CN112497050A - Vehicle window glass grinding equipment - Google Patents
Vehicle window glass grinding equipment Download PDFInfo
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- CN112497050A CN112497050A CN202011377533.3A CN202011377533A CN112497050A CN 112497050 A CN112497050 A CN 112497050A CN 202011377533 A CN202011377533 A CN 202011377533A CN 112497050 A CN112497050 A CN 112497050A
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- grinding disc
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
- B24B37/07—Lapping machines or devices; Accessories designed for working plane surfaces characterised by the movement of the work or lapping tool
- B24B37/08—Lapping machines or devices; Accessories designed for working plane surfaces characterised by the movement of the work or lapping tool for double side lapping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/11—Lapping tools
- B24B37/12—Lapping plates for working plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/27—Work carriers
- B24B37/28—Work carriers for double side lapping of plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
- B24B57/02—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to a car window glass grinding device, which can solve the problems that the grinding precision error exceeds due to a fixed clamp, and the deformation is caused by the bonding error caused by the clamp and the stress difference of two surfaces of a thin workpiece.
Description
Technical Field
The invention relates to the field of glass processing, in particular to a car window glass grinding device.
Background
The window glass is better than the eyes of an automobile, and the driving safety can be ensured only by keeping bright and clean all the time. However, the automobile glass is very easy to be damaged, and various oil films, scratches and cracks are easily generated, so that the appearance of the automobile and the sight of an automobile owner are affected. The general automobile glass is made of silica glass, wherein the main component of the silica glass is more than 70 percent, and the rest is composed of sodium oxide, calcium oxide, magnesium and the like, and is manufactured by a float process. The glass has long history and stable property, and is an excellent material tested over time. By using different processing methods, we can give the glass different properties. In the polishing process, a highly accurate instrument is used as much as possible. Because of using the polishing machine with low precision, the surface is easy to be distorted and twisted under the high-temperature grinding, and the operation is not good and the glass is damaged more seriously due to the grinding. The grinding of the glass workpiece of the vehicle window needs to meet the proper precision requirement, but the precision error range of the external equipment is exceeded by grinding of the fixed clamp in many times. Therefore, it is necessary to design a better grinding method to improve the grinding accuracy of the window grinding member.
Disclosure of Invention
The invention provides a scheme of a vehicle window glass grinding device, which can solve the problems that the precision error of the device caused by fixing a clamp exceeds the grinding precision error, and the bonding error caused by the clamp and the deformation caused by the stress difference of two surfaces of a thin workpiece.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: the equipment device comprises a grinder frame, a grinding device, a grinder control box, a precision pressure regulating valve assembly, a grinder gantry mechanism, a grinding wheel dressing device and an electric box.
Further, the frame mainly constitutes aluminium type material, and this frame adopts the frame construction, and positive upper portion all around respectively is equipped with the observation window, and the positive lower part of frame is installed the frame door respectively all around, and electric box and pneumatic control device are installed in the door, and the mounting plate level is installed in frame construction middle part position down, is equipped with the basin on the mounting plate, and the machine control box that grinds, accurate pressure regulating valve subassembly and main grinding structure all install on this board.
Furthermore, the main body of the grinding device consists of a grinding machine upper grinding disc assembly and a grinding machine lower grinding disc assembly which are vertically arranged integrally, the grinding machine upper grinding disc assembly is arranged at the central position of a grinding machine portal mechanism, the portal mechanism is supported by two supporting columns, a beam structure is arranged at the center of the beam structure, and the grinding machine upper grinding disc assembly is fixedly arranged in the middle. The lower grinding disc component of the grinding machine is fixedly arranged on the transmission bracket, and the transmission bracket and the driving motor are fixedly arranged on the bottom of the grinding machine.
Furthermore, the main structure of the upper grinding disc assembly of the grinding machine is an upper grinding disc, the upper grinding disc is driven to lift by an upper disc cylinder, the upper disc cylinder is fixedly installed on the cylinder installation plate, and a piston head of the upper disc cylinder is connected with the upper grinding disc lifting connecting rod. Because the grinding precision required by the grinding machine is better, the lifting position of the upper disc cylinder is controlled by a precise pressure regulating valve assembly. An upper millstone locking seat is axially arranged beside the upper millstone lifting connecting rod, and can be used for fastening and fixing the lifted position, thereby ensuring the processing precision. The upper grinding disc lifting connecting rod is connected with the upper grinding disc trimming transmission seat, an upper grinding disc trimming main shaft is installed in a mounting hole in the upper grinding disc trimming transmission seat, a ball head flange is installed at the bottom of the upper grinding disc trimming main shaft, the upper grinding disc trimming main shaft and the grinding fluid diversion trench are fixed through the ball head flange, and the grinding fluid diversion trench is installed at the outer ring position of the ball head flange. The grinding fluid diversion trench bottom is circular and is arranged with a circle of diversion tube mounting opening, the diversion tube is mounted on the mounting opening of the grinding fluid diversion trench, the diversion tube mounting opening is opened on the upper part of the upper millstone, the bottom of the diversion tube is mounted on the opening, the grinding fluid is conveyed into the grinding fluid diversion trench through the grinding fluid device, and then each diversion tube is reserved from the water outlet of the upper millstone, so that the grinding fluid can be uniformly sprayed to the grinding position. The upper grinding disc passes through the connecting piece distributive pipe, can change the elevating position along with the removal of the piston head of upper grinding disc cylinder, the rotatory drive power of drive upper grinding disc is provided by the upper grinding disc motor, the driven pulleys of transmission V belt and band pulley are installed on the main shaft is maintained to the upper grinding disc, the upper grinding disc motor passes through the driving pulley of drive transmission V belt and band pulley, drive driven pulleys by the V belt, thereby make the upper grinding disc maintain the main shaft rotatory, make the grinding fluid diversion trench fixed on the axle rotatory, finally drive the upper grinding disc gyration. An upper grinding disc clutch is sequentially arranged at the circle center of the ring at the inner hole edge of the upper part of the upper grinding disc, and when the descending positions of the lower grinding disc and the upper grinding disc are too low, the upper grinding disc drives the disc to the upper grinding disc clutch, and the clutch is pulled, so that the descending action of the disc feeding cylinder can be stopped.
Further, the grinding machine lower grinding disc assembly mainly comprises a grinding machine lower grinding disc and a transmission part, a mounting hole is formed in the middle of the grinding machine lower grinding disc, an upper grinding disc driving disc is mounted in the hole, a tool outer gear is mounted on the upper grinding disc driving disc, the gear is mounted on the upper portion of the grinding machine lower grinding disc and does not rotate along with the grinding machine lower grinding disc, a tool inner gear is horizontally arranged at the position of the outer ring of the grinding machine lower grinding disc, the tool inner gear is supported and adjusted by an adjustable support, the position of the tool inner gear can be adjusted by an adjustable support through an adjusting spring, grinding precision is guaranteed, and the adjustable support is mounted on a gear. A main shaft fixing seat is arranged in an inner hole of the gear mounting plate, the main shaft fixing seat is used for placing a main shaft and a bearing structure, the main shaft can rotate on the main shaft fixing seat, an inner gear driving wheel, a lower grinding disc driving wheel and a main shaft driving wheel are respectively arranged on a shaft sleeve and a shaft of the main shaft from top to bottom, the three gears are respectively driven by two groups of different driving mechanisms, the driving structure of the lower grinding disc component of the grinding machine is mainly driven by two motors, namely a main shaft motor and a lower grinding disc motor, the main shaft motor drives a main shaft speed reducer and drives a main shaft driven wheel arranged on the speed reducer through a main shaft triangular belt pulley driving structure, the main shaft driven wheel is composed of a large coaxial driven wheel and a small coaxial driven wheel, the large driven wheel drives the coaxial driving wheel, so as to drive, so that the external gear of the tool mounted on the main shaft rotates. The lower grinding disc motor drives the lower grinding disc on the lower grinding disc speed reducer to rotate from the driven wheel by driving the transmission structure of the lower grinding disc triangular belt, so that the lower grinding disc transmission wheel meshed with the lower grinding disc is rotated together through the driven wheel to complete the rotation action of the lower grinding disc of the grinding machine.
Further, the grinding wheel dressing device is mainly used for repairing an upper grinding disc and a lower grinding disc, the whole structure is composed of a telescopic structure, positioning of the cutter is completed, a device for driving a dresser telescopic arm is composed of a moving slider ball screw, a transmission synchronous belt and a belt pulley, a motor with a speed reducer is arranged, the moving slider ball screw is arranged on a guide rail of a dresser guide rail frame, the motor with the speed reducer is arranged on the upper portion of the dresser guide rail frame, the motor is driven by the transmission synchronous belt and the belt pulley to drive the moving slider ball screw to rotate, so that the moving slider is in linear motion on the ball screw, one side of the moving slider is fixedly arranged on one side of the dresser telescopic arm, and the dresser telescopic arm can also perform linear telescopic motion along the guide rail.
Furthermore, an adjustable resistance type proportion distributor is installed on one side of the knife repairing device guide rail frame, an oil pipe hole is formed in the other side of the knife repairing device guide rail frame, lubricating grease can be uniformly injected onto the trimmer telescopic arm through the distributor, and telescopic precision is guaranteed. Two sets of forked tail sliding groove seats about the trimmer telescopic arm outside terminal surface is installed, installs the tool rest seat on two sets of forked tail sliding groove seats, the mountable repair cutter on the tool rest, and the cutter can slide from top to bottom at forked tail sliding groove seat through the tool rest seat, adjusts the height of cutter. The dial indicator and the telescopic arm adjusting screw are arranged on the lower portion of the knife repairing device guide rail frame, the horizontal position deviation of the telescopic arm of the trimmer can be observed through the dial indicator, and calibration is carried out through the telescopic arm adjusting screw.
In order to solve the second technical problem, the invention adopts the following technical scheme that the processing method based on the vehicle window glass grinding equipment comprises the following steps:
firstly, adding corresponding grinding fluid into a liquid storage bottle of a grinding fluid device according to a part to be ground. And checking whether the part to be ground is clean or not, wherein the part to be ground is required to be free of glue and sand. The money on all the components to be ground must be checked for size, requiring compliance with processing standards.
And secondly, starting the grinding fluid device, starting an external air compressor to supply air to the grinding machine, and testing whether the upper grinding disc and the lower grinding disc can smoothly ascend and descend.
Thirdly, repairing the disc: and placing the correction wheel on the lower grinding disc, lowering the upper grinding disc, introducing grinding fluid, and performing correction and correction for corresponding turns.
And fourthly, selecting proper planet wheels according to the size of the grinding piece, placing the planet wheels on a lower grinding disc of the grinding machine at equal intervals, installing the planet wheels, then placing the upper grinding disc and the lower grinding disc down, starting a main machine, connecting grinding liquid, and spraying the grinding liquid from the polishing liquid diversion trench through a diversion pipe. And correcting the specified number of turns, and observing whether the chamber is deformed, rough edges or uneven and can reach the grinding thickness, so that the first processing is not easy to grind too thin.
And fifthly, during formal machining, introducing the grinding fluid, starting the main machine, and observing whether the main machine is abnormal or not so that the main machine reaches a normal machining speed. And the machine stops when the number of grinding turns reaches a set value through the setting control of the grinding machine control box.
And sixthly, starting the upper disk cylinder to lift the upper disk, taking out the grinding part on the planet wheel, if the thickness is proper, setting according to the number of grinding turns, and if the thickness is not proper, increasing or reducing the set rotating speed to reach the grinding thickness standard.
And seventhly, after the grinding operation is finished, cleaning the upper grinding disc and the lower grinding disc, wiping the upper grinding disc and the lower grinding disc, falling down for protection, and cleaning grinding fluid side by side.
And step eight, if the upper and lower grinding discs need to be dressed, the grinding wheel dressing device is used for dressing the upper and lower grinding discs, a motor with a speed reducer is started, a sliding block ball screw is driven to enable a telescopic arm of a dresser to be telescopically adjusted to a proper position, and a special cutter is used for dressing the upper and lower grinding discs.
The invention designs the double-sided grinding device for the vehicle window glass, which can avoid the problems of bonding error caused by a clamp and deformation caused by the stress difference of two sides of a sheet workpiece. Realize high accuracy pressure closed-loop control through electric proportional valve + low friction cylinder and reach atmospheric pressure precision control, transmission system adopts the transmission of high accuracy little tooth clearance full gear, grinds the transmission structure and adopts hanging wall, lower wall and ring gear, sun gear, can make the rotational speed set for wantonly through electrical control to adopt the mode of revising the experiment to make the precision of grinding the piece higher. By adopting the technical scheme, the grinding of the vehicle window glass workpiece can meet the requirement on proper precision, and the grinding precision error exceeding caused by the fixed clamp in many times of equipment is prevented.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of a grinder assembly of a window glass grinding apparatus;
fig. 2 is a schematic view of a grinder frame 1 of a window glass grinding apparatus;
FIG. 3 is a schematic view of the grinding device 2 of the window glass grinding apparatus;
FIG. 4 is a schematic view of an upper grinding disc assembly 9 of a grinder of a window glass grinding apparatus;
FIG. 5 is a schematic view of a grinder lower grinding plate assembly 10 of a window glass grinding apparatus;
fig. 6 is a schematic view of a wheel dresser unit 7 of the window glass grinding apparatus;
fig. 7 is a schematic view of a polishing apparatus of a window glass polishing apparatus.
In the drawings:
1. frame 18, upper grinding disc finishing main shaft 35, tool external gear
2. Grinding device 19, grinding fluid water diversion tank 36, tool internal gear
3. Grinder control box 20, ball flange 37, lower grinding disc motor
4. Precision pressure regulating valve assembly 21, driven belt wheel 38 and lower millstone triangular belt
5. Grinding fluid device 22, upper grinding disc 39 and lower grinding disc speed reducer
6. Grinder gantry mechanism 23, shunt pipe 40, main shaft driven wheel
7. Grinding wheel dressing device 24, transmission triangle belt and belt wheel 41, lower grinding disc driven wheel
8. Electric box 25, upper grinding disc motor 42, coaxial transmission wheel
9. Grinder upper grinding disc assembly 26, upper grinding disc clutch 43, internal gear driving wheel
10. Grinder lower grinding disc assembly 27, upper grinding disc driving disc 44, lower grinding disc driving wheel
11. Transmission support 28, grinding machine lower grinding disc 45, main shaft transmission wheel
12. Grinder bottom 29, adjustable support 46, main shaft
13. Upper disc cylinder 30, gear mounting plate 47, knife repairing device guide rail frame
14. Cylinder mounting plate 31, main shaft fixing seat 48, trimmer telescopic arm
15. Upper grinding disc lifting connecting rod 32, main shaft speed reducer 49 and tool rest seat
16. Upper millstone locking seat 33. main shaft triangle belt 50. dovetail sliding groove seat
17. Upper grinding disc dressing transmission seat 34, spindle motor 51, adjustable resistance type proportional distributor
52. Guide rail 56, telescopic arm adjusting screw 60, frame door
53. Moving slide block ball screw 57, transmission synchronous belt and belt wheel 61 water receiving basin
54. Motor 58 with speed reducer, frame structure 62 and mounting bottom plate
55. Dial indicator 59 observation window
Detailed Description
The present invention will be further illustrated with reference to the accompanying drawings and specific embodiments, which are to be understood as merely illustrative of the invention and not as limiting the scope of the invention.
Referring to fig. 1, the present invention discloses a vehicle window glass polishing apparatus, which comprises: the grinding machine comprises a grinding machine frame 1, a grinding device 2, a grinding machine control box 3, a precision pressure regulating valve assembly 4, a grinding machine gantry mechanism 6, a grinding wheel dressing device 7 and an electric box 8, wherein the main components of the grinding machine frame are the grinding device 2 and the grinding wheel dressing device 7.
Referring to fig. 2, the main structure of the frame 1 is made of aluminum material, the frame is a frame structure 58, the periphery of the upper part of the front surface of the frame is provided with an observation window 59, the front lower part of the frame is provided with frame doors 60 on the front, the back, the left and the right sides, an electric box 8 and a pneumatic control device are arranged in the doors, a mounting bottom plate 62 is horizontally arranged at the lower part of the middle part of the frame structure 58, a water receiving basin 6 is arranged on the mounting bottom plate, the grinding machine control box 3, a precision pressure regulating valve assembly 4 and a main grinding structure are arranged on.
Referring to fig. 3, the main body of the grinding device 2 is composed of a grinder upper grinding disc assembly 9 and a grinder lower grinding disc assembly 10, the grinder upper grinding disc assembly 9 is vertically arranged on the whole, the grinder upper grinding disc assembly 9 is arranged at the center of a grinder portal mechanism 6, the portal mechanism is provided with two supporting columns for supporting a beam structure, the center of the beam structure is provided with a mounting hole, and the grinder upper grinding disc assembly 9 is fixedly arranged in the middle. The grinder lower disc assembly 10 is fixedly mounted on a drive bracket 11, and the drive bracket 11 and drive motor are fixedly mounted on a grinder base 12.
Referring to fig. 4, the main structure of the upper grinding disc assembly 9 of the grinding machine is an upper grinding disc 22, the upper grinding disc 22 is driven to move up and down by an upper disc cylinder 13, the upper disc cylinder 13 is fixedly installed on a cylinder installation plate 14, and a piston head of the upper disc cylinder is connected with an upper grinding disc lifting connection rod 15. Because the grinding precision required by the grinding machine is better, the lifting position of the upper disc cylinder 13 is controlled by the precision pressure regulating valve assembly 4. An upper millstone locking seat 16 is axially arranged beside the upper millstone lifting connecting rod 15, and can clamp and fix the lifted position to ensure the processing precision. The upper grinding disc lifting connecting rod 15 is connected with an upper grinding disc trimming transmission seat 17, an upper grinding disc trimming main shaft 18 is installed in a mounting hole in the upper grinding disc trimming transmission seat 17, a ball head flange 20 is installed at the bottom of the upper grinding disc trimming main shaft 18, the upper grinding disc trimming main shaft 19 and a grinding liquid diversion trench 19 are fixed through the ball head flange 20, and the grinding liquid diversion trench 19 is installed at the outer ring position of the ball head flange 20. A circle of water distribution pipe mounting openings are formed in the circular arrangement portion at the bottom of the grinding fluid water distribution groove 19, the water distribution pipes 23 are mounted on the mounting openings of the grinding fluid water distribution groove 19, the water distribution pipe mounting openings are formed in the upper portion of the upper grinding disc 22, the bottoms of the water distribution pipes are mounted on the openings, grinding fluid is conveyed into the grinding fluid water distribution groove 19 through the grinding fluid device 5, then the grinding fluid is reserved from the water outlet of the upper grinding disc 22 through the water distribution pipes 23, and grinding fluid can be uniformly sprayed to a grinding position. The upper grinding disc 22 passes through the connecting piece water diversion pipe 23, the lifting position can be changed along with the movement of the piston head of the upper grinding disc cylinder, the driving force for driving the rotation of the upper grinding disc is provided by the upper grinding disc motor 2, the driven belt pulley of the transmission triangular belt and the belt pulley 24 is arranged on the upper grinding disc finishing main shaft 19, the upper grinding disc motor 2 drives the driven belt pulley through the driving belt pulley of the transmission triangular belt and the belt pulley 24, so that the upper grinding disc finishing main shaft 19 rotates, the grinding fluid water diversion trench 19 fixed on the shaft rotates, and finally the upper grinding disc 22 is driven to rotate. An upper grinding disc clutch 26 is sequentially arranged at the circle center of the inner hole edge of the upper part of the upper grinding disc 22, and when the descending positions of the lower grinding disc and the upper grinding disc are too low, the upper grinding disc driving disc 27 is connected with the upper grinding disc clutch 26, and the clutch is pulled, so that the descending action of the upper disc cylinder 13 is stopped.
Referring to fig. 5, the lower grinding disc assembly 10 of the grinding machine mainly comprises a lower grinding disc 28 of the grinding machine and a transmission component, a mounting hole is formed in the middle of the lower grinding disc 28 of the grinding machine, an upper grinding disc driving disc 27 is mounted in the mounting hole, a tool external gear 35 is mounted on the upper grinding disc driving disc 27, the gear is mounted on the upper portion of the lower grinding disc 28 of the grinding machine and does not rotate with the lower grinding disc 28 of the grinding machine, a tool internal gear 36 is horizontally arranged at the outer ring position of the lower grinding disc 28 of the grinding machine, the tool internal gear 36 is supported and adjusted by an adjustable bracket 29, the position of the tool internal gear 36 can be adjusted by the adjustable bracket 29 through an adjusting spring, grinding precision is guaranteed. A main shaft fixing seat 31 is arranged in an inner hole of a gear mounting plate 30, the main shaft fixing seat 31 is used for placing a main shaft 46 and a bearing structure, the main shaft 46 can rotate on the main shaft fixing seat 31, an inner gear driving wheel 43, a lower grinding disc driving wheel 44 and a main shaft driving wheel 45 are respectively arranged on a shaft sleeve and a shaft of the main shaft 46 from top to bottom, the three gears are respectively driven by two groups of different transmission mechanisms, the transmission structure of a lower grinding disc assembly 10 of a grinding machine is mainly driven by two motors, namely a main shaft motor 34 and a lower grinding disc motor 37, the main shaft motor 34 drives a main shaft speed reducer 32 and drives a main shaft driven wheel 40 arranged on the speed reducer through a belt wheel transmission structure of a main shaft triangular belt 33, the main shaft driven wheel 40 is composed of a large coaxial driven wheel and a small coaxial driven wheel, the large driven wheel, the small driven pulley drives the spindle drive wheel 45, which in turn drives the spindle 46, causing the tooling external gear 35 mounted on the spindle to rotate. The lower disc motor 37 drives the lower disc driven wheel 41 of the lower disc speed reducer 39 to rotate by driving the lower disc v belt 38, so that the lower disc drive wheel 44 engaged with the lower disc driven wheel rotates together with the driven wheel, thereby completing the rotation of the lower disc 28 of the grinder.
Referring to fig. 6, the grinding wheel dressing device 7 is mainly used for repairing an upper grinding wheel and a lower grinding wheel, the overall structure is composed of a telescopic structure, positioning of a tool is completed, a device for driving a dresser telescopic arm 48 is composed of a moving slider ball screw 53, a transmission synchronous belt, a belt pulley 57 and a motor 54 with a speed reducer, the moving slider ball screw 53 is installed on a guide rail 52 of a dresser guide rail frame 47, the motor 54 with the speed reducer is installed on the upper portion of the dresser guide rail frame 47, the motor drives the ball screw of the moving slider ball screw 53 to rotate through the transmission synchronous belt and the belt pulley 57, so that the moving slider moves linearly on the ball screw, one side of the moving slider is fixedly installed on one side of the dresser telescopic arm 48, and the dresser telescopic arm 48 can also move linearly along the guide rail 52. An adjustable resistance type proportion distributor 51 is installed on one side of a cutter repairing device guide rail frame 47 in the grinding wheel dressing device 7, an oil pipe hole is formed in the other side of the cutter repairing device guide rail frame, lubricating grease can be uniformly injected onto a dresser telescopic arm 48 through the distributor, and telescopic precision is guaranteed. An upper dovetail sliding groove seat and a lower dovetail sliding groove seat 50 are installed on the end face of the outer side of the trimmer telescopic arm 48, a tool holder seat 49 is installed on the two dovetail sliding groove seats 50, a repairing tool can be installed on the tool holder 49, and the tool can slide up and down on the dovetail sliding groove seats 50 through the tool holder seat 49 to adjust the height of the tool. The dial indicator 55 and the telescopic arm adjusting screw 56 are mounted on the lower portion of the knife repairing device guide rail frame 47, and the horizontal position deviation of the trimmer telescopic arm 48 can be observed through the dial indicator 55 and calibrated through the telescopic arm adjusting screw 56.
Referring to fig. 7, a vehicle window glass workpiece is placed in a workpiece planetary gear, both the upper and lower grinding disks are arranged, the workpiece is placed in a differential gear train of the planetary gear consisting of a central gear and an inner gear, grinding pressure is applied to an upper grinding disk by a cylinder, the upper and lower grinding disks rotate at equal and opposite accelerations, the grinding member is driven by a traveling wheel, autorotation is generated under the action of the grinding pressure of the upper and lower grinding disks, and the effect of double-sided grinding is achieved through the combined motion of planetary motion and autorotation.
The invention relates to a processing method based on vehicle window glass grinding equipment, which comprises the following steps:
in the first step, according to the parts to be ground, the corresponding grinding fluid is added into a liquid storage bottle of the grinding fluid device 5. And checking whether the part to be ground is clean or not, wherein the part to be ground is required to be free of glue and sand. The money on all the components to be ground must be checked for size, requiring compliance with processing standards.
And secondly, starting the grinding fluid device 5, starting an external air compressor to supply air to the grinding machine, and testing whether the upper grinding disc and the lower grinding disc can smoothly ascend and descend.
Thirdly, repairing the disc: the dressing wheel is placed on the lower grinding disc 28, the upper grinding disc is lowered, grinding fluid is introduced, and corresponding turns of dressing and dressing are corrected.
And fourthly, selecting proper planet wheels according to the size of the grinding piece, placing the planet wheels on a lower grinding disc 28 of the grinding machine at equal intervals, installing the planet wheels, then putting down an upper grinding disc 22 and the lower grinding disc 28, starting the main machine, and switching on grinding liquid to enable the grinding liquid to be sprayed out from the polishing liquid diversion groove 19 through a diversion pipe 23. And correcting the specified number of turns, and observing whether the chamber is deformed, rough edges or uneven and can reach the grinding thickness, so that the first processing is not easy to grind too thin.
And fifthly, during formal machining, introducing grinding fluid, starting the main machine, observing whether the main machine is abnormal or not, enabling the main machine to reach a normal machining speed, and stopping the machine when the number of grinding turns reaches a set value through the setting control of the grinding machine control box 3.
And sixthly, starting the upper disc cylinder 13 to lift the upper disc 22, taking out the grinding part on the planet wheel, if the thickness is proper, setting according to the number of grinding turns, and if the thickness is not proper, increasing or reducing the set rotating speed to reach the grinding thickness standard.
And seventhly, after the grinding operation is finished, cleaning the upper grinding disc and the lower grinding disc, wiping the upper grinding disc 22 and the lower grinding disc 28, falling down for protection, and cleaning grinding fluid in parallel.
And eighthly, if the upper grinding disc and the lower grinding disc need to be dressed, the grinding wheel dressing device 7 is used for dressing the upper grinding disc and the lower grinding disc, the motor 54 with the speed reducer is started, and the sliding block ball screw 53 is driven, so that the dresser telescopic arm 48 can be telescopically adjusted to a proper position, and a special tool is used for dressing the upper grinding disc and the lower grinding disc.
Although the illustrative embodiments of the present invention have been described above to enable those skilled in the art to understand the present invention, the present invention is not limited to the scope of the embodiments, and it is apparent to those skilled in the art that all the inventive concepts using the present invention are protected as long as they can be changed within the spirit and scope of the present invention as defined and defined by the appended claims.
Claims (7)
1. A window glass grinding apparatus characterized in that: the equipment comprises a grinding machine frame (1), a grinding device (2), a grinding machine control box (3), a precision pressure regulating valve assembly (4), a grinding machine gantry mechanism (6), a grinding wheel dressing device (7) and an electric box (8).
2. The window glass grinding apparatus according to claim 1, wherein the grinder frame (1) is mainly made of an aluminum type material, the grinder frame (1) is formed of a frame structure (58), the periphery of the upper portion of the front surface of the grinder frame is provided with a viewing window (59), the front lower portion of the grinder frame is provided with a frame door (60) on the front, the rear, the left and the right sides of the front surface of the grinder frame, an electric box (8) and a pneumatic control device are installed in the door, a mounting base plate (62) is horizontally installed at a lower position in the middle of the frame structure (58), a water receiving basin (61) is installed on the mounting base plate, the grinder control box (3), the precision pressure regulating valve assembly (4.
3. The grinding apparatus for window glass according to claim 1, wherein the grinding means (2) is composed of a grinder upper disc assembly (9) and a grinder lower disc assembly (10) which are vertically arranged as a whole, the grinder upper disc assembly (9) is installed at a central position of a grinder gantry mechanism (6) which is supported by two supporting posts to a beam structure having a mounting hole at the center, and the grinder upper disc assembly (9) is installed and fixed in the middle. (10) The lower grinding disc component of the grinding machine is fixedly arranged on the transmission bracket (11), and the transmission bracket (11) and the driving motor are fixedly arranged on the bottom (12) of the grinding machine.
4. The grinding equipment for the glass of the vehicle window as claimed in claim 3, characterized in that the grinding machine upper grinding disc assembly (9) has a main structure of an upper grinding disc (22), the upper grinding disc (22) is driven to lift by an upper disc cylinder (13), the upper disc cylinder (13) is fixedly arranged on a cylinder mounting plate (14), and a piston head of the upper disc cylinder is connected with an upper grinding disc lifting connecting rod (15). Because the grinding precision required by the grinding machine is better, the lifting position of the upper disc cylinder (13) is controlled by the precision pressure regulating valve component (4). An upper millstone locking seat (16) is axially arranged beside the upper millstone lifting connecting rod (15), and the lifted position can be fastened and fixed. The upper grinding disc lifting connecting rod (15) is connected with the upper grinding disc trimming transmission seat (17), an upper grinding disc trimming main shaft (18) is installed in a mounting hole in the upper grinding disc trimming transmission seat (17), a ball head flange (20) is installed at the bottom of the upper grinding disc trimming main shaft (18), the upper grinding disc trimming main shaft (19) and the grinding fluid diversion trench (19) are fixed through the ball head flange (20), and the grinding fluid diversion trench (19) is installed at the outer ring position of the ball head flange (20). A circle of water distribution pipe mounting openings are formed in the circular arrangement portion at the bottom of the grinding fluid water distribution groove (19), water distribution pipes (23) are mounted on the mounting openings of the grinding fluid water distribution groove (19), water distribution pipe mounting openings are formed in the upper portion of the upper grinding disc (22), the bottoms of the water distribution pipes are mounted on the openings, grinding fluid is conveyed into the grinding fluid water distribution groove (19) through the grinding fluid device (5), the water distribution pipes (23) are reserved from the water outlet of the upper grinding disc (22), and grinding fluid can be uniformly sprayed to grinding positions. The upper grinding disc (22) can change the lifting position along with the movement of the piston head of the upper disc cylinder through the connecting piece water distribution pipe (23), the driving force for driving the rotation of the upper grinding disc is provided by the upper grinding disc motor (2), the driven belt pulley of the transmission triangular belt and the belt pulley (24) is installed on the upper grinding disc dressing main shaft (19), the upper grinding disc motor (2) drives the driven belt pulley through the driving belt pulley of the transmission triangular belt and the belt pulley (24), so that the upper grinding disc dressing main shaft (19) rotates, the grinding fluid water distribution tank (19) fixed on the shaft rotates, and the upper grinding disc (22) is finally driven to rotate. An upper grinding disc clutch (26) is sequentially arranged at the circle center of the ring at the inner hole edge of the upper part of the upper grinding disc (22), and when the descending positions of the lower grinding disc and the upper grinding disc are too low, the upper grinding disc driving disc (27) reaches the upper grinding disc clutch (26), and the clutch is pulled, so that the descending action of the upper disc cylinder (13) can be stopped.
5. The grinding equipment for the glass of the vehicle window as claimed in claim 3, characterized in that the grinding machine lower grinding disc component (10) is composed of a grinding machine lower grinding disc (28) and a transmission component, a mounting hole is opened in the middle of the grinding machine lower grinding disc (28), an upper grinding disc driving disc (27) is installed in the hole, a tool external gear (35) is installed on the upper grinding disc driving disc (27), the gear is arranged at the upper part of the lower grinding disc (28) of the grinder and does not rotate along with the lower grinding disc (28) of the grinder, a tool internal gear (36) is horizontally arranged at the outer ring position of the lower grinding disc (28) of the grinder, the tool internal gear (36) is supported and adjusted by an adjustable bracket (29), the adjustable support (29) can adjust the position of the gear (36) in the tool through an adjusting spring, the grinding precision is guaranteed, and the adjustable support (29) is completely arranged on the gear mounting plate (30). A main shaft fixing seat (31) is installed in an inner hole of a gear installation plate (30), the main shaft fixing seat (31) is used for placing a main shaft (46) and a bearing structure, the main shaft (46) can rotate on the main shaft fixing seat (31), an inner gear transmission wheel (43), a lower grinding disc transmission wheel (44) and a main shaft transmission wheel (45) are installed on a shaft sleeve and a shaft of the main shaft (46) from top to bottom respectively, three gears are driven by two groups of different transmission mechanisms respectively, the transmission structure of a lower grinding disc assembly (10) of a grinding machine is mainly driven by two motors, namely a main shaft motor (34) and a lower grinding disc motor (37), the main shaft motor (34) drives a main shaft speed reducer (32) through a main shaft triangular belt (33) belt wheel transmission structure and drives a main shaft driven wheel (40) installed on the speed reducer, and the main shaft driven wheel (, the large driven wheel drives the coaxial transmission wheel (42) to drive the internal gear transmission wheel (43) to rotate, the gear drives the tool internal gear (36) to rotate, and the small driven wheel drives the spindle transmission wheel (45) to drive the spindle (46) to rotate the tool external gear (35) arranged on the spindle. The lower millstone motor (37) drives a lower millstone driven wheel (41) on a lower millstone speed reducer (39) to rotate through a transmission structure for driving a lower millstone triangular belt (38), so that the lower millstone driven wheel (44) meshed with the lower millstone driven wheel rotates together through the driven wheel, and the rotation action of the lower millstone (28) of the grinder is completed.
6. The device for grinding the glass of the vehicle window according to claim 1, characterized in that the grinding wheel dressing device (7) is mainly used for repairing the upper and lower grinding discs, the whole structure is composed of a telescopic structure, the positioning of the tool is completed, the device for driving the telescopic arm (48) of the dresser is composed of a moving slider ball screw (53), a transmission synchronous belt and a belt pulley (57), and a motor (54) with a speed reducer, the moving slider ball screw (53) is installed on the guide rail (52) of the guide rail frame (47) of the dresser, the motor (54) with the speed reducer is installed on the upper part of the guide rail frame (47) of the dresser, the motor is used for driving the ball screw of the moving slider ball screw (53) to rotate by the transmission synchronous belt and the belt pulley (57), so that the moving slider makes a linear motion on the ball screw, one side of the moving slider is fixedly installed on one side of the telescopic arm, thereby, the trimmer telescopic arm (48) can also do linear telescopic motion along the guide rail (52).
7. The apparatus for grinding vehicle window glass according to claim 6, wherein the trimming tool guide rail bracket (47) is provided with an adjustable resistance type proportional distributor (51) at one side and oil pipe holes at the other side, so that lubricating grease can be uniformly injected onto the trimmer telescopic arm (48) through the distributor, and the precision of the telescopic operation is ensured. An upper dovetail sliding groove seat and a lower dovetail sliding groove seat (50) are installed on the end face of the outer side of the trimmer telescopic arm (48), a tool holder seat (49) is installed on the dovetail sliding groove seat (50), a repairing tool can be installed on the tool holder seat (49), and the tool can slide up and down on the dovetail sliding groove seat (50) through the tool holder seat (49) to adjust the height of the tool. A dial indicator (55) and a telescopic arm adjusting screw (56) are arranged at the lower part of the knife repairing device guide rail frame (47), the horizontal position deviation of the trimmer telescopic arm (48) can be observed through the dial indicator (55), and calibration is carried out through the telescopic arm adjusting screw (56).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011377533.3A CN112497050A (en) | 2020-11-29 | 2020-11-29 | Vehicle window glass grinding equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011377533.3A CN112497050A (en) | 2020-11-29 | 2020-11-29 | Vehicle window glass grinding equipment |
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CN112497050A true CN112497050A (en) | 2021-03-16 |
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ID=74968295
Family Applications (1)
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CN202011377533.3A Withdrawn CN112497050A (en) | 2020-11-29 | 2020-11-29 | Vehicle window glass grinding equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115256214A (en) * | 2022-07-08 | 2022-11-01 | 新拓精密刀具(浙江)有限公司 | Cutter thickness machining equipment |
CN116372682A (en) * | 2023-06-05 | 2023-07-04 | 成都新利精密刀具有限公司 | Planetary gear train grinding device for double-sided grinding of circular blade |
-
2020
- 2020-11-29 CN CN202011377533.3A patent/CN112497050A/en not_active Withdrawn
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115256214A (en) * | 2022-07-08 | 2022-11-01 | 新拓精密刀具(浙江)有限公司 | Cutter thickness machining equipment |
CN116372682A (en) * | 2023-06-05 | 2023-07-04 | 成都新利精密刀具有限公司 | Planetary gear train grinding device for double-sided grinding of circular blade |
CN116372682B (en) * | 2023-06-05 | 2023-08-11 | 成都新利精密刀具有限公司 | Planetary gear train grinding device for double-sided grinding of circular blade |
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