CN112496467A

CN112496467A - Full-automatic gear machining iron fillings cleaning device that blows

Info

Publication number: CN112496467A
Application number: CN202011284121.5A
Authority: CN
Inventors: 蔡进新; 刘庆; 丁波; 佐东梁
Original assignee: Hubei Xizhan Auto Parts Co ltd
Current assignee: Hubei Xizhan Auto Parts Co ltd
Priority date: 2020-11-17
Filing date: 2020-11-17
Publication date: 2021-03-16

Abstract

The invention provides a full-automatic gear machining scrap iron blowing and cleaning device which comprises a workbench and a motor, wherein the workbench is arranged on the workbench; a box body is arranged on the outer side of the workbench, two groups of U-shaped grooves are symmetrically arranged at the left end and the right end of the workbench, and a collecting groove is arranged at the front end of the workbench; the lower end of the top plate of the box body is provided with a milling cutter which is fixedly connected with the supporting plate, and the upper end of the milling cutter is provided with a purging device; the motor is in transmission connection with the transmission shaft, and the transmission shaft is provided with helical blades. According to the invention, the structure of the workbench is improved, the two ends of the workbench are arranged in an inclined manner, so that scrap iron on the workbench can slide into the U-shaped groove, the scrap iron is prevented from being accumulated on the workbench, the rear end of the U-shaped groove is high, and the front end of the U-shaped groove is low, so that the scrap iron in the U-shaped groove can slide down under the self gravity to fall into the collecting groove, the scrap iron is gathered under the action of gravity, the energy consumption is reduced, the operation of workers is not needed, the labor cost is reduced, and the practicability of the device is enhanced.

Description

Full-automatic gear machining iron fillings cleaning device that blows

Technical Field

The invention belongs to the technical field of machining, and particularly relates to a full-automatic gear machining scrap iron blowing and cleaning device.

Background

The gear is a mechanical element with a gear wheel rim continuously engaged to transmit motion and power, the gear wheel is widely applied in the mechanical industry, the machining quality of the gear wheel is a key factor for restricting the improvement of the product level, a large amount of scrap iron can be generated in the gear wheel machining process, the scrap iron is gathered on a workbench, great inconvenience is brought to the cleaning work of staff, the scrap iron is adhered to the surface of the gear wheel and easily damages the gear wheel, the quality of the gear wheel is reduced, and the clean and tidy workbench is a precondition and a basis for ensuring the machining quality of the gear wheel.

Based on the above, the gear has extensive application because its stable transmission performance in machinery trade, can produce a large amount of iron fillings in the course of working of cutter to gear, and these iron fillings adhesion cause the damage to the gear easily on the gear surface, and iron fillings are more tiny moreover, fall on the workstation and are not convenient for staff's cleaning, have increased staff's the clearance degree of difficulty.

Therefore, in view of the above, research and improvement are made for the existing structure and defects, and a full-automatic gear machining scrap iron blowing and cleaning device is provided, so as to achieve a more practical purpose.

Disclosure of Invention

In order to solve the technical problems, the invention provides a full-automatic gear machining scrap iron blowing and cleaning device, which aims to solve the problems that scrap iron adhered to the surface of a gear is easy to damage the gear in the existing gear machining, and the scrap iron is small and scattered on a workbench, so that the scrap iron is inconvenient for workers to clean.

The invention relates to a full-automatic gear machining scrap iron blowing and cleaning device, which is achieved by the following specific technical means:

a full-automatic gear machining scrap iron blowing and cleaning device comprises a workbench and a motor; a box body is arranged on the outer side of the workbench, two groups of U-shaped grooves are symmetrically arranged at the left end and the right end of the workbench, and a collecting groove is arranged at the front end of the workbench; the lower end of the top plate of the box body is provided with a milling cutter which is fixedly connected with the supporting plate, and the upper end of the milling cutter is provided with a purging device; the motor is in transmission connection with the transmission shaft, and the transmission shaft is provided with helical blades.

Further, the device that sweeps includes air pump, coupling hose, circular piece and the jet-propelled pipe of ventilating, and circular piece lower surface annular of ventilating is equipped with six jet-propelled pipes of group, and the position of the directional milling cutter knife tip of jet-propelled mouth of pipe, and inside the recess of jet-propelled pipe joint on backup pad surface, circular piece upper end of ventilating passes through coupling hose and air pump fixed connection.

Furthermore, the two ends of the workbench are of inclined structures, the front end of the U-shaped groove is low, the rear end of the U-shaped groove is high, and the front end of the U-shaped groove is in through connection with the collecting groove.

Further, the outer end face of the spiral blade is attached to the inner wall of the collecting tank, and an outlet of the collecting tank penetrates through a left side plate of the box body.

Furthermore, a collecting box is arranged at the lower end of the outlet of the collecting tank, and universal wheels are arranged at the lower end of the collecting box.

Compared with the prior art, the invention has the following beneficial effects:

according to the milling cutter, the air injection pipes are clamped in the grooves in the surface of the supporting plate, so that air injected by the air injection pipes can blow away the cut iron chips, the iron chips are prevented from damaging the surface of the gear, the processing precision is guaranteed, six groups of air injection pipes are annularly arranged, each angle of the milling cutter can be blown by the air, the air injected by the air injection pipes can clean the iron chips on the surface of the workbench, and workers can clean the workbench conveniently.

The structure of workstation has been improved, be the setting of slope form through the workstation both ends, make iron fillings on the workstation can the landing U type inslot portion, prevent iron fillings and pile up on the workstation, and U type groove rear end is high front end low, make the iron fillings of U type inslot portion inside self gravity gliding landing collecting vat, realize gathering of iron fillings through the effect of gravity, energy resource consumption has been reduced, and do not need staff's operation, the cost of labor has been reduced, the practicality of device has been strengthened.

Through the setting of the outer terminal surface of helical blade on the transmission shaft and the laminating of terminal surface in the collecting vat for iron fillings in the collecting vat can be at helical blade pivoted in-process, inside whole propelling movement collecting box, and the collecting box lower extreme is equipped with the universal wheel, makes things convenient for the iron fillings clearance that the staff will process out to fall, has reduced the time of cleaning the health, has alleviateed staff's work load.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic structural diagram of the purging device of the present invention.

Fig. 3 is a schematic view of the milling cutter structure of the present invention.

FIG. 4 is a schematic view of the structure of the device inside the collecting tank according to the invention.

Fig. 5 is an enlarged schematic view of the structure at a in fig. 4 according to the present invention.

In the drawings, the corresponding relationship between the component names and the reference numbers is as follows:

1. a work table; 2. a box body; 3. a purging device; 301. an air pump; 302. a connecting hose; 303. a circular ventilation block; 304. a gas ejector tube; 4. a U-shaped groove; 5. collecting tank; 6. a motor; 601. a drive shaft; 602. a helical blade; 7. a collection box; 8. a support plate; 801. a groove; 9. provided is a milling cutter.

Detailed Description

The embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.

In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example (b):

as shown in figures 1 to 5:

the invention provides a full-automatic gear machining scrap iron blowing and cleaning device, which comprises a workbench 1 and a motor 6, wherein the workbench is provided with a plurality of guide rails; a box body 2 is arranged on the outer side of the workbench 1, two groups of U-shaped grooves 4 are symmetrically arranged at the left end and the right end of the workbench 1, and a collecting groove 5 is arranged at the front end of the workbench 1; the lower end of the top plate of the box body 2 is provided with a milling cutter 9, the milling cutter 9 is fixedly connected with a supporting plate 8, and the upper end of the milling cutter 9 is provided with a purging device 3; the motor 6 is in transmission connection with the transmission shaft 601, and the transmission shaft 601 is provided with a helical blade 602.

Wherein, the blowing device 3 comprises an air pump 301, a connecting hose 302, a circular air-ventilating block 303 and an air-jetting pipe 304, six groups of air-jetting pipes 304 are annularly arranged on the lower surface of the circular air-ventilating block 303, the air-jetting port of the air-jetting pipe 304 points to the position of the tool nose of the milling cutter 9, the air-jetting pipe 304 is clamped inside a groove 801 on the surface of the support plate 8, the upper end of the circular air-jetting block 303 is fixedly connected with the air pump 301 through the connecting hose 302, in use, the jetting port of the air-jetting pipe 304 points to the position of the tool nose of the milling cutter 9, so that when the milling cutter 9 processes the gear, the cut iron filings can be blown away by the air jetted from the air-jetting pipe 304 at any time, the iron filings are prevented from scratching the surface of the gear, the processing precision is ensured, and the six groups of air-jetting pipes 304 are annularly arranged, each angle of the, blow the inside of the U-shaped groove 4 at the two ends of the workbench 1, thereby being convenient for the workers to clean the scrap iron.

Wherein, 1 both ends of workstation are the slope structure, and the low rear end of 4 front ends in U type groove is high, 4 front ends in U type groove and collecting vat 5 through connection, in use, be the setting of slope structure through 1 both ends of workstation, can make the iron fillings that the smear metal came out among the gear machining process can be along the inclined plane landing of workstation 1 to U type groove 4 insidely, prevent iron fillings from piling up on workstation 1, still through the low high setting of rear end of 4 front ends in U type groove, can let the iron fillings in U type groove 4 slide down to collecting vat 5 inside at self gravity.

Wherein, the outer terminal surface of helical blade 602 and the laminating of 5 inner walls in collecting vat, and the export of collecting vat 5 runs through 2 left side boards of box, and in use, motor 6 drives helical blade 602 on the transmission shaft 601 and rotates, clears away the inside iron fillings in collecting vat 5, and some iron fillings volume ratios are less, through the setting of the outer terminal surface of helical blade 602 and the laminating of 5 inner walls in collecting vat, can be with the inside iron fillings sanitization in collecting vat 5, prevent that residual iron fillings from existing.

Wherein, collecting tank 5 export lower extreme is equipped with collecting box 7, and collecting box 7 lower extreme is equipped with the universal wheel, and in use, helical blade 602 is inside collecting box 7 with the whole propelling movement of the inside iron fillings of collecting tank 5, through the setting of collecting box 7 lower extreme universal wheel, makes things convenient for the iron fillings that the staff will process to clear up, has reduced the sanitary time of cleaning, has alleviateed staff's work load.

The specific use mode and function of the embodiment are as follows:

in the invention, a large amount of scrap iron is generated in the cutting process of the milling cutter 9 on the gear, the scrap iron is adhered to the surface of the gear and easily scratches the gear, thereby affecting the quality of the gear, the arrangement of the air injection pipe 304 is clamped in the groove 801 on the surface of the support plate 8, so that the air injected by the air injection pipe 304 can blow away the cut scrap iron, the scrap iron is prevented from damaging the surface of the gear, the processing precision is ensured, six groups of air injection pipes 304 are annularly arranged, each angle of the milling cutter 9 can be blown by the air, the air injected by the air injection pipe 304 can also clean the scrap iron on the surface of the workbench 1, the two ends of the workbench 1 are inclined, the scrap iron on the workbench 1 can slide down into the U-shaped groove 4, the scrap iron is prevented from being accumulated on the workbench 1, the rear end of the U-shaped groove 4 is higher than the front end, and the front end of the U-shaped groove 4 is fixedly, make the inside iron fillings of U type groove 4 slide down inside collecting vat 5 under self gravity, the setting of the laminating of the terminal surface in rethread transmission shaft 601 outer terminal surface of helical blade 602 and collecting vat 5 for iron fillings in the collecting vat 5 can be at helical blade 602 pivoted in-process, inside the propelling movement collects the

case

7, 7 lower extremes of collecting case are equipped with the universal wheel, make things convenient for the iron fillings that the staff will process to clear up, the sanitary time of cleaning has been reduced, staff's work load has been alleviateed.

The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.

Claims

1. The utility model provides a full-automatic gear machining iron fillings cleaning device that blows which characterized in that: comprises a workbench (1) and a motor (6); a box body (2) is arranged on the outer side of the workbench (1), two groups of U-shaped grooves (4) are symmetrically arranged at the left end and the right end of the workbench (1), and a collecting groove (5) is arranged at the front end of the workbench (1); a milling cutter (9) is arranged at the lower end of a top plate of the box body (2), the milling cutter (9) is fixedly connected with the supporting plate (8), and a purging device (3) is arranged at the upper end of the milling cutter (9); the motor (6) is in transmission connection with the transmission shaft (601), and the transmission shaft (601) is provided with a helical blade (602).

2. The full-automatic gear machining iron chip cleaning device of claim 1, characterized in that: purging device (3) include air pump (301), coupling hose (302), circular ventilative piece (303) and jet-propelled pipe (304), and circular ventilative piece (303) lower surface annular is equipped with six jet-propelled pipes (304) of group, and the position of the jet-propelled mouth directional milling cutter (9) knife tip of jet-propelled pipe (304), and jet-propelled pipe (304) joint is inside recess (801) on backup pad (8) surface, and circular ventilative piece (303) upper end is through coupling hose (302) and air pump (301) fixed connection.

3. The full-automatic gear machining iron chip cleaning device of claim 1, characterized in that: the two ends of the workbench (1) are of inclined structures, the front end of the U-shaped groove (4) is low, the rear end of the U-shaped groove is high, and the front end of the U-shaped groove (4) is in through connection with the collecting groove (5).

4. The full-automatic gear machining iron chip cleaning device of claim 1, characterized in that: the outer end face of the spiral blade (602) is attached to the inner wall of the collecting groove (5), and the outlet of the collecting groove (5) penetrates through the left side plate of the box body (2).

5. The full-automatic gear machining iron chip cleaning device of claim 1, characterized in that: the lower end of the outlet of the collecting tank (5) is provided with a collecting tank (7), and the lower end of the collecting tank (7) is provided with a universal wheel.