CN112474862A - Automatic production line for extrusion rear part of large aluminum product - Google Patents
Automatic production line for extrusion rear part of large aluminum product Download PDFInfo
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- CN112474862A CN112474862A CN202011358717.5A CN202011358717A CN112474862A CN 112474862 A CN112474862 A CN 112474862A CN 202011358717 A CN202011358717 A CN 202011358717A CN 112474862 A CN112474862 A CN 112474862A
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 111
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 111
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 52
- 238000001125 extrusion Methods 0.000 title claims abstract description 49
- 239000000463 material Substances 0.000 claims abstract description 90
- 238000001816 cooling Methods 0.000 claims abstract description 28
- 238000011084 recovery Methods 0.000 claims abstract description 26
- 238000001514 detection method Methods 0.000 claims abstract description 23
- 238000007599 discharging Methods 0.000 claims abstract description 20
- 238000010791 quenching Methods 0.000 claims abstract description 17
- 230000000171 quenching effect Effects 0.000 claims abstract description 17
- 238000004513 sizing Methods 0.000 claims abstract description 17
- 238000003860 storage Methods 0.000 claims abstract description 11
- 238000006073 displacement reaction Methods 0.000 claims abstract description 8
- 238000005520 cutting process Methods 0.000 claims description 8
- 235000000396 iron Nutrition 0.000 claims description 3
- 238000009795 derivation Methods 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 239000004411 aluminium Substances 0.000 description 7
- 229910000838 Al alloy Inorganic materials 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C29/00—Cooling or heating work or parts of the extrusion press; Gas treatment of work
- B21C29/003—Cooling or heating of work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C35/00—Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
- B21C35/02—Removing or drawing-off work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C35/00—Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
- B21C35/02—Removing or drawing-off work
- B21C35/03—Straightening the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C35/00—Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
- B21C35/04—Cutting-off or removing waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Extrusion Of Metal (AREA)
Abstract
The invention belongs to the field of aluminum profile extrusion production lines, and relates to an automatic production line for the extrusion rear part of a large aluminum profile, wherein a quenching device, a double-traction machine, a guide-out roller way, a discharge roller way gathering material, a stepping type cooling bed, a bridging device, a straightening machine, a stepping type storage cooling bed, a saw front roller way gathering material, a saw front roller way, a finished product saw and aluminum scrap recovery device, a sizing device, a saw rear roller way gathering material, a detection platform gathering material and a detection platform are sequentially arranged along the rear part of an extrusion cylinder; the material picking device is arranged beside the discharging roller way and used for converting longitudinal displacement of the material into transverse displacement; the straightening machine and the gap bridge device are arranged in a crossed manner; the finished product saw and aluminum scrap recovery device is arranged between the saw front roller way and the saw rear roller way; the sizing device is arranged beside a roller way behind a saw, the production line can realize full-line automatic production, personnel participation is reduced, energy is saved, the span of the specification and the size of a product is large, and the equipment applicability is strong.
Description
Technical Field
The invention belongs to the field of aluminum profile extrusion production lines, and relates to an automatic production line for the extrusion rear part of a large aluminum profile.
Background
In recent years, due to the rapid development of light weight, industrial aluminum profiles are increasingly applied, the requirements on the performance of aluminum profiles are also increasingly raised, and wider and higher large-section aluminum profiles are also increasingly applied. Therefore, the process of a large-scale automatic aluminum profile extrusion production line is in urgent need of development.
Disclosure of Invention
In view of the above, the invention provides an automatic production line for extruding a large-sized aluminum product at the rear part, which aims to solve the problems that the existing aluminum product extruding production line is low in automation degree and is not suitable for producing and processing large-section aluminum products, and the production line can realize full-line automatic production, reduces personnel participation, saves energy, has large product specification and size span and is strong in equipment applicability.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic production line for the extrusion rear part of a large aluminum product is characterized in that a quenching device, a double-traction machine, a guide-out roller way, a discharge roller way gathering material, a stepping cold bed, a gap bridge device, a straightening machine, a stepping storage cold bed, a saw front roller way gathering material, a saw front roller way, a finished product saw and aluminum scrap recovery device, a sizing device, a saw rear roller way gathering material, a detection platform gathering material and a detection platform are sequentially arranged along the rear part of an extrusion cylinder; the material picking device is arranged beside the discharging roller way and used for converting longitudinal displacement of the material into transverse displacement; the straightening machine and the gap bridge device are arranged in a crossed manner; the finished product saw and the aluminum scrap recovery device are arranged between the front saw roller way and the rear saw roller way, and the aluminum section conveyed by the front saw roller way is subjected to high-precision sizing saw cutting according to the length and size requirements of products; the sizing device is arranged beside the roller way behind the saw, and is used for positioning the aluminum profile on the roller way through the baffle plate and combining the finished product saw with the finished product saw in the aluminum scrap recovery device for sawing.
Furthermore, derive that the other and two tractor offsides of roll table are provided with interrupt saw and aluminium bits recovery unit, interrupt saw and aluminium bits recovery unit including the saw bit that is used for cutting off the section bar and the fan that is used for absorbing the aluminium bits.
Further, the guiding-out roller way comprises a bracket and a lifting rotary roller.
Further, the discharging roller way comprises an upper frame, a middle frame and a lower frame, wherein the middle frame is provided with rollers, and the upper frame is provided with inclined irons matched with the rollers. Wherein the lower frame is connected with the base of the discharging roller way, the oil cylinder drives the middle frame to move horizontally, the middle frame is provided with rollers, and the rollers push the inclined iron on the upper frame to move up and down.
Furthermore, the stepping cooling bed is arranged beside the material picking of the discharging roller bed and is used for storing, cooling and transporting the materials.
Further, the gap bridge device is arranged beside the stepping type cooling bed and used for conveying the materials to the straightening machine and conveying the materials out of the straightening machine after the straightening machine stretches the materials.
Further, the material is chosen to set up by the roll table behind the saw, the scaling device offside behind the saw to carry out the roll table behind the saw with finished product section bar to with the testing platform material cooperation of choosing transport the aluminium alloy to testing platform.
Furthermore, the interrupting saw and the aluminum scrap recovery device, and the finished product saw and the aluminum scrap recovery device all adopt a double-saw-blade structure form and are provided with a large saw blade and a small saw blade.
Further, the device also comprises a guardrail and a guard plate which play a role in protection.
Furthermore, the hydraulic system comprises a pump station and a control valve table, and the electrical equipment comprises a power source and a control cabinet.
The invention has the beneficial effects that:
1. according to the automatic production line for the extrusion rear part of the large aluminum material, disclosed by the invention, the quenching device integrates working modes of air cooling quenching, spray quenching, water penetration quenching and the like, and can meet the quenching process requirements of sectional materials with various specifications and dimensions. Can open along extrusion direction segmentation timesharing open and stop along cross section direction multitube way encircle and every pipeline all can the independent control amount of wind water yield, ensure the accuracy nature of amount of wind water yield size and the homogeneity of amount of wind water yield, realize the full coverage of different wall thickness section bars of different cross sections.
2. According to the automatic production line for the rear part of the large aluminum material extrusion, disclosed by the invention, the double tractors can ensure accurate control of traction force through the servo control system, the traction force is adjusted according to the profiles with different specifications and sizes, the section uniformity of the extruded aluminum profile is improved, and the cooling deformation in the quenching process is relieved. The pressing cutter has a large clamping area and can be suitable for clamping and drawing profiles of various specifications and sizes.
3. According to the automatic production line for the rear part of the large aluminum product extrusion, the interrupting saw and the aluminum scrap recovery device, and the finished product saw and the aluminum scrap recovery device are in a double-saw-blade structure form, and are provided with a large saw blade and a small saw blade, the saw blade corresponding to the sectional material can be selected for sawing according to the sectional materials with different specifications and sizes, the applicability of the saw blade is improved, and the abrasion of the saw blade is reduced.
4. The automatic production line for the extrusion rear part of the large aluminum product disclosed by the invention can realize full-line automatic production, reduce personnel participation, meet the production process requirements of various aspects and save energy. The extrusion production line solves the problem that large-section aluminum profiles are difficult to produce, and can meet the requirements of the market on large-section aluminum profiles.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention. The objectives and other advantages of the invention may be realized and attained by the means of the instrumentalities and combinations particularly pointed out hereinafter.
Drawings
For the purposes of promoting a better understanding of the objects, aspects and advantages of the invention, reference will now be made to the following detailed description taken in conjunction with the accompanying drawings in which:
FIG. 1 is a schematic structural view of an automatic production line for a large-sized aluminum extrusion rear section according to the present invention;
FIG. 2 is a schematic structural view of a quenching device in the automatic production line for the extrusion rear part of large aluminum material according to the present invention;
FIG. 3 is a schematic structural view of a double-tractor in the large-scale aluminum extrusion rear automatic production line of the present invention;
FIG. 4 is a schematic structural view of an interrupted saw and aluminum scrap recovery device in an automatic production line for a large-sized aluminum extrusion rear part according to the present invention;
FIG. 5 is a schematic structural view of a run-out roller table in the automatic production line for the extrusion rear part of large aluminum products of the present invention;
FIG. 6 is a schematic structural view of a discharging roller table in the automatic production line for the extrusion rear part of large aluminum material according to the present invention;
FIG. 7 is a schematic structural view of the material picking of a discharging roller bed in the automatic production line for the extrusion rear part of large aluminum materials according to the present invention;
FIG. 8 is a schematic structural view of a step-by-step cooling bed in the large aluminum extrusion rear automatic production line of the present invention;
FIG. 9 is a schematic structural view of a bridging device in the large-scale aluminum extrusion rear automatic production line of the present invention;
FIG. 10 is a schematic structural view of a straightening machine in the large aluminum extrusion rear automatic production line of the present invention;
FIG. 11 is a schematic structural view of a step-by-step storage cooling bed in the automatic production line for the rear part of aluminum extrusion according to the invention;
FIG. 12 is a schematic structural view of the material picking of the roller table before the saw in the automatic production line for the extrusion rear part of large aluminum material according to the present invention;
FIG. 13 is a schematic structural view of a roller way before sawing in the automatic production line for the extrusion rear part of large aluminum material according to the present invention;
FIG. 14 is a schematic structural view of a finished product saw and aluminum scrap recovery device in the large aluminum extrusion rear automatic production line of the present invention;
FIG. 15 is a schematic structural view of a sizing device in an automatic production line for a large-sized aluminum extrusion rear part according to the present invention;
FIG. 16 is a schematic structural view of a roller way after sawing in the automatic production line for the extrusion rear part of large aluminum material according to the present invention;
FIG. 17 is a schematic structural view of the material picking of the roller table after sawing in the automatic production line for the extrusion rear part of large aluminum material according to the present invention;
FIG. 18 is a schematic structural view of the picking of the detection platform in the automatic production line for the extrusion rear part of large aluminum material according to the present invention;
FIG. 19 is a schematic structural view of a detection platform in the large aluminum extrusion rear automatic production line of the present invention.
Reference numerals: quenching device 1, double-traction machine 2, interrupt saw and aluminium bits recovery unit 3, derive roll table 4, ejection of compact roll table 5, ejection of compact roll table is chosen material 6, marching type cooling bed 7, gap bridge device 8, drawing-in machine 9, marching type storage cooling bed 10, roll table is chosen material 11 before the saw, roll table 12 before the saw, finished product saw and aluminium bits recovery unit 13, scale device 14, roll table 15 behind the saw, roll table is chosen material 16 behind the saw, testing platform is chosen material 17, testing platform 18, guardrail and backplate 19, hydraulic system 20, electrical equipment 21.
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention. It should be noted that the drawings provided in the following embodiments are only for illustrating the basic idea of the present invention in a schematic way, and the features in the following embodiments and examples may be combined with each other without conflict.
Wherein the showings are for the purpose of illustrating the invention only and not for the purpose of limiting the same, and in which there is shown by way of illustration only and not in the drawings in which there is no intention to limit the invention thereto; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there is an orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "front", "rear", etc., based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not an indication or suggestion that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes, and are not to be construed as limiting the present invention, and the specific meaning of the terms may be understood by those skilled in the art according to specific situations.
The automatic production line for the rear part of the large aluminum material extrusion shown in the figures 1-19 is characterized in that a quenching device 1, a double-traction machine 2, an interrupted saw and aluminum scrap recovery device 3, a derivation roller way 4, a discharge roller way 5, a discharge roller way material picking 6, a stepping cooling bed 7, a bridging device 8, a straightening machine 9, a stepping storage cooling bed 10, a roller way material picking 11 before the saw, a roller way 12 before the saw, a finished product saw and aluminum scrap recovery device 13, a sizing device 14, a roller way after the saw 15, a roller way material picking 16 after the saw, a detection platform material picking 17, a detection platform 18, a guardrail and a guard plate 19, a hydraulic system 20 and an electrical device 21 are sequentially arranged along the rear part of an extrusion cylinder.
Wherein the quenching device 1 is arranged behind the outlet of the extruder, and different quenching modes can be selected for extruded aluminum profiles with different specifications. The aluminum alloy structure is changed, so that the strength, hardness and the like of the aluminum profile are greatly improved, and different use requirements of various mechanical parts are met.
The double-traction machine 2 reciprocates through the traction machine, and the jaw pulls the section bar to pass through quenching, a guide-out roller way and a discharge roller way. Through applying traction force to the section bar, the flow velocity is even when making the aluminium alloy pass through the mould export, prevents the section bar bending to carry the aluminium alloy smoothly on the roll table fast.
The interrupted saw and aluminum scrap recovery device 3 is arranged beside the guide-out roller way and at the opposite side of the double-traction machine, the saw blade moves to a position needing to be sawn off, the saw blade rotates and extends out to saw a section; the aluminum scraps are sucked by a fan, separated by a cyclone dust removal cylinder and collected. When the aluminum profile is continuously extruded, the profile needs to be correspondingly sawed off according to the storage capacity of a cooling bed and the like.
The guiding-out roller way 4 is arranged behind the quenching device and used for supporting the materials, so that the materials can walk within a certain height and a certain width range without deviating from a preset track range. The elevation utilizes the form of support and roller combination to confirm, and the support is fixed form, and the roller is liftable rotatory roller, is rotatory by the roller nature when the material is walked to the roller is whole can go up and down.
The discharging roller way 5 is arranged behind the guiding roller way and used for supporting materials to enable the materials to walk within a certain height and width range. The discharging roller table 5 comprises an upper frame, a middle frame and a lower frame, wherein the middle frame is provided with rollers, and the upper frame is provided with inclined irons matched with the rollers. Wherein the lower frame is connected with the base of the discharging roller way, the oil cylinder drives the middle frame to move horizontally, the middle frame is provided with rollers, and the rollers push the inclined iron on the upper frame to move up and down. The supporting and blocking roller principle is consistent with that of the guiding roller way. The lifting is realized by matching the inclined iron and the roller, the oil cylinder pushes the middle frame and drives the roller to move horizontally, and the roller is positioned between the high position and the low position of the inclined iron of the upper frame in the moving process to force the upper frame and the roller way to lift.
The material picking 6 of the discharging roller way is arranged beside the discharging roller way and used for switching the material to the material picking of the discharging roller way from the discharging roller way, and the material is changed from longitudinal displacement to transverse displacement.
The stepping cooling bed 7 is arranged beside a gathering material of the discharging roller way and is used for storing, cooling and transporting the material. The cooling bed has wider width, can store more materials and has a certain adjusting effect on the whole running rhythm.
The gap bridge device 8 is arranged beside the stepping cooling bed and used for conveying the materials to the straightening machine and conveying the materials out of the straightening machine after the straightening machine stretches the materials.
The straightening machine 9 is crossed with the gap bridge device 8, the clamping device for main and tail stretching clamps the aluminum profile, the tail stretching is fixed, the main stretching moves, and the aluminum profile is bent and straightened by applying a stretching force, so that the purpose of stretching and straightening is achieved. Simultaneously internal stress is removed, and a stable state and corresponding size are achieved.
Step-by-step storage cooling bed sets up 10 by the device of passing a bridge, stores the aluminium alloy that the straightener has stretched, and adjustable beat in whole system does the preparation work for the later stage finished product saw cuts.
The material picking 11 of the roller way before the saw is arranged beside the stepping storage cooling bed, so that the material is conveyed, and the material is conveyed to the roller way before the saw in a certain quantity according to the requirement of a finished product saw.
The saw front roller way 12 is arranged beside a material picking part of the saw front roller way and is used for conveying the material to a finished product saw, and the material abuts against the sizing baffle plate and is matched with the finished product saw to complete the saw cutting work.
Finished product saw and aluminium bits recovery unit 13 set up before the saw between roll table and the saw back roll table, according to product length size requirement, will saw the front roll table and transport the aluminium alloy of coming and carry out the high accuracy scale saw cutting to produce the aluminium bits when saw cutting and collect and remove dust. The aluminum profile is sawed by the saw blade, so that the aluminum profile meets the requirements of the length dimension and the end face of the product.
The sizing device 14 is arranged beside the back roller way of the saw, positions the aluminum profile on the roller way through a baffle plate and is combined with a finished product saw for sawing. And the aluminum profile is precisely sized to ensure the sawing precision.
The sawing roller way 15 is arranged behind the finished product saw and matched with the sawing roller way to convey the aluminum profile to the sizing baffle plate together and tightly lean against the sizing baffle plate. And after the finished product saw cuts, conveying the cut finished product to the tail part of the sawing roller way to prepare for transferring out of the sawing roller way. And the material picking lifting matching with the roller way behind the saw is used for completing the high-low position connection of the materials.
The sawing roller way gathering material 16 is arranged beside the sawing roller way and at the opposite side of the sizing device, conveys the finished section out of the sawing roller way, and is matched with the gathering material of the detection platform to convey the section to the detection platform.
The detection platform is chosen material 17 to be set up behind the saw roller table and choose by the material, transport finished product section bar to detection platform and detect.
The detection platform 18 is arranged beside the material picking of the detection platform, the precision of the upper plane is high, and the section can be accurately detected.
Guard rails and guard plates 19 are provided around the equipment to protect the equipment and prevent injury to personnel.
The hydraulic system 20 consists of a pump station and a control valve station. The pump station is an integral structure with an oil tank and an oil collecting tray, and the control valve stand is composed of a superposition valve type integrated small valve stand and a high-performance cartridge valve group and is placed near mechanical equipment. For providing hydraulic power to the various mechanisms.
The electric device 21 is composed of a power source, a control cabinet, and the like, and realizes the actions of the mechanisms.
The work flow of the automatic production line for the extrusion rear part of the large aluminum product is briefly described as follows: the aluminum profile extruded by the extruder is drawn by a double-drawing machine, and is quenched and cooled on line by a quenching device (with a guide function); after the steel wire is led out of the roller way to reach a preset position, the steel wire is cut by a cutting saw; the aluminum profile after sawing is pulled to a set position of a discharging roller bed by a tractor, then is unloaded on the discharging roller bed, and is conveyed to a stepping cooling bed by picking of the discharging roller bed; the aluminum profile is stored and conveyed by a stepping cold bed and then conveyed to the center of a straightening machine by a bridge device for on-line straightening; conveying the straightened aluminum profile to a stepping storage cooling bed through a gap bridge, and then storing and conveying the straightened aluminum profile to a roller way before sawing for material picking through the stepping storage cooling bed; the sawing front roller way is used for gathering materials to convey the aluminum profile to the sawing front roller way, and the aluminum profile is conveyed to the front of a baffle plate of the sizing device by the sawing front roller way and the finished product sawing power roller way and the sawing rear roller way to be positioned; the positioned aluminum profile is sawed on line by a finished product saw; and (3) picking and conveying the sawed finished aluminum profile on a sawing back roller way to a detection platform, picking and conveying the sawed finished aluminum profile to the detection platform by the sawing back roller way, finally picking and conveying the sawed finished aluminum profile to the detection platform by the detection platform, and inserting the sawed finished aluminum profile off line after the sawed finished aluminum profile is qualified through detection.
Finally, the above embodiments are only intended to illustrate the technical solutions of the present invention and not to limit the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions, and all of them should be covered by the claims of the present invention.
Claims (10)
1. An automatic production line for the extrusion rear part of a large aluminum material is characterized in that a quenching device, a double-traction machine, a derivation roller way, a discharge roller way gathering material, a stepping type cooling bed, a bridge device, a straightening machine, a stepping type storage cooling bed, a saw front roller way gathering material, a saw front roller way, a finished product saw and aluminum scrap recovery device, a sizing device, a saw rear roller way gathering material, a detection platform gathering material and a detection platform are sequentially arranged along the rear part of an extrusion cylinder; the material picking device is arranged beside the discharging roller way and used for converting longitudinal displacement of the material into transverse displacement; the straightening machine and the gap bridge device are arranged in a crossed manner; the finished product saw and the aluminum scrap recovery device are arranged between the front saw roller way and the rear saw roller way, and the aluminum section conveyed by the front saw roller way is subjected to high-precision sizing saw cutting according to the length and size requirements of products; the sizing device is arranged beside the roller way behind the saw, and is used for positioning the aluminum profile on the roller way through the baffle plate and combining the finished product saw with the finished product saw in the aluminum scrap recovery device for sawing.
2. The large aluminum extrusion rear automatic production line according to claim 1, wherein an interrupted saw and aluminum scrap recovery device is provided beside the lead-out roller way and opposite to the double-traction machine, and the interrupted saw and aluminum scrap recovery device comprises a saw blade for cutting the section bar and a fan for sucking the aluminum scrap.
3. The large aluminum extrusion rear automatic production line according to claim 2, wherein the lead-out roller table includes a support and a lifting rotating roller.
4. A large aluminum extrusion rear automatic production line according to claim 3, wherein the discharge roller table comprises an upper frame, a middle frame and a lower frame, the middle frame is provided with rollers, and the upper frame is provided with inclined irons matched with the rollers.
5. The large aluminum material extrusion rear automatic production line according to claim 4, wherein the stepping cooling bed is arranged beside a material gathering of a discharging roller way and is used for storing, cooling and transporting the material.
6. A large aluminum extrusion rear automatic production line according to claim 5, wherein a bridging device is provided beside the walking beam type cooling bed for feeding the material to the straightening machine and conveying the material out of the straightening machine after the straightening machine has stretched the material.
7. The automatic production line for the extrusion rear part of the large aluminum material according to claim 6, wherein the picking of the sawing roller way is arranged beside the sawing roller way and at the opposite side of the sizing device, and the finished aluminum material is conveyed out of the sawing roller way and is matched with the picking of the detection platform to convey the aluminum material to the detection platform.
8. The large aluminum extrusion rear automatic production line according to claim 7, wherein the interrupt saw and the aluminum scrap recovery device, and the finished saw and the aluminum scrap recovery device are in a double-saw blade structure, and are provided with a large saw blade and a small saw blade.
9. The large aluminum extrusion rear automatic production line according to claim 8, further comprising guard rails and guard plates for protection.
10. The large aluminum extrusion rear automatic production line according to claim 9, further comprising a hydraulic system and an electrical device, wherein the hydraulic system comprises a pump station and a control valve stand, and the electrical device comprises a power source and a control cabinet.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011358717.5A CN112474862A (en) | 2020-11-27 | 2020-11-27 | Automatic production line for extrusion rear part of large aluminum product |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011358717.5A CN112474862A (en) | 2020-11-27 | 2020-11-27 | Automatic production line for extrusion rear part of large aluminum product |
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| CN112474862A true CN112474862A (en) | 2021-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011358717.5A Pending CN112474862A (en) | 2020-11-27 | 2020-11-27 | Automatic production line for extrusion rear part of large aluminum product |
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| CN113263334A (en) * | 2021-07-21 | 2021-08-17 | 佛山市通润热能科技有限公司 | Extruder rear auxiliary equipment |
| CN115069813A (en) * | 2022-07-27 | 2022-09-20 | 广东赛福智能装备有限公司 | Cooling mechanism for aluminum profile extrusion rear production line |
| CN117583416A (en) * | 2024-01-03 | 2024-02-23 | 江苏江顺精密机电设备有限公司 | Full-automatic aluminum profile extrusion system and use method |
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