Disclosure of Invention
The invention aims to provide a resource utilization method of oil-based mud based on sintering production, and aims to solve the problem that the energy of the existing oil-based mud is not effectively utilized by treatment.
In order to achieve the purpose, the invention provides the following technical scheme:
a resource utilization method of oil-based mud produced based on sintering comprises the following steps:
drying and crushing the oil-based mud to obtain solid particles of the oil-based mud;
and replacing the fuel in the sintering burdening list with oil-based mud solid particles for sintering production to obtain the finished sintered ore.
Preferably, the sintering production by replacing coke in the sintering batching unit with oil-based mud solid particles comprises the following steps: and determining the heat value of the solid particles of the oil-based mud, and determining the addition amount of the solid particles of the oil-based mud in the sintering burdening list according to the heat value and the proportioning content of the fuel in the sintering burdening list.
Preferably, the fuel in the sintering batch is coke.
Preferably, the oil-based mud particles are added in an amount determined according to the calorific value of the oil-based mud, in a proportion of 10 to 18% by weight after conversion.
Preferably, the particle size of the solid particles of the oil-based mud is 0.5-3 mm.
By adopting the technical scheme, the invention has the following beneficial effects:
the invention uses the oil-based mud to replace coke as sintering fuel, greatly reduces the use of the coke, can provide a good environment for the pyrolysis of the oil-based mud in the sintering process, can convert oil substances in the oil-based mud into chemical reaction heat and product chemical energy, reduces the sintering production cost, treats the waste while utilizing energy, realizes energy conversion, and enables the waste to be absorbed and recycled, thereby conforming to the environmental protection requirement and sustainable development strategy of China.
Detailed Description
The invention is described in further detail below with reference to the following figures and embodiments:
as shown in fig. 1, a resource utilization method of oil-based mud produced based on sintering comprises the following steps:
and S1, drying and crushing the oil-based mud to obtain solid particles of the oil-based mud.
Preferably, the particle size of the solid particles of the oil-based mud is 0.5-3 mm.
Specifically, in this example, the drying process was performed under laboratory conditions, and a blower-type drying oven was mainly used in the drying process, and the untreated oil-based mud sample was placed in the drying oven, dried at 100 ℃ for 2 hours, then moved to a drying vessel, cooled to room temperature, weighed, and the above steps were repeated until the weight difference between the sample and the sample was less than 0.005 g. And then grinding the dried oil-based mud sample to enable the granularity of the oil-based mud sample to reach 0.5-3 mm, wherein the granularity is equivalent to that of the sintering fuel coke.
And S2, replacing the fuel in the sintering burdening list with the oil-based mud solid particles for sintering production to obtain the finished sintered ore.
Preferably, the coke in the sintering baton is replaced by oil-based mud solid particles for sintering production, and the method comprises the following steps: and determining the heat value of the solid particles of the oil-based mud, and determining the addition amount of the solid particles of the oil-based mud in the sintering burdening list according to the heat value and the proportioning content of the fuel in the sintering burdening list.
Preferably, the fuel in the sintering batch is coke.
The adding amount of the oil-based mud particles is determined according to the heat value of the oil-based mud, and the converted proportion is 10-18% by weight.
Specifically, the method for measuring the calorific value of the solid particles of the oil-based mud comprises the following steps: first, 1.0g of a sample is weighed into an oxygen bomb, which is charged with high-pressure oxygen and ignited to burn in the bomb. The heat capacity of the oxygen bomb calorimeter used for the test, i.e. the calorific value required for the combustion of 1.0g of benzoic acid (reference calorimeter) under the same parameters of the test run, needs to be determined first before the start of the calorific value determination test. The sample can produce the intensification effect in the calorimetric equipment system before lighting, through making the calibration analysis of additional heat such as ignition heat, the calorific capacity appearance ware can automatic try to get the calorific value of sample. And comparing the heat value with the coke heat value and the proportioning content in the sintering batching sheet, and determining the addition amount of the solid particles of the oil-based mud.
The method is characterized in that a sintering cup, an igniter and a dust removal exhaust system are used for simulating oil-based mud to be used as fuel for sintering production, and the process mainly comprises raw material preparation, sintering, finished product treatment and inspection. The preparation of the raw materials mainly comprises three parts of neutralization, uniform mixing and granulation of the raw materials, the used equipment is a cylindrical mixer, and the adding amount proportion of the oil-based mud solid particles of the raw materials is 10 percent by mass; the sintering process comprises charging and ignition sintering, wherein firstly, a bottom material is paved at the bottom of a sintering cup to protect a grate of the sintering cup, a sintering mixture granulated by a secondary mixer is weighed, then the mixture is added into the sintering cup by adopting a multi-point adding method, a gas and combustion fan is started, an igniter is pushed onto the sintering cup, a main exhaust fan is started simultaneously, the negative pressure of ignition air draft and the ignition time are adjusted, and the igniter is moved after the ignition is finished. And adjusting the air draft negative pressure, and recording the waste gas temperature and the air draft negative pressure change every 2 min. And when the temperature of the waste gas reaches the maximum value, finishing the sintering.
In this embodiment, the method further comprises the steps of performing a falling strength test, a drum index test and a low-temperature reduction degradation performance test on the sintered ore by using equipment such as a drum and a reduction furnace.
And the falling strength test is to put the sintered cake into a falling device, fall for four times at a height of two meters, and then sieve the sintered cake with sieve pores of 40mm, 25mm, 10mm and 5mm to obtain the quality of sintered ore with the particle size of more than 25mm, 25-10 mm, 10-5 mm and less than 5mm, and the quality is used for testing the yield, utilization coefficient and finished product ore particle size composition of the sintered ore.
The drum index of the sintered ore is determined by taking 3kg of sintered ore with the diameter of more than 10mm according to the proportion and adding the sintered ore into a standard 1/5 drum. The diameter of the rotary drum is 1m, the width is 100mm, two symmetrical baffles are arranged in the rotary drum, the revolution is 25r/min, and the time is 8 min. And screening the sinter after the rotary drum, wherein a square-hole sieve with 6.3mm sieve pores is adopted, the percentage of the mass on the sieve in the mass of the drum is the rotary drum index of the sinter, and the index is used for testing the strength index of the sinter.
The low-temperature reduction degradation index is determined by taking 500g plus or minus 1g of sintered ore with the granularity of 10.0 mm-12.5 mm, and statically reducing the sintered ore in a fixed bed by using a reducing gas composed of 20 percent of CO, 20 percent of CO2 and 60 percent of N2 at the temperature of 500 ℃ plus or minus 5 ℃. After 1h of reduction, the sample was cooled to below 100 ℃, the sample was carefully poured out of the reduction tube and its mass measured as mD0, which was then placed in a tumbler, a sealing lid was secured, the tumbler was rotated at 30 r/min. + -.1 r/min with low temperature dust for 300r, all samples were removed from the tumbler, sieved for 60s with a sieve shaker, and the mass of the sample remaining on the sieves of 6.30mm (mD1), 3.15mm (mD2) and 500 μm (mD3) fractions was measured and recorded. The powder lost in the drum test and sieving can be regarded as a fraction of less than 500 μm and is taken into account in its mass.
The reduction degradation index RDI is expressed by mass fraction and calculated according to the formula (1), the formula (2) and the formula (3):
mD0-mass of the front pattern of the drum after reduction, g;
md1-the mass of the sample, g, left on the 6.30mm sieve;
md2-the mass of the sample, g, left on the 3.15mm sieve;
md3-mass of sample, g, remaining on a 500 μm sieve;
RDI+3.15reducing the degradation index, wherein the ratio of oversize matters larger than 3.15mm is percent;
RDI+6.3the reduction intensity index indicates that oversize products are larger than 6.3mm in percentage;
RDI-0.5-abrasion index,% undersize less than 500 μm.
Results evaluation were in RDI+3.15The result of (A) is used as an assessment index, RDI+6.3And RDI-0.5As a reference index.
According to the technical scheme, the oil-based mud is used for replacing coke as the sintering fuel, the oil substances in the solid particles of the oil-based mud can provide 4 x 107J/kg of energy (the heat is close to the heat value of the coke) in the sintering process, the use of the coke is greatly reduced, a good environment can be provided for pyrolysis of the oil-based mud in the sintering process, the oil substances in the solid particles of the oil-based mud can be converted into chemical reaction heat and product chemical energy, the sintering production cost is reduced, the waste is treated while the energy is utilized, the energy conversion is realized, the solid waste is absorbed and recycled, the environment is protected, and the resource recovery and the coordinated development are facilitated.
The foregoing is merely an example of the present invention and common general knowledge in the art of designing and/or characterizing particular aspects and/or features is not described in any greater detail herein. It should be noted that, for those skilled in the art, without departing from the technical solution of the present invention, several variations and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.