CN211840953U - Forming mechanism of casing machine - Google Patents

Forming mechanism of casing machine Download PDF

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CN211840953U
CN211840953U CN201922497787.8U CN201922497787U CN211840953U CN 211840953 U CN211840953 U CN 211840953U CN 201922497787 U CN201922497787 U CN 201922497787U CN 211840953 U CN211840953 U CN 211840953U
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extrusion
cutting
station
wall
forming mechanism
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刘睿颖
段冬望
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Zhongshan Ruiwangda Precision Technology Co ltd
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Abstract

本实用新型公开了一种套管机的成型机构,包括:工作台、内壁成型机构、外壁成型机构,内壁成型机构设置在工作台上,内壁成型机构能够在的内壁加工出沟槽;外壁成型机构包括设置在工作台上的立架,立架上分别设置有第一挤压工位、第二挤压工位、第一切削工位、第二切削工位,立架上设置有一能够将套管分别移动至各个工位的工件机械手,在第一、第二挤压工位分别设置有挤压机构,在第一、第二切削工位分别设置有切削机构,套管在切削机构处加工完内壁后,通过工件机械手移动至各个工位,分别完成初挤压、精挤压、内外倒角切削加工,不需人工干预即可完成套管的加工,可降低人工成本,且各个工艺设备集中设置,占据空间小,有利于车间的空间布局。

Figure 201922497787

The utility model discloses a forming mechanism of a casing machine, comprising: a workbench, an inner wall forming mechanism and an outer wall forming mechanism, wherein the inner wall forming mechanism is arranged on the workbench, and the inner wall forming mechanism can process grooves on the inner wall of the casing; The mechanism includes a vertical frame arranged on the worktable, the vertical frame is respectively provided with a first extrusion station, a second extrusion station, a first cutting station, and a second cutting station. The sleeve is moved to the workpiece manipulator of each station respectively. The first and second extrusion stations are respectively provided with extrusion mechanisms, and the first and second cutting stations are respectively provided with cutting mechanisms. The sleeve is located at the cutting mechanism. After the inner wall is processed, the workpiece manipulator is moved to each station to complete the initial extrusion, fine extrusion, and internal and external chamfering cutting respectively. The processing of the casing can be completed without manual intervention, which can reduce labor costs. The equipment is centrally set and occupies a small space, which is beneficial to the spatial layout of the workshop.

Figure 201922497787

Description

套管机的成型机构Forming mechanism of casing machine

技术领域technical field

本实用新型涉及汽车配件生产设备领域,特别涉及一种套管机的成型机构。The utility model relates to the field of auto parts production equipment, in particular to a forming mechanism of a casing machine.

背景技术Background technique

变速箱套管的结构如图5、图6所示,其一端为层叠状的凸台结构,中心为通心结构,套管的成型需要多次的多次的切削、压型等工序,传统的工序需要配置专门的人员进行工位转移,需要浪费较多的人力资源,且各个工艺设备都是分开设置,需要占据较大的车间空间。The structure of the gearbox casing is shown in Figure 5 and Figure 6. One end is a laminated boss structure, and the center is a through-core structure. The forming of the casing requires many times of cutting, pressing and other processes. Traditional The process needs to be equipped with special personnel for station transfer, which requires a lot of waste of human resources, and each process equipment is set up separately, which needs to occupy a large workshop space.

实用新型内容Utility model content

本实用新型的目的在于至少解决现有技术中存在的技术问题之一,提供一种套管机的成型机构,各工艺机构设置紧凑,占据空间小,且可自动完成各个成型工艺,降低人力成本。The purpose of the present utility model is to solve at least one of the technical problems existing in the prior art, and to provide a forming mechanism for a casing machine. Each process mechanism is compact, occupies a small space, and can automatically complete each forming process, thereby reducing labor costs. .

本实用新型解决其技术问题所采用的技术方案是:The technical scheme adopted by the utility model to solve its technical problems is:

一种套管机的成型机构,包括:工作台、内壁成型机构、外壁成型机构,所述内壁成型机构设置在工作台上,所述内壁成型机构能够在的内壁加工出沟槽;所述外壁成型机构包括设置在工作台上的立架,所述立架上分别设置有第一挤压工位、第二挤压工位、第一切削工位、第二切削工位,所述立架上设置有一能够将套管分别移动至第一挤压工位、第二挤压工位、第一切削工位和第二切削工位的工件机械手,在所述第一挤压工位和所述第二挤压工位分别设置有挤压机构,在所述第一切削工位和第二切削工位分别设置有切削机构,所述挤压机构包括一推压机构及能够由推压机构驱动且与套管的层叠结构对应的挤压模具,所述切削机构包括旋转机构及能够有旋转机构驱动旋转且与套管的后端对应的切削刀头。A forming mechanism of a casing machine, comprising: a workbench, an inner wall forming mechanism, and an outer wall forming mechanism, wherein the inner wall forming mechanism is arranged on the workbench, and the inner wall forming mechanism can process grooves on the inner wall of the casing; the outer wall The forming mechanism includes a stand arranged on the worktable, and the stand is provided with a first extrusion station, a second extrusion station, a first cutting station, and a second cutting station. There is a workpiece manipulator capable of moving the sleeve to the first extrusion station, the second extrusion station, the first cutting station and the second cutting station, respectively. The second extrusion station is respectively provided with a extrusion mechanism, the first cutting station and the second cutting station are respectively provided with a cutting mechanism, and the extrusion mechanism includes a pushing mechanism and a The extrusion die is driven and corresponds to the laminated structure of the sleeve. The cutting mechanism includes a rotating mechanism and a cutting tool bit that can be driven to rotate by the rotating mechanism and corresponds to the rear end of the sleeve.

上述技术方案中的一个技术方案至少具有如下优点或有益效果之一:套管在切削机构处加工完内壁后,可通过工件机械手移动至第一挤压工位、第二挤压工位、第一切削工位和第二切削工位,分别完成初挤压、精挤压、内外倒角切削加工,基本不需人工干预即可完成套管的加工,可降低人工成本,且各个工艺设备集中设置,机构紧凑,占据空间小,有利于车间的空间布局。One of the above technical solutions has at least one of the following advantages or beneficial effects: after the inner wall of the sleeve is processed at the cutting mechanism, it can be moved to the first extrusion station, the second extrusion station, the first extrusion station, and the first extrusion station by the workpiece manipulator. The first cutting station and the second cutting station respectively complete the initial extrusion, fine extrusion, and internal and external chamfering processing. The casing can be processed basically without manual intervention, which can reduce labor costs, and each process equipment is centralized. Set up, the mechanism is compact, and the space is small, which is beneficial to the spatial layout of the workshop.

根据本实用新型的一些实施例,所述立架包括两组相对设置的立板,两组立板之间形成一加工通道,第一挤压工位、第二挤压工位、第一切削工位和第二切削工位沿该加工通道分布,挤压机构、切削机构设置在立板的外侧,所述工件机械手设置在加工通道内,以便将套管移送至各个工位,结构布局合理紧凑。According to some embodiments of the present invention, the stand includes two sets of oppositely arranged vertical plates, a processing channel is formed between the two sets of vertical plates, a first extrusion station, a second extrusion station, a first cutting station The station and the second cutting station are distributed along the processing channel, the extrusion mechanism and the cutting mechanism are arranged on the outer side of the vertical plate, and the workpiece manipulator is arranged in the processing channel, so as to transfer the casing to each station, and the structure layout is reasonable compact.

根据本实用新型的一些实施例,所述推压机构为一油压缸,所述挤压模具为与层叠结构的桶状结构,其中第一挤压工位处的挤压模具的桶状结构的内径大于第二挤压工位处的挤压模具的桶状结构的内径,以分别完成初挤压和精挤压。According to some embodiments of the present invention, the pressing mechanism is a hydraulic cylinder, the extrusion die is a barrel-shaped structure with a laminated structure, and the barrel-shaped structure of the extrusion die at the first extrusion station is The inner diameter is larger than the inner diameter of the barrel-shaped structure of the extrusion die at the second extrusion station, so as to complete the primary extrusion and the fine extrusion respectively.

根据本实用新型的一些实施例,在第二挤压工位处设置有后端挤压机构,所述后端挤压机构用于挤压套管后端的凹台结构。According to some embodiments of the present invention, a rear end extrusion mechanism is provided at the second extrusion station, and the rear end extrusion mechanism is used to extrude the concave platform structure of the rear end of the sleeve.

根据本实用新型的一些实施例,所述后端挤压机构包括一挤压油缸及设置在挤压油缸上的后挤压模具,所述后挤压模具为与凹台结构对应的桶状结构。According to some embodiments of the present invention, the rear extrusion mechanism includes an extrusion cylinder and a rear extrusion die arranged on the extrusion cylinder, and the rear extrusion die is a barrel-shaped structure corresponding to the concave platform structure. .

根据本实用新型的一些实施例,所述旋转机构为一电机机构,所述切削刀头为与套管的后端对应的桶状结构或柱形结构,以便于加工套管的后端的内外倒角。According to some embodiments of the present invention, the rotating mechanism is a motor mechanism, and the cutting tool head is a barrel-shaped structure or a cylindrical structure corresponding to the rear end of the sleeve, so as to facilitate the machining of the inner and outer inversion of the rear end of the sleeve. horn.

根据本实用新型的一些实施例,所述切削机构设置在一进给机构上,所述进给机构能够驱动切削机构靠近或远离套管,实现切削进给加工。According to some embodiments of the present invention, the cutting mechanism is provided on a feeding mechanism, and the feeding mechanism can drive the cutting mechanism to approach or move away from the casing to realize cutting and feeding processing.

根据本实用新型的一些实施例,所述外壁成型机构还包括与第一挤压工位、第二挤压工位、第一切削工位和第二切削工位对应配置的压紧机构,以便于在进行挤压或切削加工时固定套管,减少套管移位的情况发生。According to some embodiments of the present invention, the outer wall forming mechanism further includes a pressing mechanism corresponding to the first extrusion station, the second extrusion station, the first cutting station and the second cutting station, so as to It is used to fix the sleeve during extrusion or cutting to reduce the displacement of the sleeve.

根据本实用新型的一些实施例,所述压紧机构包括设置在立架上的压紧活塞缸、设置在压紧活塞缸的活塞杆上的上压块、固定在工作台上并与上压块对应的下压块,所述上压块与所述下压块上分别设置有与套管对应的半圆定位槽,当工件机械手将套管移动至对应工位时,通过上压块、下压块的配合可压紧套管,以便于对套管进行加工。According to some embodiments of the present invention, the pressing mechanism includes a pressing piston cylinder arranged on the vertical frame, an upper pressing block arranged on the piston rod of the pressing piston cylinder, fixed on the worktable and connected with the upper pressing block. The lower pressure block corresponding to the block, the upper pressure block and the lower pressure block are respectively provided with semicircular positioning grooves corresponding to the casing, when the workpiece manipulator moves the casing to the corresponding station, the upper pressure block, the lower pressure The cooperation of the pressing block can compress the casing so as to facilitate the processing of the casing.

根据本实用新型的一些实施例,所述上压块与所述下压块之间设置有插销定位机构,以提高所述上压块与所述下压块之间的配合精度,提高压紧套管时的稳固性。According to some embodiments of the present invention, a pin positioning mechanism is provided between the upper pressure block and the lower pressure block, so as to improve the matching accuracy between the upper pressure block and the lower pressure block, and improve the compression Stability when casing.

根据本实用新型的一些实施例,所述工件机械手包括滑动设置在立架上的升降台、能够驱动升降台升降移动的升降驱动机构、滑动设置在升降台上的夹持手架、能够驱动夹持手架横向移动的横移驱动机构、设置在夹持手架上的夹持手机构,通过升降驱动机构及横移驱动机构,实现夹持手机构的两轴移动,满足套管的移送要求。According to some embodiments of the present invention, the workpiece manipulator includes a lift table slidably arranged on a vertical frame, a lift drive mechanism capable of driving the lift table to move up and down, a gripping hand frame slidably arranged on the lift table, and capable of driving a clamp The traverse drive mechanism for the lateral movement of the gripper frame, and the gripper hand mechanism arranged on the gripper handle, realize the two-axis movement of the gripper hand mechanism through the lift drive mechanism and the traverse drive mechanism to meet the transfer requirements of the casing .

根据本实用新型的一些实施例,升降驱动机构为一电机驱动的丝杆机构,所述横移驱动机构为一气缸机构,所述升降驱动机构还可为一齿轮齿条机构、气缸机构等,所述横移驱动机构还可为一电机驱动的丝杆机构等。According to some embodiments of the present invention, the lift drive mechanism is a motor-driven screw mechanism, the traverse drive mechanism is a cylinder mechanism, and the lift drive mechanism can also be a rack and pinion mechanism, a cylinder mechanism, etc., The traverse drive mechanism can also be a motor-driven screw mechanism or the like.

根据本实用新型的一些实施例,夹持手机构配置有五组,第一挤压工位、第二挤压工位、第一切削工位和第二切削工位之间的间隔相等,且相邻的夹持手机构之间的间隔与第一挤压工位、第二挤压工位、第一切削工位和第二切削工位之间的间隔相等,四组夹持手机构分别与第一挤压工位、第二挤压工位、第一切削工位和第二切削工位对应,位于边缘的夹持手机构用于取加工完内壁后的套管和送出成品套管,使得横移驱动机构仅需移动固定的行程即可实现套管在各个工位之间的转移,简化工件机械手的结构,并提高工作的效率。According to some embodiments of the present invention, the gripping hand mechanism is configured with five groups, the intervals between the first extrusion station, the second extrusion station, the first cutting station and the second cutting station are equal, and The interval between adjacent gripping hand mechanisms is equal to the interval between the first extrusion station, the second extrusion station, the first cutting station and the second cutting station, and the four groups of gripping hand mechanisms are respectively Corresponding to the first extrusion station, the second extrusion station, the first cutting station and the second cutting station, the clamping hand mechanism located at the edge is used to take the casing after processing the inner wall and send out the finished casing , so that the traverse drive mechanism only needs to move a fixed stroke to realize the transfer of the sleeve between each station, simplify the structure of the workpiece manipulator, and improve the work efficiency.

根据本实用新型的一些实施例,所述第一挤压工位处配置有限位机构,所述限位机构与挤压机构相对设置,所述限位机构包括一限位活塞缸及设置在限位活塞缸的活塞杆上的限位块,由于首次挤压成型时套管变形量最大受力也是最大,故而通过配置限位机构顶压套管的后端,减少套管被推压后移的情况发生。According to some embodiments of the present invention, a limiting mechanism is arranged at the first extrusion station, the limiting mechanism is arranged opposite the extrusion mechanism, and the limiting mechanism includes a limiting piston cylinder and a limiting mechanism arranged at a limiting position. The limit block on the piston rod of the piston cylinder, because the maximum deformation of the casing during the first extrusion molding is also the largest, so by configuring the limit mechanism to push the rear end of the casing to reduce the casing being pushed and moved backward situation occurs.

根据本实用新型的一些实施例,所述内壁成型机构包括设置在工作台上的十字工作台、设置在十字工作台上的工件夹持机构、设置在工作台上内壁切削机构,所述内壁切削机构包括一内壁切削进给机构、能够由内壁切削进给机构驱动移动的内壁切削旋转机构及能够由内壁切削旋转机构驱动旋转的内壁切削刀头,所述十字工作台为由电机丝杆驱动的电动十字工作台,以实现套管的二轴移动,所述工件夹持机构为气动夹持手或液压卡盘或气动卡盘等,所述内壁切削进给机构包括由丝杆驱动的升降机构及有丝杆驱动的轴向驱动机构,以通过内壁切削刀头在套管的内壁切斜加工环形凹槽,方便套管端部挤压成型。According to some embodiments of the present invention, the inner wall forming mechanism includes a cross table set on the work table, a workpiece clamping mechanism provided on the cross table, and an inner wall cutting mechanism provided on the work table, the inner wall cutting The mechanism includes an inner wall cutting and feeding mechanism, an inner wall cutting and rotating mechanism that can be driven and moved by the inner wall cutting and feeding mechanism, and an inner wall cutting tool head that can be driven and rotated by the inner wall cutting and rotating mechanism. The cross table is driven by a motor screw rod. The electric cross table is used to realize the two-axis movement of the casing. The workpiece clamping mechanism is a pneumatic clamping hand or a hydraulic chuck or a pneumatic chuck. The inner wall cutting and feeding mechanism includes a lifting mechanism driven by a screw rod. and an axial drive mechanism driven by a screw rod, so that the inner wall of the casing can be cut obliquely to machine an annular groove on the inner wall of the casing, so as to facilitate the extrusion of the end of the casing.

附图说明Description of drawings

下面结合附图和实施例对本实用新型进一步地说明;Below in conjunction with accompanying drawing and embodiment, the utility model is further described;

图1为本实用新型具体实施例的结构示意图;Fig. 1 is the structural representation of the specific embodiment of the utility model;

图2为本实用新型具体实施例的分解示意图;Fig. 2 is the exploded schematic diagram of the specific embodiment of the utility model;

图3为本实用新型具体实施例的外壁成型机构的结构示意图;3 is a schematic structural diagram of an outer wall forming mechanism according to a specific embodiment of the present invention;

图4为本实用新型具体实施例的外壁成型机构的分解示意图;4 is an exploded schematic view of an outer wall forming mechanism according to a specific embodiment of the present invention;

图5为本实用新型具体实施例所涉及的套管的截面示意图;FIG. 5 is a schematic cross-sectional view of a sleeve according to a specific embodiment of the present invention;

图6为图5中A部分的局部放大示意图。FIG. 6 is a partial enlarged schematic view of part A in FIG. 5 .

具体实施方式Detailed ways

本部分将详细描述本实用新型的具体实施例,本实用新型之较佳实施例在附图中示出,附图的作用在于用图形补充说明书文字部分的描述,使人能够直观地、形象地理解本实用新型的每个技术特征和整体技术方案,但其不能理解为对本实用新型保护范围的限制。This part will describe the specific embodiments of the present invention in detail, and the preferred embodiments of the present invention are shown in the accompanying drawings. Understand each technical feature and overall technical solution of the present invention, but it should not be construed as a limitation on the protection scope of the present invention.

在本实用新型的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be understood that the orientation descriptions related to orientations, such as up, down, front, rear, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings, only It is for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

在本实用新型的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present utility model, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including this number, above, below, within, etc. are understood as including this number. If it is described that the first and the second are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or indicating the number of the indicated technical features or the order of the indicated technical features. relation.

本实用新型的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本实用新型中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution .

如图所示,一种套管机的成型机构,包括:工作台100、内壁成型机构、外壁成型机构,内壁成型机构设置在工作台100上,内壁成型机构能够在的内壁加工出沟槽;外壁成型机构包括设置在工作台100上的立架310,立架310上分别设置有第一挤压工位、第二挤压工位、第一切削工位、第二切削工位,立架310上设置有一能够将套管900分别移动至第一挤压工位、第二挤压工位、第一切削工位和第二切削工位的工件机械手320,在第一挤压工位和第二挤压工位分别设置有挤压机构330,在第一切削工位和第二切削工位分别设置有切削机构340,挤压机构330包括一推压机构331及能够由推压机构331驱动且与套管900的层叠结构901对应的挤压模具332,切削机构340包括旋转机构341及能够有旋转机构341驱动旋转且与套管900的后端对应的切削刀头342,套管在切削机构340处加工完内壁后,可通过工件机械手320移动至第一挤压工位、第二挤压工位、第一切削工位和第二切削工位,分别完成初挤压、精挤压、内外倒角切削加工,基本不需人工干预即可完成套管的加工,可降低人工成本,且各个工艺设备集中设置,机构紧凑,占据空间小,有利于车间的空间布局。As shown in the figure, a forming mechanism of a casing machine includes: a workbench 100, an inner wall forming mechanism, and an outer wall forming mechanism. The inner wall forming mechanism is arranged on the workbench 100, and the inner wall forming mechanism can process grooves on the inner wall of the casing; The outer wall forming mechanism includes a stand 310 arranged on the workbench 100. The stand 310 is respectively provided with a first extrusion station, a second extrusion station, a first cutting station, and a second cutting station. 310 is provided with a workpiece manipulator 320 capable of moving the sleeve 900 to the first extrusion station, the second extrusion station, the first cutting station and the second cutting station, respectively. The second extrusion station is provided with a extrusion mechanism 330 respectively, and the first cutting station and the second cutting station are respectively provided with a cutting mechanism 340. The extrusion mechanism 330 includes a pushing mechanism 331 and can be driven by the pushing mechanism 331 The extrusion die 332 is driven and corresponds to the laminated structure 901 of the sleeve 900. The cutting mechanism 340 includes a rotating mechanism 341 and a cutting head 342 that can be driven to rotate by the rotating mechanism 341 and corresponds to the rear end of the sleeve 900. The sleeve is in After the inner wall is processed at the cutting mechanism 340, it can be moved to the first extrusion station, the second extrusion station, the first cutting station and the second cutting station by the workpiece manipulator 320 to complete the initial extrusion and fine extrusion respectively. Pressing, internal and external chamfering machining, the casing can be processed basically without manual intervention, which can reduce labor costs, and each process equipment is set centrally, the mechanism is compact, and the space is small, which is conducive to the spatial layout of the workshop.

根据本实用新型的一些实施例,如图3、图4所示,立架310包括两组相对设置的立板311,两组立板311间隔设置在两组立板311之间形成一加工通道,第一挤压工位、第二挤压工位、第一切削工位和第二切削工位沿该加工通道分布,挤压机构330、切削机构340设置在立板311的外侧,工件机械手320设置在加工通道内,以便将套管移送至各个工位,结构布局合理紧凑。According to some embodiments of the present invention, as shown in FIG. 3 and FIG. 4 , the stand 310 includes two sets of vertical plates 311 arranged opposite to each other, and the two sets of vertical plates 311 are arranged at intervals between the two sets of vertical plates 311 to form a processing channel , the first extrusion station, the second extrusion station, the first cutting station and the second cutting station are distributed along the processing channel, the extrusion mechanism 330 and the cutting mechanism 340 are arranged on the outside of the vertical plate 311, and the workpiece manipulator The 320 is arranged in the processing channel, so that the casing can be transferred to each station, and the structure layout is reasonable and compact.

根据本实用新型的一些实施例,如图4所示,推压机构331为一油压缸,挤压模具332为与层叠结构901的桶状结构,其中第一挤压工位处的挤压模具332的桶状结构的内径大于第二挤压工位处的挤压模具332的桶状结构的内径,以分别完成初挤压和精挤压。According to some embodiments of the present invention, as shown in FIG. 4 , the pressing mechanism 331 is a hydraulic cylinder, the extrusion die 332 is a barrel-shaped structure with the laminated structure 901 , wherein the extrusion at the first extrusion station The inner diameter of the barrel-shaped structure of the die 332 is larger than the inner diameter of the barrel-shaped structure of the extrusion die 332 at the second extrusion station, so as to complete the primary extrusion and the finishing extrusion, respectively.

当然,在具体实施过程中,推压机构331也可为气缸机构或电机驱动的丝杆机构,在此不作详述。Of course, in the specific implementation process, the pushing mechanism 331 may also be a cylinder mechanism or a screw mechanism driven by a motor, which will not be described in detail here.

根据本实用新型的一些实施例,如图4所示,在第二挤压工位处设置有后端挤压机构380,后端挤压机构380用于挤压套管900后端的凹台结构902。According to some embodiments of the present invention, as shown in FIG. 4 , a rear end extrusion mechanism 380 is provided at the second extrusion station, and the rear end extrusion mechanism 380 is used to extrude the concave platform structure at the rear end of the sleeve 900 . 902.

根据本实用新型的一些实施例,如图4所示,后端挤压机构380包括一挤压油缸381及设置在挤压油缸381上的后挤压模具,后挤压模具为与凹台结构902对应的桶状结构,工作时,后挤压模具被推压至套管900后端,通过该桶状结构的后挤压模具挤压套管900后端变形至所需的凹台结构902。According to some embodiments of the present invention, as shown in FIG. 4 , the rear extrusion mechanism 380 includes an extrusion cylinder 381 and a rear extrusion die arranged on the extrusion cylinder 381 , and the rear extrusion die is in a concave structure. 902 corresponds to the barrel-shaped structure, during operation, the rear extrusion die is pushed to the rear end of the sleeve 900, and the rear end of the sleeve 900 is extruded through the rear extrusion die of the barrel-shaped structure and deformed to the desired concave platform structure 902 .

当然,在具体实施过程中,后端挤压机构380也可通过气缸机构或电机驱动的丝杆机构,在此不作详述。Of course, in the specific implementation process, the rear end pressing mechanism 380 may also be driven by a cylinder mechanism or a motor-driven screw mechanism, which will not be described in detail here.

根据本实用新型的一些实施例,如图4所示,旋转机构341为一电机机构,切削刀头342为与套管900的后端对应的桶状结构或柱形结构,以便于加工套管900的后端的内、外倒角,当然在具体实施过程中,还可采用铣刀或车刀进行内、外倒角的切削加工,在此不作详述。According to some embodiments of the present invention, as shown in FIG. 4 , the rotating mechanism 341 is a motor mechanism, and the cutting head 342 is a barrel-shaped structure or a cylindrical structure corresponding to the rear end of the sleeve 900 , so as to facilitate the processing of the sleeve. For the inner and outer chamfering of the rear end of the 900, of course, in the specific implementation process, a milling cutter or a turning tool can also be used for cutting the inner and outer chamfering, which will not be described in detail here.

根据本实用新型的一些实施例,如图3、图4所示,切削机构340设置在一进给机构370上,进给机构370能够驱动切削机构340靠近或远离套管900,实现内、外倒角的切削进给加工。According to some embodiments of the present invention, as shown in FIGS. 3 and 4 , the cutting mechanism 340 is disposed on a feeding mechanism 370 , and the feeding mechanism 370 can drive the cutting mechanism 340 to approach or move away from the sleeve 900 to realize the inner and outer Cutting feed for chamfering.

当然,在具体实施过程过程中,也可通过工件机械手320移动套管实现进给加工,在此不作详述。Of course, in the specific implementation process, the feed processing can also be realized by moving the sleeve by the workpiece manipulator 320, which will not be described in detail here.

根据本实用新型的一些实施例,如图2、图4所示,外壁成型机构还包括与第一挤压工位、第二挤压工位、第一切削工位和第二切削工位对应配置的压紧机构350,以便于在进行挤压或切削加工时固定套管,减少套管移位的情况发生,保证加工的精度。According to some embodiments of the present invention, as shown in FIGS. 2 and 4 , the outer wall forming mechanism further includes a first extrusion station, a second extrusion station, a first cutting station and a second cutting station corresponding to The configured pressing mechanism 350 is convenient for fixing the sleeve during extrusion or cutting, so as to reduce the displacement of the sleeve and ensure the processing accuracy.

根据本实用新型的一些实施例,如图4所示,压紧机构350包括设置在立架310上的压紧活塞缸351、设置在压紧活塞缸351的活塞杆上的上压块352、固定在工作台100上并与上压块352对应的下压块353,上压块352与下压块353上分别设置有与套管900对应的半圆定位槽354,当工件机械手320将套管移动至对应工位时,通过上压块352、下压块353的配合可压紧套管,以便于对套管进行加工。According to some embodiments of the present invention, as shown in FIG. 4 , the pressing mechanism 350 includes a pressing piston cylinder 351 arranged on the stand 310 , an upper pressing block 352 arranged on a piston rod of the pressing piston cylinder 351 , The lower pressing block 353 is fixed on the worktable 100 and corresponds to the upper pressing block 352. The upper pressing block 352 and the lower pressing block 353 are respectively provided with semicircular positioning grooves 354 corresponding to the casing 900. When the workpiece manipulator 320 pushes the casing When moving to the corresponding station, the sleeve can be compressed by the cooperation of the upper pressing block 352 and the lower pressing block 353, so as to facilitate the processing of the sleeve.

当然,在具体实施过程中,压紧机构350还可为气动夹持手或液压卡盘或气动卡盘等,在此不作详述。Of course, in the specific implementation process, the pressing mechanism 350 may also be a pneumatic clamping hand, a hydraulic chuck, or a pneumatic chuck, etc., which will not be described in detail here.

根据本实用新型的一些实施例,如图4所示,上压块352与下压块353之间设置有插销定位机构355,以提高上压块352与下压块353之间的配合精度,提高压紧套管时的稳固性,并可避免压坏导管。According to some embodiments of the present invention, as shown in FIG. 4 , a pin positioning mechanism 355 is provided between the upper pressure block 352 and the lower pressure block 353 to improve the matching accuracy between the upper pressure block 352 and the lower pressure block 353 , Improve the stability when pressing the casing, and avoid crushing the catheter.

根据本实用新型的一些实施例,如图4所示,工件机械手320包括滑动设置在立架310上的升降台321、能够驱动升降台321升降移动的升降驱动机构322、滑动设置在升降台321上的夹持手架323、能够驱动夹持手架323横向移动的横移驱动机构324、设置在夹持手架323上的夹持手机构325,通过升降驱动机构322及横移驱动机构324,实现夹持手机构325的两轴移动,满足套管的移送要求。According to some embodiments of the present invention, as shown in FIG. 4 , the workpiece manipulator 320 includes a lift table 321 slidably arranged on the stand 310 , a lift drive mechanism 322 capable of driving the lift table 321 to move up and down, and a lift table 321 slidably arranged on the lift table 321 . The gripping hand frame 323, the traverse drive mechanism 324 capable of driving the gripping hand frame 323 to move laterally, and the gripping hand mechanism 325 arranged on the gripping hand frame 323, through the lifting drive mechanism 322 and the traverse drive mechanism 324 , realize the two-axis movement of the gripping hand mechanism 325, and meet the transfer requirements of the casing.

当然,在具体实施过程中,工件机械手320还可为三轴或其它多轴机械手,同样能够实现导管900在各个工位之间的移动,在此不作详述。Of course, in the specific implementation process, the workpiece manipulator 320 can also be a three-axis or other multi-axis manipulator, which can also realize the movement of the catheter 900 between various workstations, which will not be described in detail here.

根据本实用新型的一些实施例,如图4所示,夹持手机构325配置有五组,第一挤压工位、第二挤压工位、第一切削工位和第二切削工位之间的间隔相等,且相邻的夹持手机构325之间的间隔与第一挤压工位、第二挤压工位、第一切削工位和第二切削工位之间的间隔相等,四组夹持手机构325分别与第一挤压工位、第二挤压工位、第一切削工位和第二切削工位对应,位于边缘的夹持手机构325用于取加工完内壁后的套管900和送出成品套管900,使得横移驱动机构324仅需移动固定的行程即可实现套管在各个工位之间的转移,简化工件机械手320的结构,并提高工作的效率。According to some embodiments of the present invention, as shown in FIG. 4 , the gripping hand mechanism 325 is configured with five groups, a first extrusion station, a second extrusion station, a first cutting station and a second cutting station The interval between them is equal, and the interval between the adjacent gripping hand mechanisms 325 is equal to the interval between the first extrusion station, the second extrusion station, the first cutting station and the second cutting station , the four groups of gripping hand mechanisms 325 correspond to the first extrusion station, the second extrusion station, the first cutting station and the second cutting station, respectively, and the gripping hand mechanism 325 located at the edge is used to take the finished The sleeve 900 behind the inner wall and the finished sleeve 900 are sent out, so that the traverse drive mechanism 324 only needs to move a fixed stroke to realize the transfer of the sleeve between each station, simplify the structure of the workpiece manipulator 320, and improve the working efficiency. efficiency.

当然,在具体实施过程中,可配置少于五组的夹持手机构325,同样可实现套管900在各个工位之间的转移,在此不作详述。Of course, in the specific implementation process, less than five groups of gripping hand mechanisms 325 may be configured, and the transfer of the sleeve 900 between various stations can also be realized, which will not be described in detail here.

根据本实用新型的一些实施例,如图4所示,升降驱动机构322为一电机驱动的丝杆机构,横移驱动机构324为一气缸机构。According to some embodiments of the present invention, as shown in FIG. 4 , the lift driving mechanism 322 is a screw mechanism driven by a motor, and the traverse driving mechanism 324 is a cylinder mechanism.

当然,在具体实施过程中,升降驱动机构322还可为一齿轮齿条机构、气缸机构等,横移驱动机构324还可为一电机驱动的丝杆机构等,在此不作详述。Of course, in the specific implementation process, the lift drive mechanism 322 can also be a rack and pinion mechanism, a cylinder mechanism, etc., and the traverse drive mechanism 324 can also be a motor-driven screw mechanism, which is not described in detail here.

根据本实用新型的一些实施例,如图4所示,夹持手机构325为一气动夹手,当然,在具体实施过程中,其还可采用电动夹手,在此不作详述According to some embodiments of the present invention, as shown in FIG. 4 , the gripping hand mechanism 325 is a pneumatic gripping hand. Of course, in the specific implementation process, an electric gripping hand can also be used, which will not be described in detail here.

根据本实用新型的一些实施例,如图4所示,第一挤压工位处配置有限位机构360,限位机构360与挤压机构330相对设置,限位机构360包括一限位活塞缸361及设置在限位活塞缸361的活塞杆上的限位块,由于首次挤压成型时套管变形量最大受力也是最大,故而通过配置限位机构360顶压套管的后端,减少套管被推压后移的情况发生。According to some embodiments of the present invention, as shown in FIG. 4 , a limiting mechanism 360 is disposed at the first extrusion station, the limiting mechanism 360 is disposed opposite the extrusion mechanism 330 , and the limiting mechanism 360 includes a limiting piston cylinder 361 and the limit block arranged on the piston rod of the limit piston cylinder 361, since the maximum deformation of the sleeve is also the largest during the first extrusion molding, so by configuring the limit mechanism 360 to press the rear end of the sleeve to reduce This happens when the casing is pushed back.

根据本实用新型的一些实施例,如图1、图2所示,内壁成型机构包括设置在工作台100上的十字工作台210、设置在十字工作台210上的工件夹持机构220、设置在工作台100上内壁切削机构,内壁切削机构包括一内壁切削进给机构231、能够由内壁切削进给机构231驱动移动的内壁切削旋转机构232及能够由内壁切削旋转机构232驱动旋转的内壁切削刀头233,十字工作台210为由电机丝杆驱动的电动十字工作台,以实现套管的二轴移动,工件夹持机构220为气动夹持手或液压卡盘或气动卡盘等,内壁切削进给机构231包括由丝杆驱动的升降机构及有丝杆驱动的轴向驱动机构,以通过内壁切削刀头233在套管的内壁切斜加工环形凹槽,方便套管端部挤压成型。According to some embodiments of the present invention, as shown in FIGS. 1 and 2 , the inner wall forming mechanism includes a cross table 210 arranged on the table 100 , a workpiece clamping mechanism 220 arranged on the cross table 210 , The inner wall cutting mechanism on the worktable 100 includes an inner wall cutting feeding mechanism 231 , an inner wall cutting rotating mechanism 232 that can be driven and moved by the inner wall cutting feeding mechanism 231 , and an inner wall cutting tool that can be driven and rotated by the inner wall cutting and rotating mechanism 232 . The head 233, the cross table 210 is an electric cross table driven by a motor screw to realize the two-axis movement of the casing, the workpiece clamping mechanism 220 is a pneumatic clamping hand or a hydraulic chuck or a pneumatic chuck, etc., the inner wall is cut The feeding mechanism 231 includes a lifting mechanism driven by a screw rod and an axial driving mechanism driven by a screw rod, so that the inner wall cutting bit 233 is used to cut an annular groove on the inner wall of the casing to facilitate the extrusion of the end of the casing. .

当然,在具体实施过程中,内壁成型机构200还可为压型结构,设置波浪形的压型模具,在套管的端部压出波浪形结构,同样可以满足挤压成型的要求,在此不作详述。Of course, in the specific implementation process, the inner wall forming mechanism 200 can also be a pressing structure, a wave-shaped pressing die is provided, and a wave-shaped structure is pressed at the end of the sleeve, which can also meet the requirements of extrusion molding. Not detailed.

本领域的技术人员容易理解的是,在不冲突的前提下,上述优选方式可以自由地组合和叠加。Those skilled in the art can easily understand that, under the premise of no conflict, the above preferred modes can be freely combined and superimposed.

上面结合附图对本实用新型实施例作了详细说明,但是本实用新型不限于上述实施例,在技术领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化。The embodiments of the present utility model are described in detail above in conjunction with the accompanying drawings, but the present utility model is not limited to the above-mentioned embodiments, and can also be made without departing from the purpose of the present utility model within the scope of knowledge possessed by those of ordinary skill in the technical field. Various changes.

Claims (10)

1. Forming mechanism of jacketing machine, its characterized in that includes:
a table (100);
the inner wall forming mechanism is arranged on the workbench (100), and a groove can be machined in the inner wall of the inner wall forming mechanism;
the outer wall forming mechanism comprises a vertical frame (310) arranged on a workbench (100), wherein a first extrusion station, a second extrusion station, a first cutting station and a second cutting station are respectively arranged on the vertical frame (310), a workpiece manipulator (320) capable of respectively moving a sleeve (900) to the first extrusion station, the second extrusion station, the first cutting station and the second cutting station is arranged on the vertical frame (310), the first extrusion station and the second extrusion station are respectively provided with an extrusion mechanism (330), the first cutting station and the second cutting station are respectively provided with a cutting mechanism (340), the extrusion mechanism (330) comprises a pushing mechanism (331) and an extrusion die (332) which can be driven by the pushing mechanism (331) and corresponds to a laminated structure (901) of the sleeve (900), the cutting mechanism (340) comprises a rotating mechanism (341) and a rotating mechanism (341) which can be driven to rotate and can be driven to rotate, and the cutting mechanism (340) can be driven to rotate A cutting bit (342) corresponding to the rear end of the sleeve (900).
2. The forming mechanism of the jacketing machine of claim 1,
the vertical frame (310) comprises two groups of vertical plates (311) which are arranged oppositely, a machining channel is formed between the two groups of vertical plates (311), the first extrusion station, the second extrusion station, the first cutting station and the second cutting station are distributed along the machining channel, the extrusion mechanism (330) and the cutting mechanism (340) are arranged on the outer sides of the vertical plates (311), and the workpiece manipulator (320) is arranged in the machining channel.
3. The forming mechanism of the jacketing machine of claim 1,
the second extrusion station is provided with a rear end extrusion mechanism (380), the rear end extrusion mechanism (380) is used for extruding a concave table structure (902) at the rear end of the sleeve (900), and the rear end extrusion mechanism (380) comprises an extrusion oil cylinder (381) and a rear extrusion die arranged on the extrusion oil cylinder (381).
4. The forming mechanism of the jacketing machine of claim 1,
the outer wall forming mechanism further comprises a pressing mechanism (350) which is correspondingly configured with the first extrusion station, the second extrusion station, the first cutting station and the second cutting station.
5. The forming mechanism of the jacketing machine of claim 4,
the pressing mechanism (350) comprises a pressing piston cylinder (351) arranged on the stand (310), an upper pressing block (352) arranged on a piston rod of the pressing piston cylinder (351), and a lower pressing block (353) fixed on the workbench (100) and corresponding to the upper pressing block (352), wherein semicircular positioning grooves (354) corresponding to the sleeve (900) are respectively arranged on the upper pressing block (352) and the lower pressing block (353).
6. The forming mechanism of the jacketing machine of claim 5,
a pin positioning mechanism (355) is arranged between the upper pressing block (352) and the lower pressing block (353).
7. The forming mechanism of the jacketing machine of claim 1,
the workpiece manipulator (320) comprises a lifting platform (321) which is arranged on the vertical frame (310) in a sliding mode, a lifting driving mechanism (322) which can drive the lifting platform (321) to move up and down, a clamping hand frame (323) which is arranged on the lifting platform (321) in a sliding mode, a transverse moving driving mechanism (324) which can drive the clamping hand frame (323) to move transversely, and a clamping hand mechanism (325) which is arranged on the clamping hand frame (323).
8. The forming mechanism of the jacketing machine of claim 1,
a limiting mechanism (360) is configured at the first extrusion station, the limiting mechanism (360) is arranged opposite to the extrusion mechanism (330), and the limiting mechanism (360) comprises a limiting piston cylinder (361) and a limiting block arranged on a piston rod of the limiting piston cylinder (361).
9. The forming mechanism of the jacketing machine of claim 1,
the cutting mechanism (340) is arranged on a feeding mechanism (370), and the feeding mechanism (370) can drive the cutting mechanism (340) to be close to or far away from the sleeve (900).
10. The forming mechanism of the jacketing machine of claim 1,
the inner wall forming mechanism comprises a cross workbench (210) arranged on the workbench (100), a workpiece clamping mechanism (220) arranged on the cross workbench (210), and an inner wall cutting mechanism arranged on the workbench (100), wherein the inner wall cutting mechanism comprises an inner wall cutting feed mechanism (231), an inner wall cutting rotary mechanism (232) capable of being driven to move by the inner wall cutting feed mechanism (231) and an inner wall cutting tool bit (233) capable of being driven to rotate by the inner wall cutting rotary mechanism (232).
CN201922497787.8U 2019-12-31 2019-12-31 Forming mechanism of casing machine Withdrawn - After Issue CN211840953U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111085865A (en) * 2019-12-31 2020-05-01 中山市睿望达精密科技有限公司 Forming mechanism of jacketing machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111085865A (en) * 2019-12-31 2020-05-01 中山市睿望达精密科技有限公司 Forming mechanism of jacketing machine
CN111085865B (en) * 2019-12-31 2025-05-06 中山市睿望达精密科技有限公司 Forming mechanism of casing machine

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