Disclosure of Invention
In order to solve the problems, the invention provides a manufacturing process of a rock wool color steel plate, which can solve the problems in the prior art.
In order to achieve the above purpose, the present invention is implemented by adopting the following technical scheme: the rock wool color steel plate manufacturing process specifically comprises the following steps:
s1, placing a first layer: firstly, placing a first layer of color steel plate to be compounded on a mobile device, limiting and fixing by using a clamping device after placing, and gluing after the first layer of color steel plate is clamped, limited and fixed;
s2, placing a second layer: s1, after the step is finished, placing the second layer of rock wool on a first color steel plate coated with glue, flattening the first color steel plate and the second layer of rock wool by using a flattening device to enable the first color steel plate and the second layer of rock wool to be compounded, and coating the glue on the second layer of rock wool after compounding;
s3, placing a third layer: s2, after the step is completed, placing the third color steel plate on the glued second layer rock wool, and flattening the second layer rock wool and the third color steel plate by using a flattening device to compound the second layer rock wool and the third color steel plate;
s4, blanking: s3, after the step is completed, blanking the compounded rock wool color steel plate;
the rock wool color steel plate manufacturing process adopting the steps S1-S4 also specifically relates to rock wool color steel plate manufacturing equipment in the process of manufacturing the rock wool color steel plate, and the rock wool color steel plate manufacturing equipment comprises a workbench, a moving device, a clamping device and a flattening device, wherein the moving device is arranged in the middle of the top of the workbench, the clamping device is arranged at the top of the moving device, and the flattening device is arranged at the top of the workbench and positioned at the left side of the moving device;
the clamping device comprises an isolation block, a first rectangular groove, triangular plates, a first L-shaped vertical plate, a first extending plate, a second L-shaped plate, a third L-shaped plate, a bidirectional electric push rod and an L-shaped clamping plate, wherein the isolation block is fixedly arranged at the right end of the top of the moving device, the first rectangular groove is symmetrically arranged at the front side and the rear side of the top of the moving device, the triangular plates are arranged on opposite surfaces of the two groups of the first rectangular grooves, the first L-shaped vertical plates are arranged on opposite surfaces of the two groups of the first rectangular grooves, a pressure spring is arranged in the first rectangular grooves, one end of the pressure spring is connected with the side wall of the moving device, the other end of the pressure spring is fixedly connected with the first L-shaped vertical plate, the first extending plate is fixedly arranged on the vertical section of the first L-shaped vertical plate, the inclined surface of the first extending plate is contacted with the inclined surface of the triangular plate, the third L-shaped plate is arranged at the top of the horizontal section of the first L-shaped vertical plate, the bidirectional electric push rod is fixedly arranged at the center position of the right side of the isolation block, and the bidirectional electric push rod is fixedly connected with the bidirectional electric push rod is fixedly arranged at the right center position of the triangular plate;
the flattening device comprises an L-shaped vertical plate, a moving frame, a horizontal plate, isolation baffles, a fixed plate, a limiting rod, a roller shell, cylindrical rollers and spring telescopic rods, wherein the L-shaped vertical plate is fixedly arranged at the top of the workbench and positioned at the left side of the moving device, the vertical end of the L-shaped vertical plate is fixedly connected with the workbench, a second rectangular groove is formed in the bottom of the horizontal section of the L-shaped vertical plate from left to right, the moving plate is arranged in the second rectangular groove, the moving frame is arranged at the left side of the moving plate, the horizontal plate is fixedly arranged at the bottom of the moving plate, a plurality of groups of isolation baffles are linearly distributed, a first round through hole is formed in the middle of each isolation baffle, a spring telescopic rod is fixedly arranged between the adjacent two isolation baffles, the second round through hole is formed in the middle of each fixing plate, the diameters of the first round through hole and the second round through hole are equal, the limiting rod is arranged in the first through hole, the roller shell is arranged at the bottom of each isolation baffle, and the roller shell is arranged in each roller shell;
a sliding tray has been seted up at the top of an L shaped plate, and the vertical section of No. two L shaped plates is located a sliding tray, evenly be provided with little spring in the sliding tray, the one end of little spring and the inner wall fixed connection on an L shaped plate, the other end of little spring and the vertical section fixed connection of No. two L shaped plates, and No. one spacing groove has been seted up at the vertical section middle part of No. two L shaped plates, a limit block with a spacing groove complex is installed to the one end that keeps away from the triangle-shaped plate at the top of an L shaped plate, and No. two extension board is installed to the vertical section of No. two L shaped plates.
As a preferable technical scheme of the invention, the moving device comprises a bidirectional electric cylinder, a fixed block, a shearing fork assembly, a first hinging point, a second hinging point, a third rectangular groove, a moving block and a rectangular long plate, wherein the bidirectional electric cylinder is fixedly arranged at the center of the top of the workbench, the fixed block is fixedly arranged at the two moving ends of the bidirectional electric cylinder, the shearing fork assembly is hinged on the fixed block, the central cross point of the shearing fork assembly is the first hinging point, the left end and the right end of the shearing fork assembly are the second hinging point, the rectangular long plate is arranged above the shearing fork assembly, the third rectangular groove is symmetrically arranged at the left side and the right side of the bottom of the rectangular long plate, the moving block is arranged in the third rectangular groove, and the bottom of the moving block is connected with the top of the shearing fork assembly through a pin shaft.
As a preferable technical scheme of the invention, the movable frame comprises a screw rod, a circular ring block, a nut, a first gear, a driving motor, a cylindrical rod and a second gear, wherein the screw rod is arranged in the middle of the left side of the movable plate, one end of the screw rod is fixedly connected with the movable plate through a second rectangular groove on the horizontal section of the L-shaped vertical plate, the circular ring block is sleeved outside the screw rod, the circular ring block is arranged at the left end of the L-shaped vertical plate, the nut is arranged outside the screw rod, the nut is connected with the circular ring block through a linear bearing, the first gear is arranged outside the nut, the driving motor is arranged on the right side of the nut, the driving motor is also arranged at the left end of the L-shaped vertical plate, the output shaft of the driving motor is fixedly connected with the cylindrical rod, the second gear is fixedly arranged at one end of the cylindrical rod, and the first gear and the second gear are in meshed transmission.
As a preferable technical scheme of the invention, the inclined surface of the triangular plate is provided with a placing groove, the placing groove is internally provided with a turnover plate, the middle part of the turnover plate is provided with a rotating shaft, the rotating shaft penetrates through the turnover plate and is connected with the side wall of the triangular plate through a bearing, the side wall of the triangular plate is uniformly provided with a first circular groove along the circumferential direction of the rotating shaft, one end of the rotating shaft is provided with a telescopic rod, the tail end of the telescopic rod is fixedly provided with a circular block, one end of the circular block, which is close to the triangular plate, is provided with limiting pins in bilateral symmetry, and the limiting pins are positioned in the first circular groove.
As a preferable technical scheme of the invention, the structure of the second L-shaped plate is the same as that of the first L-shaped plate.
As a preferable technical scheme of the invention, positioning grooves are formed at two ends of the limiting rod, and positioning pins are arranged in the positioning grooves.
The beneficial effects of the invention are as follows:
1. according to the invention, the workbench, the moving device, the clamping device and the flattening device are arranged to be matched, the first-layer color steel plate is firstly placed on the moving device, then the first-layer color steel plate is clamped and fixed by the designed clamping device, then the glue is applied, the second-layer rock wool is placed on the glued first-layer color steel plate, then the clamping device is used for alignment, finally the flattening device is used for extrusion compounding, then the second-layer rock wool is glued, the third-layer color steel plate is placed, the clamping device is used for alignment, and the flattening device is used for compounding again, so that the working efficiency of rock wool color steel plate compounding is improved.
2. According to the invention, through the flattening device, when the limiting rod is inserted into the first circular through hole and the second circular through hole and limiting the fixed plate, the plurality of groups of cylindrical rollers are at the same height, the cylindrical rollers can extrude against the plane at the moment, and when the limiting rod is pulled out of the first circular through hole and the second circular through hole, the limiting rod is not limiting the fixed plate, and the cylindrical rollers can extrude according to the concave-convex surface, so that the practicability of the machine is improved.
3. According to the invention, the color steel plate and the rock wool can be aligned rapidly through the clamping device, so that the working efficiency of the machine in compounding is improved.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1-10, a rock wool color steel plate manufacturing process specifically comprises the following steps:
s1, placing a first layer: firstly, placing a first layer of color steel plates to be compounded on a mobile device 2, carrying out limit fixation by using a clamping device 3 after placing, and carrying out gluing after the first layer of color steel plates are clamped, limited and fixed;
s2, placing a second layer: s1, after the step is finished, placing the second layer of rock wool on a first color steel plate coated with glue, flattening the first color steel plate and the second layer of rock wool by using a flattening device 4 to compound the first color steel plate and the second layer of rock wool, and coating the glue on the second layer of rock wool after the compound;
s3, placing a third layer: s2, after the step is completed, placing the third color steel plate on the glued second layer rock wool, and flattening the second layer rock wool and the third color steel plate by using a flattening device 4 to compound the second layer rock wool and the third color steel plate;
s4, blanking: s3, after the step is completed, blanking the compounded rock wool color steel plate;
the rock wool color steel plate manufacturing process adopting the steps S1-S4 also specifically relates to rock wool color steel plate manufacturing equipment in the process of manufacturing the rock wool color steel plate, and the rock wool color steel plate manufacturing equipment comprises a workbench 1, a moving device 2, a clamping device 3 and a flattening device 4, wherein the moving device 2 is arranged in the middle of the top of the workbench 1, the clamping device 3 is arranged at the top of the moving device 2, and the flattening device 4 is arranged at the top of the workbench 1 and positioned at the left side of the moving device 2;
the moving device 2 comprises a bidirectional electric cylinder 21, a fixed block 22, a scissor assembly 23, a first hinging point 24, a second hinging point 25, a third rectangular groove 26, a moving block 27 and a rectangular long plate 28, wherein the center of the top of the workbench 1 is fixedly provided with the bidirectional electric cylinder 21, the fixed block 22 is fixedly arranged at the two moving ends of the bidirectional electric cylinder 21, the scissor assembly 23 is hinged on the fixed block 22, the center crossing point of the scissor assembly 23 is the first hinging point 24, the left end and the right end of the scissor assembly 23 are the second hinging point 25, the rectangular long plate 28 is arranged above the scissor assembly 23, the third rectangular groove 26 is symmetrically arranged at the left side and the right side of the bottom of the rectangular long plate 28, the moving block 27 is arranged in the third rectangular groove 26, and the bottom of the moving block 27 is connected with the top of the scissor assembly 23 through a pin shaft;
when the moving device 2 moves, the bidirectional electric cylinder 21 needs to be started, the bidirectional electric cylinder 21 contracts inwards, so that the bidirectional electric cylinder 21 drives the fixed block 22 to contract inwards, and the scissor assembly 23 ascends at the moment, so that the scissor assembly 23 drives the moving block 27 to slide in the third rectangular groove 26 formed in the bottom of the rectangular long plate 28, and the rectangular long plate 28 is driven to ascend.
The clamping device 3 comprises an isolation block 31, a first rectangular groove 32, a triangular plate 33, a first L-shaped plate 34, a first extension plate 35, a second L-shaped plate 36, a third L-shaped plate 37, a bidirectional electric push rod 38 and an L-shaped clamping plate 39, wherein the isolation block 31 is fixedly arranged at the right end of the top of the moving device 2, the first rectangular groove 32 is symmetrically arranged on the front side and the rear side of the top of the moving device 2, the triangular plates 33 are arranged on opposite surfaces of the two groups of the first rectangular grooves 32, the first L-shaped plates 34 are arranged on opposite surfaces of the two groups of the triangular plates 33, a pressure spring is arranged in the first rectangular grooves 32, one end of the pressure spring is connected with the side wall of the moving device 2, the other end of the pressure spring is fixedly connected with the first L-shaped plate 34, the first extension plate 35 is fixedly arranged on the vertical section of the first L-shaped plate 34, the second L36 is symmetrically arranged on the front side and the rear side of the top of the moving device 2, the third L37 is arranged on the top of the horizontal section of the second L36, the top of the moving device 2 is fixedly arranged on the right side of the triangular plate 33, and the bidirectional electric push rod 39 is fixedly arranged on the right end of the triangular plate 33, and the bidirectional electric push rod 39 is fixedly arranged on the right side of the vertical plate 33;
after a first color steel plate to be subjected to composite treatment is placed on a mobile device 2, enabling the first color steel plate to be in contact with an isolation block 31, starting a bidirectional electric push rod 38 at the moment, enabling the bidirectional electric push rod 38 to push an L-shaped clamping plate 39 to shrink, enabling the L-shaped clamping plate 39 to push a triangular plate 33 to displace inwards, enabling the triangular plate 33 to push a first extending plate 35 to move inwards, enabling the first extending plate 35 to push a first L-shaped plate 34 to shrink inwards, limiting and fixing a first color steel plate, enabling a second layer of rock wool to be placed on the first color steel plate after the first layer of color steel plate is fixed, enabling a bidirectional electric cylinder 21 to shrink inwards again when the second layer of rock wool is in contact with the isolation block 31, enabling the triangular plate 33 to push the second L-shaped clamping plate 36 to limit and fix the second rock wool, enabling the first layer of color steel plate and the second rock wool to be aligned inwards, enabling the first layer of color steel plate and the second color steel plate to be combined by utilizing a flattening device 4 at the moment, enabling the first layer of color steel plate and the second color steel plate to shrink inwards, enabling the third layer of color steel plate to be fixed by utilizing the third color cotton to be pressed flatly after the second extending plate 35 to push the first color steel plate to shrink inwards, enabling the second layer of color steel plate to be fixed, enabling the second layer of color steel plate to be placed on the third color steel plate to shrink inwards, enabling the third layer of color steel plate to be in contact with the third color steel plate to be in contact with the isolation block 31, and enabling the third layer of color cotton to shrink is further enabled to be compressed inwards, and enabling the third color steel plate to be mounted to be compressed inwards;
the inclined surface of the triangular plate 33 is provided with a placing groove 331, a turnover plate 332 is arranged in the placing groove 331, a rotating shaft 333 is arranged in the middle of the turnover plate 332, the rotating shaft 333 penetrates through the turnover plate 332 and is connected with the side wall of the triangular plate 33 through a bearing, a first circular groove is uniformly formed in the side wall of the triangular plate 33 along the circumferential direction of the rotating shaft 333, a telescopic rod 334 is arranged at one end of the rotating shaft 333, a circular block 335 is fixedly arranged at the tail end of the telescopic rod 334, a limiting pin 336 is symmetrically arranged at one end of the circular block 335 close to the triangular plate 33, and the limiting pin 336 is positioned in the first circular groove;
the top of the first L-shaped plate 34 is provided with a first sliding groove 341, the vertical section of the second L-shaped plate 36 is positioned in the first sliding groove 341, a small spring 342 is uniformly arranged in the first sliding groove 341, one end of the small spring 342 is fixedly connected with the inner wall on the first L-shaped plate 34, the other end of the small spring 342 is fixedly connected with the vertical section of the second L-shaped plate 36, the middle part of the vertical section of the second L-shaped plate 36 is provided with a first limiting groove 343, one end, far away from the triangular plate 33, of the top of the first L-shaped plate 34 is provided with a first limiting block 344 matched with the first limiting groove 343, and the vertical section of the second L-shaped plate 36 is provided with a second extending plate 345;
firstly, when the face of the turning plate 332 and the inclined face of the triangular plate 33 are flush, the telescopic rod 334 is retracted inwards at this time, so that the telescopic rod 334 drives the circular block 335 to retract inwards, and the limiting pin 336 on the circular block 335 is inserted into the first circular groove, so that the limiting pin 336 limits the rotating shaft 333, at this time, when the bidirectional electric push rod 38 moves for the first time, the turning plate 332 on the triangular plate 33 pushes the first extending plate 35 to clamp and fix the first color steel plate, at this time, the telescopic rod 334 is opened outwards, and the limiting pin 336 does not limit the rotating shaft 333, so that when the bidirectional electric push rod 38 moves for the second time, the second extending plate 345 contacts the turning plate 332, the turning plate 332 pushes the second L-shaped plate 36 to displace inwards in the first sliding groove 341 formed in the first L-shaped plate 34, the first limiting block 344 is located in the first limiting groove 343, when the vertical section of the second L-shaped plate 36 is flush with the vertical section of the first L-shaped plate 34, the first color steel plate and the second layer of rock wool are aligned, when the bidirectional electric push rod 38 moves for the third time, the turning plate 332 pushes the third L-shaped plate 37 to fix the third color steel plate, the third color steel plate and the second layer of rock wool are aligned, after the three color steel plates are compounded, the bidirectional electric push rod 38 opens outwards, at this time, the first L-shaped plate 34 returns to the original state under the action of the pressure spring, and the second L-shaped plate 36 and the third L-shaped plate 37 return to the original state under the action of the small spring 342;
the structure of the second L-shaped plate 36 is identical to the structure of the first L-shaped plate 34.
The flattening device 4 comprises an L-shaped vertical plate 41, a moving plate 42, a moving frame 43, a horizontal plate 44, an isolation baffle 45, a fixed plate 46, a limiting rod 47, a roller shell 48, a plurality of groups of isolation baffles 45 and a spring telescopic rod 40, wherein the L-shaped vertical plate 41 is fixedly arranged at the top of the workbench 1 and positioned at the left side of the moving device 2, the vertical end of the L-shaped vertical plate 41 is fixedly connected with the workbench 1, a second rectangular groove is formed in the bottom of the horizontal section of the L-shaped vertical plate 41 from left to right, the moving plate 42 is arranged in the second rectangular groove, the moving frame 43 is arranged at the left side of the moving plate 42, the horizontal plate 44 is fixedly arranged at the bottom of the moving plate 42, a plurality of groups of isolation baffles 45 are linearly distributed from front to back, a first round through hole is formed in the middle of the isolation baffles 45, the spring telescopic rod 40 is fixedly arranged between the adjacent two isolation baffles 45, the fixed plate 46 is fixedly arranged at the bottom of the spring telescopic rod 40, the fixed plate 46 is arranged at the middle of the fixed plate 46, the first round through hole and the roller shell 48 is fixedly arranged at the bottom of the roller shell 48, and the round through hole 48 is arranged at the bottom of the roller shell 48;
after the clamping device 3 aligns the first layer color steel plate and the second layer rock wool, the limiting rod 47 is inserted into the first round through hole and the second round through hole, the fixing plate 46 is limited, a plurality of groups of cylindrical rollers 49 are positioned at the same height, the second layer rock wool is contacted with the cylindrical rollers 49 by starting the moving device 2, the moving frame 43 is restarted, the cylindrical rollers 49 are driven by the moving frame 43 to move leftwards, the first layer color steel plate and the second layer rock wool are compounded by the cylindrical rollers 49, after the clamping device 3 aligns the third layer color steel plate and the second layer rock wool, the limiting rod 47 is pulled out, the fixing plate 46 is not fixed, the third layer color steel plate is contacted with the cylindrical rollers 49 by the moving device 2, the cylindrical rollers 49 can be adjusted in a staggered mode up and down according to the concave-convex surface of the third layer color steel plate under the action of the spring telescopic rod 40, the cylindrical rollers 49 are contacted with the concave-convex surface of the third layer color steel plate, the cylindrical rollers 49 are driven by the moving frame 43 to move rightwards, and the third layer color steel plate 49 are compounded by the third layer color cotton roller 49;
the movable frame 43 comprises a screw rod 431, a circular ring block 432, a nut 433, a first gear 434, a driving motor 435, a cylindrical rod 436 and a second gear 437, wherein the screw rod 431 is arranged in the middle of the left side of the movable plate 42, one end of the screw rod 431 is penetrated through a second rectangular groove on the horizontal section of the L-shaped vertical plate 41 and is fixedly connected with the movable plate 42, the circular ring block 432 is sleeved outside the screw rod 431, the circular ring block 432 is arranged at the left end of the L-shaped vertical plate 41, the nut 433 is arranged outside the screw rod 431, the nut 433 is connected with the circular ring block 432 through a linear bearing, the first gear 434 is arranged outside the nut 433, the driving motor 435 is arranged on the right side of the nut 433, the driving motor 435 is also arranged at the left end of the L-shaped vertical plate 41, the output shaft of the driving motor 435 is fixedly connected with the cylindrical rod 436, the second gear 437 is fixedly arranged at one end of the cylindrical rod 436, and the first gear 434 and the second gear 437 are in meshed transmission;
when the driving motor 435 is started to rotate positively, the driving motor 435 drives the cylindrical rod 436 to rotate and simultaneously drives the gear 437 to rotate, so that the gear 437 drives the gear 434 to rotate, the gear 434 drives the nut 433 to rotate, then the screw rod 431 moves leftwards under the action of the nut 433, the moving plate 42 moves leftwards in the rectangular groove II, so that the first color steel plate layer and the second rock wool layer are combined, when the driving motor 435 is started to rotate reversely, the driving motor 435 drives the cylindrical rod 436 to rotate and simultaneously drives the gear 437 to rotate, the gear 437 drives the gear 434 to rotate, the gear 434 drives the nut 433 to rotate, and the screw rod 431 moves rightwards under the action of the nut 433, so that the moving plate 42 moves rightwards in the rectangular groove II, and the third color steel plate layer and the second rock wool layer are combined;
positioning grooves 471 are formed in the two ends of the limiting rod 47, and positioning pins 472 are arranged in the positioning grooves 471;
when the limiting rod 47 is inserted into the first circular through hole and the second circular through hole and limits the fixed plate 46, the positioning pin 472 is inserted into the positioning groove 471 at the moment, so that the fixed plate 46 is prevented from deflecting when the movable frame 43 drives the fixed plate 46 to displace;
in specific operation, first color steel plates to be subjected to composite treatment are firstly placed on the rectangular long plate 28, meanwhile, the surface of the turning plate 332 is flush with the inclined surface of the triangular plate 33, so that the limiting pin 336 limits the rotating shaft 333, when the first color steel plates contact the isolation block 31, at the moment, when the bidirectional electric push rod 38 moves for the first time, the turning plate 332 pushes the first extending plate 35 to clamp and fix the first color steel plates, then the first color steel plates are glued, at the moment, second rock wool is placed on the first color steel plates, when the second rock wool contacts the isolation block 31, at the moment, the limiting pin 336 does not limit the rotating shaft 333, the bidirectional electric push rod 38 moves for the second time to enable the first color steel plates to be aligned with the second rock wool, at the moment, the limiting rod 47 is utilized to limit the fixed plate 46, at this time, the plurality of groups of cylindrical rollers 49 are at the same height, meanwhile, the bidirectional electric cylinder 21 is started, the rectangular long plate 28 is driven to ascend, so that the second layer of rock wool is contacted with the cylindrical rollers 49, at this time, the driving motor 435 is started to rotate forward, the first layer of color steel plates and the second layer of rock wool are compounded, the moving device 2 is lowered, at this time, the third layer of color steel plates are placed on the second layer of rock wool, when the third layer of color steel plates are contacted with the isolation block 31, the bidirectional electric push rod 38 moves for the third time, the third layer of color steel plates and the second layer of rock wool are aligned, at this time, the limiting rod 47 is not fixed on the fixing plate 46, at this time, the moving device 2 enables the cylindrical rollers 49 to contact with the concave-convex surface of the third layer of color steel plates, the driving motor 435 rotates reversely, so that the third layer of color steel plates and the second layer of rock wool are compounded, and after the rock wool color steel plates are compounded, blanking is carried out.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the foregoing embodiments, and that the foregoing embodiments and description are merely illustrative of the principles of this invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, and these changes and modifications fall within the scope of the invention as hereinafter claimed. The scope of the invention is defined by the appended claims and equivalents thereof.