CN112482747B - Indefinite-length aluminum die reinforcing device and die assembly and assembly method - Google Patents
Indefinite-length aluminum die reinforcing device and die assembly and assembly method Download PDFInfo
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- CN112482747B CN112482747B CN202011319312.0A CN202011319312A CN112482747B CN 112482747 B CN112482747 B CN 112482747B CN 202011319312 A CN202011319312 A CN 202011319312A CN 112482747 B CN112482747 B CN 112482747B
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G9/00—Forming or shuttering elements for general use
- E04G9/02—Forming boards or similar elements
- E04G9/06—Forming boards or similar elements the form surface being of metal
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
- E04G17/06—Tying means; Spacers ; Devices for extracting or inserting wall ties
- E04G17/065—Tying means, the tensional elements of which are threaded to enable their fastening or tensioning
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
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Abstract
The invention provides an indefinite length aluminum die reinforcing device and a die assembly and assembly method, wherein the indefinite length aluminum die reinforcing device comprises: the cup mouth mold comprises a base and a cup mouth mold arranged on the base; the rim of a cup mould includes: the adjusting die is arranged outside the shaping die and is adjustably arranged on the base; the adjusting mold is a cuboid structure formed by sequentially connecting a first aluminum template, a second aluminum template, a third aluminum template and a fourth aluminum template; all be equipped with stupefied and a plurality of adjustable length of a plurality of pairs of joints mouth back of the body and support on the lateral surface of first aluminum mould board, second aluminum mould board, third aluminum mould board and fourth aluminum mould board, wherein stupefied edge longitudinal interval arrangement of a plurality of pairs of joints mouth backs of the body, a plurality of adjustable length support along horizontal direction interval arrangement in bottommost and be connected with the base. The cup mouth fixing die can be adjusted, and the standard aluminum template is adopted to replace the original wood die, so that the cup mouth fixing die is high in deformation resistance, high in durability, high in repeated utilization rate and long in service life.
Description
Technical Field
The invention relates to the technical field of building construction, in particular to an indefinite-length aluminum die reinforcing device and a die assembly and assembly method.
Background
At present, a cup-shaped foundation in engineering mainly adopts a wood formwork support, a wood formwork reinforcing device cannot be adjusted, the disassembly is inconvenient, the deformation resistance is poor, the turnover material consumption is high, the construction difficulty of the formwork inside a cup opening is high, the inner wall of the cup opening needs to be roughened, the workload is greatly increased, the wood formwork reinforcing mode is used for construction, the durability is low, the service life is short, and the reuse rate is low.
Disclosure of Invention
Aiming at the defects of the prior art, the invention designs an indefinite length aluminum die reinforcing device, which comprises: the cup mouth mold comprises a base and a cup mouth mold arranged on the base; the rim of a cup mould includes: the adjusting die is arranged outside the shaping die and is adjustably arranged on the base; the adjusting mold is of a cuboid structure formed by sequentially connecting a first aluminum template, a second aluminum template, a third aluminum template and a fourth aluminum template, wherein the outer end face of the first aluminum template is connected with the inner side face of the fourth aluminum template, the outer end face of the second aluminum template is connected with the inner side face of the first aluminum template, the outer end face of the third aluminum template is connected with the inner side face of the second aluminum template, and the outer end face of the fourth aluminum template is connected with the inner side face of the third aluminum template; a plurality of double-spliced back ridges and a plurality of adjustable length supports are arranged on the outer side surfaces of the first aluminum template, the second aluminum template, the third aluminum template and the fourth aluminum template, wherein the double-spliced back ridges are longitudinally arranged at intervals, and the adjustable length supports are horizontally arranged at intervals at the bottommost part and are connected with the base; the adjusting die further comprises a plurality of groups of split bolts, wherein one group of split bolts sequentially pass through the double-spliced-opening back edges on the first aluminum die plate, the third aluminum die plate and are fixed, and the other group of split bolts sequentially pass through the double-spliced-opening back edges on the second aluminum die plate, the fourth aluminum die plate and are fixed.
Preferably, the sizing die comprises: a cup mouth sizing steel mould and an adjustable positioning support; the cup rim stereotyped steel die is of a cuboid structure, the bottom of the cup rim stereotyped steel die is fixedly arranged on the base, and a plurality of groups of adjustable positioning supports are arranged at the top of the cup rim stereotyped steel die; the outer end part of each group of adjustable positioning supports is respectively in contact connection with the first aluminum template, the second aluminum template, the third aluminum template and the fourth aluminum template.
Preferably, three groups of adjustable positioning supports are arranged, wherein one group of adjustable positioning supports are oppositely arranged at the middle position of the tops of two opposite sides of the cup mouth sizing steel mold, and the other two groups of adjustable positioning supports are oppositely arranged at the two side positions of the tops of the other two opposite sides of the cup mouth sizing steel mold; the top of the cup mouth stereotyped steel mold is provided with a first clamping seat, the outer end of the adjustable positioning support is provided with a plurality of first clamping holes, and the first clamping seat is connected with different first clamping holes so as to adjust the distance between the cup mouth stereotyped steel mold and the tops of the first aluminum mold plate, the second aluminum mold plate, the third aluminum mold plate and the fourth aluminum mold plate.
Preferably, the base encloses into the cuboid structure for four aluminum plates to through fastening bolt connection, wherein still be equipped with the connection that L50 corner brace is used for reinforcing aluminum plate between two adjacent aluminum plates, still be equipped with filler material in the cuboid structure that four aluminum plates enclose.
Preferably, every aluminum plate's top all is provided with the square steel pipe, is provided with the second joint seat on the square steel pipe, and the outer end that adjustable length supported is provided with a plurality of second joint holes, second joint seat through with different second joint jogged joint to adjust the distance between square steel pipe and first aluminum mould board, second aluminum mould board, third aluminum mould board and the fourth aluminum mould board bottom.
Preferably, the reinforcing device for the indefinite length aluminum mold further comprises: the cup comprises a bottom inclined strut, a cup opening inclined strut and a rope, wherein one end of the bottom inclined strut is connected with the outer side surface of the aluminum plate, the other end of the bottom inclined strut is supported on the ground, one end of the cup opening inclined strut is connected with the double-spliced-opening back edge, and the other end of the cup opening inclined strut is supported on the ground; one end of the rope is connected with the double-spliced back edge, and the other end of the rope is connected with the square steel pipe.
Preferably, the cup mouth sizing steel die is a cup-shaped structure formed by a framework, and an iron plate is fixed on the outer side of the cup-shaped structure.
Preferably, the cup rim stereotyped steel die further comprises: the first reinforcing rib is arranged on the outer side of the iron plate, is connected with the first aluminum template, the second aluminum template, the third aluminum template and the fourth aluminum template, and is used for reinforcing the first aluminum template, the second aluminum template, the third aluminum template and the fourth aluminum template after adjustment; the second reinforcing rib is arranged on the inner side of the framework and used for reinforcing the cup rim shaping steel die.
Based on a unified design idea, the invention provides a die assembly and assembly method of an indefinite length aluminum die reinforcing device, which comprises the following steps:
enclosing four aluminum plates of the base into a cuboid structure, fixing, pouring concrete in the cuboid structure enclosed by the four fixed aluminum plates, and finishing the installation of the base after the concrete is solidified;
fixedly mounting a cup mouth sizing steel die on a base, and mounting an adjustable positioning support at the top of the cup mouth sizing steel die;
installing a first aluminum template, a second aluminum template, a third aluminum template and a fourth aluminum template outside a cup mouth sizing steel mold, wherein the outer end face of the first aluminum template is connected with the inner side face of the fourth aluminum template, the outer end face of the second aluminum template is connected with the inner side face of the first aluminum template, the outer end face of the third aluminum template is connected with the inner side face of the second aluminum template, the outer end face of the fourth aluminum template is connected with the inner side face of the third aluminum template, and the mold closing is completed;
installing double-spliced-opening back edges on the outer side surfaces of the first aluminum template, the second aluminum template, the third aluminum template and the fourth aluminum template respectively, sequentially penetrating the double-spliced-opening back edges on the first aluminum template, the third aluminum template and the third aluminum template through one group of counter bolts, fixing the double-spliced-opening back edges on the first aluminum template, the third aluminum template and the third aluminum template, and sequentially penetrating the double-spliced-opening back edges on the second aluminum template, the fourth aluminum template and the fourth aluminum template through the other group of counter bolts and fixing the double-spliced-opening back edges on the fourth aluminum template;
the positions of the tops of the first aluminum template, the second aluminum template, the third aluminum template and the fourth aluminum template are adjusted by connecting the first clamping seat with different first clamping holes in the adjustable positioning support, and the positions of the bottoms of the first aluminum template, the second aluminum template, the third aluminum template and the fourth aluminum template are adjusted by connecting the second clamping seat with different second clamping holes in the adjustable length support.
Preferably, the die assembly and assembly method further comprises a reinforcement step, and the concrete reinforcement step is as follows:
after the four aluminum plates of the base are enclosed into a cuboid structure, the outer side surfaces of the aluminum plates are fixedly connected with bottom inclined struts, and the bottom inclined struts are supported on the ground;
after the cup rim stereotyped steel die is installed on the base, the interior of the cup rim stereotyped steel die is reinforced by a second reinforcing rib;
after the first aluminum template, the second aluminum template, the third aluminum template and the fourth aluminum template are adjusted to proper positions, the cup mouth inclined strut and the rope are respectively and fixedly connected to the double-spliced mouth back edges on the outer sides of the first aluminum template, the second aluminum template, the third aluminum template and the fourth aluminum template, wherein the rope is connected with the square steel pipe, and the first aluminum template, the second aluminum template, the third aluminum template and the fourth aluminum template are prevented from falling inwards; the cup mouth bracing supports in subaerial, prevents that first aluminum mould board, second aluminum mould board, third aluminum mould board and fourth aluminum mould board from outwards falling to install outside the glass mouth regularization steel mould and consolidate with the first strengthening rib that first aluminum mould board, second aluminum mould board, third aluminum mould board and fourth aluminum mould board are connected.
Compared with the closest prior art, the invention has the beneficial effect that.
1. The cup mouth fixing mold disclosed by the invention adopts a standard aluminum template, is strong in deformation resistance, does not need roughening treatment so as to reduce the workload, and is high in durability, high in repeated utilization rate and long in service life.
2. The aluminum die reinforcing device is adjustable in position, can be repeatedly recycled and is convenient to disassemble and assemble by arranging the adjusting die, the adjustable positioning support and the adjustable length support.
Drawings
FIG. 1 is a three-dimensional structure view of the reinforcing apparatus for an aluminum mold with variable dimensions of the present invention.
FIG. 2 is a schematic view showing the positions of the aluminum plate and the square steel pipe according to the present invention.
FIG. 3 is a top view of the reinforcing apparatus for aluminum mold with variable dimension of the present invention.
FIG. 4 is a side view of the reinforcing apparatus for an aluminum mold of indefinite size of the present invention.
Fig. 5 is a top view of the cup rim structure of the present invention.
Fig. 6 is a side view of the cup mouth structure of the present invention.
Fig. 7 is an internal structure view of the cup mouth of the present invention.
Reference numerals:
1-aluminum plate, 2-square steel pipe, 3-bottom inclined strut, 4-L50 corner strut, 5-fastening bolt, 6-adjustable length strut, 7.1-first aluminum template, 7.2-second aluminum template, 7.3-third aluminum template, 7.4-fourth aluminum template, 8-double-spliced-mouth back ridge, 9-split bolt, 10-cup-mouth inclined strut, 11-cup-mouth sizing steel mold, 12-adjustable positioning strut, 13-rope, 14-first reinforcing rib, 15-second reinforcing rib, 16-iron plate, 17-hydraulic cylinder, 18-square wood and 19-framework.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Example 1
The invention provides a reinforcing device for an indefinite-length aluminum die, which comprises the following components as shown in figures 1-7: the cup mouth mold comprises a base and a cup mouth mold arranged on the base; the rim of a cup mould includes: the adjustable die comprises a shaping die and an adjusting die, wherein the shaping die is fixedly arranged on a base, the adjusting die is arranged on the outer side of the shaping die and is adjustably arranged on the base. Wherein, adjust the mould and include: the aluminum mould comprises a first aluminum mould plate 7.1, a second aluminum mould plate 7.2, a third aluminum mould plate 7.3, a fourth aluminum mould plate 7.4, a double-spliced back edge 8, an adjustable length support 6 and a split bolt 9, wherein the outer end face of the first aluminum mould plate 7.1 is connected with the inner side face of the fourth aluminum mould plate 7.4, the outer end face of the second aluminum mould plate 7.2 is connected with the inner side face of the first aluminum mould plate 7.1, the outer end face of the third aluminum mould plate 7.3 is connected with the inner side face of the second aluminum mould plate 7.2, the outer end face of the fourth aluminum mould plate 7.4 is connected with the inner side face of the third aluminum mould plate 7.3, and the first aluminum mould plate (7.1), the second aluminum mould plate (7.2), the third aluminum mould plate (7.3) and the fourth aluminum mould plate (7.4) are sequentially connected to form a cuboid structure. The double-spliced back edges 8 are longitudinally arranged at intervals along the outer side surfaces of the first aluminum template 7.1, the second aluminum template 7.2, the third aluminum template 7.3 and the fourth aluminum template 7.4, and the adjustable length supports 6 are arranged at intervals along the horizontal direction at the bottommost parts of the outer side surfaces of the first aluminum template 7.1, the second aluminum template 7.2, the third aluminum template 7.3 and the fourth aluminum template 7.4 and are connected with the base. The split bolts 9 are provided with two groups, wherein one group of the split bolts 9 sequentially pass through the double-spliced back arris 8 on the first aluminum template 7.1, the third aluminum template 7.3 and the double-spliced back arris 8 on the third aluminum template 7.3 and are fixed, and the other group of the split bolts 9 pass through the double-spliced back arris 8 on the second aluminum template 7.2, the fourth aluminum template 7.4 and the double-spliced back arris 8 on the fourth aluminum template 7.4 and are fixed. Preferably, the number of the split bolts 9 in each group is two. The design mould includes: a cup mouth sizing steel die 11 and an adjustable positioning support 12; the top of the cup mouth stereotyped steel die 11 is fixedly arranged on the base, and the top is provided with an adjustable positioning support 12. The adjustable positioning support 12 is also in contact connection with the first aluminum template 7.1, the second aluminum template 7.2, the third aluminum template 7.3 and the fourth aluminum template 7.4 respectively, and is used for adjusting the first aluminum template 7.1, the second aluminum template 7.2, the third aluminum template 7.3 and the fourth aluminum template 7.4.
In a preferred embodiment, the double-spliced back edge 8 is a back edge of 80mm × 30mm × 3mm, the split bolts 9 are M18 split bolts, the horizontal spacing of the split bolts is 1200mm at most, and the longitudinal spacing distance is 55mm, 495mm, 500mm and 500 mm; first aluminum mould board 7.1, second aluminum mould board 7.2, third aluminum mould board 7.3 and fourth aluminum mould board 7.4 are four and select the standard aluminum plate concatenation of 400mm x 2340mm specification for use to form, and the connection between the standard aluminum plate adopts pin, round pin piece to fasten. The adjustable length support 6 adopts a telescopic pull rod structure to adjust the length so as to adjust the setting positions of the first aluminum template 7.1, the second aluminum template 7.2, the third aluminum template 7.3 and the fourth aluminum template 7.4.
In a preferred embodiment, the cup-rim shaped steel mold 11 has a cup-shaped structure formed by a skeleton 19, and an iron plate 16 is fixed on the outer side of the cup-shaped structure. The cup rim stereotyped steel mold 11 further includes: the first reinforcing rib 14 is arranged on the outer side of the iron plate 16, is connected with the first aluminum template 7.1, the second aluminum template 7.2, the third aluminum template 7.3 and the fourth aluminum template 7.4, and is used for reinforcing the first aluminum template 7.1, the second aluminum template 7.2, the third aluminum template 7.3 and the fourth aluminum template 7.4 after adjustment; the second reinforcing rib 15 is arranged on the inner side of the framework 19 and used for reinforcing the cup mouth forming steel mould 11.
In another preferred embodiment, the shaping mold further comprises a square timber 18 and a hydraulic cylinder 17, one end of the square timber 18 is arranged on the cup-mouth shaping steel mold 11 and penetrates through the cup-mouth shaping steel mold 11, the other end of the square timber is connected with the hydraulic cylinder 17, the hydraulic cylinder 17 is connected with a hydraulic station, the square timber 18 and the hydraulic cylinder 17 are used in demolding, and the maximum depth of the cup-mouth shaping steel mold 11 reaches 2300 mm; the framework 19 is made of square steel with the diameter of 40mm multiplied by 40mm, the iron plate 16 is made of an iron plate with the diameter of 2.5mm, and a square steel pipe with the diameter of 40mm multiplied by 40mm is made of the second reinforcing rib 15. The adjustable positioning support 12 adopts a telescopic pull rod structure to adjust the length so as to adjust the first aluminum template 7.1, the second aluminum template 7.2, the third aluminum template 7.3 and the fourth aluminum template 7.4.
In another preferred embodiment, three sets of adjustable positioning supports 12 are provided, wherein one set of adjustable positioning supports 12 is relatively disposed at the middle position of the top of two opposite sides of the cup mouth shaped steel mold 11, and the other two sets of adjustable positioning supports 12 are relatively disposed at the two sides of the top of the other two opposite sides of the cup mouth shaped steel mold 11; the top of rim of a cup regularization steel mould 11 is provided with first joint seat, and the outer end of adjustable location support 12 sets up a plurality of first joint holes, first joint seat through with different first joint jogged joint to adjust the distance between rim of a cup regularization steel mould 11 and first aluminium template 7.1, second aluminium template 7.2, third aluminium template 7.3 and the fourth aluminium template 7.4 top.
In a preferred embodiment, the base comprises an aluminum plate 1, a square steel pipe 2, a bottom inclined strut 3, an L50 corner strut 4 and a fastening bolt 5; the aluminum plates 1 are enclosed into a cuboid structure and connected through fastening bolts 5, and the two adjacent aluminum plates 1 are reinforced by L50 corner braces 4; a distance is reserved above the aluminum plate 1 for arranging the square steel tube 2. Every aluminum plate 1's top all is provided with square steel pipe 2, be provided with second joint seat on the square steel pipe 2, adjustable length supports 6's outer end and is provided with a plurality of second joint holes, second joint seat through with different second joint jogged joint adjust square steel pipe 2 and first aluminium template 7.1, second aluminium template 7.2, third aluminium template 7.3 and fourth aluminium template 7.4's distance, with the bottom of adjusting first aluminium template 7.1, second aluminium template 7.2, third aluminium template 7.3 and fourth aluminium template 7.4. The bottom inclined strut 3 is arranged on the outer side surface of the aluminum plate 1 and supported on the ground.
In another preferred embodiment, the aluminum plate 1 is a standard aluminum plate with the specification of 400mm × 2700mm, the double-spliced 40mm × 40mm vertical back ridge and the M18 are fixed by a pull screw, the distance of one reserved end above is 50mm, the square steel tube 2 is a square steel tube with the specification of 40mm × 40mm, and the L50 angle brace 4 is fixed by 40 × 40 angle steel.
In a preferred embodiment, the reinforcing apparatus of the present invention further comprises a cup rim sprag 10 and a cord 13; wherein, one end of the cup mouth inclined strut 10 is connected with the double-spliced mouth back edge 8, and the other end is supported on the ground; one end of the rope 13 is connected with the double-spliced back edge 8, and the other end is connected with the base.
The invention also provides a die assembly and assembly method of the indefinite-length aluminum die reinforcing device, which comprises the following steps:
enclosing four aluminum plates 1 of the base into a cuboid structure, fixing, pouring concrete in the cuboid structure enclosed by the four fixed aluminum plates 1, and finishing the installation of the base after the concrete is solidified; fixedly mounting a cup mouth sizing steel die 11 on a base, and mounting an adjustable positioning support 12 on the top of the cup mouth sizing steel die 11; installing a first aluminum template 7.1, a second aluminum template 7.2, a third aluminum template 7.3 and a fourth aluminum template 7.4 on the outer side of a cup mouth sizing steel mold 11, wherein the outer end face of the first aluminum template 7.1 is connected with the inner side face of the fourth aluminum template 7.4, the outer end face of the second aluminum template 7.2 is connected with the inner side face of the first aluminum template 7.1, the outer end face of the third aluminum template 7.3 is connected with the inner side face of the second aluminum template 7.2, the outer end face of the fourth aluminum template 7.4 is connected with the inner side face of the third aluminum template 7.3, and the mold closing is completed; installing double-spliced back edges 8 on the outer side surfaces of the first aluminum template 7.1, the second aluminum template 7.2, the third aluminum template 7.3 and the fourth aluminum template 7.4 respectively, sequentially penetrating and fixing the double-spliced back edges 8 on the first aluminum template 7.1, the third aluminum template 7.3 and the double-spliced back edges 8 on the third aluminum template 7.3 by using one group of pull bolts 9, and sequentially penetrating and fixing the double-spliced back edges 8 on the second aluminum template 7.2, the fourth aluminum template 7.4 and the double-spliced back edges 8 on the fourth aluminum template 7.4 by using the other group of pull bolts 9;
the positions of the tops of the first aluminum template 7.1, the second aluminum template 7.2, the third aluminum template 7.3 and the fourth aluminum template 7.4 are adjusted by connecting the first clamping seat with different first clamping holes on the adjustable positioning support 12, and the positions of the bottoms of the first aluminum template 7.1, the second aluminum template 7.2, the third aluminum template 7.3 and the fourth aluminum template 7.4 are adjusted by connecting the second clamping seat with different second clamping holes on the adjustable length support 6.
In a preferred embodiment, the mold closing and assembling method further comprises a reinforcing step, and the concrete steps are as follows: after the four aluminum plates 1 of the base are enclosed into a cuboid structure, the outer side surfaces of the aluminum plates 1 are fixedly connected with bottom inclined struts 3, and the bottom inclined struts 3 are supported on the ground; after the cup rim shaped steel die 11 is installed on the base, the interior of the cup rim shaped steel die 11 is reinforced by a second reinforcing rib 15; after the first aluminum template 7.1, the second aluminum template 7.2, the third aluminum template 7.3 and the fourth aluminum template 7.4 are adjusted to proper positions, cup mouth inclined struts 10 and ropes 13 are respectively and fixedly connected to double-spliced mouth back ridges 8 on the outer sides of the first aluminum template 7.1, the second aluminum template 7.2, the third aluminum template 7.3 and the fourth aluminum template 7.4, wherein the ropes 13 are connected with square steel pipes 2, so that the first aluminum template 7.1, the second aluminum template 7.2, the third aluminum template 7.3 and the fourth aluminum template 7.4 are prevented from falling inwards; cup mouth bracing 10 supports in subaerial, prevents that first aluminum mould 7.1, second aluminum mould 7.2, third aluminum mould 7.3 and fourth aluminum mould 7.4 from outwards falling to install outside cup mouth regularization steel mould 11 and consolidate with first aluminum mould 7.1, second aluminum mould 7.2, the first strengthening rib 14 that third aluminum mould 7.3 and fourth aluminum mould 7.4 are connected.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, improvement or the like made within the spirit and principle of the present invention is included in the scope of the claims of the present invention filed as filed.
Claims (8)
1. The utility model provides an indefinite length aluminium mould reinforcing apparatus which characterized in that includes: the cup mouth mold comprises a base and a cup mouth mold arranged on the base;
the rim of a cup mould includes: the adjusting die is arranged outside the shaping die and is adjustably mounted on the base;
the adjusting mold is a cuboid structure formed by sequentially connecting and enclosing a first aluminum template (7.1), a second aluminum template (7.2), a third aluminum template (7.3) and a fourth aluminum template (7.4), wherein the outer end face of the first aluminum template (7.1) is connected with the inner side face of the fourth aluminum template (7.4), the outer end face of the second aluminum template (7.2) is connected with the inner side face of the first aluminum template (7.1), the outer end face of the third aluminum template (7.3) is connected with the inner side face of the second aluminum template (7.2), and the outer end face of the fourth aluminum template (7.4) is connected with the inner side face of the third aluminum template (7.3);
a plurality of double-spliced back edges (8) and a plurality of adjustable length supports (6) are arranged on the outer side surfaces of the first aluminum template (7.1), the second aluminum template (7.2), the third aluminum template (7.3) and the fourth aluminum template (7.4), wherein the double-spliced back edges (8) are longitudinally arranged at intervals, and the adjustable length supports (6) are horizontally arranged at intervals at the bottommost part and connected with the base;
the adjusting mould further comprises a plurality of groups of split bolts (9), wherein one group of the split bolts (9) sequentially penetrate through the double-spliced back edges (8) on the first aluminum template (7.1), the third aluminum template (7.3) and the double-spliced back edges (8) on the third aluminum template (7.3) and are fixed, and the other group of the split bolts (9) sequentially penetrate through the double-spliced back edges (8) on the second aluminum template (7.2), the fourth aluminum template (7.4) and the double-spliced back edges (8) on the fourth aluminum template (7.4) and are fixed;
the design mould includes: a cup mouth sizing steel mould (11) and an adjustable positioning support (12); the cup mouth sizing steel die (11) is of a cuboid structure, the bottom of the cup mouth sizing steel die (11) is fixedly arranged on the base, and a plurality of groups of adjustable positioning supports (12) are arranged at the top of the cup mouth sizing steel die; the outer end part of each group of the adjustable positioning supports (12) is respectively in contact connection with the first aluminum template (7.1), the second aluminum template (7.2), the third aluminum template (7.3) and the fourth aluminum template (7.4);
the adjustable positioning supports (12) are provided with three groups, wherein one group of the adjustable positioning supports (12) are oppositely arranged at the middle position of the tops of two opposite sides of the cup mouth sizing steel die (11), and the other two groups of the adjustable positioning supports (12) are oppositely arranged at the two sides of the tops of the other two opposite sides of the cup mouth sizing steel die (11); the top of the cup mouth sizing steel mould (11) is provided with a first clamping seat, the outer end of the adjustable positioning support (12) is provided with a plurality of first clamping holes, and the first clamping seat is connected with different first clamping holes so as to adjust the distance between the cup mouth sizing steel mould (11) and the tops of the first aluminum mould plate (7.1), the second aluminum mould plate (7.2), the third aluminum mould plate (7.3) and the fourth aluminum mould plate (7.4);
the shaping mold further comprises a square wood (18) and a hydraulic cylinder (17), wherein one end of the square wood (18) is arranged at the bottom of the cup-mouth shaping steel mold (11) and penetrates through the cup-mouth shaping steel mold (11), the other end of the square wood (18) is connected with the hydraulic cylinder (17), the top of the hydraulic cylinder (17) is supported on the cup-mouth shaping steel mold, and the hydraulic cylinder (17) is connected with a hydraulic station.
2. The reinforcing device for the aluminum mold with the variable length according to claim 1, wherein the base is a rectangular structure formed by surrounding four aluminum plates (1) and is connected through fastening bolts (5), wherein an L50 corner brace (4) is further arranged between two adjacent aluminum plates (1) for reinforcing the connection of the aluminum plates (1), and a filling material is further arranged in the rectangular structure formed by surrounding four aluminum plates (1).
3. The reinforcing device for the aluminum mold with the variable length according to claim 2, characterized in that a square steel tube (2) is arranged above each aluminum plate (1), a second clamping seat is arranged on the square steel tube (2), a plurality of second clamping holes are arranged at the outer end of the adjustable length support (6), and the second clamping seats are connected with different second clamping holes to adjust the distance between the square steel tube (2) and the bottoms of the first aluminum mold plate (7.1), the second aluminum mold plate (7.2), the third aluminum mold plate (7.3) and the fourth aluminum mold plate (7.4).
4. The indefinite length aluminum die reinforcement device according to claim 3, further comprising: the cup mouth inclined strut comprises a bottom inclined strut (3), a cup mouth inclined strut (10) and a rope (13), wherein one end of the bottom inclined strut (3) is connected with the outer side surface of the aluminum plate (1), the other end of the bottom inclined strut is supported on the ground, one end of the cup mouth inclined strut (10) is connected with the double-spliced mouth back edge (8), and the other end of the cup mouth inclined strut is supported on the ground; one end of the rope (13) is connected with the double-spliced back edge (8), and the other end of the rope is connected with the square steel pipe (2).
5. The reinforcing apparatus for an irregular length aluminum die as claimed in claim 1, wherein the cup-mouth-shaped steel die (11) is a cup-shaped structure formed by a skeleton (19), and an iron plate (16) is fixed on the outer side of the cup-shaped structure.
6. The indefinite aluminum mold reinforcement device according to claim 5, wherein the cup rim sizing die (11) further comprises: the reinforcing structure comprises a first reinforcing rib (14) and a second reinforcing rib (15), wherein the first reinforcing rib (14) is arranged on the outer side of the iron plate (16), is connected with a first aluminum template (7.1), a second aluminum template (7.2), a third aluminum template (7.3) and a fourth aluminum template (7.4) and is used for reinforcing the first aluminum template (7.1), the second aluminum template (7.2), the third aluminum template (7.3) and the fourth aluminum template (7.4) after adjustment; the second reinforcing ribs (15) are arranged on the inner side of the framework (19) and used for reinforcing the cup mouth sizing steel die (11).
7. A die assembly and assembly method using the irregular length aluminum die reinforcing device as claimed in any one of claims 1 to 6, wherein the die assembly and assembly method comprises the following steps:
enclosing the four aluminum plates (1) of the base into a cuboid structure, fixing, pouring concrete in the cuboid structure enclosed by the four fixed aluminum plates (1), and after the concrete is solidified, finishing the installation of the base;
fixedly mounting a cup mouth sizing steel die (11) on the base, and mounting an adjustable positioning support (12) on the top of the cup mouth sizing steel die (11);
installing a first aluminum template (7.1), a second aluminum template (7.2), a third aluminum template (7.3) and a fourth aluminum template (7.4) on the outer side of the cup mouth sizing steel mold (11), wherein the outer end face of the first aluminum template (7.1) is connected with the inner side face of the fourth aluminum template (7.4), the outer end face of the second aluminum template (7.2) is connected with the inner side face of the first aluminum template (7.1), the outer end face of the third aluminum template (7.3) is connected with the inner side face of the second aluminum template (7.2), the outer end face of the fourth aluminum template (7.4) is connected with the inner side face of the third aluminum template (7.3), and mold assembly is completed;
the outer side surfaces of the first aluminum template (7.1), the second aluminum template (7.2), the third aluminum template (7.3) and the fourth aluminum template (7.4) are respectively provided with double-spliced back edges (8), one group of counter bolts (9) sequentially penetrate through the double-spliced back edges (8) on the first aluminum template (7.1), the third aluminum template (7.3) and the double-spliced back edges (8) on the third aluminum template (7.3) and are fixed, and the other group of counter bolts (9) sequentially penetrate through the double-spliced back edges (8) on the second aluminum template (7.2), the fourth aluminum template (7.4) and the double-spliced back edges (8) on the fourth aluminum template (7.4) and are fixed;
the positions of the tops of the first aluminum template (7.1), the second aluminum template (7.2), the third aluminum template (7.3) and the fourth aluminum template (7.4) are adjusted by utilizing a first clamping seat and different first clamping hole connections on the adjustable positioning support (12), and the positions of the bottoms of the first aluminum template (7.1), the second aluminum template (7.2), the third aluminum template (7.3) and the fourth aluminum template (7.4) are adjusted by utilizing a second clamping seat and different second clamping hole connections on the adjustable length support (6).
8. A die assembly and assembly method of the indefinite length aluminum die reinforcement device according to claim 7, further comprising a reinforcement step, wherein the reinforcement step is as follows:
after four aluminum plates (1) of the base are enclosed into a cuboid structure, a bottom inclined strut (3) is fixedly connected to the outer side surface of each aluminum plate (1), and the bottom inclined strut (3) is supported on the ground;
after the cup mouth sizing steel die (11) is arranged on the base, a second reinforcing rib (15) is used for reinforcing the interior of the cup mouth sizing steel die (11);
after the first aluminum template (7.1), the second aluminum template (7.2), the third aluminum template (7.3) and the fourth aluminum template (7.4) are adjusted to proper positions, cup mouth inclined struts (10) and ropes (13) are respectively and fixedly connected with double-spliced mouth back ridges (8) on the outer sides of the first aluminum template (7.1), the second aluminum template (7.2), the third aluminum template (7.3) and the fourth aluminum template (7.4), wherein the ropes (13) are connected with the square steel tube (2) to prevent the first aluminum template (7.1), the second aluminum template (7.2), the third aluminum template (7.3) and the fourth aluminum template (7.4) from falling inwards;
the cup mouth bracing (10) is supported on the ground, the first aluminum template (7.1), the second aluminum template (7.2), the third aluminum template (7.3) and the fourth aluminum template (7.4) are prevented from falling outwards, and the first reinforcing rib (14) connected with the first aluminum template (7.1), the second aluminum template (7.2), the third aluminum template (7.3) and the fourth aluminum template (7.4) is installed outside the cup mouth sizing steel mold (11) for reinforcement.
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