Production equipment and production method of wear-resistant composite board
Technical Field
The invention relates to the technical field of wear-resistant composite boards, in particular to wear-resistant composite board production equipment and a production method thereof.
Background
The wear-resistant plate is a plate product specially used for large-area wear working conditions, an alloy wear-resistant layer mainly containing Cr7C3 carbide with the volume fraction of more than 50% is formed on a common steel plate or a heat-resistant steel plate or a stainless steel plate by overlaying, the wear-resistant steel plate has the performances of high wear resistance, impact resistance, deformability, weldability and the like, can be directly subjected to the processing links of crimping deformation, cutting, punching and the like a steel plate, and is processed into an engineering part to meet the requirement of putting into use of a wear industrial mine.
In the existing wear-resisting plate processing procedure in China, the processed wear-resisting plate needs to be pressed, the processed wear-resisting layer and the main plate are pressed, and because the wear-resisting layer and the wear-resisting plate body are often in adhesive connection, therefore, the press-fit between the wear-resistant layer and the plate body needs to be carried out under the pressure of heavy weight, but people often need to continuously move the whole wear-resistant plate to ensure the press-fit effect and ensure the adhesion degree between the wear-resistant layer and the plate body when carrying out the press-fit work of the wear-resistant plate, when in adjustment, most wear-resisting plates mainly have steel structures, so that the weight is extremely large, people have great labor when moving the wear-resisting plates, the problems that the wear-resisting plates are not displaced and the like due to the cooperative work of a plurality of people are needed, the working process is very labor-consuming, the long-term wear plate processing also has a certain impact on the health of people due to the long-term heavy load.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides production equipment and a production method of a wear-resistant composite plate, and the production equipment and the production method have the advantage of saving a large amount of labor.
(II) technical scheme
In order to achieve the purpose of saving a large amount of labor by the production equipment and the production method of the wear-resistant composite board, the invention provides the following technical scheme: wear-resisting composite sheet production facility and production method thereof, including the support, the bottom fixedly connected with bracing piece of support, the bottom fixedly connected with drive mechanism of support, drive mechanism includes the motor, the output shaft of motor passes through shaft coupling fixedly connected with transmission shaft, the outer wall fixedly connected with first carousel of transmission shaft, the positive fixedly connected with connecting axle of first carousel, the driving groove has been seted up to the outer wall of first carousel, the outer wall swing joint in driving groove has driving belt, driving belt's inner wall swing joint has the driven shaft, the outer wall swing joint of driven shaft has the second carousel, the positive fixedly connected with connecting rod of second carousel, the outer wall swing joint of connecting rod has the gangbar, the inner wall swing joint of gangbar has the pivot.
The outer wall of the rotating shaft is fixedly provided with a pushing mechanism, the pushing mechanism comprises a movable block, the top of the movable block is fixedly connected with a non-slip mat, the front of the movable block is provided with a stroke groove, the top of the bracket is fixedly connected with a limiting plate, the top of the limiting plate is provided with a limiting groove, the top of the bracket is fixedly connected with a mounting plate, the front of the mounting plate is provided with a movable groove, the inner wall of the movable groove is movably connected with a movable rod, one end of the movable rod is fixedly connected with an anti-dropping block, the outer wall of the connecting shaft is movably connected with a pull rod, the front of the pull rod is movably connected with a bolt, one end of the bolt is fixedly provided with a pressing mechanism, the top of the bracket is fixedly provided with a conveying mechanism, the conveying mechanism comprises a supporting block, the front of the supporting block is movably connected with a rotating column, the outer wall of the rotating column is fixedly connected with a rotating wheel, the outer wall of the rotating wheel is sleeved with a rotating leather sleeve.
Preferably, the pressing mechanism comprises a pressing block, a mounting groove is formed in the bottom of the pressing block, a spring is fixedly connected to the inner wall of the mounting groove, and a pressing plate is fixedly connected to one end of the spring.
Preferably, one end of the bolt penetrates through the front face of the pull rod and the back face of the pull rod respectively and extends to the front face of the pressing block, and the pressing block is movably connected with the pull rod through the bolt.
Preferably, the connecting shaft is arranged at the non-circle center of the first rotating disc, and the connecting rod is arranged at the non-circle center of the second rotating disc.
Preferably, the outer wall of driven shaft is provided with anti-skidding granule, and anti-skidding granule is the iron granule.
Preferably, the inner diameter of the transmission groove is larger than the width of the transmission belt, and the transmission belt is movably connected with the first rotary disc through the transmission groove.
Preferably, the connecting shaft is a T-shaped connecting shaft, and the pull rod is movably connected with the first rotary disc through the connecting shaft.
Preferably, the width of the limiting groove is larger than that of the linkage rod, and the linkage rod is movably connected with the limiting plate through the limiting groove.
Preferably, the stroke groove is a sector groove, and the angle of the stroke groove is fifty degrees.
The production equipment and the production method of the wear-resistant composite board comprise the following steps:
placing the plate body bonded with the wear-resistant layer on the movable block;
the motor is started to drive the transmission shaft and the first turntable and also drive a transmission belt arranged in the transmission groove to drive the driven shaft to rotate;
a connecting shaft arranged on the outer wall of the first rotating disc drives the pull rod and a pressing plate arranged in a pressing mechanism at the bottom to periodically press the wear-resisting plate;
a second turntable arranged on the outer wall of the driven shaft drives the connecting rod and one end of the linkage rod to move;
the pushing mechanism arranged at the other end of the linkage rod can drive the movable block to move circularly along with the movement of the linkage rod, and the movable block can push the wear-resisting plate to move forward and press the wear-resisting plate through rotating the leather sheath.
(III) advantageous effects
Compared with the prior art, the invention provides production equipment and a production method of a wear-resistant composite plate, and the production equipment and the production method have the following beneficial effects:
the motor arranged in the transmission mechanism drives the transmission shaft and the first rotary table and simultaneously drives the transmission belt arranged in the transmission groove to drive the driven shaft to rotate, the connecting shaft arranged on the outer wall of the first rotary table drives the pull rod and the pressing mechanism at the bottom to perform periodic movement so as to press the plate body and the wear-resistant layer, so that people only need to place the whole wear-resistant plate on the pushing mechanism and the conveying mechanism when pressing the wear-resistant plate, and a large amount of time and energy are saved;
meanwhile, a second turntable arranged on the outer wall of the driven shaft drives the connecting rod and one end of the linkage rod to move, a pushing mechanism arranged at the other end of the linkage rod can drive the movable block to do circular motion along with the motion of the linkage rod, when the linkage rod moves to a top limit position, the movable block can push the wear-resisting plate to be processed to advance, the whole structure of the wear-resisting plate is subjected to continuous short-stroke pressing, the hands of people are liberated, the wear-resisting plate is not required to be nursed and moved in real time, a large amount of manpower is saved, meanwhile, the connection between the plate body and the wear-resisting layer is enabled to be closer, and the phenomena of falling off of the wear-resisting layer and the like cannot easily occur in later use;
the setting through the internal rotation leather sheath of transport mechanism can increase certain frictional force, the removal process of antifriction plate is more smooth and easy, when first carousel drive pull rod rose extreme position in addition, the pushing mechanism that drive belt drove also can move to the topmost and promote the antifriction plate, the operating stroke of pressing fit mechanism and pushing mechanism's operating stroke can not the problem of stroke conflict, also can make the produced energy consumption of motor still less like this, it is also more efficient to use.
Drawings
FIG. 1 is a front cross-sectional view of the present invention;
FIG. 2 is a schematic view of the connection between the pushing mechanism and the supporting structure according to the present invention;
FIG. 3 is a schematic view of the transmission mechanism of the present invention;
FIG. 4 is a schematic view of a pressing mechanism according to the present invention;
FIG. 5 is a schematic view of a limiting block according to the present invention;
FIG. 6 is a schematic view of a transfer mechanism according to the present invention;
FIG. 7 is an enlarged view taken at A of FIG. 1 according to the present invention.
In the figure: 1. a support; 2. a support bar; 3. a transmission mechanism; 301. a motor; 302. a drive shaft; 303. a first turntable; 304. a connecting shaft; 305. a transmission groove; 4. a drive belt; 5. a driven shaft; 6. a second turntable; 7. a connecting rod; 8. a linkage rod; 9. a pushing mechanism; 901. a movable block; 902. a non-slip mat; 903. a stroke slot; 10. a rotating shaft; 11. a limiting plate; 12. a limiting groove; 13. mounting a plate; 14. a movable groove; 15. a movable rod; 16. an anti-drop block; 17. a pull rod; 18. a bolt; 19. a pressing mechanism; 1901. briquetting; 1902. mounting grooves; 1903. a spring; 1904. pressing a plate; 20. a transport mechanism; 2001. a support block; 2002. rotating the column; 2003. a rotating wheel; 2004. rotating the leather sheath; 21. anti-skid particles.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the apparatus for producing an abrasion-resistant composite plate and the method for producing the same include a support 1, a support rod 2 is fixedly connected to the bottom of the support 1, a transmission mechanism 3 is fixedly connected to the bottom of the support 1, the transmission mechanism 3 includes a motor 301, an output shaft of the motor 301 is fixedly connected to a transmission shaft 302 through a coupling, a first rotary plate 303 is fixedly connected to an outer wall of the transmission shaft 302, a connection shaft 304 is fixedly connected to a front surface of the first rotary plate 303, a transmission groove 305 is formed in an outer wall of the first rotary plate 303, a transmission belt 4 is movably connected to an outer wall of the transmission groove 305, a driven shaft 5 is movably connected to an inner wall of the transmission belt 4, a second rotary plate 6 is movably connected to an outer wall of the driven shaft 5, a connection rod 7 is fixedly connected to a front surface of the second rotary plate 6, a linkage rod 8 is movably connected to an outer wall of the connection rod 7, the connection shaft 304 is disposed at a non-center of the first rotary plate 303, the connecting rod 7 is arranged at the non-circle center of the second rotating disc 6, the inner diameter of the transmission groove 305 is larger than the width of the transmission belt 4, the transmission belt 4 is movably connected with the first rotating disc 303 through the transmission groove 305, and the inner wall of the linkage rod 8 is movably connected with the rotating shaft 10.
The outer wall of the rotating shaft 10 is fixedly provided with a pushing mechanism 9, the outer wall of the driven shaft 5 is provided with anti-skidding particles 21, the anti-skidding particles 21 are iron particles, the arrangement of the anti-skidding particles 21 can effectively realize the situation that the transmission belt 4 slips during transmission work, the pushing mechanism 9 comprises a movable block 901, the top of the movable block 901 is fixedly connected with an anti-skidding pad 902, the front of the movable block 901 is provided with a stroke groove 903, the stroke groove 903 is a fan-shaped groove, the angle of the stroke groove 903 is fifty degrees, the top of the bracket 1 is fixedly connected with a limiting plate 11, the top of the limiting plate 11 is provided with a limiting groove 12, the width of the limiting groove 12 is larger than the width of the linkage rod 8, the linkage rod 8 is movably connected with the limiting plate 11 through the limiting groove 12, the top of the bracket 1 is fixedly connected with a mounting plate 13, the front of the mounting plate 13 is provided with a movable groove 14, and the inner wall of the movable groove 14 is movably connected with a movable rod 15, one end fixedly connected with anticreep piece 16 of movable rod 15, the outer wall swing joint of connecting axle 304 has pull rod 17, the front swing joint of pull rod 17 has bolt 18, connecting axle 304 is T type connecting axle, and pull rod 17 passes through connecting axle 304 and first carousel 303 swing joint, the one end fixed mounting of bolt 18 has pressing mechanism 19, pressing mechanism 19 includes briquetting 1901, mounting groove 1902 has been seted up to pressing block 1901's bottom, the one end of bolt 18 runs through the front of pull rod 17 and the back of pull rod 17 respectively and extends to the front of briquetting 1901, and pressing block 1901 passes through bolt 18 and pull rod 17 swing joint, the inner wall fixedly connected with spring 1903 of mounting groove 1902, the one end fixedly connected with clamp plate 1904 of spring 1903, the top fixed mounting of support 1 has transport mechanism 20, transport mechanism 20 includes supporting shoe 2001, drive transmission belt 4 that sets up in transmission groove 305 when motor 301 that sets up through transmission mechanism 3 drives transmission shaft 302 and first carousel 303 also drives transmission belt 4 and drive driven shaft 5 and rotate the driven shaft 5 that set up and rotate Moving, the connecting shaft 304 arranged on the outer wall of the first rotating disc 303 drives the pull rod 17 and the pressing mechanism 19 at the bottom to periodically move to press the plate body and the wear-resistant layer, so that people only need to place the whole wear-resistant plate on the pushing mechanism 9 and the conveying mechanism 20 when pressing the wear-resistant plate, a large amount of time and energy are saved, the front surface of the supporting block 2001 is movably connected with the rotating column 2002, the outer wall of the rotating column 2002 is fixedly connected with the rotating wheel 2003, the outer wall of the rotating wheel 2003 is sleeved with the rotating leather sheath 2004, the second rotating disc 6 arranged on the outer wall of the driven shaft 5 drives the connecting rod 7 and one end of the linkage rod 8 to move, the pushing mechanism 9 arranged at the other end of the linkage rod 8 can drive the movable block 901 to do circular motion along with the motion of the linkage rod 8, and when the movable block 901 moves to the top limit position, the wear-resistant plate to be processed can be pushed to move forward by the movable block 901, the continuous short-stroke pressing is carried out on the whole structure of the wear-resistant plate, the hands of people are liberated, the wear-resistant plate does not need to be nursed and moved in real time, a large amount of manpower is saved, and meanwhile, the connection between the plate body and the wear-resistant layer is more intimate, the phenomena of the falling off of the wear-resistant layer and the like can not easily occur in the later use, a certain friction force can be increased through the arrangement of the rotating leather sleeve 2004 in the transmission mechanism 20, the moving process of the wear-resistant plate is smoother, and when the first rotating disc 303 drives the pull rod 17 to rise to the extreme position, the pushing mechanism 9 driven by the transmission belt 4 will also move to the topmost part and push the wear-resisting plate, the working stroke of the pressing mechanism 19 and the working stroke of the pushing mechanism 9 will not conflict, this also results in less power being generated by the motor 301 and is more efficient to use.
The production method comprises the following steps:
placing the plate body bonded with the wear-resistant layer on the movable block 901;
the motor 301 is started to drive the transmission shaft 302 and the first turntable 303 and simultaneously drive the transmission belt 4 arranged in the transmission groove 305 to drive the driven shaft 5 to rotate;
a connecting shaft 304 arranged on the outer wall of the first rotating disc 303 drives the pull rod 17 and a pressing plate 1904 arranged in the pressing mechanism 19 at the bottom to periodically press the wear-resisting plate;
a second turntable 6 arranged on the outer wall of the driven shaft 5 drives one end of a connecting rod 7 and one end of a linkage rod 8 to move;
the pushing mechanism 9 arranged at the other end of the linkage rod 8 can drive the movable block 901 to move circularly along with the movement of the linkage rod 8, and the movable block 901 can push the wear-resisting plate to move forwards and press the wear-resisting plate by rotating the leather sheath 2004.
The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.
When the wear-resistant plate is used, the plate body bonded with the wear-resistant layer is placed on the movable block 901, the motor 301 is started to drive the transmission shaft 302 and the first rotating disc 303 and simultaneously drive the transmission belt 4 arranged in the transmission groove 305 to drive the driven shaft 5 to rotate, the connecting shaft 304 arranged on the outer wall of the first rotating disc 303 drives the pull rod 17 and the pressing plate 1904 arranged in the pressing mechanism 19 at the bottom to periodically press the wear-resistant plate, the second rotating disc 6 arranged on the outer wall of the driven shaft 5 drives the connecting rod 7 and one end of the linkage rod 8 to move, the pushing mechanism 9 arranged at the other end of the linkage rod 8 can drive the movable block 901 to do circular motion along with the motion of the linkage rod 8, when the movable block 901 moves to the top limit position, the movable block 901 can push the wear-resistant plate to be processed to advance, when the movable block 901 pushes the wear-resistant plate to advance, the high-strength friction force of the rotating leather sleeve 2004 is used for supporting and advancing the wear-resistant plate, when the length of the tail part of the wear-resisting plate reaches the limit length of the movable block 901, the wear-resisting plate can be pulled out and the pressing is completed.
In conclusion, according to the production equipment and the production method of the wear-resistant composite board, a large amount of time and energy are saved during production and processing of the wear-resistant board, meanwhile, continuous short-stroke pressing is conducted on the overall structure of the wear-resistant board, hands of people are liberated, the wear-resistant board is not required to be nursed and moved in real time, a large amount of manpower is saved, meanwhile, the connection between the board body and the wear-resistant layer is enabled to be closer, the phenomena of falling off of the wear-resistant layer and the like cannot easily occur in later use, and the pressing effect is better.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.