CN112476037A - Water curtain system of machining center - Google Patents
Water curtain system of machining center Download PDFInfo
- Publication number
- CN112476037A CN112476037A CN202011337783.4A CN202011337783A CN112476037A CN 112476037 A CN112476037 A CN 112476037A CN 202011337783 A CN202011337783 A CN 202011337783A CN 112476037 A CN112476037 A CN 112476037A
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- CN
- China
- Prior art keywords
- water
- shower
- pipe
- bottom plate
- machining center
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 143
- 238000011084 recovery Methods 0.000 claims abstract description 23
- 239000000498 cooling water Substances 0.000 claims abstract description 4
- 239000007788 liquid Substances 0.000 claims description 19
- 238000011010 flushing procedure Methods 0.000 claims description 13
- 238000004064 recycling Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 6
- 238000005086 pumping Methods 0.000 abstract description 2
- 238000005457 optimization Methods 0.000 description 6
- 238000003754 machining Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0067—Devices for removing chips chip containers located under a machine or under a chip conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a water curtain system of a machining center, which relates to the field of scrap recovery of the machining center and comprises a water tank, a water pump and a sprinkling pipe, wherein the water pump is arranged at the top of the water tank and used for pumping water in the water tank into the sprinkling pipe, the water outlet of the water pump is respectively connected with a first water pipe and a second water pipe, the first water pipe and the second water pipe respectively extend to the left side and the right side of the top of a foundation and are connected with the sprinkling pipe, a bottom plate is laid on the top of the foundation, the sprinkling pipes are symmetrically arranged along the left side and the right side of the bottom plate, water outlets in a strip structure are formed in the side walls of the sprinkling pipe, cooling water sprayed from the water outlets is sprinkled to the other end of the bottom plate from one end of the bottom plate to form a water curtain, a scrap discharge port is formed in one end of the bottom plate opposite to the sprinkling pipe, a recovery tank is arranged under the scrap discharge port, the sprinkling pipe can form a water curtain with larger area and stronger impact force, the bottom plate, the effect of showering is effectively improved.
Description
Technical Field
The invention relates to the field of scrap recycling of a machining center, in particular to a water curtain system of the machining center.
Background
The machining center is a high-efficiency automatic machine tool which consists of mechanical equipment and a numerical control system and is suitable for machining complex parts. The numerical control machining center is one of numerical control machines with highest yield and most extensive application in the world at present. The comprehensive processing capacity is strong, a workpiece can finish more processing contents after being clamped once, and the processing precision is high.
Machining centers generate chips during machining, the chips drop onto the base plate, and existing machining centers generally use nozzles to shower the chips on the base plate. But can have certain defect when using the nozzle to spray, directly utilize the nozzle to spray the piece, because nozzle spun water curtain is inhomogeneous, and is not enough with the bottom plate contact, this will lead to partial piece still to remain on the bottom plate, and the nozzle installation is troublesome moreover, and the cost is higher. Therefore, it is necessary to provide a water curtain system for a machining center to overcome the shortcomings of the prior art.
Disclosure of Invention
In order to overcome the defects in the prior art, the processing center water curtain system provided by the invention is convenient to install and fix, saves the cost and has a better showering effect.
In order to achieve the purpose, the processing center water curtain system comprises a water tank, a water pump and a flushing pipe, wherein the water pump is arranged at the top of the water tank and used for pumping water in the water tank into the flushing pipe;
the bottom plate is laid at the top of the foundation, the shower pipes are symmetrically arranged along the left side and the right side of the bottom plate, water outlets in strip structures are formed in the side walls of the shower pipes, cooling water sprayed out of the water outlets is showered to the other end of the bottom plate through one end of the bottom plate to form a water curtain, a chip removal port is formed in one end, opposite to the shower pipes, of the bottom plate, a recovery box is arranged under the chip removal port and located below the bottom plate, and the recovery box is communicated with a water tank.
Preferably, the bottom plate comprises a flat plate, an inclined plate and a cover plate, the cover plate is arranged in the middle of the bottom plate, the middle of the cover plate is opened along the moving track of the saddle, the left side edge and the right side edge of the cover plate extend downwards in an inclined mode and are connected with the flat plate which is arranged horizontally, one side of the inclined plate is connected with the flat plate, the other side of the inclined plate extends upwards in an inclined mode, and the other side.
Preferably, the rear side wall of the shower pipe is provided with a connecting pipe, the shower pipe comprises a first shower part and a second shower part, the first shower part and the second shower part are square pipes, the first shower part and the second shower pipe end are mutually inclined and communicated, the first shower part is attached to the end part of the inclined plate, the second shower part is attached to the end part of the flat plate, and water outlets of strip structures are formed in the side walls of the first shower part and the second shower part.
Preferably, the water outlet is arranged along the length direction of the shower pipe, the water outlet is positioned on the side wall of the shower pipe close to the bottom, and the first shower part and the second shower part are respectively provided with continuous water outlets.
Preferably, the water outlet is arranged along the length direction of the shower pipe, the water outlet is positioned on the side wall of the shower pipe close to the bottom, and a plurality of water outlets which are arranged at equal intervals are respectively arranged on the first shower part and the second shower part.
Preferably, one end of the bottom plate, which is far away from the shower pipe, is provided with a baffle plate inclining upwards.
Preferably, the water tank and the recovery tank are connected to form a 7-shaped structure, the top opening of the recovery tank is used for receiving the shower liquid flowing down from the chip removal port, and the chip removal machine is further mounted inside the recovery tank.
The invention has the following beneficial effects:
the processing center water curtain system provided by the invention adopts the shower pipe for spraying, the shower pipe can form a water curtain with larger area and stronger impact force, and the bottom plate is uniformly showered, so that the scraps left on the bottom plate can be quickly showered into the recovery box for recycling, the showering effect is effectively improved, the installation is simple, and the cost is saved while the effect is improved.
Drawings
The present invention will be further described and illustrated with reference to the following drawings.
Fig. 1 is a schematic view of the overall structure of a water curtain system of a machining center according to the present invention.
FIG. 2 is a schematic view of the water piping connections of the process center shield system of FIG. 1.
Fig. 3 is a schematic view of the bottom plate structure of the process center water curtain system of fig. 1.
Fig. 4 is a schematic structural view of a shower pipe in the embodiment 1 of the processing center water curtain system in fig. 1.
Fig. 5 is a schematic structural view of a shower pipe in the embodiment 2 of the processing center water curtain system in fig. 1.
Reference numerals: 1. a water tank; 2. a water pump; 3. a first water pipe; 4. a second water pipe; 5. a shower pipe; 5-1, a first showering part; 5-2, a second showering part; 5-3, a water outlet; 5-4, connecting pipes; 6. a flat plate; 7. a sloping plate; 8. a cover plate; 9. a chip removal port; 10. a recycling bin; 11. a base; 12. and a baffle plate.
Detailed Description
The technical solution of the present invention will be more clearly and completely explained by the description of the preferred embodiments of the present invention with reference to the accompanying drawings.
Examples
As shown in fig. 1, the processing center water curtain system of the invention comprises a water tank 1, a water pump 2 and a shower pipe 5, wherein the water pump 2 is arranged at the top of the water tank 1 and pumps water in the water tank 1 into the shower pipe 5, the water outlet of the water pump 2 is respectively connected with a first water pipe 3 and a second water pipe 4, the first water pipe 3 and the second water pipe 4 respectively extend to the left side and the right side of the top of a ground foot and are connected with the shower pipe 5, the water pump 2 pumps shower liquid in the water tank 1, the shower liquid is respectively transported into the two shower pipes 5 through the first water pipe 3 and the second water pipe 4 and is flushed out through the shower pipes 5, and the flushed shower liquid forms a water curtain on a bottom plate to take away debris left on the bottom plate.
As shown in fig. 2, a bottom plate is laid on the top of the foundation, the shower pipes 5 are symmetrically arranged along the left side and the right side of the bottom plate, water outlets 5-3 in a strip structure are formed in the side walls of the shower pipes 5, cooling water sprayed from the water outlets 5-3 is showered from one end of the bottom plate to the other end of the bottom plate to form a water curtain, a scrap discharge port 9 is formed in one end of the bottom plate opposite to the shower pipes 5, a recovery box 10 is arranged right below the scrap discharge port 9, the recovery box 10 is located below the bottom plate, and the recovery box 10 is communicated with the water tank 1; the sprinkling pipe 5 forms a rectangular water curtain through a water outlet 5-3 in a strip structure, the water curtains evenly sprinkle chips on the bottom plate, the chips flow to the chip removal port 9 along the bottom plate along with water flow under the action of water pressure and flow into the recovery box 10 through the chip removal port 9, the chips are separated from sprinkling liquid under the treatment of the recovery box 10, the chips are discharged out of the recovery box 10 for recovery, and the sprinkling liquid flows into the water tank 1 after being filtered for reuse.
As a technical optimization scheme of the invention, as shown in figure 3, the bottom plate consists of a flat plate 6, an inclined plate 7 and a cover plate 8, the cover plate 8 is arranged at the middle position of the bottom plate, the middle part of the cover plate 8 is opened along the moving track of the saddle, the left side and the right side of the cover plate 8 extend downwards in an inclined way and are connected with the flat plate 6 which is arranged horizontally, one side of the inclined plate 7 is connected with the flat plate 6, the other side of the inclined plate 7 extends upwards in an inclined way, and the.
Through adopting above-mentioned technical scheme, dull and stereotyped 6, swash plate 7 and apron 8's side forms a water curtain jointly, and the curtain plays the guide effect to rivers, can prevent effectively that rivers from rushing out the bottom plate, drenches liquid by drenching 5 and form the water curtain along curtain uniform flow, can effectively wash away and stay the piece on the bottom plate.
As a technical optimization scheme of the invention, as shown in figure 2, a connecting pipe 5-4 is arranged on the rear side wall of a shower pipe 5, the shower pipe 5 comprises a first shower part 5-1 and a second shower part 5-2, the first shower part 5-1 and the second shower part 5-2 are both square pipes, the end parts of the first shower part 5-1 and the second shower pipe 5 are obliquely communicated with each other, the first shower part 5-1 is attached along the end part of an inclined plate 7, the second shower part 5-2 is attached along the end part of a flat plate 6, and water outlets 5-3 in strip structures are respectively arranged on the side walls of the first shower part 5-1 and the second shower part 5-2.
By adopting the technical scheme, two ends of the shower pipe 5 are closed, the shower pipe 5 is formed by communicating a first shower part 5-1 and a second shower part 5-2, shower water enters the cavities of the first shower part 5-1 and the second shower part 5-2 and is showered out by the water outlets 5-3 on the first shower part 5-1 and the second shower part 5-2, and a water curtain is formed on the bottom plate to effectively chose debris left on the bottom plate.
As a technical optimization scheme of the invention, as shown in FIG. 4, the water outlet 5-3 is arranged along the length direction of the shower pipe 5, the water outlet 5-3 is positioned at the position of the side wall of the shower pipe 5 close to the bottom, wherein the first shower part 5-1 and the second shower part 5-2 are respectively provided with the continuous water outlet 5-3.
By adopting the technical scheme, two water curtains with larger areas can be formed by utilizing the continuous water outlets 5-3, the water curtain formed by the first showering part 5-1 showers the inclined plate 7, the water curtain formed by the second showering part 5-2 showers the flat plate 6, the water curtain area is larger, the showering effect is better, and the chips remained on the inclined plate 7 and the bottom plate can be showered to the chip removal port 9.
As a technical optimization scheme of the invention, as shown in FIG. 5, the water outlets 5-3 are arranged along the length direction of the shower pipe 5, the water outlets 5-3 are positioned on the side wall of the shower pipe 5 near the bottom, wherein the first shower part 5-1 and the second shower part 5-2 are respectively provided with a plurality of water outlets 5-3 arranged at equal intervals.
By adopting the technical scheme, a plurality of small water curtains with stronger impulsiveness can be formed by utilizing the water outlets 5-3 arranged at equal intervals, and the small water curtains are converged into a water curtain with larger area and can effectively wash away chips remained on the bottom plate.
As a technical optimization scheme of the invention, as shown in figure 2, one end of the bottom plate far away from the shower pipe 5 is provided with a baffle plate 12 inclining upwards.
By adopting the technical scheme, the baffle 12 can be used for blocking the showering liquid which is showered by the baffle, so that the showering liquid is ensured not to be flushed out of the bottom plate but to be completely collected to the chip removal port 9 and enter the recovery box 10 through the chip removal port 9.
As a technical optimization scheme of the invention, as shown in figures 1 and 2, a water tank 1 and a recovery tank 10 are connected to form a 7-shaped structure, the top opening of the recovery tank 10 is used for receiving flushing liquid flowing down from a chip removal port 9, and a chip removal machine is further mounted inside the recovery tank 10.
Through adopting above-mentioned technical scheme to can utilize the chip removal machine to drench liquid to drench and carry out recycle, separate piece and drench liquid, carry out recycle to the piece, the drench liquid after the filtration refluence is drenched the use once more in getting back to water tank 1.
When the processing center water curtain system works, a water pump 2 pumps flushing liquid in a water tank 1, the flushing liquid is respectively conveyed into two flushing pipes 5 through a first water pipe 3 and a second water pipe 4 and is flushed out through the flushing pipes 5, the flushing pipes 5 form a rectangular water curtain through water outlets 5-3 in a strip structure, the water curtains evenly flush chips on a bottom plate, the chips flow to a chip removal port 9 along the bottom plate along with water flow under the action of water pressure and flow into a recovery box 10 through the chip removal port 9, the flushed flushing liquid is recycled in the recovery box 10 through a chip removal machine, the chips are separated from the flushing liquid, the chips are recycled, and the filtered flushing liquid flows back into the water tank 1 for re-flushing.
The above detailed description merely describes preferred embodiments of the present invention and does not limit the scope of the invention. Without departing from the spirit and scope of the present invention, it should be understood that various changes, substitutions and alterations can be made herein by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents. The scope of the invention is defined by the claims.
Claims (7)
1. Machining center water curtain system, its characterized in that: the water pump is arranged at the top of the water tank and pumps water in the water tank into the shower pipe, a water outlet of the water pump is respectively connected with a first water pipe and a second water pipe, and the first water pipe and the second water pipe respectively extend to the left side and the right side of the top of the foundation and are connected with the shower pipe;
the bottom plate is laid at the top of the foundation, the shower pipe is symmetrically arranged along the left side and the right side of the bottom plate, a water outlet which is of a strip-shaped structure is formed in the side wall of the shower pipe, cooling water sprayed out of the water outlet is showered to the other end of the bottom plate through one end of the bottom plate to form a water curtain, a chip removal port is formed in one end, opposite to the shower pipe, of the bottom plate, a recovery box is arranged under the chip removal port and located below the bottom plate, and the recovery box is communicated with a water tank.
2. The machining center water curtain system of claim 1, wherein: the bottom plate comprises flat board, swash plate and apron, the apron sets up the intermediate position at the bottom plate, the apron middle part is followed saddle movement track opening, the apron left and right sides limit slope downwardly extending connects the flat board that the level set up, the swash plate is connected on one side flat board, the another side slope upwardly extending, the swash plate another side slope upwardly extending.
3. The machining center water curtain system of claim 2, wherein: the rear side wall of the shower pipe is provided with a connecting pipe, the shower pipe comprises a first shower part and a second shower part, the first shower part and the second shower part are square pipes, the first shower part and the second shower pipe end are mutually inclined and communicated, the first shower part is laminated along the end part of the inclined plate, the second shower part is laminated along the end part of the flat plate, and water outlets in a strip structure are formed in the side walls of the first shower part and the second shower part.
4. The machining center water curtain system of claim 3, wherein: the water outlet is arranged along the length direction of the shower pipe and is positioned at the position of the side wall of the shower pipe close to the bottom, wherein the first shower part and the second shower part are respectively provided with continuous and uninterrupted water outlets.
5. The machining center water curtain system of claim 3, wherein: the water outlets are arranged along the length direction of the shower pipe and are positioned at the positions, close to the bottom, of the side walls of the shower pipe, and a plurality of water outlets which are arranged at equal intervals are respectively arranged on the first shower part and the second shower part.
6. The machining center water curtain system of claim 2, wherein: and one end of the bottom plate, which is far away from the shower pipe, is provided with a baffle plate inclining upwards.
7. The machining center water curtain system of claim 1, wherein: the water tank is connected with the recycling bin and is of a 7-shaped structure, the top opening of the recycling bin is used for receiving flushing liquid falling from the chip removal port, and a chip removal machine is further installed inside the recycling bin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011337783.4A CN112476037A (en) | 2020-11-25 | 2020-11-25 | Water curtain system of machining center |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011337783.4A CN112476037A (en) | 2020-11-25 | 2020-11-25 | Water curtain system of machining center |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112476037A true CN112476037A (en) | 2021-03-12 |
Family
ID=74934408
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011337783.4A Pending CN112476037A (en) | 2020-11-25 | 2020-11-25 | Water curtain system of machining center |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112476037A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4283999A (en) * | 1979-03-09 | 1981-08-18 | Champion Spark Plug Company | Paint spray booth with water curtain |
| CN200954587Y (en) * | 2006-08-18 | 2007-10-03 | 陈志诚 | Ringlike water-curtain dust-proof device and central processor water-curtain dust-proof device fitted with same |
| CN101721871A (en) * | 2009-12-18 | 2010-06-09 | 宁波天瑞精工机械有限公司 | Chip-discharging filtering device of graphite processor |
| CN106425671A (en) * | 2016-12-14 | 2017-02-22 | 济南第机床有限公司 | Chip removal device of hub machining center machine tool |
| CN108031872A (en) * | 2017-12-19 | 2018-05-15 | 新昌县衫服饰有限公司 | A kind of lathe of automatic scrap iron cleaning |
-
2020
- 2020-11-25 CN CN202011337783.4A patent/CN112476037A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4283999A (en) * | 1979-03-09 | 1981-08-18 | Champion Spark Plug Company | Paint spray booth with water curtain |
| CN200954587Y (en) * | 2006-08-18 | 2007-10-03 | 陈志诚 | Ringlike water-curtain dust-proof device and central processor water-curtain dust-proof device fitted with same |
| CN101721871A (en) * | 2009-12-18 | 2010-06-09 | 宁波天瑞精工机械有限公司 | Chip-discharging filtering device of graphite processor |
| CN106425671A (en) * | 2016-12-14 | 2017-02-22 | 济南第机床有限公司 | Chip removal device of hub machining center machine tool |
| CN108031872A (en) * | 2017-12-19 | 2018-05-15 | 新昌县衫服饰有限公司 | A kind of lathe of automatic scrap iron cleaning |
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Application publication date: 20210312 |