CN112454463B - Production process of marinated cooked food based on Internet block chain big data food safety - Google Patents

Production process of marinated cooked food based on Internet block chain big data food safety Download PDF

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Publication number
CN112454463B
CN112454463B CN202011267063.5A CN202011267063A CN112454463B CN 112454463 B CN112454463 B CN 112454463B CN 202011267063 A CN202011267063 A CN 202011267063A CN 112454463 B CN112454463 B CN 112454463B
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China
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duck
fixed
roast
knife rest
blade
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CN112454463A (en
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孔祥锋
孔奥博
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • B26D1/09Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type with a plurality of cutting members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00Combinations of several similar cutting apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • B26D5/086Electric, magnetic, piezoelectric, electro-magnetic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/02Means for holding or positioning work with clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0625Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00Combinations of several similar cutting apparatus
    • B26D2011/005Combinations of several similar cutting apparatus in combination with different kind of cutters, e.g. two serial slitters in combination with a transversal cutter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00Machines or methods used for cutting special materials
    • B26D2210/02Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

Abstract

The invention belongs to the technical field of cooked food production, and particularly relates to a marinated cooked food production process based on internet block chain big data food safety.A sheet device used in the process comprises a workbench, wherein a conveying belt is fixed at the top end of the workbench and used for driving roast ducks to move, the conveying belt is obliquely arranged, more than two clamping blocks are arranged on the conveying belt and used for limiting the roast ducks, two rectangular plates are fixed at the top end of the workbench, a sliding groove is formed in one side, close to each other, of each rectangular plate, a sliding block is movably arranged at the sliding groove, a rotating shaft and a round rod are fixed between the two sliding blocks, and a knife rest is movably arranged on the surfaces of the rotating shaft and the round rod; according to the automatic slicing machine, the roast ducks are automatically sliced by the two blades which form an angle with each other, so that the efficiency of slicing the roast ducks is improved, the quality of the slices is ensured, and the problems of uneven thickness and large individual difference of artificial slices are solved.

Description

Production process of marinated cooked food based on Internet block chain big data food safety
Technical Field
The invention belongs to the technical field of cooked food production, and particularly relates to a production process of marinated cooked food based on Internet block chain big data food safety.
Background
Big data refers to a collection of data whose content cannot be captured, managed, and processed within a certain time with conventional software tools. Big data has five characteristics, namely large quantity, high speed, diversity, low value density and authenticity. It has no statistical sampling method, but only observes and tracks what happens.
The food safety means that the food is nontoxic and harmless, meets the existing nutritional requirements, and does not cause any acute, subacute or chronic harm to the health of human bodies.
The cooked food is prepared by processing or blanching the processed raw materials, and making into dishes by mixing with marinade, red oil, cold mixing, smoking, baking, frying, etc. Generally, the method can be divided into three categories of marinated vegetables, cold vegetable dishes and hot and spicy fried vegetables; cooked food is common in all parts of the country, mainly adopts pot-stewed dishes and cold dishes, is simple and easy to operate, and has delicious taste which is accepted by the public. The roasted duck is a duck meat dish which is roasted by using fruit trees with charcoal fire as a main cooking mode and is a famous food of Beijing. The meat is red and bright in color, tender in meat quality, mellow in taste, fat but not greasy, is generally eaten together with other meat and vegetable foods, is known as 'delicious in nature' and is popular among people.
The patent discloses a method for making roast ducks, and compared with the prior art, the patent has the advantages that roasted roast ducks have good taste, the taste can be unified, the taste of a main store and the taste of a store can be unified, the roast ducks can still have the crisp and tender meat flavor of the roasted roast ducks which are roasted on site after being uniformly distributed and subjected to oil field drawing, but the subsequent making problems of the roast ducks are not solved, the next step of the splitting procedure of the split roast ducks is still needed, the traditional work of splitting is finished manually, and some rejected customers feel that the manual splitting is not clean enough, so that the appetite of the customers is influenced, and even the business of the roast ducks is influenced.
Therefore, the invention provides a production process of marinated cooked food based on Internet block chain big data food safety, a sheet skin device used in the process automatically slices roast ducks by two blades which form an angle with each other, so that the efficiency of the roast duck sheet skin is improved, the quality of the sheet skin is ensured, and the problems of uneven thickness and large individual difference of artificial sheet skin are solved.
Disclosure of Invention
In order to make up for the defects of the prior art, the marinated cooked food production process based on internet block chain big data food safety provided by the invention has the advantages that the sheet peeling device used in the process automatically slices roast ducks through the two blades which form an angle with each other, so that the sheet peeling efficiency of the roast ducks is improved, the sheet peeling quality is ensured, and the problems of uneven thickness and large individual difference of artificial sheets are solved.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a production process of marinated cooked food based on Internet block chain big data food safety, which comprises the following steps:
s1: assembling and debugging the film splitting device, moving the film splitting device to a film splitting kitchen, opening a monitoring camera to aim at the film splitting device to start video recording, and directly broadcasting the video to a display screen of a store; the production process of the sliced roast duck is transparent in a field video recording mode, so that the safe and sanitary atmosphere is created, and customers are more relieved;
s2: conveying the roasted duck to a splitting kitchen, cutting off the head and the butt of the roasted duck, flattening the duck body, and cutting the duck body at equal intervals along the direction from the head to the feet to obtain the primarily processed roasted duck; the duck body is flattened, so that a larger area of roast duck below the skin slicing device is facilitated, the area of the areas, which cannot be sliced, on the two sides of the duck body is reduced, and the skin slicing efficiency is improved;
s3: placing the roasted ducks subjected to preliminary treatment in the step S2 on a skin slicing device, fixing the roasted ducks by using a clamping block, slicing the roasted ducks by driving a blade through a first push rod motor, then driving a cutting knife to cut off the cut parts of the blade by a second push rod motor to obtain sliced roasted duck slices, and driving the roasted ducks to change positions by a conveying belt in the process; the roasted duck is sliced quickly by the machine, so that the slicing efficiency is improved, the slicing process is mechanized, the bacterial pollution in the production process of the sliced roasted duck is reduced, and the client can eat the roasted duck more safely;
s4: the roasted ducks with the sliced skin in the S3 are placed on a tray and placed on a table, the rest roasted ducks on the slicing device are taken down, the roasted ducks which are not sliced are re-placed, and the slicing work is repeated;
wherein, the splitting device used in S1, S3 and S4 comprises a workbench, a conveying belt is fixed at the top end of the workbench and used for driving roast ducks to move, the conveying belt is obliquely arranged and provided with more than two clamping blocks used for limiting the roast ducks, two rectangular plates are fixed at the top end of the workbench, one sides of the two rectangular plates close to each other are provided with sliding grooves, sliding blocks are movably arranged at the sliding grooves, a rotating shaft and a round rod are fixed between the two sliding blocks, a knife rest is movably arranged on the surfaces of the rotating shaft and the round rod, two ends of the rotating shaft are wound with reset springs, one side of the sliding block facing the knife rest is provided with an electromagnet, an iron sheet is arranged on the knife rest and used for driving the knife rest to move, a push rod motor is fixed at the top end of the workbench through an installation frame, and a knife rest is fixed at the output shaft end of the push rod motor, the first push rod motor is used for driving the knife rest to move, a blade is fixed at one end, far away from the first push rod motor, of the knife rest, the included angle between the blade and the horizontal plane of the knife rest is +/-30 degrees, the blade is used for cutting roast ducks, a second push rod motor is fixed at the top ends of the two sliding blocks through a mounting frame, a cutting knife is fixed at the output shaft end of the second push rod motor, the cutting knife is used for auxiliary slicing of the roast ducks, a controller is arranged on the workbench and used for controlling the operation of the splitting device; when the duck roasting sheet is used, the traditional duck roasting sheet is manually finished, and some selected customers feel that the artificial sheet is not clean enough, so that the appetite of the customers is influenced, and even the business of a duck roasting shop is influenced, and the problem is solved; placing the roast duck with the head and tail removed on a conveyor belt, and fixing the neck and the legs of the roast duck by using clamping blocks so that the roast duck is fixed on the conveyor belt; the sheet skin device is started, so that the first push rod motor drives the knife rest to move towards the roast duck, and the blades on the knife rest are synchronously close to the roast duck; in the process of transverse movement of the tool rest, the two electromagnets work interactively, so that the tool rest moves in a reciprocating manner on the surfaces of the rotating shaft and the round rod, and the blade moves synchronously; the blade cuts the roast duck after contacting the roast duck, and the controller stops the work of the first push rod motor after the blade enters the roast duck and continues to penetrate into the roast duck for a specified distance, so that the blade stops moving; then, the controller controls a second push rod motor to work, so that the second push rod motor drives the cutting knife to move downwards; the cutting knife is contacted with the blade when moving to the maximum stroke, so that the roast duck cut by the blade is cut to form a single roast duck slice; then, the first push rod motor drives the blade to retreat, and the second push rod motor drives the cutting knife to retreat, so that the cut roasted duck slices stay on the blade; after a piece of roast duck is cut off, the conveyer belt drives the roast duck to move upwards for a specified distance under the control of the controller, the moving distance is the thickness value of the sheet skin of the roast duck, and then a push rod motor repeats the last action to cut off another piece of roast duck; after the single piece of the roast duck is sliced, turning over the roast duck, finishing the skin slicing of the other side, and finishing the skin slicing work of the whole roast duck; the included angle between the blade and the knife rest is +/-30 degrees, so that the cut roast duck slices can be remained on the surface of the knife rest, and the invention can continuously carry out splitting; according to the automatic slicing machine, the roast ducks are automatically sliced by the two blades which form an angle with each other, so that the efficiency of the roast duck fillets is improved, the quality of the fillets is ensured, and the problems of uneven thickness and large individual difference of the artificial fillets are solved; in addition, the mechanical splitting mode is utilized to ensure the sanitation of the splitting roast duck in the manufacturing process, and the live broadcast enables customers to see more intuitively, so that the customers feel more relieved.
Preferably, a groove is formed in the top end of the tool rest, a conveying belt is arranged in the groove and comprises a belt and a round roller, a support is fixed on the rectangular plate, a limiting block is fixed on the top end of the support, a connecting rod is rotatably mounted on the side wall of the tool rest and fixedly connected with the round roller, the connecting rod penetrates through the tool rest, a flywheel is arranged at one end, facing the limiting block, of the connecting rod, a rope winding drum is fixed at one end, away from the flywheel, of the connecting rod, the limiting block is tangent to the surface of the flywheel, and the limiting block is used for driving the flywheel to rotate; when the device is used, the duck roasting sheets under the sheets are stacked on the knife rest when the sheets are repeatedly peeled, so that the duck roasting sheets are stacked together, and the subsequent placement of the duck roasting sheets is influenced; the stacking of the roasted duck slices on the blade also influences the normal slicing of the blade, so that the roasted duck slices are cut off, and the quality of the slices is influenced; by arranging the conveyor belt, when the knife rest moves towards the direction of the roast duck, the conveyor belt drives the flywheel to move to the position of the limiting block, and the flywheel idles on the surface of the limiting block; when the tool rest moves towards the direction of the first push rod motor, the flywheel rotates on the surface of the limiting block, so that the connecting rod synchronously rotates, and the conveying belt synchronously rotates; the hold-in range rotates and makes roast duck piece that is located on the hold-in range driven to the direction of keeping away from the blade to make roast duck piece orderly put on the conveyer belt surface, avoid roast duck piece's the problem of piling up to produce, put in order and help subsequent balance, also avoid roast duck piece to be taken place by the problem that the secondary cut off.
Preferably, more than two support frames are fixed at the top end of the tool rest, a limiting rod is arranged on each support frame, a limiting ring is arranged at the bottom end of each limiting rod, a pressing plate is movably mounted on the surface of each limiting rod, two pulleys are fixed on the side wall of each support frame, an annular groove is formed in the side wall of each flywheel, a steel wire rope is fixed in each annular groove, a steel wire rope is fixed on each rope winding drum, one end, far away from each flywheel, of each steel wire rope is fixed at the top end of each pressing plate through the corresponding pulley, and each steel wire rope is used for driving the corresponding pressing plate to move upwards; when the duck roasting device is used, the duck roasting sheet is in an unstable state when placed at the top end of the knife rest, and the duck roasting sheet is easy to move and fall off in the process of shaking the knife rest leftwards and rightwards; the pressing plate is arranged, so that the duck roasting sheets are pressed by the pressing plate in the moving process of the knife rest, the positions of the duck roasting sheets on the knife rest are not changed, the duck roasting sheets are not moved and fall off, and the later-stage tray placing efficiency is further ensured; the steel wire rope is driven to move in the process of rotating the flywheel, so that the steel wire rope forms pulling force on the pressing plate, and the pressing plate is pulled upwards; the process that the pressing plate is pulled up is just the process that the conveying belt drives the duck roasting sheet to move, so that the pressing plate does not influence the movement of the duck roasting sheet, and the influence on the position adjustment of the duck roasting sheet is avoided; after the conveying belt stops rotating, the flywheel is in a free rotating state, the pressing plate falls under the action of gravity, the duck roasting sheet is pressed again, and the duck roasting sheet is in a stable state in the next peeling process.
Preferably, the surface of the limiting rod is wound with an air cylinder, the top end of the blade is provided with more than two rectangular grooves at equal intervals along the direction of the cutting edge, a telescopic rod is fixed in each rectangular groove, an air pipe is arranged between each telescopic rod and the corresponding air cylinder, a return spring is arranged in an inner cavity of each air cylinder, and each telescopic rod is used for driving the duck roasting sheet to move; when the duck roasting device is used, the roasted duck slices below the blade stay at the top of the blade, and can be extruded onto the conveying belt only by extruding the next roasted duck slice, so that the roasted duck slices are easy to accumulate; the air cylinder is compressed in the process that the pressing plate is pulled upwards by the air cylinder, so that air in the air cylinder is squeezed to the telescopic rod; the telescopic link extends under gaseous effect, and the extension end of telescopic link will roast duck piece and drive to the knife rest direction behind the roast duck piece of contact to make just in time connect the roast duck piece that a downcut of just making roast duck piece, and then make roast duck piece continuous and orderly put on the conveyer belt, guaranteed the continuity of piece skin.
Preferably, more than two thimbles are fixed at the free end of the telescopic rod far away from the blade, the thimbles are of a conical structure, and the arrangement direction of the thimbles is the cutting edge direction of the blade; when the device is used, the free end of the telescopic rod is easy to slide when being contacted with the roast duck slices, so that the moving distance of the roast duck slices is limited, and the placement of the roast duck slices is influenced; the ejector pins are arranged at the free ends of the telescopic rods, and enter the interior of the duck roasting sheets while contacting the duck roasting sheets, so that the ejector pins and the duck roasting sheets are not easy to separate; the thimble is of a conical structure, so that the depth of the thimble entering the interior of the roasted duck slice is not too much, and the roasted duck slice is prevented from being punctured and broken; the roast duck piece is driven to move rapidly in the process that the thimble removed for the displacement of roast duck piece obtains guaranteeing, thereby makes putting of roast duck piece neat orderly and in succession.
Preferably, the limiting rod is arranged in an inclined mode, the top end of the limiting rod inclines towards the direction of the first push rod motor, a magnet is arranged at the bottom end of the pressing plate, the limiting ring is made of a magnetic material, and the magnetism of the limiting ring is opposite to that of the magnet; when the device is used, the steel wire rope is pulled more easily due to the inclined arrangement of the limiting rods, the workload of the flywheel is reduced, the friction between the flywheel and the limiting blocks is smaller, and the influence of the sliding friction of the flywheel on the limiting blocks on the normal work of the conveying belt is avoided; meanwhile, the arrangement of the magnets enables the pressing plate to be subjected to repulsive force of the limiting ring in the downward moving process, the descending speed of the pressing plate is buffered under the action of the repulsive force, the problem that the limiting block is easy to damage due to violent contact of the pressing plate and the limiting block is avoided, the violent contact between the pressing plate and the duck roasting block is also slowed down, accordingly, the duck roasting sheet is not flattened to deform, and the quality of the sheet is guaranteed.
The invention has the following beneficial effects:
1. according to the production process of the marinated cooked food based on the Internet block chain big data food safety, the sheet device used in the process automatically slices the roast duck through the two blades which form an angle with each other, so that the sheet efficiency of the roast duck is improved, the sheet quality is guaranteed, and the problems of uneven thickness and large individual difference of artificial sheets are solved.
According to the production process of the marinated cooked food based on the Internet blockchain big data food safety, the sanitation of the production process of the sliced roast duck is guaranteed by utilizing a mechanical splitting mode, and the customers can watch the food more visually by live broadcast, so that the customers can eat more confidently.
According to the production process of the marinated cooked food based on the Internet block chain big data food safety, the sheet skin device used in the production process compresses the roast duck sheets placed on the knife rest through the arrangement of the pressing plate, so that the roast duck sheets are prevented from being disordered in the sheet skin process, and the placing efficiency of the roast duck sheet skins is guaranteed.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a three-dimensional view of a sheeting apparatus useful in the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is a top view of a splitting device used in the present invention;
FIG. 5 is a schematic view of the operation of the splitting device used in the present invention;
FIG. 6 is a schematic view of the position of the blade and the telescoping rod;
in the figure: 1. a work table; 2. a conveyor belt; 3. a clamping block; 4. a rectangular plate; 5. a slider; 6. a rotating shaft; 7. a round bar; 8. a tool holder; 9. a return spring; 10. an electromagnet; 11. a first push rod motor; 12. a blade; 13. a second push rod motor; 14. cutting off a knife; 15. a conveyor belt; 16. a connecting rod; 17. a flywheel; 18. a support; 19. a limiting block; 20. a support frame; 21. a limiting rod; 22. pressing a plate; 23. a pulley; 24. a wire rope; 25. an air cylinder; 26. a telescopic rod; 27. and (4) a thimble.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 6, the production process of the marinated cooked food based on internet block chain big data food safety comprises the following steps:
s1: assembling and debugging the film splitting device, moving the film splitting device to a film splitting kitchen, opening a monitoring camera to aim at the film splitting device to start video recording, and directly broadcasting the video to a display screen of a store; the production process of the sliced roast duck is transparent in a field video recording mode, so that the safe and sanitary atmosphere is created, and customers are relieved;
s2: conveying the roasted duck to a splitting kitchen, cutting off the head and the butt of the roasted duck, flattening the duck body, and cutting the duck body at equal intervals along the direction from the head to the feet to obtain the primarily processed roasted duck; the duck body is flattened, so that a larger area of roast duck below the skin slicing device is facilitated, the area of the areas, which cannot be sliced, on the two sides of the duck body is reduced, and the skin slicing efficiency is improved;
s3: placing the primarily processed roast ducks in the S2 on a splitting device, fixing the roast ducks by using a fixture block 3, slicing the roast ducks by driving a blade 12 through a first push rod motor 11, then driving a cutting knife 14 by a second push rod motor 13 to cut off the cut parts of the blade 12 to obtain split roast duck slices, and driving the roast ducks to change positions by a conveyer belt 2 in the process; the roasted duck is sliced quickly by the machine, so that the slicing efficiency is improved, the slicing process is mechanized, the bacterial pollution in the production process of the sliced roasted duck is reduced, and the client can eat the roasted duck more safely;
s4: the roasted ducks sliced in the S3 are placed on a table, the residual roasted ducks on the slicing device are taken down, the sliced roasted ducks which are not sliced are re-loaded, and the slicing work is repeated;
wherein, the splitting device that uses in S1, S3 and S4 includes workstation 1, 1 top of workstation is fixed with conveyer belt 2, conveyer belt 2 is used for driving roast duck and removes, conveyer belt 2 sets up for the slope, be equipped with fixture block 3 more than two on the conveyer belt 2, fixture block 3 is used for spacing to roast duck, 1 top of workstation is fixed with two rectangular plates 4, two one side that rectangular plate 4 is close to each other is equipped with the spout, and spout department movable mounting has slider 5, two be fixed with pivot 6 and round bar 7 between the slider 5, pivot 6 and round bar 7 surface movable mounting have knife rest 8, the both ends winding of pivot 6 is provided with reset spring 9, slider 5 is equipped with electro-magnet 10 towards one side of knife rest 8, be equipped with the iron sheet on the knife rest 8, electro-magnet 10 is used for driving knife rest 8 and removes, workstation 1 top is fixed with push rod motor 11 through the mounting bracket, a knife rest 8 is fixed at the output shaft end of the first push rod motor 11, the first push rod motor 11 is used for driving the knife rest 8 to move, a blade 12 is fixed at one end, away from the first push rod motor 11, of the knife rest 8, the included angle between the blade 12 and the horizontal plane of the knife rest 8 is +/-30 degrees, the blade 12 is used for cutting roast ducks, a second push rod motor 13 is fixed at the top ends of the two sliders 5 through a mounting frame, a cutter knife 14 is fixed at the output shaft end of the second push rod motor 13, the cutter knife 14 is used for auxiliary slicing of the roast ducks, a controller is arranged on the workbench 1 and used for controlling the operation of the splitting device; when the duck roasting sheet is used, the traditional duck roasting sheet is manually finished, and some selected customers feel that the artificial sheet is not clean enough, so that the appetite of the customers is influenced, and even the business of a duck roasting shop is influenced, and the problem is solved; the roasted duck with the head and the tail cut off is placed on the conveying belt 2, and the neck and the legs of the roasted duck are fixed by the clamping blocks 3, so that the roasted duck is fixed on the conveying belt 2; the sheet skin device is started, so that the first push rod motor 11 drives the knife rest 8 to move towards the roast duck, and the blade 12 on the knife rest 8 is synchronously close to the roast duck; in the process of the transverse movement of the tool rest 8, the two electromagnets 10 work alternately, so that the tool rest 8 makes reciprocating movement on the surfaces of the rotating shaft 6 and the round rod 7, and the blade 12 moves synchronously; the blade 12 cuts the roast duck after contacting the roast duck, and the controller stops the work of the first push rod motor 11 after the blade 12 continues to go deep into a specified distance after entering the roast duck, so that the blade 12 stops moving; then, the controller controls the second push rod motor 13 to work, so that the second push rod motor 13 drives the cutting knife 14 to move downwards; the cutting knife 14 contacts with the blade 12 when moving to the maximum stroke, so that the roast duck cut by the blade 12 is cut to form a single roast duck slice; then, the first push rod motor 11 drives the blade 12 to retreat, and the second push rod motor 13 drives the cutting knife 14 to retreat, so that the cut roasted duck slices stay on the blade 12; after a piece of roast duck is cut off, the conveyer belt 2 drives the roast duck to move upwards for a specified distance under the control of the controller, the moving distance is the thickness value of the piece skin of the roast duck, and then the push rod motor 11 repeats the previous action to cut off another piece of roast duck; after the single piece of the roast duck is sliced, turning over the roast duck, finishing the skin slicing of the other side, and finishing the skin slicing work of the whole roast duck; the blade 12 and the knife rest 8 are arranged to form an included angle of +/-30 degrees with the horizontal plane, so that the cut roast duck slices can be remained on the surface of the knife rest 8, and the invention can continuously slice the skin; according to the automatic slicing machine, the roast ducks are automatically sliced by the two blades 12 which form an angle with each other, so that the efficiency of slicing the roast ducks is improved, the quality of the slices is ensured, and the problems of uneven thickness and large individual difference of artificial slices are solved; in addition, the mechanical splitting mode is utilized to ensure the sanitation of the splitting roast duck in the manufacturing process, and the live broadcast enables customers to see more intuitively, so that the customers feel more relieved.
As a specific embodiment of the invention, a groove is formed in the top end of the tool rest 8, a conveyor belt 15 is arranged in the groove, the conveyor belt 15 comprises a belt and a round roller, a support 18 is fixed on the rectangular plate 4, a limiting block 19 is fixed on the top end of the support 18, a connecting rod 16 is rotatably mounted on the side wall of the tool rest 8, the connecting rod 16 is fixedly connected with the round roller, the connecting rod 16 penetrates through the tool rest 8, a flywheel 17 is arranged at one end, facing the limiting block 19, of the connecting rod 16, a rope winding drum is fixed at one end, away from the flywheel 17, of the connecting rod 16, the limiting block 19 is tangent to the surface of the flywheel 17, and the limiting block 19 is used for driving the flywheel 17 to rotate; when the device is used, the roasted duck slices below the slices are stacked on the knife rest 8 when the slices are repeatedly peeled, so that the roasted duck slices are stacked together, and the subsequent placement of the roasted duck slices is influenced; the stacking of the roasted duck slices on the blade 12 can also affect the normal slicing of the blade 12, so that the roasted duck slices are cut off, and the quality of the slices is affected; by arranging the conveyor belt 15, when the knife rest 8 moves towards the direction of roasting the ducks, the conveyor belt drives the flywheel 17 to move to the position of the limiting block 19, and the flywheel 17 idles on the surface of the limiting block 19; when the tool rest 8 moves towards the direction of the first push rod motor 11, the flywheel 17 rotates on the surface of the limiting block 19, so that the connecting rod 16 synchronously rotates, and the conveyor belt 15 synchronously rotates; the hold-in range rotates and makes roast duck piece that is located on the hold-in range driven to the direction of keeping away from blade 12 to make roast duck piece orderly put on 15 surfaces of conveyer belt, avoid roast duck piece's the problem of piling up to produce, put in order and help subsequent balance, also avoid roast duck piece to be taken place by the problem that the secondary cut off.
As a specific embodiment of the present invention, the top end of the tool rest 8 is fixed with more than two support frames 20, the support frames 20 are provided with a limiting rod 21, the bottom end of the limiting rod 21 is provided with a limiting ring, a pressing plate 22 is movably mounted on the surface of the limiting rod 21, two pulleys 23 are fixed on the side wall of the support frame 20, the side wall of the flywheel 17 is provided with an annular groove, a steel wire rope 24 is fixed in the annular groove, the rope winding drum is fixed with the steel wire rope 24, one end of the steel wire rope 24, which is far away from the flywheel 17, is fixed on the top end of the pressing plate 22 through the pulley 23, and the steel wire rope 24 is used for driving the pressing plate 22 to move upwards; when the duck roasting device is used, the duck roasting sheets are in an unstable state when being placed at the top end of the knife rest 8, and the duck roasting sheets are easy to move and fall off in the process of shaking the knife rest 8 left and right; by arranging the pressing plate 22, the duck roasting sheet is pressed by the pressing plate 22 in the moving process of the knife rest 8, so that the position of the duck roasting sheet on the knife rest 8 cannot be changed, the duck roasting sheet cannot move and fall off, and the tray placing efficiency in the later stage is further ensured; the steel wire rope 24 is driven to move during the rotation of the flywheel 17, so that the steel wire rope 24 forms a pulling force on the pressure plate 22, and the pressure plate 22 is pulled upwards; the process that the pressing plate 22 is pulled up is just the process that the conveying belt 15 drives the duck roasting sheet to move, so that the pressing plate 22 does not influence the movement of the duck roasting sheet, and the influence on the position adjustment of the duck roasting sheet is avoided; after the rotation of the conveyor belt 15 is stopped, the flywheel 17 is in a free rotation state, and the pressing plate 22 falls under the action of gravity, so that the duck roasting sheet is pressed again, and the duck roasting sheet is in a stable state in the next skin slicing process.
As a specific embodiment of the invention, the surface of the limiting rod 21 is wound with an air cylinder 25, the top end of the blade 12 is provided with more than two rectangular grooves at equal intervals along the direction of the blade, a telescopic rod 26 is fixed in each rectangular groove, an air pipe is arranged between the telescopic rod 26 and the air cylinder 25, a return spring is arranged in the inner cavity of the air cylinder 25, and the telescopic rod 26 is used for driving the roast duck slices to move; when the duck roasting device is used, the duck roasting sheets below the blade 12 stay at the top of the blade 12, and can be extruded onto the conveying belt 15 only by the extrusion of the next duck roasting sheet, so that the duck roasting sheets are easy to accumulate; by providing the air cylinder 25, the air cylinder 25 is compressed during the process that the pressing plate 22 is pulled up, so that the air in the air cylinder 25 is squeezed toward the telescopic rod 26; the telescopic link 26 extends under gaseous effect, and the extension end of telescopic link 26 contacts the roast duck piece after with roast duck piece to 8 directions of knife rest drive to make just in time the roast duck piece that cuts down connect a roast duck piece that cuts down, and then make the roast duck piece in succession orderly put on conveyer belt 15, guaranteed the continuity of section skin.
As a specific embodiment of the present invention, two or more thimbles 27 are fixed at the free end of the telescopic rod 26 away from the blade 12, the thimbles 27 are in a conical structure, and the arrangement direction of the thimbles 27 is the edge direction of the blade 12; when the duck roasting device is used, the free end of the telescopic rod 26 is easy to slide when being contacted with a duck roasting sheet, so that the moving distance of the duck roasting sheet is limited, and the placement of the duck roasting sheet is influenced; the ejector pin 27 is arranged at the free end of the telescopic rod 26, so that the ejector pin 27 is in contact with the roasted duck slices and enters the roasted duck slices, and the ejector pin 27 is not easy to separate from the roasted duck slices; the thimble 27 is of a conical structure, so that the depth of the thimble 27 entering the interior of the roasted duck slice is not too much, and the roasted duck slice is prevented from being punctured and broken; the roast duck is driven to move rapidly in the process that thimble 27 removed for roast duck's migration distance obtains guaranteeing, thereby makes putting of roast duck neat orderly and in succession.
As a specific embodiment of the present invention, the limiting rod 21 is arranged in an inclined manner, the top end of the limiting rod 21 inclines towards the direction of the first push rod motor 11, the bottom end of the pressing plate 22 is provided with a magnet, the limiting ring is made of a magnetic material, and the magnetism of the limiting ring is opposite to that of the magnet; when the device is used, the steel wire rope 24 is pulled more easily due to the inclined arrangement of the limiting rod 21, the workload of the flywheel 17 is reduced, the friction between the flywheel 17 and the limiting block 19 is smaller, and the influence of the sliding friction of the flywheel 17 on the limiting block 19 on the normal work of the conveyor belt 15 is avoided; meanwhile, the arrangement of the magnets enables the pressing plate 22 to be subjected to repulsive force of the limiting ring in the downward moving process, the descending speed of the pressing plate 22 is buffered under the action of the repulsive force, the problem that the limiting block 19 is easily damaged due to violent contact of the pressing plate 22 and the limiting block 19 is avoided, and the violent contact between the pressing plate 22 and the duck roasting block is also slowed down, so that the duck roasting sheet is not flattened to deform, and the quality of the sheet is ensured.
When the duck roasting sheet is used, the traditional duck roasting sheet is manually finished, and some selected customers feel that the artificial sheet is not clean enough, so that the appetite of the customers is influenced, and even the business of a duck roasting shop is influenced, and the problem is solved; the roasted duck with the head and the tail cut off is placed on the conveying belt 2, and the neck and the legs of the roasted duck are fixed by the clamping blocks 3, so that the roasted duck is fixed on the conveying belt 2; the sheet skin device is started, so that the first push rod motor 11 drives the knife rest 8 to move towards the roast duck, and the blade 12 on the knife rest 8 is synchronously close to the roast duck; in the process of the transverse movement of the tool rest 8, the two electromagnets 10 work alternately, so that the tool rest 8 makes reciprocating movement on the surfaces of the rotating shaft 6 and the round rod 7, and the blade 12 moves synchronously; the blade 12 cuts the roast duck after contacting the roast duck, and the controller stops the work of the first push rod motor 11 after the blade 12 continues to go deep into a specified distance after entering the roast duck, so that the blade 12 stops moving; then, the controller controls the second push rod motor 13 to work, so that the second push rod motor 13 drives the cutting knife 14 to move downwards; the cutting knife 14 contacts with the blade 12 when moving to the maximum stroke, so that the roast duck cut by the blade 12 is cut to form a single roast duck slice; then, the first push rod motor 11 drives the blade 12 to retreat, and the second push rod motor 13 drives the cutting knife 14 to retreat, so that the cut roasted duck slices stay on the blade 12; after a piece of roast duck is cut off, the conveyer belt 2 drives the roast duck to move upwards for a specified distance under the control of the controller, the moving distance is the thickness value of the sheet skin of the roast duck, and then the push rod motor 11 repeats the action of the previous time to cut off another piece of roast duck; after the single piece of the roast duck is sliced, turning over the roast duck, finishing the skin slicing of the other side, and finishing the skin slicing work of the whole roast duck; the blade 12 and the knife rest 8 are arranged to form an included angle of +/-30 degrees with the horizontal plane, so that the cut roast duck slices can be remained on the surface of the knife rest 8, and the invention can continuously slice the skin; according to the automatic slicing machine, the roast ducks are automatically sliced by the two blades 12 which form an angle with each other, so that the efficiency of slicing the roast ducks is improved, the quality of the slices is ensured, and the problems of uneven thickness and large individual difference of artificial slices are solved; in addition, the mechanical splitting mode is utilized to ensure the sanitation of the splitting roast duck in the manufacturing process, and the live broadcast enables customers to see more intuitively, so that the customers feel more relieved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. A production process of marinated cooked food based on Internet block chain big data food safety is characterized by comprising the following steps:
s1: assembling and debugging the film splitting device, moving the film splitting device to a film splitting kitchen, opening a monitoring camera to aim at the film splitting device to start video recording, and directly broadcasting the video to a display screen of a store;
s2: conveying the roasted duck to a splitting kitchen, cutting off the head and the butt of the roasted duck, flattening the duck body, and cutting the duck body at equal intervals along the direction from the head to the feet to obtain the primarily processed roasted duck;
s3: placing the primarily processed roast ducks in the S2 on a splitting device, fixing the roast ducks by using a clamping block (3), driving a blade (12) to split the roast ducks by a first push rod motor (11), driving a cutting knife (14) by a second push rod motor (13) to cut off the part cut by the blade (12) to obtain split roast duck slices, and driving the roast ducks to change positions by a conveying belt (2) in the process;
s4: the roasted ducks with the sliced skin in the S3 are placed on a tray and placed on a table, the rest roasted ducks on the slicing device are taken down, the roasted ducks which are not sliced are re-placed, and the slicing work is repeated;
wherein, the splitting device that uses in S1, S3 and S4 includes workstation (1), workstation (1) top is fixed with conveyer belt (2), conveyer belt (2) are used for driving roast duck and remove, conveyer belt (2) set up for the slope, be equipped with fixture block (3) more than two on conveyer belt (2), fixture block (3) are used for spacing roast duck, workstation (1) top is fixed with two rectangular plate (4), two one side that rectangular plate (4) are close to each other is equipped with the spout, spout department movable mounting has slider (5), two be fixed with pivot (6) and round bar (7) between slider (5), pivot (6) and round bar (7) surface movable mounting have knife rest (8), the both ends winding of pivot (6) is provided with reset spring (9), slider (5) are equipped with electro-magnet (10) towards one side of knife rest (8), be equipped with the iron sheet on knife rest (8), electro-magnet (10) are used for driving knife rest (8) to remove, workstation (1) top is fixed with push rod motor (11) No. one through the mounting bracket, the output shaft end of push rod motor (11) is fixed with knife rest (8), push rod motor (11) are used for driving knife rest (8) to remove, the one end that push rod motor (11) were kept away from in knife rest (8) is fixed with blade (12), the contained angle of the horizontal plane of blade (12) and knife rest (8) is 30, blade (12) are used for cutting roast duck, two slider (5) top is fixed with No. two push rod motor (13) through the mounting bracket, the output shaft end of No. two push rod motor (13) is fixed with decides sword (14), sword (14) are used for the supplementary section of roast duck, be equipped with the controller on workstation (1), the controller is used for controlling the operation of the sheet leather device.
2. The production process of the marinated cooked food based on internet block chain big data food safety as claimed in claim 1, wherein: knife rest (8) top is equipped with the recess, is equipped with conveyer belt (15) in the recess, conveyer belt (15) are including belt and circle roller, be fixed with support (18) on rectangular plate (4), support (18) top is fixed with stopper (19), knife rest (8) lateral wall rotates installs connecting rod (16), connecting rod (16) and circle roller fixed connection, knife rest (8) are passed in connecting rod (16), connecting rod (16) are located knife rest (8) and are equipped with flywheel (17) towards the one end of stopper (19), the one end that flywheel (17) were kept away from in connecting rod (16) is fixed with the rope winding section of thick bamboo, stopper (19) are tangent with flywheel (17) surface, stopper (19) are used for driving flywheel (17) and rotate.
3. The production process of the marinated cooked food based on internet blockchain big data food safety as claimed in claim 2, wherein: knife rest (8) top is fixed with support frame (20) more than two, be equipped with gag lever post (21) on support frame (20), gag lever post (21) bottom is equipped with the spacing ring, gag lever post (21) surface movable mounting has clamp plate (22), support frame (20) lateral wall is fixed with two pulley (23), flywheel (17) lateral wall is equipped with the ring channel, and the ring channel internal fixation has wire rope (24), be fixed with wire rope (24) on the wire winding section of thick bamboo, pulley (23) after-fixing is passed through on clamp plate (22) top in the one end that flywheel (17) were kept away from to wire rope (24), wire rope (24) are used for driving clamp plate (22) to move up.
4. The production process of the marinated cooked food based on internet block chain big data food safety as claimed in claim 3, wherein: gag lever post (21) surface winding is provided with inflator (25), blade (12) top is equipped with the rectangular channel more than two along the trend equidistance of cutting edge, and the rectangular channel internal fixation has telescopic link (26), be equipped with the trachea between telescopic link (26) and inflator (25), be equipped with return spring in inflator (25) inner chamber, telescopic link (26) are used for driving roast duck piece and remove.
5. The production process of the marinated cooked food based on internet block chain big data food safety as claimed in claim 4, wherein: the free end of the telescopic rod (26) far away from the blade (12) is fixed with more than two ejector pins (27), the ejector pins (27) are of a conical structure, and the arrangement direction of the ejector pins (27) is the cutting edge direction of the blade (12).
6. The production process of the marinated cooked food based on internet block chain big data food safety as claimed in claim 3, wherein: the utility model discloses a push rod motor, including gag lever post (21), clamp plate (22), spacing ring, gag lever post (21) are arranged for the slope, the top of gag lever post (21) inclines towards the direction of push rod motor (11) No. one, clamp plate (22) bottom is equipped with the magnetite, the spacing ring is made for magnetic material, the magnetism of spacing ring and magnetite is opposite.
CN202011267063.5A 2020-11-13 2020-11-13 Production process of marinated cooked food based on Internet block chain big data food safety Active CN112454463B (en)

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DE10226987B4 (en) * 2002-06-18 2006-01-26 Rudolf Jasinski Cutting machine for food, especially for roasts
CN103419239B (en) * 2013-07-05 2015-03-25 尹国珠 Manual cutting machine for fruit and vegetables
CN104472653A (en) * 2014-12-25 2015-04-01 广东雨嘉水产食品有限公司 Fish slicing machine
CN107584563A (en) * 2017-09-01 2018-01-16 傅峰峰 A kind of food slices equipment
CN209268537U (en) * 2018-07-30 2019-08-20 宋国瑄 A kind of Meat string machine

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