CN112474179B - Device and method for processing insulation board - Google Patents
Device and method for processing insulation board Download PDFInfo
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- CN112474179B CN112474179B CN202011173255.XA CN202011173255A CN112474179B CN 112474179 B CN112474179 B CN 112474179B CN 202011173255 A CN202011173255 A CN 202011173255A CN 112474179 B CN112474179 B CN 112474179B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/09—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
- B05C3/10—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles the articles being moved through the liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/11—Vats or other containers for liquids or other fluent materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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Abstract
The application discloses a device and a method for processing a heat-insulation plate, wherein the device comprises a machine body, a guide rail and a driving unit, wherein the guide rail is arranged above the machine body and extends along the length direction of the machine body; the machine body is horizontally provided with a plurality of first rollers along the length direction of the machine body, the guide rail is horizontally provided with a plurality of second rollers along the extension direction of the guide rail, a feeding channel is formed between the first rollers and the second rollers, and at least part of area of the guide rail is bent towards the machine body, so that at least part of area of the feeding channel is positioned in the slurry pool; the driving unit drives the first roller and the second roller to rotate relatively around an axis perpendicular to the length direction of the machine body. Through this device to heated board processing, realize heated board automatic processing, greatly reduced the labour, and in a flow process, can process each surface of heated board simultaneously, reduced the processing number of times of heated board, improved process velocity, improved productivity ratio.
Description
Technical Field
The application belongs to the technical field of insulation board processing, and particularly relates to an insulation board processing device and method.
Background
The heat-insulating board is attached to the surface of a building and is a product for heat insulation of the building, and the heat-insulating board has moisture-proof and waterproof properties and can reduce the thickness of an outer enclosing structure of the building so as to increase the indoor use area.
Present heated board generally adopts organic insulation material or inorganic insulation material to make, inorganic insulation material uses the cotton board as the representative, organic heated board uses the polyethylene cystosepiment, extruded polyethylene board is the representative, the most resistant burning performance index of common organic insulation material is relatively poor, arouse the emergence of fire incident easily, consequently, for the resistant burning performance of reinforcing organic heated board, need scribble the thick liquids of materials such as cement mortar on the heated board as the protection casing usually, make the composite insulation board who has heat preservation effect and fire prevention effect simultaneously.
The existing mode of manually coating the insulation board with the slurry generally increases the labor intensity of workers, has low manual coating efficiency, is not uniformly coated, and wastes a large amount of slurry.
The prior art has disclosed the device of plastering a slurry of heated board, through set up the subassembly of plastering a material that scribbles thick liquids and drive heated board removal, be used for the even heated board sizing material scrape the material subassembly and drive scrape the lifting unit that the material subassembly removed along its direction of height, scribble thick liquids on the surface of heated board.
The plastering device solves the problems of time and labor waste of manual plastering and improves the plastering efficiency. However, in the processing process, only one surface of the insulation board can be coated with the slurry and subjected to slurry scraping treatment, so that when the insulation board needs to be subjected to slurry scraping treatment on the upper surface and the lower surface in the processing process, only the upper surface and the lower surface of the insulation board can be respectively processed, the processing time of the insulation board is long, and the production efficiency is low.
In addition, a thermal insulation board spraying device is disclosed in the prior art, and the slurry is sprayed on the surface of the thermal insulation board through a pressure nozzle. This kind of spraying device still needs the manual work to turn over the heated board at the spraying in-process to realize two sides spraying, consume labour and productivity ratio is lower, and, the area of nozzle spraying is great, makes the thick liquids spout other regions outside the heated board easily, causes the waste of pollution and thick liquids.
Moreover, because the heated board weight is lighter, receive the collision easily and take place the position offset outside processing district when moving in processingequipment, influence the effect of processing.
Disclosure of Invention
Aiming at the defects, the application provides a device and a method for processing the heat-insulation plate, so that the problem that coating processing can only be carried out on one surface of the heat-insulation plate is solved, the realization efficiency is high, and the qualification rate of the heat-insulation plate is improved.
The application is realized by the following technical scheme:
a device for processing a heat insulation plate comprises a machine body, a guide rail and a driving unit, wherein the guide rail is arranged above the machine body and extends along the length direction of the machine body; the machine body is horizontally provided with a plurality of first rollers along the length direction of the machine body, the guide rail is horizontally provided with a plurality of second rollers along the extension direction of the guide rail, a feeding channel is formed between the first rollers and the second rollers, and at least partial area of the guide rail is bent towards the machine body so that at least partial area of the feeding channel is positioned in the slurry pool; the driving unit drives the first roller and the second roller to rotate around an axis perpendicular to the length direction of the machine body, and the rotating directions of the first roller and the second roller are opposite.
Further, the distance between two adjacent first rollers is smaller than the length of the insulation board to be processed.
Further, the slurry tank divides the machine body into a feeding area and a processing area, and the height of the material conveying channel above the feeding area is equal to the thickness of the heat preservation plate to be processed; the height of the material conveying channel above the processing area is larger than the thickness of the insulation board to be processed, and the first roller and the second roller above the processing area abut against two side faces of the insulation board after being wrapped with the slurry.
Further, the guide rail is also provided with an adjusting device which can jack up the second roller above the processing area, so that the second roller above the processing area can move up and down relative to the guide rail.
As a preferred embodiment of the present application, the processing zone is provided with a drying device.
As an optimal implementation mode of this application, heated board processingequipment still including set up in the processing district is kept away from the receiving agencies of thick liquids pond one end, receiving agencies includes the edge organism length direction set up and with two runners that the rotation direction of first roller is the same, the cover is located the conveyer belt in the runner outside, and the drive runner pivoted driving piece.
Furthermore, the conveyer belt is provided with a plurality of baffles that extend towards the direction far away from the conveyer belt along its moving direction interval, and it receives the silo to constitute between two adjacent baffles.
As a preferred embodiment of the present application, one side of the processing area facing the guide rail is an inclined plane, and one end of the inclined plane far away from the slurry tank is higher than one end of the inclined plane close to the slurry tank.
As an preferred embodiment of this application, it is provided with a plurality of locating parts to walk the material passageway along its extending direction, the locating part is located walk the both sides of material passageway, the locating part has the top surface that supports that is used for supporting the heated board side.
The application also discloses a method for processing the heat-insulating plate, which adopts the device for processing the heat-insulating plate, and the method comprises the following steps: s1, adding a proper amount of slurry into the slurry tank, controlling the driving unit to start and operate, wherein the machine body is provided with a feeding end and a discharging end along the length direction, and the driving unit drives the first roller and the second roller to rotate towards the direction of the discharging end; s2, placing the insulation board to be processed at the feeding end; the insulation board enters the feeding channel under the clamping of the first roller and the second roller and moves towards the discharge end along the feeding channel; s3, when the insulation board moves to the area where the material conveying channel is located in the slurry pool, the insulation board is immersed in the slurry pool, slurry wraps the insulation board, and a slurry layer is formed on the surface of the insulation board; s4, the first roller and the second roller between the slurry pool and the discharge end compress the upper side and the lower side of the insulation board after slurry wrapping, so that the slurry is compacted and redundant slurry is scraped; a drying part is further arranged near the discharge end and is used for drying the slurry-wrapped insulation board; s5, the discharge end is further provided with a material receiving portion, and the insulation board moves to the material receiving portion to complete collection.
Due to the adoption of the technical scheme, the beneficial effects obtained by the application are as follows:
1. compare in prior art spraying and the mode of paining, this application adopts the mode of soaking, is about to the heated board and immerses in the thick liquids pond, make thick liquids wrap up in the heated board surface, thick liquids can be fuller, even each surface of adhering to at the heated board, improved the qualification rate and the productivity ratio of product, avoided the waste of thick liquids simultaneously.
In addition, process the heated board through this device, realize that the heated board wraps up in thick liquid processing automatically, greatly reduced the labour, and in a flow process, can wrap up in thick liquid processing to each surface of heated board simultaneously, the processing number of times of the heated board that has significantly reduced has improved process velocity, has improved productivity ratio greatly.
2. As a preferred embodiment of the present application, the slurry tank divides the machine body into a feeding area and a processing area, and the height of the material feeding channel above the feeding area is equal to the thickness of the insulation board to be processed; the height of the material conveying channel above the processing area is larger than the thickness of the insulation board to be processed, and the first roller and the second roller above the processing area abut against the two side faces of the insulation board after being wrapped with the slurry. The feeding area top walk the height of material passageway and wait to process the thickness of insulation board equal, better to the clamping action of insulation board, prevent insulation board skew track to transmission efficiency is higher, prevents that the insulation board from skidding between the roller, and the processing area top walk the height of material passageway and be greater than the thickness of waiting to process the insulation board, can make the insulation board after wrapping up in thick liquid pass through smoothly, and is located the processing area top first roller with the second roller is controlled the thickness that the thick liquid layer was wrapped up in to the insulation board, strikes off the unnecessary thick liquids in insulation board surface to carry out the compaction to the thick liquids on insulation board surface, eliminate the bubble in the thick liquid layer, improve product property ability.
Further, the second roller is movable up and down with respect to the guide rail. The height of the material walking channel above the processing area can be adjusted, so that the insulation board processing device can produce insulation boards with different thicknesses of slurry layers, and the applicability of the device is improved.
3. As a preferred embodiment of this application, heated board processingequipment still including set up in the processing district is kept away from the receiving agencies of thick liquids pond one end, receiving agencies includes the edge organism length direction sets up and with two runners that the direction of rotation is the same of first roller, cover are located the conveyer belt in the runner outside, and the drive runner pivoted driving piece. Heated board after the heated board processing follow walk to expect that the passageway shifts out the back landing to on the conveyer belt, the conveyer belt carries the heated board to the collecting region, collects or the pile up neatly to the heated board, realizes automatic collection, has reduced the labour.
4. As a preferred embodiment of the present application, one side of the processing area facing the guide rail is an inclined plane, and one end of the inclined plane far away from the slurry tank is higher than one end of the inclined plane close to the slurry tank. When the insulation board moves out of the slurry tank, slurry is not solidified and formed on the surface of the insulation board, so that the slurry can drip onto the upper surface of the machine body, the upper surface of the machine body is the inclined surface, the slurry dripping onto the inclined surface can flow back to the slurry tank along the inclined surface, the slurry is recycled and reused, waste is avoided, cost is saved, and the cleanness of the surface of the machine body is guaranteed.
5. As a preferred embodiment of this application, it is provided with a plurality of locating parts to walk the material passageway along its extending direction, the locating part is located walk the both sides of material passageway, the locating part has the top surface that supports that is used for supporting the heated board side. The abutting top faces of the limiting parts abut against the two side faces of the heat insulation board, the heat insulation board is enabled to move in the material walking channel all the time, the heat insulation board is prevented from deviating from the material walking channel, the working stability of the heat insulation board machining device is guaranteed, and the machining effect is guaranteed.
6. The application also discloses a method for processing the heat-insulating plate, and the method adopts the device for processing the heat-insulating plate. The insulation board is processed by the method, manual operation is not needed in the processing process, labor force is saved, and automatic processing is realized. And the processing method realizes the continuous processing of the insulation board, and simultaneously carries out slurry wrapping processing on each surface of the insulation board, thereby greatly improving the processing efficiency and the production efficiency. Receive material portion and can also carry out automatic collection to the heated board after the processing, improved collection efficiency, reduced the labour.
Drawings
Fig. 1 is a schematic structural diagram of the insulation board processing device according to an embodiment of the present application;
fig. 2 is a sectional view of the insulation board processing device according to an embodiment of the present application;
fig. 3 is a side view of the housing in accordance with an embodiment of the present application.
Wherein:
1, a machine body; 11 a slurry tank; 12 a first roller; 13 a feed zone; 14 a processing zone; 15 a guide part;
2, a guide rail; 21 a second roller;
3 a feeding channel; 31 a stopper; 32 against the top surface; 33, limiting the rollers;
4, a drying device;
5, a material receiving mechanism; a 51-wheel; 52 a conveyor belt; 53 partition plates; 54 a material receiving groove.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms of orientation such as left, right, up, down, front and back in the embodiments of the present application are only relative concepts or refer to the normal use state of the product, i.e., the traveling direction of the product, and should not be considered as limiting.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; either directly or indirectly through intervening media, either internally or in any other relationship. However, the direct connection means that the two bodies are connected without a connection structure therebetween and are connected to each other only by the connection structure to form a whole. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as the case may be.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. In the description herein, reference to the description of the terms "an implementation," "an embodiment," "some embodiments," "an example" or "a specific example" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
As shown in fig. 1-3, a device for processing an insulation board includes a machine body 1, a guide rail 2 disposed above the machine body 1 and extending along a length direction of the machine body 1, and a driving unit, wherein at least a partial region of one side of the machine body 1 facing the guide rail 2 is recessed in a direction away from the guide rail 2 to form a slurry tank 11; the machine body 1 is horizontally provided with a plurality of first rollers 12 along the length direction of the machine body, the guide rail 2 is horizontally provided with a plurality of second rollers 21 along the extension direction of the guide rail, a feeding channel 3 is formed between the first rollers 12 and the second rollers 21, and at least partial area of the guide rail 2 is bent towards the machine body 1, so that at least partial area of the feeding channel 3 is positioned in the slurry pool 11; the driving unit drives the first roller 12 and the second roller 21 to rotate around an axis perpendicular to the length direction of the machine body 1, and the rotating directions of the first roller 12 and the second roller 21 are opposite.
This application adopts to soak the heated board extremely mode in the thick liquids pond 11 wraps up in thick liquid processing to the heated board surface for thick liquids are more even, and the surface of attaching to the heated board has improved the processing effect plumpness, has improved product property ability. Meanwhile, the slurry cannot splash to the outside of the machine body 1, so that the environmental pollution of a processing workshop and the waste of the slurry are caused.
This application heated board processingequipment can realize the automatic processing of heated board, and the in-process of processing need not dependent manual operation, and the heated board is followed the one end of organism 1 moves extremely the other end of organism 1 accomplishes processing promptly, has realized assembly line processing to a plurality of heated boards can walk in proper order in the material passageway 3, make a plurality of the heated board can realize continuous processing, has improved the efficiency of processing, and then has improved productivity ratio.
Adopt first roller 12 and second roller 21 to rotate the mode of carrying the heated board, make the removal of heated board more stable, make the heated board remain the gesture of ideal throughout and remove along the removal route of setting for, can not take place the skew, and then guaranteed each surface of parcel heated board that thick liquids can be even, improve the processing effect.
As a preferred embodiment of the present application, as shown in fig. 2, the distance between two adjacent first rollers 12 is smaller than the length of the insulation board to be processed.
The moving process of the heat insulation plate ensures that at least two first rollers 12 are conveyed to simultaneously support the heat insulation plate, so that the heat insulation plate is well supported, the rotating force of the first rollers 12 can be effectively transmitted to the heat insulation plate, the heat insulation plate is better pushed to move, and the transmission efficiency is guaranteed.
It should be noted that, the present application does not specifically limit the distance between two adjacent second rollers 21, and it may be one of the following embodiments:
the first implementation mode comprises the following steps: in the present embodiment, the distance between two adjacent second rollers 21 is smaller than the length of the insulation board, and is disposed corresponding to the first roller 12 in the vertical direction. The heat insulation plate is always clamped by the two groups of rollers in the moving process, the transmission efficiency of the first rollers 12 and the second rollers 21 is increased, the clamping force on the heat insulation plate is large, and the heat insulation plate is prevented from deviating out of the material conveying channel 3.
Of course, the second roller 21 may be vertically spaced from the first roller 12, and is not limited in this regard.
The second embodiment: in the embodiment, as shown in fig. 2, the distance between two adjacent second rollers 21 is greater than the length of the heat insulation board, so that the heat insulation board is always clamped by the two first rollers 12 and one second roller 21 in the moving process, the number of the second rollers 21 is reduced on the basis of ensuring the transmission efficiency, the structure of the processing device is simplified, and the cost is reduced.
Of course, the distance between two adjacent second rollers 21 may also be equal to the length of the heat insulation board, and still the transmission efficiency can be maintained and the cost can be reduced, which is not specifically limited herein.
As a preferred embodiment of the present application, as shown in fig. 2, the slurry tank 11 divides the machine body 1 into a feeding area 13 and a processing area 14, and the height of the feeding channel 3 above the feeding area 13 is equal to the thickness of the insulation board to be processed; the height of the material conveying channel 3 above the processing area 14 is larger than the thickness of the insulation board to be processed, and the first roller 12 and the second roller 21 above the processing area 14 are abutted against two side faces of the insulation board after being wrapped with the slurry.
The height of the feeding channel 3 above the feeding area 13 is equal to the thickness of the heat insulation plate to be processed, the first roller 12 and the second roller 21 have a better clamping effect on the heat insulation plate, and the heat insulation plate is prevented from deviating from the feeding channel 3 and sliding out from one side of the machine body 1.
The height of the material conveying channel 3 above the processing area 14 is larger than the thickness of the heat insulation plate to be processed, the first roller 12 and the second roller 21 above the processing area 14 abut against two side faces of the heat insulation plate after being wrapped with the slurry, so that the first roller 12 and the second roller 21 can control the thickness of the slurry on the surface of the heat insulation plate, the slurry on the surface of the heat insulation plate is compacted, bubbles are prevented from being generated in the slurry, the product performance is prevented from being affected, redundant slurry can be scraped, and the qualified rate of the product is guaranteed.
Preferably, the distances between the multiple sets of first rollers 12 and the second rollers 21 above the processing area 14 are different, the distances between the multiple sets of first rollers 12 and the second rollers 21 are sequentially reduced along the moving direction of the insulation board, and the distance between the set of first rollers 12 and the second rollers 21 which is farthest from the slurry tank 11 is the thickness of the standard insulation board after processing.
When the insulation board wrapped with the paste sequentially passes through the plurality of groups of first rollers 12 and second rollers 21, the first rollers 12 and the second rollers 21 abut against the upper side face and the lower side face of the insulation board, redundant paste on the surface of the insulation board is scraped, the thickness of a paste layer of the insulation board is gradually reduced, and the paste layer of the insulation board is controlled to be in a standard thickness after the insulation board passes through the last group of first rollers 12 and second rollers 21. When the insulation board moves out of the slurry pool 11, a large amount of slurry adheres to the surface, and if the distance between the first roller 12 and the second roller 21 close to the slurry pool 11 is small, the insulation board contacts with the rollers to generate large friction force, so that the walking efficiency of the insulation board is seriously influenced, and the insulation board is easily damaged. And the distance between the first roller 122 and the second roller 1 in each group is gradually reduced, so that the slurry is scraped more softly, and the processing qualified rate is ensured.
Further, the guide rail 2 is provided with an adjusting device capable of lifting up the second roller 21 located above the processing zone 14 so that the second roller 21 located above the processing zone 14 can move up and down with respect to the guide rail 2.
The height of the material feeding channel 3 above the processing area 14 is adjustable, so that the insulation board processing device can produce insulation boards with different thicknesses of slurry layers, and the applicability of the device is improved.
It should be noted that, the structure of the adjusting device is not specifically limited in the present application, and the adjusting device may be a hydraulic device disposed in the guide rail 2, and the second roller 21 is jacked up or put down by a hydraulic cylinder to move the second roller 21 up and down, or may be a screw nut structure, as long as the adjusting device can drive the second roller 21 to move up and down.
As a preferred example of the present embodiment, as shown in fig. 1 and 3, the processing area 14 is provided with a drying device 4. Preferably, the drying device is a hot air blower which blows hot air to the heat insulation board above the processing area 14 to accelerate the curing and forming of the slurry, shorten the processing time and improve the productivity.
Preferably, the drying device 4 blows hot air of 60 ℃ to the insulation board, so that the slurry solidification is accelerated, and meanwhile, the slurry and the insulation board are not damaged, and when the slurry is heated, the temperature of the hot air can be increased or decreased according to needs, and is not particularly limited herein.
Preferably, as shown in fig. 3, the drying device 4 is disposed on both sides of the machine body 1 along the moving direction of the insulation board so that hot air can be blown to both sides of the insulation board, the insulation board is wrapped by the hot air, and both surfaces of the insulation board can be subjected to the action of the hot air, thereby accelerating the solidification of the slurry and shortening the solidification time of the slurry.
Further, one end of the processing area 14 is also provided with a guide part 15, when the heat-insulating plate moves through the drying device 4, the heat-insulating plate is moved out of the material feeding channel 3, and the processed heat-insulating plate slides out along the guide part 15 under the action of self gravity to finish stacking or stacking.
Preferably, as shown in fig. 1 to 3, the guide portion 15 is a guide inclined surface or a guide arc surface along the moving direction of the insulation board, and the guide portion 15 and the machine body 1 are integrally formed, so that the assembly process is omitted, and the manufacturing is convenient. Of course, the guide portion 15 may have other structures or be connected to the machine body 1 by other assembling methods, and is not limited in detail herein.
As a preferred embodiment of the present invention, as shown in fig. 2, the insulation board processing apparatus further includes a material receiving mechanism 5 disposed at an end of the processing area 14 far away from the slurry tank 11, and the material receiving mechanism 5 includes two rotating wheels 51 disposed along a length direction of the machine body 1 and having the same rotation direction as the first roller 12, a conveying belt 52 sleeved outside the rotating wheels 51, and a driving member for driving the rotating wheels 51 to rotate.
The processed heat preservation plate is moved to the bearing surface of the conveying belt 52 by the guide part 15, the conveying belt 52 moves together, the material receiving mechanism 5 conveys the processed heat preservation plate and completes stacking so as to replace manual stacking, labor force is reduced, and full-automatic production is realized.
It should be noted that, in this embodiment, the structures of the rotating wheel 51 and the conveying belt 52 are not particularly limited, and the conveying belt 52 may be a conveying belt, in which case the rotating wheel 51 is a pulley that is engaged with the conveying belt. Of course, the conveyor belt 52 may be a chain, and the rotating wheel 51 is a sprocket wheel engaged with the chain.
Furthermore, as shown in fig. 2, a plurality of partition plates 53 extending away from the conveying belt 52 are disposed at intervals along the moving direction of the conveying belt 52, and a material receiving slot 54 is formed between two adjacent partition plates 53. After the insulation board is moved out from the material feeding channel 3, the insulation board falls into the material receiving groove 54 under the action of the thrust of the first roller 12 and the second roller 21 and the self gravity, and moves along with the conveying belt 52, when the material receiving groove 54 filled with the insulation board moves to the rotating wheel 51 far away from the machine body 1 and rotates downwards along the circumferential direction of the rotating wheel 51, the insulation board slides from the material receiving groove 54 under the action of the self gravity, and the stacking is completed below. Receive the setting of silo 54, make accomodating of heated board regular more orderly, be favorable to the pile up neatly of heated board.
As a preferred example of the present embodiment, as shown in fig. 2, a side of the processing area 14 facing the guide rail 2 is an inclined surface, and an end of the inclined surface far away from the slurry tank 11 is higher than an end of the inclined surface near the slurry tank 11.
When the insulation board moves out of the slurry tank 11, slurry is not cured and formed on the surface of the insulation board, so that the slurry can drip onto the upper surface of the machine body 1 to cause pollution. The upper surface of the machine body 1 is the inclined surface, so that slurry dropping to the inclined surface can flow back to the slurry tank 11 along the inclined surface, the slurry is recycled and reused, waste is avoided, cost is saved, and cleanness of the surface of the machine body 1 is guaranteed.
Of course, the side of the processing zone 14 facing the guide rail 2 may be provided with a circular arc surface or the like, as long as the slurry can flow back into the slurry tank, and is not particularly limited.
As a preferred embodiment of the present application, as shown in fig. 1 to 3, the material feeding channel 3 is provided with a plurality of limiting members 31 along an extending direction thereof, the limiting members 31 are located at two sides of the material feeding channel 3, and the limiting members 31 have abutting surfaces 32 for abutting against side surfaces of the insulation board.
The locating part 31 moves to the heated board and carries on spacingly, makes the heated board be in all the time walk to expect to remove in the passageway 3, prevent that the heated board from following walk to expect 3 roll-offs of passageway to guaranteed that the heated board removes with the gesture of ideal, and then be favorable to thick liquids to adhere to completely on each surface of heated board, guaranteed the effect of processing.
In the present embodiment, the structure of the stopper is not specifically limited, and includes but is not limited to the cases listed in the following examples:
example 1: in this embodiment, the locating part is the edge baffle that 1 length direction of organism set up, the baffle upwards extends, so that the side of baffle constitutes the top surface supports, forms to the heated board and supports the effect, and the restriction heated board is skew walk material passageway 3, just the baffle with 1 integrated into one piece of organism to save the process of assembly, convenient manufacturing.
Example 2: as a preferred embodiment, as shown in fig. 1 to 3, the limiting member 31 is a limiting roller 33 disposed along the length direction of the machine body 1, the limiting roller 33 rotates around the vertical axis of the limiting roller 33, and the cylindrical surface of the limiting roller 33 forms the abutting surface 32, so that when the insulation board passes through the limiting roller 33, the insulation board drives the limiting roller 33 to rotate. Spacing roller 33 not only can carry on spacingly to the heated board, moreover spacing roller 33's rotation plays the pushing action to the removal of heated board, promotes the removal of heated board, has improved the removal efficiency of heated board.
The application also discloses a method for processing the heat-insulating plate, which adopts the device for processing the heat-insulating plate, and the method comprises the following steps: s1, adding an appropriate amount of slurry into the slurry tank 11, and controlling the driving unit to start operation, where the machine body 1 has a feeding end and a discharging end along its length direction, and the driving unit drives the first roller 12 and the second roller 21 to rotate towards the discharging end; s2, placing the insulation board to be processed at the feeding end; the insulation board enters the feeding channel 3 under the clamping of the first roller 12 and the second roller 21 and moves towards the discharge end along the feeding channel 3; s3, when the insulation board moves to the area, located in the slurry pool 11, of the material feeding channel 3, the insulation board is immersed in the slurry pool 11, slurry wraps the insulation board, and a slurry layer is formed on the surface of the insulation board; s4, the first roller 12 and the second roller 21 between the slurry tank 11 and the discharge end compress the upper side surface and the lower side surface of the insulation board coated with slurry, so that the slurry is compacted and redundant slurry is scraped; a drying part is further arranged near the discharge end and is used for drying the slurry-wrapped insulation board; s5, the discharging end is further provided with a material receiving portion, and the heat preservation plate moves to the material receiving portion to complete collection.
By the method, the full-automatic processing of the surface of the insulation board is realized by using the insulation board processing device, and labor force is saved. And can be continuous dip in thick liquid, compaction, scrape thick liquid, dry and collect the processing such as, make heated board processing realize the streamlined processing, improved production efficiency greatly to can the effective control heated board surface thick liquid layer the thickness, and then guaranteed the qualification rate of product.
The above description is only an example of the present application and is not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
Claims (6)
1. A device for processing a heat-insulating plate comprises a machine body, a guide rail arranged above the machine body and extending along the length direction of the machine body, and a driving unit, and is characterized in that,
at least partial area of one side of the machine body facing the guide rail is sunken in the direction away from the guide rail to form a slurry pool;
the machine body is horizontally provided with a plurality of first rollers along the length direction of the machine body, the guide rail is horizontally provided with a plurality of second rollers along the extension direction of the guide rail, a feeding channel is formed between the first rollers and the second rollers, and at least partial area of the guide rail is bent towards the machine body so that at least partial area of the feeding channel is positioned in the slurry pool;
the distance between two adjacent first rollers is smaller than the length of the insulation board to be processed, the slurry tank divides the machine body into a feeding area and a processing area, the height of the feeding channel above the feeding area is equal to the thickness of the insulation board to be processed, the height of the feeding channel above the processing area is larger than the thickness of the insulation board to be processed, and the first roller and the second roller which are positioned above the processing area are propped against the two side surfaces of the insulation board after being coated with the slurry, the distance between the sets of first and second rollers above the processing zone is different, and the distances between the multiple groups of first rollers and the second rollers are sequentially reduced along the moving direction of the heat-insulation plate, the distance between a group of first rollers and second rollers which are farthest away from the slurry pool is the thickness of the processed standard heat-preservation plate;
the driving unit drives the first roller and the second roller to rotate around an axis perpendicular to the length direction of the machine body, and the rotating directions of the first roller and the second roller are opposite;
the insulation board processing device further comprises a material receiving mechanism arranged at one end of the processing area, which is far away from the slurry pool, wherein the material receiving mechanism comprises two rotating wheels, a conveying belt and a driving piece, the two rotating wheels are arranged along the length direction of the machine body, the rotating direction of the two rotating wheels is the same as the rotating direction of the first roller, the conveying belt is sleeved on the outer sides of the rotating wheels, and the driving piece drives the rotating wheels to rotate;
the conveying belt is provided with a plurality of partition plates extending towards the direction far away from the conveying belt at intervals along the moving direction of the conveying belt, and a material receiving groove is formed between every two adjacent partition plates;
the insulation board moves out from the material feeding channel, falls into the material receiving groove under the action of the thrust of the first roller and the second roller and the gravity of the insulation board, and moves along with the conveying belt.
2. The insulation board processing device according to claim 1,
the guide rail is also provided with an adjusting device which can jack up the second roller above the processing area so that the second roller above the processing area can move up and down relative to the guide rail.
3. The insulation board processing device according to claim 1, wherein the processing area is provided with a drying device.
4. The insulation board processing device according to claim 1,
one side of the processing area, which faces the guide rail, is an inclined plane, and one end, which is far away from the slurry tank, of the inclined plane is higher than one end, which is close to the slurry tank, of the inclined plane.
5. The insulation board processing device according to claim 1,
the material feeding channel is provided with a plurality of limiting parts along the extending direction of the material feeding channel, the limiting parts are located on two sides of the material feeding channel, and the limiting parts are provided with abutting surfaces used for abutting against the side surfaces of the heat insulation boards.
6. A method for processing an insulation board is characterized in that the method adopts an insulation board processing device as claimed in any one of claims 1 to 5, and the method comprises the following steps:
s1, adding a proper amount of slurry into the slurry tank, controlling the driving unit to start and operate, wherein the machine body is provided with a feeding end and a discharging end along the length direction, and the driving unit drives the first roller and the second roller to rotate towards the direction of the discharging end;
s2, placing the insulation board to be processed at the feeding end; the insulation board enters the feeding channel under the clamping of the first roller and the second roller and moves towards the discharge end along the feeding channel;
s3, when the insulation board moves to the area where the material conveying channel is located in the slurry pool, the insulation board is immersed in the slurry pool, slurry wraps the insulation board, and a slurry layer is formed on the surface of the insulation board;
s4, the first roller and the second roller between the slurry tank and the discharge end compress the upper side and the lower side of the insulation board wrapped with slurry, so that the slurry is compacted and the redundant slurry is scraped; a drying part is further arranged near the discharge end and is used for drying the slurry-wrapped insulation board;
s5, the discharge end is further provided with a material receiving portion, and the insulation board moves to the material receiving portion to complete collection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011173255.XA CN112474179B (en) | 2020-10-28 | 2020-10-28 | Device and method for processing insulation board |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011173255.XA CN112474179B (en) | 2020-10-28 | 2020-10-28 | Device and method for processing insulation board |
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| CN112474179A CN112474179A (en) | 2021-03-12 |
| CN112474179B true CN112474179B (en) | 2022-06-14 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2007225883A (en) * | 2006-02-23 | 2007-09-06 | Mitsubishi Paper Mills Ltd | Processing apparatus for computer-to-plate (ctp) printing plate |
| CN204112516U (en) * | 2014-08-29 | 2015-01-21 | 潘胜利 | The mechanical system of processing warming plate |
| CN204335683U (en) * | 2014-12-25 | 2015-05-20 | 方家铺子（福建）现代农业发展有限公司 | Ocean fish automatic impurity removing equipment |
| CN204939366U (en) * | 2015-09-10 | 2016-01-06 | 潘胜利 | A kind of production unit of composite insulation boards |
| CN105835298A (en) * | 2016-05-16 | 2016-08-10 | 亿丰洁净科技江苏股份有限公司 | Insulation board machining device |
| CN210061402U (en) * | 2019-01-25 | 2020-02-14 | 重庆中航科技有限公司 | Extruded polystyrene board apparatus for producing |
| CN210815979U (en) * | 2019-08-26 | 2020-06-23 | 广东嘉骏森林股份有限公司 | Gluing device for plywood processing |
| CN111633803B (en) * | 2020-05-30 | 2021-12-28 | 宁夏保利节能科技有限公司 | Exempt from to tear open heated board production system |
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