CN112477365A - Manufacturing process of rock wool color steel plate - Google Patents
Manufacturing process of rock wool color steel plate Download PDFInfo
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- CN112477365A CN112477365A CN202011329781.0A CN202011329781A CN112477365A CN 112477365 A CN112477365 A CN 112477365A CN 202011329781 A CN202011329781 A CN 202011329781A CN 112477365 A CN112477365 A CN 112477365A
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- color steel
- shaped
- rock wool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B38/1825—Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration
- B32B38/1833—Positioning, e.g. registration or centering
- B32B38/1841—Positioning, e.g. registration or centering during laying up
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
Abstract
The invention relates to a rock wool color steel plate manufacturing process which comprises a workbench, a moving device, a clamping device and a flattening device, wherein the moving device is arranged in the middle of the top of the workbench, the moving device, the clamping device and the flattening device are matched, a first layer of color steel plate is placed on the moving device, the first layer of color steel plate is clamped and fixed by the designed clamping device, then glue is coated, a second layer of rock wool is placed on the first layer of color steel plate coated with glue, the clamping device is used for aligning, finally the flattening device is used for extruding and compounding, the second layer of rock wool is coated with glue, a third layer of color steel plate is placed, the clamping device is used for aligning, and the flattening device is used for compounding, so that the working efficiency of rock wool color steel plate compounding is improved.
Description
Technical Field
The invention relates to the technical field of color steel plate manufacturing, in particular to a rock wool color steel plate manufacturing process.
Background
The rock wool color steel plate and the production process thereof realize that the rock wool and the steel plate are compounded into a whole through automatic equipment in a factory, thereby changing the mode that the prior rock wool plate needs to be compounded on site, and further achieving the aims of high quality, high efficiency, reliability and safety on the premise of meeting the requirements of heat preservation, heat insulation, sound insulation, fire prevention and the like of a building. The product is widely applied in Europe and is mature and perfect.
And the rock wool color steel plate of the current market has the following problems in the process of compounding: a. traditional various steel sheet of rock wool is carrying out compound in-process because the structural constraint of the various steel sheet of rock wool leads to the unable quick alignment of various steel sheet and rock wool to make the work efficiency of various steel sheet and rock wool when carrying out compound reduce. b. Traditional various steel sheet of rock wool is carrying out compound in-process because the structural constraint of the various steel sheet of rock wool, after rock wool aligns with various steel sheet, can't change according to the shape of rock wool and various steel sheet to extrude compound with rock wool and various steel sheet, make the practicality of machinery reduce.
Disclosure of Invention
In order to solve the problems, the invention provides a rock wool color steel plate manufacturing process which can solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: a manufacturing process of a rock wool color steel plate specifically comprises the following steps:
s1, placing the first layer: firstly, placing a first layer of color steel plate to be compounded on a moving device, then utilizing a clamping device to carry out limiting and fixing after the first layer of color steel plate is placed, and gluing after the first layer of color steel plate is clamped, limited and fixed;
s2, placing a second layer: s1, after the step is completed, placing the second layer of rock wool on the glued first layer of color steel plate, flattening the first layer of color steel plate and the second layer of rock wool by using a flattening device to compound the first layer of color steel plate and the second layer of rock wool, and gluing the second layer of rock wool after compounding;
s3, placing the third layer: s2, after the step is finished, placing a third layer of color steel plate on the glued second layer of rock wool, and flattening the second layer of rock wool and the third layer of color steel plate by using a flattening device to compound the second layer of rock wool and the third layer of color steel plate;
s4, blanking: after the step of S3 is completed, blanking the compounded rock wool color steel plate;
the manufacturing process of the rock wool color steel plate in the steps S1-S4 is adopted, and in the manufacturing process of the rock wool color steel plate, the manufacturing equipment of the rock wool color steel plate further specifically comprises a workbench, a moving device, a clamping device and a flattening device, wherein the moving device is arranged in the middle of the top of the workbench, the clamping device is arranged at the top of the moving device, and the flattening device is arranged at the top of the workbench and positioned on the left side of the moving device;
the clamping device comprises a spacing block, a first rectangular groove, a triangular plate, a first L-shaped vertical plate, a first extension plate, a second L-shaped plate, a third L-shaped plate, a bidirectional electric push rod and an L-shaped clamping plate, wherein the spacing block is fixedly arranged at the right end of the top of the mobile device, the first rectangular groove is symmetrically arranged at the front side and the rear side of the top of the mobile device, the triangular plate is arranged on the opposite surface of the two sets of first rectangular grooves, the first L-shaped vertical plate is arranged on the opposite surface of the two sets of first rectangular grooves, a pressure spring is arranged in the first rectangular groove, one end of the pressure spring is connected with the side wall of the mobile device, the other end of the pressure spring is fixedly connected with the first L-shaped vertical plate, the first extension plate is fixedly arranged on the vertical section of the first L-shaped vertical plate, the first extension plate is contacted with the inclined surface of the triangular plate, the, the top of the horizontal section of the second L-shaped plate is provided with a third L-shaped plate, the top of the moving device and the center position of the right side of the isolation block are fixedly provided with a bidirectional electric push rod, the moving end of the bidirectional electric push rod is fixedly provided with an L-shaped clamping plate, and the L-shaped clamping plate is fixedly connected with the vertical surface of the triangular plate;
the flattening device comprises an L-shaped vertical plate, a movable frame, a horizontal plate, isolation baffles, a fixed plate, a limiting rod, a roller shell, a cylindrical roller and a spring telescopic rod, wherein the L-shaped vertical plate is fixedly arranged at the top of the workbench and positioned on the left side of the movable device, the vertical end of the L-shaped vertical plate is fixedly connected with the workbench, a second rectangular groove is formed in the bottom of the horizontal section of the L-shaped vertical plate from left to right, the movable plate is arranged in the second rectangular groove, the movable frame is arranged on the left side of the movable plate, the horizontal plate is fixedly arranged at the bottom of the movable plate, a plurality of groups of isolation baffles are fixedly arranged at the bottom of the horizontal plate from front to back, the isolation baffles are linearly distributed, a first circular through hole is formed in the middle of the plurality of groups of isolation baffles, and the spring telescopic rod is fixedly arranged, the bottom of the spring telescopic rod is fixedly provided with a fixed plate, the middle part of the fixed plate is provided with a second round through hole, the diameters of the first round through hole and the second round through hole are equal, a limiting rod is arranged in the first round through hole, the bottom of the fixed plate is provided with a roller shell, and a cylindrical roller is arranged in the roller shell;
the top of an L shaped plate seted up the sliding tray No. one, the vertical section of No. two L shaped plates is located the sliding tray No. one, evenly be provided with little spring in the sliding tray, the inner wall fixed connection on the one end of little spring and the L shaped plate, the other end of little spring and the vertical section fixed connection of No. two L shaped plates, and the vertical section middle part of No. two L shaped plates has seted up the spacing groove No. one, the top of an L shaped plate is kept away from the one end of triangle shaped plate and is installed and the stopper of spacing groove complex No. one, and the vertical section of No. two L shaped plates is installed and is stretched out the board No. two.
As a preferred technical scheme, the moving device comprises a bidirectional electric cylinder, a fixed block, a scissor assembly, a first hinge point, a second hinge point, a third rectangular groove, a moving block and a rectangular long plate, the bidirectional electric cylinder is fixedly mounted at the center of the top of the workbench, the fixed block is fixedly mounted at two moving ends of the bidirectional electric cylinder, the scissor assembly is hinged to the fixed block, the center cross point of the scissor assembly is the first hinge point, the second hinge point is arranged at the left end and the right end of the scissor assembly, the rectangular long plate is arranged above the scissor assembly, the third rectangular groove is symmetrically formed in the left side and the right side of the bottom of the rectangular long plate, the moving block is mounted in the third rectangular groove, and the bottom of the moving block is connected with the top of the scissor assembly through a pin shaft.
As a preferred technical scheme of the invention, the moving frame comprises a screw rod, a circular ring block, a nut, a first gear, a driving motor, a cylindrical rod and a second gear, a screw rod is arranged in the middle of the left side of the moving plate, one end of the screw rod penetrates through a second rectangular groove on the horizontal section of the L-shaped vertical plate and is fixedly connected with the moving plate, and the outer side of the screw rod is sleeved with a circular ring block which is arranged at the left end of the L-shaped vertical plate, the outer side of the screw rod is provided with a nut which is connected with the circular ring block through a linear bearing, the outer side of the nut is provided with a first gear, and the right side of the nut is provided with a driving motor which is also arranged at the left end of the L-shaped vertical plate, an output shaft of the driving motor is fixedly connected with the cylindrical rod, one end of the cylindrical rod is fixedly provided with a second gear, and the first gear and the second gear are in meshing transmission.
According to a preferable technical scheme, a placing groove is formed in the inclined surface of the triangular plate, a turnover plate is arranged in the placing groove, a rotating shaft is arranged in the middle of the turnover plate, the rotating shaft penetrates through the turnover plate and is connected with the side wall of the triangular plate through a bearing, a first circular groove is uniformly formed in the side wall of the triangular plate along the circumferential direction of the rotating shaft, a telescopic rod is installed at one end of the rotating shaft, a circular block is fixedly installed at the tail end of the telescopic rod, limiting pins are symmetrically installed at the left end and the right end, close to the triangular plate, of the circular block, and the limiting pins.
As a preferable technical scheme of the invention, the structure of the second L-shaped plate is the same as that of the first L-shaped plate.
As a preferred technical scheme of the invention, the two ends of the limiting rod are provided with positioning grooves, and positioning pins are arranged in the positioning grooves.
The invention has the beneficial effects that:
1. according to the invention, through the matching of the workbench, the moving device, the clamping device and the flattening device, the first layer of color steel plate is firstly placed on the moving device, the designed clamping device is utilized to clamp and fix the first layer of color steel plate, then the glue is coated, the second layer of rock wool is placed on the coated first layer of color steel plate, the clamping device is utilized to align, finally the flattening device is utilized to extrude and compound, the second layer of rock wool is coated with the glue, the third layer of color steel plate is placed, the clamping device is utilized to align, and the flattening device is utilized to compound again, so that the working efficiency of compounding the rock wool color steel plate is improved.
2. According to the invention, through the flattening device, when the limiting rod is inserted into the first round through hole and the second round through hole and the fixing plate is limited, the plurality of groups of cylindrical rollers are at the same height, the cylindrical rollers can extrude the plane, when the limiting rod is pulled out from the first round through hole and the second round through hole, the limiting rod does not limit the fixing plate, and the cylindrical rollers can extrude according to the concave and convex surfaces, so that the mechanical practicability is improved.
3. According to the invention, the color steel plate and the rock wool can be quickly aligned through the arranged clamping device, so that the working efficiency of machinery during compounding is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic front view of the present invention;
FIG. 4 is a schematic diagram of the right-hand side view of the present invention;
FIG. 5 is an enlarged view of a portion of the invention at M of FIG. 4;
FIG. 6 is an enlarged view of a portion of the invention at N of FIG. 4;
FIG. 7 is a schematic structural view of a triangular plate, a placing groove, a turnover plate, a rotating shaft, a telescopic rod, a circular block and a limit pin of the invention;
FIG. 8 is a cross-sectional view taken along line A-A of FIG. 4 in accordance with the present invention;
FIG. 9 is a cross-sectional view taken along line B-B of FIG. 6 in accordance with the present invention;
fig. 10 is a cross-sectional view taken along line C-C of fig. 3 in accordance with the present invention.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1-10, a manufacturing process of a rock wool color plate specifically includes the following steps:
s1, placing the first layer: firstly, a first layer of color steel plate to be compounded is placed on a moving device 2, then the first layer of color steel plate is limited and fixed by a clamping device 3, and then the first layer of color steel plate is glued after being clamped, limited and fixed;
s2, placing a second layer: s1, after the step is completed, placing the second layer of rock wool on the glued first layer of color steel plate, flattening the first layer of color steel plate and the second layer of rock wool by using a flattening device 4 to compound the first layer of color steel plate and the second layer of rock wool, and gluing the second layer of rock wool after compounding;
s3, placing the third layer: after the step S2 is completed, the third layer of color steel plate is placed on the glued second layer of rock wool, and the second layer of rock wool and the third layer of color steel plate are flattened by the flattening device 4, so that the second layer of rock wool and the third layer of color steel plate are compounded;
s4, blanking: after the step of S3 is completed, blanking the compounded rock wool color steel plate;
the manufacturing process of the rock wool color steel plate in the steps S1-S4 is adopted, and in the manufacturing process of the rock wool color steel plate, the manufacturing equipment of the rock wool color steel plate further specifically comprises a workbench 1, a moving device 2, a clamping device 3 and a flattening device 4, the moving device 2 is arranged at the middle position of the top of the workbench 1, the clamping device 3 is arranged at the top of the moving device 2, and the flattening device 4 is arranged at the top of the workbench 1 and on the left side of the moving device 2;
the moving device 2 comprises a bidirectional electric cylinder 21, a fixed block 22, a scissor assembly 23, a first hinge point 24, a second hinge point 25, a third rectangular groove 26, a moving block 27 and a rectangular long plate 28, the bidirectional electric cylinder 21 is fixedly installed at the center of the top of the workbench 1, the fixed block 22 is fixedly installed at two moving ends of the bidirectional electric cylinder 21, the scissor assembly 23 is hinged to the fixed block 22, the first hinge point 24 is arranged at the center cross point of the scissor assembly 23, the second hinge point 25 is arranged at the left end and the right end of the scissor assembly 23, the rectangular long plate 28 is arranged above the scissor assembly 23, the third rectangular groove 26 is symmetrically formed in the left side and the right side of the bottom of the rectangular long plate 28, the moving block 27 is installed in the third rectangular groove 26, and the bottom of the moving block 27 is connected with the top of the scissor assembly 23 through a pin shaft;
when the moving device 2 moves, the bidirectional electric cylinder 21 needs to be started, the bidirectional electric cylinder 21 contracts inwards, the bidirectional electric cylinder 21 drives the fixing block 22 to contract inwards, the scissor assembly 23 ascends at the moment, the scissor assembly 23 drives the moving block 27 to slide in the third rectangular groove 26 formed in the bottom of the rectangular long plate 28, and the rectangular long plate 28 is driven to ascend.
The clamping device 3 comprises an isolation block 31, a first rectangular groove 32, a triangular plate 33, a first L-shaped plate 34, a first extension plate 35, a second L-shaped plate 36, a third L-shaped plate 37, a bidirectional electric push rod 38 and an L-shaped clamping plate 39, the isolation block 31 is fixedly installed at the right end of the top of the mobile device 2, the first rectangular groove 32 is symmetrically formed in the front and back sides of the top of the mobile device 2, the triangular plate 33 is arranged on the opposite surface of the two first rectangular grooves 32, the first L-shaped plate 34 is arranged on the opposite surface of the two first rectangular grooves 32 located on the two triangular plates 33, a pressure spring is arranged in the first rectangular groove 32, one end of the pressure spring is connected with the side wall of the mobile device 2, the other end of the pressure spring is fixedly connected with the first L-shaped plate 34, the first extension plate 35 is fixedly installed on the vertical section of the first L-shaped plate 34, and the inclined surface of, a second L-shaped plate 36 is arranged at the top of the horizontal section of the first L-shaped plate 34, a third L-shaped plate 37 is arranged at the top of the horizontal section of the second L-shaped plate 36, a bidirectional electric push rod 38 is fixedly arranged at the top of the moving device 2 and at the right center of the isolation block 31, an L-shaped clamping plate 39 is fixedly arranged at the moving end of the bidirectional electric push rod 38, and the L-shaped clamping plate 39 is fixedly connected with the vertical surface of the triangular plate 33;
after a first layer of color steel plate needing composite treatment is placed on the moving device 2, the first layer of color steel plate is made to contact with the isolation block 31, the two-way electric push rod 38 is started, the two-way electric push rod 38 pushes the L-shaped clamping plate 39 to contract, the L-shaped clamping plate 39 pushes the triangular plate 33 to move inwards, the triangular plate 33 pushes the first extension plate 35 to move inwards, the first extension plate 35 pushes the first L-shaped plate 34 to contract inwards and limit and fix the first layer of color steel plate, after the first layer of color steel plate is fixed, glue is coated, at the moment, a second layer of rock wool is placed on the first layer of color steel plate, when the second layer of rock wool contacts with the isolation block 31, the two-way electric cylinder 21 is started again to contract inwards, the triangular plate 33 pushes the second L-shaped plate 36 to limit and fix the second layer of rock wool, so that the first layer of color steel plate is aligned with the second layer of rock wool, at the moment, the first layer of color steel plate and the second layer of rock wool are compounded by the flattening device 4, when the second layer of rock wool is fixed, glue is coated, at the moment, the third layer of color steel plate is placed on the second layer of rock wool, when the third layer of color steel plate contacts the isolation block 31, the bidirectional electric cylinder 21 is started again to contract inwards, the triangular plate 33 pushes the third L-shaped plate 37 to limit and fix the third layer of color steel plate, the third layer of color steel plate is aligned with the second layer of rock wool, and at the moment, the flattening device 4 is reused for compounding the third layer of color steel plate and the second layer of rock wool;
a placing groove 331 is formed in the inclined surface of the triangular plate 33, a turnover plate 332 is arranged in the placing groove 331, a rotating shaft 333 is arranged in the middle of the turnover plate 332, the rotating shaft 333 penetrates through the turnover plate 332 and is connected with the side wall of the triangular plate 33 through a bearing, a circular groove is uniformly formed in the side wall of the triangular plate 33 along the circumferential direction of the rotating shaft 333, a telescopic rod 334 is installed at one end of the rotating shaft 333, a circular block 335 is fixedly installed at the tail end of the telescopic rod 334, limiting pins 336 are symmetrically installed at the left and right ends of the circular block 335 close to the triangular plate 33, and the limiting pins 336 are located;
the top of the first L-shaped plate 34 is provided with a first sliding groove 341, the vertical section of the second L-shaped plate 36 is positioned in the first sliding groove 341, small springs 342 are uniformly arranged in the first sliding groove 341, one end of each small spring 342 is fixedly connected with the inner wall of the first L-shaped plate 34, the other end of each small spring 342 is fixedly connected with the vertical section of the second L-shaped plate 36, a first limiting groove 343 is formed in the middle of the vertical section of the second L-shaped plate 36, one end, far away from the triangular plate 33, of the top of the first L-shaped plate 34 is provided with a first limiting block 344 matched with the first limiting groove 343, and a second extending plate 345 is arranged in the vertical section of the second L-shaped plate 36;
firstly, when the surface of the turning plate 332 is flush with the inclined surface of the triangular plate 33, the telescopic rod 334 is retracted inwards, so that the telescopic rod 334 drives the circular block 335 to retract inwards, the limiting pin 336 on the circular block 335 is inserted into the first circular groove, so that the limiting pin 336 limits the rotating shaft 333, at this time, when the bidirectional electric push rod 38 moves for the first time, the turning plate 332 on the triangular plate 33 pushes the first extending plate 35 to clamp and fix the first color steel plate, at this time, the telescopic rod 334 opens outwards, and the limiting pin 336 does not limit the rotating shaft 333, so that when the bidirectional electric push rod 38 moves for the second time, the second extending plate 345 contacts the turning plate 332, so that the turning plate 332 pushes the second L-shaped plate 36 to displace inwards in the first sliding groove 341 formed in the first L-shaped plate 34, so that the first limiting block 344 is located in the first limiting groove 343, when the vertical section of the second L-shaped plate 36 is parallel to the vertical section of the first L-shaped plate 34, the first layer of color steel plate and the second layer of rock wool are aligned, when the bidirectional electric push rod 38 moves for the third time, the turnover plate 332 pushes the third L-shaped plate 37 to fix the third layer of color steel plate, so that the third layer of color steel plate and the second layer of rock wool are aligned, after the three layers of rock wool color steel plates are compounded, the bidirectional electric push rod 38 opens outwards, the first L-shaped plate 34 returns to the original state under the action of the pressure spring, and the second L-shaped plate 36 and the third L-shaped plate 37 return to the original state under the action of the small spring 342;
the structure of the second L-shaped plate 36 is the same as that of the first L-shaped plate 34.
The flattening device 4 comprises an L-shaped vertical plate 41, a moving plate 42, a moving frame 43, a horizontal plate 44, an isolation baffle 45, a fixed plate 46, a limiting rod 47, a roller shell 48, a cylindrical roller 49 and a spring telescopic rod 40, wherein the L-shaped vertical plate 41 is fixedly installed at the top of the workbench 1 and positioned at the left side of the moving device 2, the vertical end of the L-shaped vertical plate 41 is fixedly connected with the workbench 1, a second rectangular groove is formed in the bottom of the horizontal section of the L-shaped vertical plate 41 from left to right, the moving plate 42 is installed in the second rectangular groove, the moving frame 43 is arranged at the left side of the moving plate 42, the horizontal plate 44 is fixedly installed at the bottom of the moving plate 42, a plurality of groups of isolation baffles 45 are fixedly installed at the bottom of the horizontal plate 44 from front to back, the isolation baffles 45 are linearly distributed, a first circular through hole is formed in the middle part, a spring telescopic rod 40 is fixedly installed at the bottom of the horizontal plate 44 and between two adjacent isolation baffles 45, a fixing plate 46 is fixedly installed at the bottom of the spring telescopic rod 40, a second round through hole is formed in the middle of the fixing plate 46, the diameter of the first round through hole is equal to that of the second round through hole, a limiting rod 47 is arranged in the first round through hole, a roller shell 48 is installed at the bottom of the fixing plate 46, and a cylindrical roller 49 is installed in the roller shell 48;
when the clamping device 3 aligns the first layer of color steel plate and the second layer of rock wool, the limiting rod 47 is inserted into the first round through hole and the second round through hole, the fixing plate 46 is limited, the plurality of groups of cylindrical rollers 49 are at the same height, the second layer of rock wool contacts the cylindrical roller 49 by starting the moving device 2, the moving frame 43 is started again, the moving frame 43 drives the cylindrical roller 49 to move leftwards, the cylindrical roller 49 compounds the first layer of color steel plate and the second layer of rock wool, when the clamping device 3 aligns the third layer of color steel plate and the second layer of rock wool, the limiting rod 47 is pulled out, the limiting rod 47 does not fix the fixing plate 46, the moving device 2 enables the third layer of color steel plate to contact the cylindrical roller 49, and at the moment, the cylindrical rollers 49 can be adjusted in an up-and-down staggered mode under the action of the spring telescopic rod 40 according to the concave-convex surface of the third layer of color steel plate, the cylindrical roller 49 is made to contact the concave-convex surface of the third layer of color steel plate, and then the moving frame 43 is started, so that the moving frame 43 drives the cylindrical roller 49 to move rightwards, and the cylindrical roller 49 composites the third layer of color steel plate and the second layer of rock wool;
the movable frame 43 comprises a screw rod 431, a circular ring block 432, a nut 433, a first gear 434, a driving motor 435, a cylindrical rod 436 and a second gear 437, the screw rod 431 is arranged in the middle of the left side of the movable plate 42, one end of the screw rod 431 penetrates through a second rectangular groove on the horizontal section of the L-shaped vertical plate 41 to be fixedly connected with the movable plate 42, the circular ring block 432 is sleeved outside the screw rod 431, the circular ring block 432 is installed at the left end of the L-shaped vertical plate 41, the nut 433 is arranged outside the screw rod 431, the nut 433 is connected with the circular ring block 432 through a linear bearing, the first gear 434 is installed outside the nut 433, the driving motor 435 is arranged on the right side of the nut 433, the driving motor 435 is also installed at the left end of the L-shaped vertical plate 41, the output shaft of the driving motor 435 is fixedly connected with the cylindrical rod 436, the second gear 437 is fixedly installed at one end of the cylindrical rod 436, the first gear 434 and the second gear 437 are in meshed transmission;
when the driving motor 435 is started to rotate forward, the driving motor 435 drives the cylindrical rod 436 to rotate, meanwhile, the second gear 437 is driven to rotate, the second gear 437 drives the first gear 434 to rotate, the first gear 434 drives the nut 433 to rotate, the screw rod 431 moves leftwards under the action of the nut 433, the moving plate 42 moves leftwards in the second rectangular groove, so that the first layer of color steel plate and the second layer of rock wool are compounded, when the driving motor 435 is started to rotate reversely, the driving motor 435 drives the cylindrical rod 436 to rotate, meanwhile, the second gear 437 is driven to rotate, the second gear 437 drives the first gear 434 to rotate, the first gear 434 drives the nut 433 to rotate, and under the action of the nut 433, the screw rod 431 moves rightwards, so that the moving plate 42 moves rightwards in the second rectangular groove, and the third layer of color steel plate and the second layer of rock wool are compounded;
positioning grooves 471 are formed in two ends of the limiting rod 47, and positioning pins 472 are arranged in the positioning grooves 471;
when the limiting rod 47 is inserted into the first circular through hole and the second circular through hole and limits the position of the fixing plate 46, the positioning pin 472 is inserted into the positioning groove 471, so that the fixing plate 46 is prevented from deflecting when the moving frame 43 drives the fixing plate 46 to move;
during specific work, a first layer of color steel plate needing to be subjected to composite treatment is placed on the rectangular long plate 28, meanwhile, the face of the turnover plate 332 is flush with the inclined face of the triangular plate 33, so that the limit pin 336 limits the rotating shaft 333, when the first layer of color steel plate contacts the isolating block 31, the turnover plate 332 pushes the first extending plate 35 to clamp and fix the first layer of color steel plate when the bidirectional electric push rod 38 moves for the first time, then the first layer of color steel plate is coated with glue, at the moment, a second layer of rock wool is placed on the first layer of color steel plate, when the second layer of rock wool contacts the isolating block 31, the limit pin 336 does not limit the rotating shaft 333, the second movement of the bidirectional electric push rod 38 enables the first layer of color steel plate and the second layer of rock wool to be aligned, at the moment, the limit rod 47 is used for limiting the fixing plate 46, at the moment, the plurality of cylindrical rollers 49 are at the same height, simultaneously will start two-way electric cylinder 21, and drive the long board 28 of rectangle and rise, make the second floor rock wool contact cylinder roller 49, start driving motor 435 corotation this moment, make the various steel sheet of first layer and the second floor rock wool compound, descend mobile device 2 again, place the various steel sheet of third layer on the second floor rock wool this moment, when the various steel sheet of third layer contacts spacing block 31, make the various steel sheet of third layer and the second floor rock wool align during the motion of two-way electric putter 38 for the third time, gag lever post 47 is not fixing fixed plate 46 this moment, mobile device 2 makes cylinder roller 49 contact the corrugated surface of the various steel sheet of third layer this moment, driving motor 435 reversal, thereby make the various steel sheet of third layer and the second floor rock wool compound, after the various steel sheet of rock wool compounds, carry out the unloading can.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. A manufacturing process of rock wool color steel plates is characterized in that: the manufacturing process of the rock wool color steel plate specifically comprises the following steps:
s1, placing the first layer: firstly, a first layer of color steel plate to be compounded is placed on a moving device (2), after the first layer of color steel plate is placed, the first layer of color steel plate is limited and fixed by a clamping device (3), and then the first layer of color steel plate is glued after the first layer of color steel plate is clamped, limited and fixed;
s2, placing a second layer: s1, after the step is completed, placing the second layer of rock wool on the glued first layer of color steel plate, flattening the first layer of color steel plate and the second layer of rock wool by using a flattening device (4) so as to compound the first layer of color steel plate and the second layer of rock wool, and gluing the second layer of rock wool after compounding;
s3, placing the third layer: s2, after the step is finished, placing a third layer of color steel plate on the glued second layer of rock wool, and flattening the second layer of rock wool and the third layer of color steel plate by using a flattening device (4) so as to compound the second layer of rock wool and the third layer of color steel plate;
s4, blanking: after the step of S3 is completed, blanking the compounded rock wool color steel plate;
the manufacturing process of the rock wool color steel plate in the steps S1-S4 is adopted, and in the manufacturing process of the rock wool color steel plate, the manufacturing equipment of the rock wool color steel plate further specifically comprises a workbench (1), a moving device (2), a clamping device (3) and a flattening device (4), wherein the moving device (2) is arranged in the middle of the top of the workbench (1), the clamping device (3) is arranged at the top of the moving device (2), and the flattening device (4) is arranged at the top of the workbench (1) and on the left side of the moving device (2);
the clamping device (3) comprises an isolation block (31), a first rectangular groove (32), a triangular plate (33), a first L-shaped plate (34), a first extension plate (35), a second L-shaped plate (36), a third L-shaped plate (37), a bidirectional electric push rod (38) and an L-shaped clamping plate (39), wherein the isolation block (31) is fixedly arranged at the right end of the top of the moving device (2), the first rectangular groove (32) is symmetrically formed in the front and back sides of the top of the moving device (2), the triangular plate (33) is arranged on the opposite surface of the two first rectangular grooves (32), the first L-shaped plate (34) is arranged on the opposite surface of the two first rectangular grooves (32) positioned on the two groups of triangular plates (33), a pressure spring is arranged in the first rectangular groove (32), one end of the pressure spring is connected with the side wall of the moving device (2), and the other end of the pressure spring is fixedly connected with the first L, the vertical section of the first L-shaped plate (34) is fixedly provided with a first extending plate (35), the first extending plate (35) is in contact with the inclined surface of the triangular plate (33), the top of the horizontal section of the first L-shaped plate (34) is provided with a second L-shaped plate (36), the top of the horizontal section of the second L-shaped plate (36) is provided with a third L-shaped plate (37), the top of the moving device (2) and the right center position of the isolating block (31) are fixedly provided with a bidirectional electric push rod (38), the moving end of the bidirectional electric push rod (38) is fixedly provided with an L-shaped clamping plate (39), and the L-shaped clamping plate (39) is fixedly connected with the vertical surface of the triangular plate (33);
the flattening device (4) comprises an L-shaped vertical plate (41), a moving plate (42), a moving frame (43), a horizontal plate (44), an isolation baffle (45), a fixed plate (46), a limiting rod (47), a roller shell (48), a cylindrical roller (49) and a spring telescopic rod (40), wherein the L-shaped vertical plate (41) is fixedly installed at the top of the workbench (1) and positioned on the left side of the moving device (2), the vertical end of the L-shaped vertical plate (41) is fixedly connected with the workbench (1), a second rectangular groove is formed in the bottom of the horizontal section of the L-shaped vertical plate (41) from left to right, the second rectangular groove is internally provided with the moving plate (42), the moving plate (43) is arranged on the left side of the moving plate (42), the horizontal plate (44) is fixedly installed at the bottom of the horizontal plate (44), and a plurality of groups of isolation baffles (45) are fixedly installed at the bottom of the horizontal plate (44) from front, the isolation baffles (45) are linearly distributed, a first round through hole is formed in the middle of a plurality of groups of isolation baffles (45), a spring telescopic rod (40) is fixedly installed at the bottom of the horizontal plate (44) and between two adjacent isolation baffles (45), a fixing plate (46) is fixedly installed at the bottom of the spring telescopic rod (40), a second round through hole is formed in the middle of the fixing plate (46), the first round through hole and the second round through hole are equal in diameter, a limiting rod (47) is arranged in the first round through hole, a roller shell (48) is installed at the bottom of the fixing plate (46), and a cylindrical roller (49) is installed in the roller shell (48);
sliding tray (341) have been seted up No. one at the top of an L shaped plate (34), the vertical section of No. two L shaped plates (36) is located sliding tray (341), evenly be provided with little spring (342) in sliding tray (341), the inner wall fixed connection on the one end of little spring (342) and an L shaped plate (34), the other end of little spring (342) and the vertical section fixed connection of No. two L shaped plates (36), and No. one spacing groove (343) have been seted up at the vertical section middle part of No. two L shaped plates (36), the top of an L shaped plate (34) is kept away from the one end of triangle-shaped plate (33) and is installed and No. one spacing block (344) of spacing groove (343) complex, and the vertical section of No. two L shaped plates (36) is installed and is stretched out board (345) No. two.
2. The manufacturing process of the rock wool color steel plate as claimed in claim 1, wherein: the moving device (2) comprises a bidirectional electric cylinder (21), a fixed block (22), a scissor assembly (23), a first hinge point (24), a second hinge point (25), a third rectangular groove (26), a moving block (27) and a rectangular long plate (28), the bidirectional electric cylinder (21) is fixedly installed at the center of the top of the workbench (1), the fixed block (22) is fixedly installed at two moving ends of the bidirectional electric cylinder (21), the scissor assembly (23) is hinged to the fixed block (22), the first hinge point (24) is arranged at the center cross point of the scissor assembly (23), the second hinge point (25) is arranged at the left end and the right end of the scissor assembly (23), the rectangular long plate (28) is arranged above the scissor assembly (23), the third rectangular groove (26) is symmetrically formed at the left side and the right side of the bottom of the rectangular long plate (28), a moving block (27) is arranged in the third rectangular groove (26), and the bottom of the moving block (27) is connected with the top of the scissor assembly (23) through a pin shaft.
3. The manufacturing process of the rock wool color steel plate as claimed in claim 1, wherein: the movable frame (43) comprises a screw rod (431), a circular ring block (432), a nut (433), a first gear (434), a driving motor (435), a cylindrical rod (436) and a second gear (437), the screw rod (431) is arranged in the middle of the left side of the movable plate (42), one end of the screw rod (431) penetrates through a second rectangular groove on the horizontal section of the L-shaped vertical plate (41) and is fixedly connected with the movable plate (42), the circular ring block (432) is sleeved outside the screw rod (431), the circular ring block (432) is installed at the left end of the L-shaped vertical plate (41), the nut (433) is arranged outside the screw rod (431), the nut (433) is connected with the circular ring block (432) through a linear bearing, the first gear (434) is installed outside the nut (433), the driving motor (435) is arranged on the right side of the nut (433), and the driving motor (435) is also installed at the left end of the L-shaped vertical plate (41), an output shaft of the driving motor (435) is fixedly connected with the cylindrical rod (436), one end of the cylindrical rod (436) is fixedly provided with a second gear (437), and the first gear (434) and the second gear (437) are in meshing transmission.
4. The manufacturing process of the rock wool color steel plate as claimed in claim 1, wherein: the inclined plane of triangle-shaped board (33) seted up standing groove (331), be provided with returning face plate (332) in standing groove (331), returning face plate (332) middle part is provided with axis of rotation (333), axis of rotation (333) are worn to establish returning face plate (332) and are connected through the lateral wall of bearing and triangle-shaped board (33), the lateral wall of triangle-shaped board (33) and evenly seted up circular recess No. one along axis of rotation (333) circumference, telescopic link (334) are installed to the one end of axis of rotation (333), telescopic link (334) terminal fixed mounting has circular piece (335), the one end bilateral symmetry that circular piece (335) are close to triangle-shaped board (33) installs spacer pin (336), spacer pin (336) are located circular recess No. one.
5. The manufacturing process of the rock wool color steel plate as claimed in claim 1, wherein: the structure of the second L-shaped plate (36) is the same as that of the first L-shaped plate (34).
6. The manufacturing process of the rock wool color steel plate as claimed in claim 1, wherein: positioning grooves (471) are formed in two ends of the limiting rod (47), and positioning pins (472) are arranged in the positioning grooves (471).
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| CN113320274A (en) * | 2021-06-11 | 2021-08-31 | 湖北增江建设工程有限公司 | Manufacturing and processing technology of heat-preservation color steel plate |
| CN113369078A (en) * | 2021-06-01 | 2021-09-10 | 杭州固特建筑加固技术工程有限公司 | Glue coating device for externally-bonded steel plate |
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Denomination of invention: A Manufacturing Process for Rock Wool Color Steel Plate Effective date of registration: 20230724 Granted publication date: 20230714 Pledgee: Shandong Wendeng Rural Commercial Bank Co.,Ltd. Pledgor: WEIHAI BOSHENG NEW MATERIAL CO.,LTD. Registration number: Y2023980049429 |