the stuff passes through stuff compression roller conveyor 3, and a plurality of stuff are further closed and integrated under the extrusion of two compression rollers 34 that the longitudinal symmetry set up and form the flitch structure, and simultaneously, when the process is pressed hole roller 35, the hole roller 35 is pressed the hole to the flitch side face, cladding material and the inseparable combination of flitch when being favorable to next technology.

Then, the battens pass through a batten side surface finishing mechanism 4, the battens enter a batten groove 45 from a cold die 42, the battens are subjected to side surface size processing when passing through the position of a milling cutter, the battens after processing come out of the cold die 42 and enter an air cylinder pressing device 46, a fixed roller in the air cylinder pressing device 46 is tangent to the left side surface of the batten groove, the air cylinder pushes against the pressing roller to press the battens, so that the milling cutter can accurately finish the size of the timber, a chip removal hole is formed in a lower cold die 44, sawdust generated in the previous process or when the battens are milled by the milling cutter can be timely discharged, and the phenomenon of mold blockage is avoided; the size of the milled flitch is adjusted by adjusting the position of the milling cutter, and the adjustment mode is that the position of the spindle motor 48 and the milling cutter is adjusted by adjusting the position of the fixing clip 410 in the second strip-shaped hole 49, so that the size of the milled flitch can be further adjusted.

Then, the winding mechanisms 5 are divided into two groups through the winding mechanisms 5, so that the two production lines can produce simultaneously, the two groups are in meshing transmission through gear rings 53, the two gear rings 53 are respectively arranged on two turntables 54, flanges 55 are arranged on the turntables 54, and the turntables 54 are connected with a mandrel 57 through the flanges 55; a rectangular channel 58 is arranged in the mandrel 57, and the rectangular channel 58 does not contact with and penetrate through the mandrel 57 and the turntable 54; the winding mechanism is characterized in that the wound battens pass through the rectangular channel 58, the end part of the rectangular channel 58 is fixed on the support 511, two groups of bearings 59 are arranged at two ends of the mandrel 57, the winding mechanism is fixed by two groups of bearing seats 510, a driving chain wheel 56 is arranged on one group of mandrel 57, the driving chain wheel 56 is connected with a power device through a chain to transmit power, four groups of thread drums 52 are arranged on the rotary disc 54, a central shaft and two retaining discs are arranged in each thread drum 52, a thread is wound on the central shaft and clamped by the two retaining discs, a drum cover is arranged outside each thread drum, a tensioner is arranged on each drum cover, and the thread is drawn out from each thread drum, tensioned by the tensioner, passes through a porcelain eye and.

Subsequently, the batten passes through the extrusion molding mechanism 7, a layer of coating raw material is coated on the outer side of the batten, in the coating process, the coating raw material in the feeding machine 77 enters the drying machine 79 to discharge redundant moisture in the PP material, the coating raw material is heated to a molten state by the heating plate 78 on the outer side of the extrusion screw machine 72 and then is extruded into the extrusion mold assembly 71 through the extrusion screw machine 72, the extrusion mold assembly 71 comprises two extrusion molds, and the two extrusion molds can be synchronously fed for the battens on two production lines at the same time, so that the quick coating of the batten is realized.

When the batten is discharged, the automatic unreeling mechanism 6 realizes automatic cladding of the glass fiber tape and the grid cloth through the matching of the chamfering cold die and the pressure bar structure, during production, the glass fiber tape roll rotates anticlockwise, the glass fiber tape is discharged from the lower side, the grid cloth roll rotates anticlockwise, the grid cloth is discharged from the upper side, and the round pipe shaft 64 and the round steel 69 rotate to realize automatic unreeling; the grid cloth winds around the glass fiber tape roll from the upper side, winds to the lower side of the glass fiber tape output, synchronously covers the outer side of the batten, and the movement of the batten on the production line drives the device to automatically unwind; the surrounding mode ensures that the covering of the glass fiber belt and the grid cloth is more synchronous and uniform, and has certain tensioning effect; the rectangular batten is coated on the upper half part of the rectangular batten through a bending structure, and the two round pipe shafts 64 and the two round steel 69 independently run corresponding to the two parallel production lines without mutual interference.

At last through finished product flitch conveying mechanism 9, hot mold subassembly 92 on the finished product flitch conveying mechanism 9, can be to the cladding have the glass fiber tape, the flitch of net cloth and PP material further heats, thereby make glass fiber tape and the better combination of net cloth be in the same place, then emboss through embossing subassembly 93, embossing subassembly 93 sets up the net decorative pattern for the cooling module 94 outside, thereby realize embossing subassembly 93's quick cooling, embossing subassembly 93 can make the flitch outward appearance of producing pleasing to the eye, cooling subassembly 94 can make the flitch quick cooling, avoid PP material and embossing subassembly adhesion, provide traction force through traction assembly 96 to the flitch simultaneously, make the flitch stably transport, thereby guarantee the steady operation of two production lines.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a novel compound flitch production facility, includes the main frame, its characterized in that: the main rack is sequentially provided with a batten conveying mechanism, a batten press roller conveying mechanism, a batten side face trimming mechanism, a winding mechanism, an automatic unwinding mechanism, an extrusion molding mechanism and a finished batten conveying mechanism from front to back, and the number of the batten conveying mechanism, the batten press roller conveying mechanism and the batten side face trimming mechanism is two and the batten conveying mechanism, the batten press roller conveying mechanism and the finished batten side face trimming mechanism are arranged symmetrically left and right;

the batten conveying mechanism comprises a platform, a driving chain wheel and a driven chain wheel, chain wheel holes are respectively arranged on the platform at the positions corresponding to the driving chain wheel and the driven chain wheel, a plurality of conveying chains are connected between the driving chain wheel and the driven chain wheel, chain grooves are arranged at the middle part of the platform corresponding to each conveying chain, a chain groove plate is arranged at the upper side of each chain groove, the driving chain wheel and the driven chain wheel penetrate through the platform through chain wheel holes, a plurality of groups of pinch roller assemblies are arranged on the upper sides of the chain grooves, a guide groove is arranged on the right side of each chain groove, the width of the guide groove is gradually reduced from front to back so that the battens are gradually gathered, a conveying guide frame is arranged at the rear side of the guide groove, a transition chain wheel is connected between the conveying chains of the two batten conveying mechanisms, the transition chain wheel is arranged on the lower side of the main frame, and the left side of the driving chain wheel is sequentially connected with a chain wheel speed reducer and a first motor;

2. The novel composite flitch production device as claimed in claim 2, wherein: the pinch roller subassembly includes the casing, the casing inboard is provided with two rows of adjustable shelves, two rows the adjustable shelf is crisscross to be set up, and the quantity of every row of adjustable shelves is two at least, adjustable shelf middle part upside articulates there is the lead screw, and the lead screw outside cover is equipped with adjusting spring, the casing upper wall is run through on lead screw upper portion, adjusting spring upside and downside all are provided with the adjusting nut with lead screw meshing, the adjusting nut of adjusting spring upside sets up in the casing outside, the pinch roller is installed to adjustable shelf one side, the opposite side and the casing lateral wall of adjustable shelf are articulated.

3. The novel composite flitch production device as claimed in claim 2, wherein: main frame bilateral symmetry is provided with stuff tip trimming device, stuff tip trimming device includes mounting panel and inductive switch, the mounting panel front side is provided with the box body, the box body front side is provided with L shape apron, and L shape apron includes vertical board and horizontal plate, the box body front side is located to vertical slab lid to make the box body form sealed chamber, the horizontal plate sets up in the box body top, the box body upper wall right part is provided with the third bar hole, and box body internally mounted has telescopic cylinder, the saw cutter is installed to telescopic cylinder upside, telescopic cylinder and saw cutter all with inductive switch electric connection.

4. The novel composite flitch production device as claimed in claim 3, wherein: the moving platform assembly comprises two sliding rails arranged on the upper side of the main frame, each sliding rail is provided with a plurality of sliding blocks in an inner sliding mode, the upper side of each sliding block is fixed with the moving platform, an adjusting support is arranged on the lower side of the middle of the moving platform, a roller screw is meshed with the lower portion of the adjusting support, the front end of the roller screw is connected with a speed reducer, and the lower side of the speed reducer is connected with a third motor.

5. The novel composite flitch production device as claimed in claim 4, wherein: the cooling assembly comprises a fixing frame, a cooling roller, a first slide way, a first slide rod, a first spring and a first plum blossom nut, wherein the quantity of the cooling roller and the first slide way is 4, four the cooling roller corresponds to four faces of a batten respectively, the two ends of the cooling roller corresponding to the upper side face and the right side face of the batten are all rotatably connected with a slider bearing, the first slide rod is fixedly connected with the slider bearing, the first slide rod is sleeved with the outer side of the first spring, the one end of the first slide rod, far away from the slider bearing, is arranged on the first plum blossom nut, the first slide rod penetrates through the fixing frame and is slidably connected with the fixing frame, the slider bearing slides in the inner side of the first slide way, rotary joints are arranged at the two ends of the cooling roller, the inside of the cooling roller is arranged into a hollow structure, and the outer ends of.

6. The novel composite flitch production device as claimed in claim 5, wherein: the embossing assembly comprises a cooling assembly and grid patterns, and the grid patterns are arranged on the outer side of the cooling roller on the embossing assembly.

7. The novel composite flitch production device as claimed in claim 6, wherein: the direction subassembly includes guide roll and guide roll support, the quantity of guide roll is two and parallel arrangement from top to bottom, and guide roll support upper portion is provided with the second slide, the inboard slider that slides of second slide, it is connected with the slider rotation to go up the guide roll, the guide roll rotates with the stand pipe support to be connected down, the slider downside is provided with the second spring, second slide upside is provided with the layering, the slider upside is fixed with the second slide bar, and second slide bar upper portion runs through and sliding connection the layering, second slide bar upper end are provided with the second plum blossom nut.

8. The novel composite flitch production device according to claim 7, wherein: traction assembly includes the bottom plate, the bottom plate bilateral symmetry is provided with curb plate one, curb plate one upside is provided with curb plate two, the symmetry is provided with the slide opening around the curb plate two, the slide opening inboard slides there is the third slide bar, third slide bar upper portion cover is equipped with the third spring, and third slide bar upper end is provided with third plum blossom nut, the symmetrical rotation is connected with the carry over pinch rolls around the inboard of curb plate one and the inboard of curb plate two is equal, the carry over pinch rolls right side all is provided with the sprocket, all connect through the chain between two sprockets on curb plate one right side and two sprockets on curb plate two right sides, the gear is all connected in the left side of the carry over pinch rolls of curb plate one front side and curb plate two front sides, and two gear engagement connect, the sprocket right side on curb plate.

9. The novel composite flitch production device according to claim 8, wherein: the water-cooled heat dissipation mechanism includes water tank, vertical circulation pipeline pump, air-cooled machine and water drum, the water tank right side is provided with the water inlet, water tank left side logical pipe connection has vertical circulation pipeline pump, and vertical circulation pipeline pump left side logical pipe connection has the air-cooled machine, and the air-cooled machine logical pipe connection water drum, water drum upside are provided with a plurality of ball valve, and the water drum passes through the ball valve to be connected with the water tank after being connected with screw reducer, knurling subassembly and cooling module respectively, forms closed loop.

10. The novel composite flitch production device as claimed in claim 9, wherein: extrusion molding die subassembly includes the box, and box left side and right side all are provided with the extrusion molding mould, and the inside die cavity that is provided with of extrusion molding mould, the box front side is provided with the filter, and the filter rear side is provided with the screw rod fixed plate, screw rod fixed plate middle part is provided with the injecting glue mouth, the box front side is provided with the shunt tubes, shunt tubes left side and right side all are connected with the conveying pipeline that sets up in the box inside, and the one end that the shunt tubes was kept away from to the conveying pipeline is connected with defeated material branch pipe and defeated material branch pipe down, it gradually becomes C shape structure from a font to go up defeated material branch pipe and defeated material branch pipe down, and the front end position of C shape structure all communicates with the die cavity of extrusion molding.