CN112474802A - Equipment and method for preparing stainless steel/aluminum/stainless steel laminated composite board - Google Patents
Equipment and method for preparing stainless steel/aluminum/stainless steel laminated composite board Download PDFInfo
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- CN112474802A CN112474802A CN202011300597.3A CN202011300597A CN112474802A CN 112474802 A CN112474802 A CN 112474802A CN 202011300597 A CN202011300597 A CN 202011300597A CN 112474802 A CN112474802 A CN 112474802A
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- rolling mill
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- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 125
- 239000010935 stainless steel Substances 0.000 title claims abstract description 125
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 72
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 72
- 239000002131 composite material Substances 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000005096 rolling process Methods 0.000 claims abstract description 63
- 238000005498 polishing Methods 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 238000010030 laminating Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 6
- 239000002184 metal Substances 0.000 abstract description 6
- 239000002344 surface layer Substances 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract description 2
- 238000002360 preparation method Methods 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 4
- 239000010410 layer Substances 0.000 description 3
- 241001391944 Commicarpus scandens Species 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/38—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling sheets of limited length, e.g. folded sheets, superimposed sheets, pack rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B47/00—Auxiliary arrangements, devices or methods in connection with rolling of multi-layer sheets of metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/38—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling sheets of limited length, e.g. folded sheets, superimposed sheets, pack rolling
- B21B2001/386—Plates
Abstract
The invention relates to a layered composite board, in particular to equipment and a method for preparing a stainless steel/aluminum/stainless steel layered composite board. The invention provides a novel device and a method for preparing a stainless steel/aluminum/stainless steel layered composite board, aiming at solving the problem that the existing device and method for preparing the stainless steel/aluminum/stainless steel layered composite board have the defects in the background technology. The laminated plate sequentially passes through a clamping device and a rolling mill and is clamped and fixed by a clamping device, the working distance and the roll gap distance of the clamping device and the roll gap distance of the rolling mill are adjusted to be smaller than the thickness of the laminated plate, the rolling mill roll speed and the clamping movement speed are set, tension along the rolling direction is generated by the difference between the clamping movement speed and the roll linear speed, and resistance generated by the clamping device, drawing deformation is introduced in the rolling process, the deformation nonuniformity of the surface layer hard-deformation metal and the core easy-deformation metal is inhibited or eliminated, and the interface combination is good.
Description
Technical Field
The invention relates to a layered composite board, in particular to equipment and a method for preparing a stainless steel/aluminum/stainless steel layered composite board.
Background
The stainless steel has the characteristics of high toughness, wear resistance, corrosion resistance, high price and the like, and is widely applied to the fields of transportation, buildings, families and the like; the aluminum has the characteristics of low density, good plasticity, good thermal conductivity, relatively low price and the like; if the two materials are compounded to form the stainless steel/aluminum/stainless steel layered composite board, the composite board has the advantages of high toughness, wear resistance, corrosion resistance, light aluminum and good heat conductivity of the stainless steel surface layer.
At present, the composite plate is mainly prepared by a rolling method by adopting a rolling mill, the stainless steel plate and the aluminum plate are dissimilar metal plates, the difference in mechanical properties is large, for example, the yield strength and hardness of the stainless steel plate are high, and the yield strength and hardness of the aluminum plate are low, therefore, the common (thicker) stainless steel plate and the aluminum plate are not synchronous in plastic deformation in the rolling process, even when the aluminum plate generates large plastic deformation, the plastic deformation of the common stainless steel plate is still small or even does not generate plastic deformation, so that a compact passive film existing on the surface of the stainless steel plate seriously obstructs the effective combination of the common stainless steel plate and the aluminum plate, and the two plates are difficult to compound, therefore, the existing preparation equipment and preparation method are adopted to prepare the stainless steel/aluminum/stainless steel laminated composite plate, the stainless steel plate only can adopt the stainless steel plate with a thin specification, but the stainless steel plate with the thin specification, resulting in a significant increase in the manufacturing cost thereof.
Disclosure of Invention
The invention provides a novel device and a method for preparing a stainless steel/aluminum/stainless steel layered composite board, aiming at solving the problem that the existing device and method for preparing the stainless steel/aluminum/stainless steel layered composite board have the defects.
The invention is realized by adopting the following technical scheme:
the equipment for preparing stainless steel/aluminum/stainless steel layered composite board is formed by sequentially arranging a clamping device, a rolling mill and a clamping device in a straight line shape, wherein the clamping device is provided with a feeding hole and a discharging hole which are distributed oppositely, and the clamping device comprises a clamp body which can move along the feeding direction of the clamping device. The clamping device and the rolling mill are existing equipment, the clamping device is a device for clamping an object as the name implies, and the clamping device can be obtained by a person skilled in the art through a conventional technical means.
The method for preparing the stainless steel/aluminum/stainless steel layered composite board by adopting the equipment for preparing the stainless steel/aluminum/stainless steel layered composite board is sequentially realized by the following steps:
1) pretreatment of stainless steel plates and aluminum plates: polishing the surfaces of the stainless steel plate and the aluminum plate and removing oil stains;
2) laminating the pretreated stainless steel plate and the aluminum plate in the order of stainless steel plate/aluminum plate/stainless steel plate to form a laminated plate;
3) sequentially passing the laminated plate through a clamping device and a rolling mill, and then clamping and fixing the tail part of the laminated plate by using a clamp body;
4) the working distance of the clamping device and the roll gap distance of the rolling mill are adjusted to be smaller than the thickness of the laminated plate, and the laminated plate can be ensured to be rolled by the rolling mill and can be subjected to additional tension generated when the clamp body moves along the feeding direction of the clamp device;
5) the moving speed of the clamp body is greater than the linear speed of the roller of the rolling mill.
The invention combines the clamping device, the rolling mill and the clamping device, the laminated plate sequentially passes through the clamping device and the rolling mill and then is clamped at the tail part of the laminated plate by using the clamping body, the additional tension generated on the laminated plate when the clamping body moves along the feeding direction of the clamping device and the resistance generated on the laminated plate by the clamping device are fully utilized by adjusting the working distance of the clamping device, the roller distance of the rolling mill, the moving speed of the clamping body and the roller linear speed of the rolling mill, so that the laminated plate generates the additional tension on the outermost stainless steel plate of the laminated plate when being rolled by the rolling mill, the deformation degree of the stainless steel plate with higher hardness at the outer layer is increased, the stainless steel plate and the aluminum plate are simultaneously deformed when entering the rolling mill, the deformation difference of heterogeneous metals is eliminated, and the oxide film on the surface layer of the stainless steel plate is thoroughly damaged, and (3) compounding the laminated plates by rolling after entering a rolling mill, improving the interface bonding state, and preparing the stainless steel/aluminum/stainless steel laminated composite plate with a good interface.
Furthermore, the center lines of the working areas of the clamp body, the rolling mill and the clamping device are located at the same height, so that the phenomenon that the laminated plate is bent and uneven in the preparation process is avoided, and the finally prepared composite plate is bent and uneven to influence subsequent use is avoided.
Furthermore, the clamping device also comprises a hydraulic driving component for driving the clamp body to move along the feeding direction of the clamping device (the hydraulic driving component is common knowledge of persons skilled in the art, and the specific structure and connection thereof belong to the conventional technical means of persons skilled in the art), and the clamping device with the structure is the hydraulic clamping device, so that the clamp body can be conveniently moved.
Furthermore, the clamping device comprises a support, the support is provided with clamping heads which are distributed up and down relatively, opposite surfaces of the clamping heads are arc surfaces, the positions of the clamping heads can be adjusted up and down (the positions of the clamping heads can be adjusted up and down in various ways, such as adjustment of the up and down positions of the clamping heads through adjusting nuts, hydraulic pressure or pneumatic pressure, which belong to the conventional technical means of the technical personnel and the common knowledge of the technical personnel in the field), meanwhile, the opposite surfaces of the two clamping heads are arc surfaces, and the structure enables the laminated plate to be convenient to move when the clamp body moves and tensile force is added to the laminated plate.
Furthermore, the moving speed of the clamp body is 1.01-1.5 times of the linear speed of the roller of the rolling mill, so that the outermost stainless steel plate of the laminated plate is uniformly deformed and is not easy to break.
The beneficial effects produced by the invention are as follows: the clamp body and the clamping device are arranged on the outer layer of the stainless steel plate, and the clamp body is arranged on the outer layer of the stainless steel plate. The invention can roll thicker stainless steel plates, reduces the rolling resistance of a rolling mill, increases the interface bonding strength and reduces the equipment investment and material investment cost. The preparation equipment and the preparation method are also suitable for preparing other dissimilar metal laminated composite plates, and are particularly suitable for preparing the dissimilar metal laminated composite plates with uneven deformation.
Drawings
FIG. 1 is a schematic view of the overall structure of the apparatus according to the present invention;
fig. 2 is a microstructure diagram of a cross section of the layered composite panel prepared in example 1.
In the figure: 1-clamping device, 1-clamping body, 1-2-hydraulic drive assembly, 2-rolling mill, 3-clamping device, 3-1-support, 3-2-chuck, 4-laminated plate.
Detailed Description
The equipment for preparing the stainless steel/aluminum/stainless steel layered composite board is formed by sequentially arranging a clamping device 1, a rolling mill 2 and a clamping device 3 in a straight line shape, wherein the clamping device 3 is provided with a feeding port and a discharging port which are distributed oppositely, and the clamping device 1 comprises a clamp body 1-1 which can move along the feeding direction of the clamping device 1. The centre lines of the working areas of the clamp body 1-1, the rolling mill 2 and the clamping device 3 are positioned at the same height.
In specific implementation, the clamping device 1 further comprises a hydraulic driving assembly 1-2 for driving the clamping body 1-1 to move along the feeding direction of the clamping device 1 (the hydraulic driving assembly 1-2 is common knowledge of those skilled in the art, and the specific structure and connection thereof belong to the conventional technical means of those skilled in the art), and the clamping device 1 with such a structure is a hydraulic clamping device, so as to facilitate the movement of the clamping body 1-1.
In specific implementation, the clamping device 3 includes a support 3-1, the support 3-1 is provided with chucks 3-2 distributed in an up-down opposite manner, and the opposite surfaces are arc surfaces, the positions of the chucks 3-2 can be adjusted up and down (by various ways, such as adjusting nuts as shown in the figures, or by hydraulic or pneumatic driving, which are conventional technical means of the skilled person and are common knowledge of the skilled person in the art), and meanwhile, the opposite surfaces of the two chucks 3-2 are arc surfaces, so that when the clamp body 1-1 moves to apply a pulling force to the laminated plate 4, the laminated plate 4 can be conveniently moved.
The method for preparing the stainless steel/aluminum/stainless steel layered composite board by adopting the equipment for preparing the stainless steel/aluminum/stainless steel layered composite board is sequentially realized by the following steps:
1) pretreatment of stainless steel plates and aluminum plates: polishing the surfaces of the stainless steel plate and the aluminum plate and removing oil stains;
2) the pretreated stainless steel plate and the aluminum plate are laminated in the order of stainless steel plate/aluminum plate/stainless steel plate to form a laminated plate 4;
3) sequentially passing the laminated plate 4 through a clamping device 3 and a rolling mill 2, and then clamping and fixing the tail part of the laminated plate 4 by using a clamp body 1-1;
4) the working distance of the clamping device 3 and the roll gap distance of the rolling mill 2 are adjusted to be smaller than the thickness of the laminated plate 4, and meanwhile, the laminated plate 4 can be ensured to be subjected to additional tension generated when the clamp body 1-1 moves along the feeding direction of the clamp device 1 while the laminated plate 4 is rolled by the rolling mill;
5) in the preparation process, the moving speed of the clamp body 1-1 is greater than the linear speed of the roller of the rolling mill 2.
In specific implementation, the movement speed of the clamp body 1-1 is 1.01-1.5 times (for example, 1.01 times, 1.05 times, 1.09 times, 1.1 times, 1.2 times, 1.5 times) of the rolling linear speed of the rolling mill 2, so that the outermost stainless steel plate of the laminated plate is deformed uniformly and is not easy to break.
The specific examples of the preparation method are as follows:
example 1: polishing the surfaces of a stainless steel plate with the thickness of 0.1mm and an aluminum plate with the thickness of 0.5mm to be smooth, and cleaning oil stains; the pretreated stainless steel sheet and the aluminum sheet are laminated in the order of stainless steel sheet/aluminum sheet/stainless steel sheet to form a laminated sheet 4, and the laminated sheet 4 is laminated to a thickness t0=0.7 mm; firstly, a laminated plate 4 sequentially passes through a clamping device 3 and a rolling mill 2, and then the tail part of the laminated plate 4 is clamped and fixed by using a clamp body 1-1; the working distance of the clamping device 3 is adjusted to be 0.65 mm, the roller distance of the rolling mill 2 is adjusted to be 0.64 mm, the roller linear speed of the rolling mill 2 is set to be 5m/min, and the moving speed of the clamp body 1-1 is set to be 5.25 m/min. As shown in fig. 2The microstructure of the cross section of the stainless steel/aluminum/stainless steel layered composite plate can obtain that the interface of the stainless steel/aluminum/stainless steel layered composite plate prepared by the method is better in combination.
Example 2: polishing the surfaces of a stainless steel plate with the thickness of 0.3mm and an aluminum plate with the thickness of 1.0mm to be smooth, and cleaning oil stains; the pretreated stainless steel sheet and the aluminum sheet are laminated in the order of stainless steel sheet/aluminum sheet/stainless steel sheet to form a laminated sheet 4, and the laminated sheet 4 is laminated to a thickness t0=1.6 mm; firstly, a laminated plate 4 sequentially passes through a clamping device 3 and a rolling mill 2, and then the tail part of the laminated plate 4 is clamped and fixed by using a clamp body 1-1; the working distance of the clamping device 3 is adjusted to be 1.5 mm, the roller distance of the rolling mill 2 is adjusted to be 1.5 mm, the roller linear speed of the rolling mill 2 is set to be 3m/min, and the moving speed of the clamp body 1-1 is set to be 3.3 m/min.
Example 3: polishing the surfaces of a stainless steel plate with the thickness of 0.5mm and an aluminum plate with the thickness of 4.0 mm to be smooth, and cleaning oil stains; the pretreated stainless steel sheet and the aluminum sheet are laminated in the order of stainless steel sheet/aluminum sheet/stainless steel sheet to form a laminated sheet 4, and the laminated sheet 4 is laminated to a thickness t0=5 mm; firstly, a laminated plate 4 sequentially passes through a clamping device 3 and a rolling mill 2, and then the tail part of the laminated plate 4 is clamped and fixed by using a clamp body 1-1; the working distance of the clamping device 3 is adjusted to be 4.5 mm, the roller distance of the rolling mill 2 is adjusted to be 4..5mm, the roller linear speed of the rolling mill 2 is set to be 2m/min, and the moving speed of the clamp body 1-1 is set to be 3 m/min.
Example 4: polishing the surfaces of a stainless steel plate with the thickness of 1.0mm and an aluminum plate with the thickness of 8.0 mm to be smooth, and cleaning oil stains; the pretreated stainless steel sheet and the aluminum sheet are laminated in the order of stainless steel sheet/aluminum sheet/stainless steel sheet to form a laminated sheet 4, and the laminated sheet 4 is laminated to a thickness t0=10 mm; firstly, a laminated plate 4 sequentially passes through a clamping device 3 and a rolling mill 2, and then the tail part of the laminated plate 4 is clamped and fixed by using a clamp body 1-1; the working distance of the clamping device 3 is adjusted to be 9.5 mm, the roller distance of the rolling mill 2 is adjusted to be 9.5 mm, the roller linear speed of the rolling mill 2 is set to be 2m/min, and the moving speed of the clamp body 1-1 is set to be 2.4 m/min.
Claims (10)
1. The equipment for preparing the stainless steel/aluminum/stainless steel layered composite board is characterized in that the equipment is formed by sequentially arranging a clamping device (1), a rolling mill (2) and a clamping device (3) in a straight line shape, the clamping device (3) is provided with a feeding port and a discharging port which are distributed oppositely, and the clamping device (1) comprises a clamp body (1-1) which can move along the feeding direction of the clamping device (1).
2. The apparatus for preparing a laminated composite plate of stainless steel/aluminum/stainless steel according to claim 1, wherein the working sections of the clamp body (1-1), the rolling mill (2) and the clamping device (3) have center lines at the same height.
3. An apparatus for manufacturing a stainless steel/aluminum/stainless steel layered composite board according to claim 2, characterized in that the clincher device (1) further comprises a hydraulic driving assembly (1-2) for driving the clincher body (1-1) to move along the feeding direction of the clincher device (1).
4. The apparatus for preparing a stainless steel/aluminum/stainless steel layered composite board according to claim 1 or 2, wherein the clamping device (3) comprises a bracket (3-1), the bracket (3-1) is provided with clamping heads (3-2) which are distributed oppositely up and down, the opposite surfaces are arc surfaces, and the position of the clamping heads (3-2) can be adjusted up and down.
5. The apparatus for preparing a stainless steel/aluminum/stainless steel layered composite board according to claim 3, wherein the clamping device (3) comprises a bracket (3-1), the bracket (3-1) is provided with clamping heads (3-2) which are distributed oppositely up and down, the opposite surfaces are arc surfaces, and the position of the clamping heads (3-2) can be adjusted up and down.
6. The method for manufacturing a stainless steel/aluminum/stainless steel layered composite board using the apparatus for manufacturing a stainless steel/aluminum/stainless steel layered composite board according to claim 1, 2 or 3, comprising the steps of:
1) pretreatment of stainless steel plates and aluminum plates: polishing the surfaces of the stainless steel plate and the aluminum plate and removing oil stains;
2) laminating the pretreated stainless steel plate and the aluminum plate in the order of stainless steel plate/aluminum plate/stainless steel plate to form a laminated plate (4);
3) the laminated plate (4) sequentially passes through a clamping device (3) and a rolling mill (2), and then the tail part of the laminated plate (4) is clamped by using a clamp body (1-1);
4) the working distance of the clamping device (3) and the roll gap distance of the rolling mill (2) are adjusted to be smaller than the thickness of the laminated plate (4), and meanwhile, the laminated plate (4) can bear additional tensile force generated when the clamp body (1-1) moves along the feeding direction of the clamp device (1) when the laminated plate (4) is rolled by the rolling mill;
5) the moving speed of the clamp body (1-1) is greater than the linear speed of the roller of the rolling mill (2).
7. The method for preparing the stainless steel/aluminum/stainless steel laminated composite plate by adopting the equipment for preparing the stainless steel/aluminum/stainless steel laminated composite plate according to claim 4 is characterized by sequentially comprising the following steps of:
1) pretreatment of stainless steel plates and aluminum plates: polishing the surfaces of the stainless steel plate and the aluminum plate and removing oil stains;
2) laminating the pretreated stainless steel plate and the aluminum plate in the order of stainless steel plate/aluminum plate/stainless steel plate to form a laminated plate (4);
3) the laminated plate (4) sequentially passes through a clamping device (3) and a rolling mill (2), and then the tail part of the laminated plate (4) is clamped by using a clamp body (1-1);
4) the working distance of the clamping device (3) and the roll gap distance of the rolling mill (2) are adjusted to be smaller than the thickness of the laminated plate (4), and meanwhile, the laminated plate (4) can bear additional tensile force generated when the clamp body (1-1) moves along the feeding direction of the clamp device (1) when the laminated plate (4) is rolled by the rolling mill;
5) the moving speed of the clamp body (1-1) is greater than the linear speed of the roller of the rolling mill (2).
8. The method for preparing the stainless steel/aluminum/stainless steel laminated composite plate by adopting the equipment for preparing the stainless steel/aluminum/stainless steel laminated composite plate according to claim 5 is characterized by sequentially comprising the following steps of:
1) pretreatment of stainless steel plates and aluminum plates: polishing the surfaces of the stainless steel plate and the aluminum plate and removing oil stains;
2) laminating the pretreated stainless steel plate and the aluminum plate in the order of stainless steel plate/aluminum plate/stainless steel plate to form a laminated plate (4);
3) the laminated plate (4) sequentially passes through a clamping device (3) and a rolling mill (2), and then the tail part of the laminated plate (4) is clamped by using a clamp body (1-1);
4) the working distance of the clamping device (3) and the roll gap distance of the rolling mill (2) are adjusted to be smaller than the thickness of the laminated plate (4), and meanwhile, the laminated plate (4) can bear additional tensile force generated when the clamp body (1-1) moves along the feeding direction of the clamp device (1) when the laminated plate (4) is rolled by the rolling mill;
5) the moving speed of the clamp body (1-1) is greater than the linear speed of the roller of the rolling mill (2).
9. The method of manufacturing a stainless steel/aluminum/stainless steel layered composite panel according to claim 6, wherein the moving speed of the nipper bodies (1-1) is 1.01 to 1.5 times the roll line speed of the rolling mill (2).
10. The method of manufacturing a stainless steel/aluminum/stainless steel layered composite panel according to claim 7, wherein the moving speed of the nipper bodies (1-1) is 1.01 to 1.5 times the roll line speed of the rolling mill (2).
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