CN112453150A - Processing equipment and production process for improving strength of aluminum profile - Google Patents
Processing equipment and production process for improving strength of aluminum profile Download PDFInfo
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- CN112453150A CN112453150A CN202011166441.0A CN202011166441A CN112453150A CN 112453150 A CN112453150 A CN 112453150A CN 202011166441 A CN202011166441 A CN 202011166441A CN 112453150 A CN112453150 A CN 112453150A
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- 238000012545 processing Methods 0.000 title claims abstract description 51
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 26
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000007599 discharging Methods 0.000 claims abstract description 154
- 230000007246 mechanism Effects 0.000 claims abstract description 123
- 239000000463 material Substances 0.000 claims description 142
- 210000000078 claw Anatomy 0.000 claims description 95
- 238000007664 blowing Methods 0.000 claims description 57
- 238000004080 punching Methods 0.000 claims description 57
- 238000012216 screening Methods 0.000 claims description 47
- 238000000034 method Methods 0.000 claims description 24
- 238000007873 sieving Methods 0.000 claims description 17
- 239000004283 Sodium sorbate Substances 0.000 claims description 9
- 239000004303 calcium sorbate Substances 0.000 claims description 7
- 239000011229 interlayer Substances 0.000 claims description 7
- 239000004302 potassium sorbate Substances 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 3
- 229910000838 Al alloy Inorganic materials 0.000 claims description 2
- 230000008569 process Effects 0.000 description 16
- 230000033001 locomotion Effects 0.000 description 10
- 239000002699 waste material Substances 0.000 description 10
- 229910000831 Steel Inorganic materials 0.000 description 9
- 230000006378 damage Effects 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- 238000003754 machining Methods 0.000 description 6
- 208000027418 Wounds and injury Diseases 0.000 description 5
- 208000014674 injury Diseases 0.000 description 5
- 239000003921 oil Substances 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/026—Combination of two or more feeding devices provided for in B21D43/04 - B21D43/18
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/11—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers for feeding sheet or strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/13—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by linearly moving tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
- B21D43/22—Devices for piling sheets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
Abstract
The invention belongs to the technical field of processing and manufacturing, and particularly relates to processing equipment for improving the strength of an aluminum profile, which comprises a feeding mechanism, a discharging mechanism, a stamping device and a conveying mechanism, wherein the feeding mechanism is arranged in front of the discharging mechanism, the discharging mechanism is arranged in front of the stamping device, the feeding mechanism, the discharging mechanism and the stamping device are arranged on the same central line, and the conveying mechanism is arranged at the left part of the stamping device.
Description
Technical Field
The invention belongs to the technical field of processing and manufacturing, and particularly relates to processing equipment and a production process for improving the strength of an aluminum profile.
Background
The punching machine is based on the principle that a motor drives a flywheel, and a transmission gear drives a crank connecting rod mechanism to enable a sliding block to move up and down through a clutch so as to drive a drawing die to form a steel plate. The double-acting means that the press is provided with two sliding blocks which are divided into an inner sliding block and an outer sliding block, the inner sliding block drives a male die or a female die of a die, the outer sliding block drives a blank holder on the die, the blank holder firstly moves to press the edge of a steel plate during stretching, the inner sliding block moves again to stretch, one end of the steel plate needs to be manually placed at a feeding part of a punching machine tool in the prior art, and the sheet needs to be replaced again after punching is completed.
Chinese patent publication No. CN106738052A discloses a feeding mechanism of a punching machine, belonging to the technical field of mechanical equipment. It has solved the lower problem of current punching machine punching press quality. This feeding mechanism of punching machine, the punching machine includes the frame, the punching press platform has been linked firmly in the frame, feeding mechanism includes the rotary drum, the periphery wall on this rotary drum upper portion flushes with the side on the punching press platform, the frame rotates in the top of rotary drum and is connected with the clamping cylinder, be equipped with in the frame and can make the clamping cylinder compress tightly the pressure spring on the rotary drum, the feed end of punching press platform still articulates there are a plurality of pressure strips, the free end of pressure strip is towards the discharge end, be connected with the roof that can prevent the reverse drunkenness of felt at the free end of pressure strip. This feeding mechanism of punching machine can carry out accurate pay-off to improve punching press quality.
Chinese patent publication No. CN103341541A discloses a punch press, which includes a first punch press, a second punch press, a steel strip feeding device, a first discharging device, a workpiece feeding device, a second discharging device, and a conveying device; the steel strip feeding device and the first discharging device are horizontally arranged on the first punching machine and can synchronously coordinate with the first punching machine; the workpiece feeding device and the second discharging device are horizontally arranged on the second punching machine and can synchronously coordinate with the second punching machine; the transfer device is arranged between the first discharging device on the first punching machine and the workpiece feeding device on the second punching machine. The advantages are that: the punching machine is ingenious in design structure, namely two punching machines are mutually connected into a whole through the automatic conveying device, the purpose of continuously processing workpieces is achieved, labor intensity is reduced, production efficiency of product processing is greatly improved, and production cost of labor force is effectively reduced.
Chinese patent publication No. CN107487009A discloses a punching machine, which comprises a support plate, an ejection mechanism, a punching mechanism, and an oil storage cylinder for storing hydraulic oil, wherein the support plate is internally provided with a punched hole; the oil storage cylinder is communicated with a first branch pipe and a second branch pipe positioned below the first branch pipe, a transverse piston is connected in the oil storage cylinder in a sliding mode, and a piston rod is connected on the transverse piston; the ejection mechanism comprises an ejection plate and a buffer barrel connected below the ejection plate; the number of the punching mechanisms is not less than two, and each punching mechanism comprises a punching head, a connecting rod, a vertical piston and an oil distribution pipe; the stamping head size of each stamping mechanism is different. The technical scheme is very convenient to replace the stamping head and take out the stamping part, and is beneficial to improving the stamping efficiency
However, the above patents have certain problems: 1. the number of operators is required to be large and skilled, the mechanical degree of pipe processing is low, the production efficiency of pipe processing is low, and the operators are easy to collide and scratch. 2. Manual feeding is needed, feeding is inaccurate, punching position deviation is caused, and pipe strength is affected. 3. Need artifical unloading, machining efficiency is low, and can't filter tubular product of poor quality.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides processing equipment for improving the strength of an aluminum profile, which is used for solving the defect that a fuel manufacturing device in the prior art needs additional drying equipment, and the additional drying equipment is needed in the waste treatment process.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides an improve processing equipment of aluminium alloy intensity, includes feeding mechanism, drop feed mechanism, stamping device and fortune material mechanism, feeding mechanism locates drop feed mechanism the place ahead, stamping device the place ahead is located to drop feed mechanism, just feeding mechanism installs on same root central line with drop feed mechanism and stamping device, fortune material mechanism installs in the stamping device left part.
When specifically using, autogiration and release through drop feed mechanism, traditional blowing machine with high costs has been replaced, cost reduction has been realized, avoid manual operation to appear in the material loading in-process simultaneously and leak the problem more, the automatic feeding function is distinguished from manual feeding before and has improved production efficiency greatly, and reduce the danger that the industrial injury appears, the function of supporting feeder has been replaced simultaneously, the punching press quality has been improved, simultaneously to the processing requirement of the material of unidimensional and not step pitch, only need do the adjustment in the position and just can use, the universality is good.
Further, the discharging mechanism comprises a discharging base, a discharging fixing seat and a discharging component, the discharging fixing seat is installed above the discharging base, and the lower section of the discharging component is installed inside the discharging fixing seat.
When specifically using, because tubular product adopts steel to make, heavy in weight, and need rectilinear movement in the course of working, it is more difficult like this, waste time and energy, for this reason, processing production enterprise adopts some auxiliary conveying equipment to carry tubular product to process usually, but present orthoscopic conveying equipment still can not satisfy the high-efficient processing needs of enterprise, rotate through the blowing part, a plurality of blowing parts are got the material loading to the sheet clamp, it wastes time and energy to lead to the problem that production machining efficiency hangs down to solve the tubular product processing in-process and need rectilinear movement.
Further, the blowing part includes blowing lift axle, blowing pivot, blowing splint, blowing lift axle top and blowing pivot bottom fixed connection, blowing splint bottom and blowing pivot top fixed connection.
When specifically using, blowing lift shaft linkage blowing pivot makes the blowing splint descend to the pay-off and pushes up the magnetic head position, has practiced thrift the material loading time, and the stability when blowing splint pass through the effectual blowing part material loading that has increased of triangular structure has increased the accuracy of material loading.
Further, the blowing part still includes pay-off track, pay-off fixed block, pay-off manipulator, inside the blowing splint intermediate layer was located to the pay-off track inner section, pay-off track outer end is located to the pay-off fixed block, pay-off manipulator top and pay-off manipulator bottom fixed connection.
When specifically using, the feeding manipulator carries out the centre gripping to the sheet, and the feeding manipulator slides on the pay-off track through the pay-off fixed block, when avoiding the sheet material loading, because the adjustment of the size of sheet leads to the feeding manipulator can't send the sheet to accurate position and lead to the sheet punching press error to appear, makes the punching press precision descend, influences tubular product intensity.
Furthermore, the feeding fixed block comprises a sliding sheet and a fixed block body, the sliding sheet is arranged inside the feeding track, and the bottom of the sliding sheet is fixedly connected with the fixed block body;
the feeding manipulator comprises a mechanical claw body, a claw body sliding shaft and a claw body fixing shell, the top of the mechanical claw body is connected with the claw body sliding shaft, and the claw body sliding shaft is installed inside the claw body fixing shell.
When specifically using, the claw body slides and slides in the axial direction, drives the mechanical claw body to clamp the sheet, can be to not unidimensional and not the material of step pitch add holding, and the clamping dynamics, avoid the sheet to drop, and simultaneously, the mechanical claw body inboard is equipped with the serration, to the friction power of sheet, the universality is good when increasing the sheet centre gripping.
Furthermore, the stamping device comprises a stamping body and a stamping mechanism, wherein the stamping mechanism is arranged in the middle section of the front part of the stamping body;
the stamping mechanism comprises a punch, a female die, a cushion block and a stamping platform, wherein the punch is arranged above the female die, the bottom of the female die is fixedly connected with the top of the cushion block, and the bottom of the cushion block is in sliding connection with the top of the stamping platform;
the stamping mechanism further comprises a material sliding table, and the material sliding table is arranged on the left of the female die.
When the feeding mechanical arm is used specifically, after the feeding mechanical arm clamps a sheet, the feeding lifting shaft is linked with the feeding rotating shaft to enable the feeding clamping plate to ascend to the position of the female die, the female die slides to the right end of the punching table through the block, the feeding mechanical arm moves to the position above the punching table through rotation of the feeding rotating shaft, the claw sliding shaft slides outwards to release the mechanical claw body, the mechanical claw body releases the sheet to the female die, the female die slides leftwards, the position returns to the position below the punch, the material is received through sliding of the female die, the feeding process is avoided, when the punch does not exit from the punching area, the punch is pressed downwards to cause damage to a feeding mechanism, and.
Further, the material conveying mechanism comprises a first material conveying table, a second material conveying table and a third material conveying table;
the stamping die comprises a stamping body, a first material conveying table, a second material conveying table, a third material conveying table and a fourth material conveying table, wherein the right part of the first material conveying table is connected with the left part of the stamping body, the left section of the first material conveying table is fixedly connected with the right end of the second material conveying table, and the left end of the second material conveying table is fixedly connected with.
When the pipe conveying mechanism is used specifically, the pipe after punch forming is conveyed through the conveying mechanism, the manual conveying cost is reduced, the mechanization of the machining device is improved, and the working efficiency is improved.
Further, the second material conveying table comprises a screening detector, a screening fixing frame and a screening table, and the screening detector is arranged above the screening table through the screening fixing frame;
the material screening platform comprises a material screening platform body, a material screening frame, a material screening plate and a material screening rotating shaft, the bottom of the material screening frame is fixedly connected with the top of the material screening platform body, and the material screening plate is fixedly connected with the right end of the material screening frame through the material screening rotating shaft.
When specifically using, the sheet slides to first defeated material platform through smooth material platform, and when sieve material detector detected nonconforming to tubular product, sieve material pivot drove the sieve flitch and outwards dial away from first defeated material platform to tubular product, and qualified tubular product carries third defeated material platform through the defeated material platform of second, screens the shaping tubular product through automatic, avoids the defective products to appear, improves product quality, guarantees tubular product intensity.
Furthermore, the feeding mechanism further comprises a feeding top component, the feeding top component comprises a feeding top base, a feeding top pneumatic rod and a feeding top magnetic head, the top of the feeding top base is connected with the bottom of the feeding top pneumatic rod, and the feeding top magnetic head is installed at the top of the feeding top pneumatic rod.
When the feeding mechanism device is used specifically, the sheet slides to the position above the feeding top-pushing component, the feeding top-pushing magnetic head is electrified to adsorb the sheet, the feeding top-pushing pneumatic rod extends upwards to convey the sheet to the working area of the feeding mechanism device, the feeding top-pushing magnetic head can only adsorb the metal sheet through electromagnetic adsorption, other materials can be thrown to the ground in the feeding process, and the feeding top-pushing component is prevented from conveying foreign matters to the feeding mechanism, so that the punching device can punch the foreign matters.
The production process of the processing equipment for improving the strength of the aluminum profile comprises the following steps:
s1, feeding and jacking the sheet, wherein the feeding mechanism further comprises a feeding jacking component, the feeding jacking component comprises a feeding jacking base, a feeding jacking pneumatic rod and a feeding jacking magnetic head, the top of the feeding jacking base is connected with the bottom of the feeding jacking pneumatic rod, the feeding jacking magnetic head is installed at the top of the feeding jacking pneumatic rod, the sheet slides to the position above the feeding jacking component, the feeding jacking magnetic head is electrified to adsorb the sheet, and the feeding jacking pneumatic rod extends upwards to convey the sheet to the working area of the discharging mechanism device;
s2, discharging and lifting, wherein the discharging component comprises a discharging lifting shaft, a discharging rotating shaft and a discharging clamping plate, the top of the discharging lifting shaft is fixedly connected with the bottom of the discharging rotating shaft, the bottom of the discharging clamping plate is fixedly connected with the top end of the discharging rotating shaft, and the discharging lifting shaft is linked with the discharging rotating shaft to enable the discharging clamping plate to descend to the position of a magnetic head at the top of feeding;
s3, clamping the sheet, wherein the discharging component further comprises a feeding track, a feeding fixing block and a feeding manipulator, the inner section of the feeding track is arranged inside the interlayer of the discharging clamping plate, the feeding fixing block is arranged at the outer end of the feeding track, the top of the feeding manipulator is fixedly connected with the bottom of the feeding manipulator, the feeding manipulator comprises a mechanical claw body, a claw body sliding shaft and a claw body fixing shell, the top of the mechanical claw body is connected with the claw body sliding shaft, the claw body sliding shaft is arranged inside the claw body fixing shell, and the claw body sliding shaft slides inwards to drive the mechanical claw body to clamp the sheet;
s4, discharging the sheet, clamping the sheet by the feeding mechanical arm, enabling the discharging lifting shaft to be linked with the discharging rotating shaft to enable the discharging clamping plate to ascend to the position of the female die, enabling the female die to slide to the right end of the punching table through the block, enabling the feeding mechanical arm to move to the position above the punching table through rotation of the discharging rotating shaft, enabling the claw body sliding shaft to slide outwards to release the mechanical claw body, enabling the mechanical claw body to release the sheet to the female die, enabling the female die to slide leftwards and returning to the position below the;
s5, stamping the sheet, pressing a punch to a female die, punching the sheet, driving a feeding manipulator to move above the female die by a feeding rotating shaft, enabling a feeding clamping plate to descend to the horizontal angle of the female die sheet by the feeding lifting shaft in linkage with the feeding rotating shaft, enabling a sliding sheet to slide to the vertical angle of the female die through a feeding rail, and clamping the sheet by the feeding manipulator and sending the sheet to a sliding table;
s6, conveying the sheet, sliding the sheet to the first conveying table through the sliding table, driving the screening plate to pull the pipe outwards from the first conveying table by the screening rotating shaft when the pipe is detected to be unqualified by the screening detector, and conveying the qualified pipe to the third conveying table through the second conveying table.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the processing equipment for improving the strength of the aluminum profile, the traditional discharging machine with high cost is replaced by the automatic rotation and release of the discharging mechanism, so that the cost is reduced, the problem that the aluminum profile is leaked in the feeding process due to manual operation is avoided, the automatic feeding function is different from the manual feeding function, the production efficiency is greatly improved, and the danger caused by industrial injury is reduced.
2. According to the processing equipment for improving the strength of the aluminum profile, the discharging components rotate, and the plurality of discharging components clamp and feed the sheet, so that the problem of low production and processing efficiency caused by time and labor waste due to linear movement in the processing process of the pipe is solved.
3. According to the processing equipment for improving the strength of the aluminum profile, the female die is not used for sliding material receiving, so that the feeding mechanism is prevented from being damaged due to the fact that the punch is pressed downwards when the punch does not exit from a stamping area in the feeding process, and the safety of the device is improved.
Drawings
FIG. 1 is a schematic structural diagram of a processing apparatus for improving strength of an aluminum profile according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of an embodiment of the processing equipment for improving the strength of the aluminum profile;
FIG. 3 is an enlarged view of the portion X in FIG. 2;
FIG. 4 is an enlarged view of the portion Z in FIG. 2;
FIG. 5 is an enlarged view of the portion Y in FIG. 2;
fig. 6 is a schematic view of a partial structure of an embodiment of the processing equipment for improving the strength of the aluminum profile.
Reference numerals referred to in the drawings are:
a feeding mechanism B; feeding the upper top part B4; feeding an upper top base B41; a feeding upper ejector pneumatic rod B42; feeding the top magnetic head B43;
a discharging mechanism C; a discharge base C1; a discharge fixing seat C2; a discharge part C3; a discharging lifting shaft C301; a discharging rotating shaft C302; a discharging splint C303; a feed track C304; a feeding fixed block C305; a slider C3051; a fixed block C3052; a feeding robot C306; a mechanical jaw body C3061; a claw sliding shaft C3062; a claw body fixing shell C3063;
a stamping device D; a punch body D1; a punching mechanism D2; a punch D201; a female die D202; a cushion block D203; a punching table D204; a material sliding table D205;
a material conveying mechanism E; a first delivery station E1; a second feed station E2; a sieve detector E201; a screening fixing frame E202; a material screening table E203; a material sieving table body E2031; a screen frame E2032; a sieve plate E2033; a material screening rotating shaft E2034; a third feed station E3.
Detailed Description
In order that those skilled in the art can better understand the present invention, the following technical solutions are further described with reference to the accompanying drawings and examples.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
Example one
As shown in figures 1-6, a processing device for improving the strength of aluminum profiles comprises a feeding mechanism B, a discharging mechanism C, a stamping device D and a conveying mechanism E, wherein the feeding mechanism B is arranged in front of the discharging mechanism C, the discharging mechanism C is arranged in front of the stamping device D, the feeding mechanism B, the discharging mechanism C and the stamping device D are arranged on the same central line, the conveying mechanism E is arranged at the left part of the stamping device D, through the automatic rotation and release of the discharging mechanism C, the high-cost traditional discharging machine is replaced, the cost reduction is realized, the problem of excessive upper leakage in the feeding process of manual operation is avoided, the automatic feeding function is different from the prior manual feeding, the production efficiency is greatly improved, the danger caused by industrial injury is reduced, the function of a matched feeder is replaced, the stamping quality is improved, and the processing requirements for materials with different sizes and different step distances are met, the device can be used only by adjusting the position, and has good universality.
As the preferred scheme, drop feed mechanism C includes blowing base C1, blowing fixing base C2, blowing part C3, blowing fixing base C2 is installed in blowing base C1 top, inside blowing part C3 hypomere is installed in blowing fixing base C2, because tubular product adopts steel to make, heavy in weight, and need linear motion in the course of working, it is difficult like this, waste time and energy, for this reason, processing production enterprise adopts some auxiliary conveying equipment to carry tubular product to process usually, but present linear conveying equipment still can not satisfy the high-efficient processing needs of enterprise, rotate through the blowing part, a plurality of blowing parts are got the material loading to the sheet clamp, it wastes time and energy and leads to the problem that production machining efficiency is low to solve tubular product processing in-process and need linear motion.
The discharging component C3 comprises a discharging lifting shaft C301, a discharging rotating shaft C302 and a discharging clamping plate C303 as a preferred scheme, the top of the discharging lifting shaft C301 is fixedly connected with the bottom of the discharging rotating shaft C302, the bottom of the discharging clamping plate C303 is fixedly connected with the top end of the discharging rotating shaft C302, the discharging lifting shaft C301 is linked with the discharging rotating shaft C302 to enable the discharging clamping plate C303 to descend to the position of a feeding overhead magnetic head B43, the feeding time is saved, the stability of the discharging clamping plate when the discharging component C3 is fed through a triangular structure is effectively improved, and the feeding accuracy is improved.
Preferably, the discharging component C3 further includes a feeding track C304, a feeding fixing block C305, and a feeding manipulator C306, the inner section of the feeding track C304 is disposed inside the interlayer of the discharging clamping plate C303, the feeding fixing block C305 is disposed at the outer end of the feeding track C304, the top of the feeding manipulator C306 is fixedly connected to the bottom of the feeding manipulator C306, the feeding manipulator C306 clamps the sheet, the feeding manipulator C306 slides on the feeding track C304 through the feeding fixing block C305, and therefore, when the sheet is fed, due to adjustment of the size of the sheet, the feeding manipulator C306 cannot feed the sheet to an accurate position, which results in an error in sheet stamping, so that stamping precision is reduced, and strength of the tube is affected.
The feeding fixed block C305 preferably comprises a sliding sheet C3051 and a fixed block C3052, wherein the sliding sheet C3051 is arranged inside the feeding track C304, and the bottom of the sliding sheet C3051 is fixedly connected with the fixed block C3052;
the feeding mechanical hand C306 comprises a mechanical claw body C3061, a claw body sliding shaft C3062 and a claw body fixing shell C3063, the top of the mechanical claw body C3061 is connected with the claw body sliding shaft C3062, the claw body sliding shaft C3062 is installed inside the claw body fixing shell C3063, the claw body sliding shaft C3062 slides inwards to drive the mechanical claw body C3061 to clamp the sheet, the sheet can be clamped for materials with different sizes and different step distances, the clamping force is high, the sheet is prevented from falling off, meanwhile, saw-toothed protrusions are arranged on the inner side of the mechanical claw body C3061, the friction force for the sheet during clamping of the sheet is increased, and the universality is good.
Example two
The present embodiment is performed on the basis of the first and second embodiments, and mainly describes the structure of the discharging mechanism C of the present invention.
As shown in figures 1-6, a processing device for improving the strength of aluminum profiles comprises a feeding mechanism B, a discharging mechanism C, a stamping device D and a conveying mechanism E, wherein the feeding mechanism B is arranged in front of the discharging mechanism C, the discharging mechanism C is arranged in front of the stamping device D, the feeding mechanism B, the discharging mechanism C and the stamping device D are arranged on the same central line, the conveying mechanism E is arranged at the left part of the stamping device D, through the automatic rotation and release of the discharging mechanism, the high-cost traditional discharging machine is replaced, the cost reduction is realized, the problem of excessive upward leakage in the feeding process of manual operation is avoided, the automatic feeding function is different from the prior manual feeding, the production efficiency is greatly improved, the danger caused by industrial injury is reduced, the function of a matched feeder is replaced, the stamping quality is improved, and the processing requirements for materials with different sizes and different step distances are met, the device can be used only by adjusting the position, and has good universality.
As the preferred scheme, drop feed mechanism C includes blowing base C1, blowing fixing base C2, blowing part C3, blowing fixing base C2 is installed in blowing base C1 top, inside blowing part C3 hypomere is installed in blowing fixing base C2, because tubular product adopts steel to make, heavy in weight, and need linear motion in the course of working, it is difficult like this, waste time and energy, for this reason, processing production enterprise adopts some auxiliary conveying equipment to carry tubular product to process usually, but present linear conveying equipment still can not satisfy the high-efficient processing needs of enterprise, rotate through the blowing part, a plurality of blowing parts are got the material loading to the sheet clamp, it wastes time and energy and leads to the problem that production machining efficiency is low to solve tubular product processing in-process and need linear motion.
The discharging component C3 comprises a discharging lifting shaft C301, a discharging rotating shaft C302 and a discharging clamping plate C303 as a preferable scheme, the top of the discharging lifting shaft C301 is fixedly connected with the bottom of the discharging rotating shaft C302, the bottom of the discharging clamping plate C303 is fixedly connected with the top end of the discharging rotating shaft C302, the discharging lifting shaft C301 is linked with the discharging rotating shaft C302 to enable the discharging clamping plate C303 to descend to the position of a feeding overhead magnetic head B43, the feeding time is saved, the stability of the discharging clamping plate C303 during feeding of the discharging component is effectively improved through a triangular structure, and the accuracy of feeding is improved.
Preferably, the discharging component C3 further includes a feeding track C304, a feeding fixing block C305, and a feeding manipulator C306, the inner section of the feeding track C304 is disposed inside the interlayer of the discharging clamping plate C303, the feeding fixing block C305 is disposed at the outer end of the feeding track C304, the top of the feeding manipulator C306 is fixedly connected to the bottom of the feeding manipulator C306, the feeding manipulator C306 clamps the sheet, the feeding manipulator C306 slides on the feeding track C304 through the feeding fixing block C305, and therefore, when the sheet is fed, due to adjustment of the size of the sheet, the feeding manipulator C306 cannot feed the sheet to an accurate position, which results in an error in sheet stamping, so that stamping precision is reduced, and strength of the tube is affected.
The feeding fixed block C305 preferably comprises a sliding sheet C3051 and a fixed block C3052, wherein the sliding sheet C3051 is arranged inside the feeding track C304, and the bottom of the sliding sheet C3051 is fixedly connected with the fixed block C3052;
the feeding mechanical hand C306 comprises a mechanical claw body C3061, a claw body sliding shaft C3062 and a claw body fixing shell C3063, the top of the mechanical claw body C3061 is connected with the claw body sliding shaft C3062, the claw body sliding shaft C3062 is installed inside the claw body fixing shell C3063, the claw body sliding shaft C3062 slides inwards to drive the mechanical claw body C3061 to clamp the sheet, the sheet can be clamped for materials with different sizes and different step distances, the clamping force is high, the sheet is prevented from falling off, meanwhile, saw-toothed protrusions are arranged on the inner side of the mechanical claw body C3061, the friction force for the sheet during clamping of the sheet is increased, and the universality is good.
Preferably, the stamping device D comprises a stamping body D1 and a stamping mechanism D2, wherein the stamping mechanism D2 is arranged at the middle section of the front part of the stamping body D1;
the punching mechanism D2 comprises a punch D201, a female die D202, a cushion block D203 and a punching table D204, wherein the punch D201 is arranged above the female die D202, the bottom of the female die D202 is fixedly connected with the top of the cushion block D203, and the bottom of the cushion block D203 is in sliding connection with the top of the punching table D204;
stamping mechanism D2 still includes smooth material platform D205, smooth material platform D205 is located die D202 left, feeding manipulator C306 presss from both sides tight back to the sheet material, blowing lift shaft C301 linkage blowing pivot C302 makes the blowing splint rise to the die position, the die slides to the die platform right-hand member through the piece, blowing pivot C302 is rotatory to make feeding manipulator C306 move to the die platform top, claw body sliding shaft outwards slides and releases the gripper body, gripper body releases the sheet material to the die, the die slides to the left, the return is to the drift below, connect the material through the die slip, avoid in the material loading process, the drift pushes down and leads to feeding mechanism to damage when the gripper body does not withdraw from the punching press region, increase device's security.
As a preferable scheme: the material conveying mechanism E comprises a first material conveying platform E1, a second material conveying platform E2 and a third material conveying platform E3;
first defeated material platform E1 right part is connected with punching press body D1 left part, first defeated material platform E1 left side section and second defeated material platform E2 right-hand member fixed connection, second defeated material platform E2 left end and third defeated material platform E3 right-hand member fixed connection, transport the tubular product after the stamping forming through fortune material mechanism, reduce artifical fortune material cost, improve processingequipment's mechanization, improve work efficiency.
The advantage of the second embodiment over the first embodiment is: after the feeding mechanical arm C306 clamps the sheet material, the feeding lifting shaft C301 is linked with the feeding rotating shaft C302 to enable the feeding clamping plate to ascend to the position of the female die, the female die slides to the right end of the punching table through the block, the feeding mechanical arm C306 moves to the position above the punching table through rotation of the feeding rotating shaft C302, the claw body sliding shaft slides outwards to release the mechanical claw body, the mechanical claw body releases the sheet material to the female die, the female die slides leftwards, the female die returns to the position below the punch head, the material is received through sliding of the female die, the situation that in the feeding process, when the punch head does not exit from the punching area, the punch head is pressed downwards to cause damage to.
EXAMPLE III
The present embodiment is performed on the basis of the first and second embodiments, and mainly describes the structure of the material conveying mechanism E of the present invention.
As shown in figures 1-6, a processing device for improving the strength of aluminum profiles comprises a feeding mechanism B, a discharging mechanism C, a stamping device D and a conveying mechanism E, wherein the feeding mechanism B is arranged in front of the discharging mechanism C, the discharging mechanism C is arranged in front of the stamping device D, the feeding mechanism B, the discharging mechanism C and the stamping device D are arranged on the same central line, the conveying mechanism E is arranged at the left part of the stamping device D, through the automatic rotation and release of the discharging mechanism C, the high-cost traditional discharging machine is replaced, the cost reduction is realized, the problem of excessive upper leakage in the feeding process of manual operation is avoided, the automatic feeding function is different from the prior manual feeding, the production efficiency is greatly improved, the danger caused by industrial injury is reduced, the function of a matched feeder is replaced, the stamping quality is improved, and the processing requirements for materials with different sizes and different step distances are met, the device can be used only by adjusting the position, and has good universality.
As the preferred scheme, drop feed mechanism C includes blowing base C1, blowing fixing base C2, blowing part C3, blowing fixing base C2 is installed in blowing base C1 top, inside blowing part C3 hypomere is installed in blowing fixing base C2, because tubular product adopts steel to make, heavy in weight, and need linear motion in the course of working, it is difficult like this, waste time and energy, for this reason, processing production enterprise adopts some auxiliary conveying equipment to carry tubular product to process usually, but present linear conveying equipment still can not satisfy the high-efficient processing needs of enterprise, rotate through the blowing part, a plurality of blowing parts are got the material loading to the sheet clamp, it wastes time and energy and leads to the problem that production machining efficiency is low to solve tubular product processing in-process and need linear motion.
The discharging component C3 comprises a discharging lifting shaft C301, a discharging rotating shaft C302 and a discharging clamping plate C303, the top of the discharging lifting shaft C301 is fixedly connected with the bottom of the discharging rotating shaft C302, the bottom of the discharging clamping plate C303 is fixedly connected with the top end of the discharging rotating shaft C302, the discharging lifting shaft C301 is linked with the discharging rotating shaft C302 to enable the discharging clamping plate to descend to the position of a top magnetic head of the discharging component, the feeding time is saved, the stability of the discharging clamping plate when the discharging component is fed through a triangular structure is effectively improved, and the feeding accuracy is improved.
Preferably, the discharging component C3 further includes a feeding track C304, a feeding fixing block C305, and a feeding manipulator C306, the inner section of the feeding track C304 is disposed inside the interlayer of the discharging clamping plate C303, the feeding fixing block C305 is disposed at the outer end of the feeding track C304, the top of the feeding manipulator C306 is fixedly connected to the bottom of the feeding manipulator C306, the feeding manipulator C306 clamps the sheet, the feeding manipulator C306 slides on the feeding track through the feeding fixing block, and therefore, when the sheet is fed, due to adjustment of the size of the sheet, the feeding manipulator C306 cannot feed the sheet to an accurate position, which causes an error in sheet stamping, so that stamping precision is reduced, and strength of the tube is affected.
The feeding fixed block C305 preferably comprises a sliding sheet C3051 and a fixed block C3052, wherein the sliding sheet C3051 is arranged inside the feeding track C304, and the bottom of the sliding sheet C3051 is fixedly connected with the fixed block C3052;
the feeding mechanical hand C306 comprises a mechanical claw body C3061, a claw body sliding shaft C3062 and a claw body fixing shell C3063, the top of the mechanical claw body C3061 is connected with the claw body sliding shaft C3062, the claw body sliding shaft C3062 is installed inside the claw body fixing shell C3063, the claw body sliding shaft C3062 slides inwards to drive the mechanical claw body to clamp the sheet, the sheet can be clamped for materials with different sizes and different step distances, the clamping force is strong, the sheet is prevented from falling off, meanwhile, saw-toothed protrusions are arranged on the inner side of the mechanical claw body, friction force to the sheet when the sheet is clamped is increased, and universality is good.
Preferably, the stamping device D comprises a stamping body D1 and a stamping mechanism D2, wherein the stamping mechanism D2 is arranged at the middle section of the front part of the stamping body D1;
the punching mechanism D2 comprises a punch D201, a female die D202, a cushion block D203 and a punching table D204, wherein the punch D201 is arranged above the female die D202, the bottom of the female die D202 is fixedly connected with the top of the cushion block D203, and the bottom of the cushion block D203 is in sliding connection with the top of the punching table D204;
the stamping mechanism D2 further comprises a material sliding table D205, the material sliding table D205 is arranged on the left side of the female die D202, after the feeding mechanical hand C306 clamps the sheet material, the feeding lifting shaft C301 is linked with the feeding rotating shaft C302 to enable the feeding clamping plate to ascend to the position of the female die, the female die slides to the right end of the stamping table through the block, the feeding rotating shaft C302 rotates to enable the feeding mechanical hand C306 to move to the upper side of the stamping table, the claw sliding shaft C3062 slides outwards to release the mechanical claw body, the mechanical claw body releases the sheet material to the female die, the female die slides leftwards and returns to the lower side of the punch head, material receiving is achieved through sliding of the female die, damage to the feeding mechanism due to downward pressing of the punch head when the punch head does not exit from.
Preferably, the material conveying mechanism E comprises a first material conveying table E1, a second material conveying table E2, and a third material conveying table E3;
first defeated material platform E1 right part is connected with punching press body D1 left part, first defeated material platform E1 left side section and second defeated material platform E2 right-hand member fixed connection, second defeated material platform E2 left end and third defeated material platform E3 right-hand member fixed connection, transport the tubular product after the stamping forming through fortune material mechanism, reduce artifical fortune material cost, improve processingequipment's mechanization, improve work efficiency.
As a preferred scheme, the second material conveying platform E2 includes a material sieving detector E201, a material sieving fixing frame E202, and a material sieving platform E203, and the material sieving detector E201 is installed above the material sieving platform E203 through the material sieving fixing frame E202;
the screening table E203 comprises a screening table body E2031, a screening frame E2032, a screening plate E2033 and a screening rotating shaft E2034, the bottom of the screening frame E2032 is fixedly connected with the top of the screening table body E2031, the screening plate E2033 is fixedly connected with the right end of the screening frame E2032 through the screening rotating shaft E2034, a sheet slides to the first conveying table E1 through the sliding table, when the screening detector E201 detects a pipe unqualified, the screening rotating shaft E2034 drives the screening plate E2034 to pull the pipe outwards away from the first conveying table E1, the qualified pipe conveys the third conveying table E3 through the second conveying table E2, the molded pipe is screened automatically, the appearance of the defective pipe is avoided, the product quality is improved, and the strength of the pipe is ensured.
Preferably, the feeding mechanism B further comprises a feeding and ejecting part B4, the feeding and ejecting part B4 comprises a feeding and ejecting base B41, a feeding and ejecting pneumatic rod B42 and a feeding and ejecting magnetic head B43, the top of the feeding and ejecting base B41 is connected with the bottom of the feeding and ejecting pneumatic rod B42, the feeding and ejecting magnetic head B43 is mounted at the top of the feeding and ejecting pneumatic rod B42, the sheet slides to the upper side of the feeding and ejecting part B4, the feeding and ejecting magnetic head B43 is electrified to adsorb the sheet, the feeding and ejecting pneumatic rod B42 extends upwards to convey the sheet to the working area of the discharging mechanism C, the feeding and ejecting magnetic head can only adsorb the metal sheet through electromagnetic adsorption, other materials can be thrown to the ground in the feeding process, and the feeding and ejecting part B4 is prevented from conveying foreign matters to the discharging mechanism C to cause the punching device to punch the foreign matters.
The embodiment three phases have the advantages over the embodiments one and two: the sheet passes through the smooth material platform and slides to first defeated material platform E1, sieve material detector E201 when detecting unqualified to tubular product, sieve material pivot E2034 drives sieve material board E2034 outwards dials away from first defeated material platform E1 to tubular product, qualified tubular product passes through second defeated material platform E2 and carries third defeated material platform E3, filter the shaping tubular product through automatic, avoid the defective products to appear, improve product quality, guarantee tubular product intensity.
The invention also provides a production process of the processing equipment for improving the strength of the aluminum profile, which comprises the following steps:
s1, feeding and jacking the sheet, wherein the feeding mechanism B further comprises a feeding and jacking component B4, the feeding and jacking component B4 comprises a feeding and jacking base B41, a feeding and jacking pneumatic rod B42 and a feeding and jacking magnetic head B43, the top of the feeding and jacking base B41 is connected with the bottom of the feeding and jacking pneumatic rod B42, the feeding and jacking magnetic head B43 is installed at the top of the feeding and jacking pneumatic rod B42, the sheet slides to the position above the feeding and jacking component B4, the feeding and jacking magnetic head B43 is electrified to adsorb the sheet, the feeding and jacking pneumatic rod B42 extends upwards, and the sheet is fed to the working area of the device C of the discharging mechanism;
s2, discharging and lifting, wherein the discharging component C3 comprises a discharging lifting shaft C301, a discharging rotating shaft C302 and a discharging clamping plate C303, the top of the discharging lifting shaft C301 is fixedly connected with the bottom of the discharging rotating shaft C302, the bottom of the discharging clamping plate C303 is fixedly connected with the top end of the discharging rotating shaft C302, and the discharging lifting shaft C301 is linked with the discharging rotating shaft C302 to enable the discharging clamping plate C303 to descend to the position of a magnetic head B43 at the top of feeding;
s3, clamping the sheet, wherein the discharging component C3 further comprises a feeding track C304, a feeding fixed block C305 and a feeding manipulator C306, the inner section of the feeding track C304 is arranged inside an interlayer of a discharging clamping plate C303, the feeding fixed block C305 is arranged at the outer end of the feeding track C304, the top of the feeding manipulator C306 is fixedly connected with the bottom of the feeding manipulator C306, the feeding manipulator C306 comprises a claw body C3061, a claw body sliding shaft C3062 and a claw body fixed shell C3063, the top of the claw body C3061 is connected with the claw body sliding shaft C3062, the claw body sliding shaft C3062 is arranged inside the claw body fixed shell C3063, and the claw body sliding shaft C3062 slides inwards to drive the claw body C3061 to clamp the sheet;
s4, discharging the sheet, after the feeding mechanical hand C306 clamps the sheet, the discharging lifting shaft C301 is linked with the discharging rotating shaft C302 to enable the discharging clamping plate C303 to ascend to the position of a concave die D202, the concave die D202 slides to the right end of a punching table D204 through a block D203, the discharging rotating shaft C302 rotates to enable the feeding mechanical hand C306 to move to the position above the punching table D204, a claw body sliding shaft C3062 slides outwards to release a mechanical claw body C3061, the mechanical claw body C3061 releases the sheet to the concave die D202, the concave die slides leftwards and returns to the position below a punch D201;
s5, sheet stamping, wherein a punch D201 is pressed down to a concave die D202, sheet stamping is performed, a feeding rotating shaft C302 drives a feeding mechanical arm C306 to move above the concave die D202, a feeding lifting shaft C301 is linked with the feeding rotating shaft C302 to enable a feeding clamping plate C303 to descend to the horizontal angle of the sheet of the concave die D202, a sliding sheet C3051 slides to the vertical angle of the concave die D202 through a feeding track C304, and the feeding mechanical arm C306 clamps the sheet and sends the sheet to a sliding table D205;
s6, conveying the sheet, sliding the sheet to a first conveying table E1 through a sliding table D205, when the screening detector E201 detects the pipe unqualified, driving a screening plate E2033 by a screening rotating shaft E2034 to pull the pipe outwards from the first conveying table E1, and conveying the qualified pipe to a third conveying table E3 through a second conveying table E2.
The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is not described herein in any greater extent than that known in the art at the filing date or prior to the priority date of the application, so that those skilled in the art can now appreciate that all of the above-described techniques in this field and have the ability to apply routine experimentation before this date can be combined with one or more of the present teachings to complete and implement the present invention, and that certain typical known structures or known methods do not pose any impediments to the implementation of the present invention by those skilled in the art. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.
Claims (10)
1. The utility model provides an improve processing equipment of aluminium alloy intensity which characterized in that: feeding mechanism (B), drop feed mechanism (C), stamping device (D) and fortune material mechanism (E), drop feed mechanism (C) the place ahead is located in feeding mechanism (B), stamping device (D) the place ahead is located in drop feed mechanism (C), just feeding mechanism (B) and drop feed mechanism (C) and stamping device (D) install on same root central line, fortune material mechanism (E) is installed in stamping device (D) left part.
2. The processing equipment for improving the strength of the aluminum profile according to claim 1, characterized in that: the emptying mechanism (C) comprises an emptying base (C1), an emptying fixing seat (C2) and an emptying part (C3), wherein the emptying fixing seat (C2) is installed above the emptying base (C1), and the lower section of the emptying part (C3) is installed inside the emptying fixing seat (C2).
3. The processing equipment for improving the strength of the aluminum profile according to claim 2, characterized in that: blowing part (C3) is including blowing lift shaft (C301), blowing pivot (C302), blowing splint (C303), blowing lift shaft (C301) top and blowing pivot (C302) bottom fixed connection, blowing splint (C303) bottom and blowing pivot (C302) top fixed connection.
4. The processing equipment for improving the strength of the aluminum profile according to claim 3, wherein the discharging component (C3) further comprises a feeding track (C304), a feeding fixing block (C305) and a feeding manipulator (C306), the inner section of the feeding track (C304) is arranged inside an interlayer of the discharging clamping plate (C303), the feeding fixing block (C305) is arranged at the outer end of the feeding track (C304), and the top of the feeding manipulator (C306) is fixedly connected with the bottom of the feeding manipulator (C306).
5. The processing equipment for improving the strength of the aluminum profile according to claim 4, characterized in that: the feeding fixing block (C305) comprises a sliding sheet (C3051) and a fixing block body (C3052), the sliding sheet (C3051) is arranged inside the feeding track (C304), and the bottom of the sliding sheet (C3051) is fixedly connected with the fixing block body (C3052);
the feeding manipulator (C306) comprises a mechanical claw body (C3061), a claw body sliding shaft (C3062) and a claw body fixing shell (C3063), the top of the mechanical claw body (C3061) is connected with the claw body sliding shaft (C3062), and the claw body sliding shaft (C3062) is installed inside the claw body fixing shell (C3063).
6. The processing equipment for improving the strength of the aluminum profile according to claim 5, characterized in that: the stamping device (D) comprises a stamping body (D1) and a stamping mechanism (D2), wherein the stamping mechanism (D2) is arranged at the middle section of the front part of the stamping body (D1);
the stamping mechanism (D2) comprises a punch (D201), a female die (D202), a cushion block (D203) and a stamping platform (D204), the punch (D201) is arranged above the female die (D202), the bottom of the female die (D202) is fixedly connected with the top of the cushion block (D203), and the bottom of the cushion block (D203) is in sliding connection with the top of the stamping platform (D204);
the stamping mechanism (D2) further comprises a material sliding table (D205), and the material sliding table (D205) is arranged on the left of the female die (D202).
7. The processing equipment for improving the strength of the aluminum profile according to claim 1 or 2, characterized in that: the conveying mechanism (E) comprises a first conveying table (E1), a second conveying table (E2) and a third conveying table (E3);
the stamping die comprises a stamping body (D1), a first material conveying table (E1), a first material conveying table (E1), a second material conveying table (E2), a second material conveying table (E2), a third material conveying table (E3), a first material conveying table (E1), a second material conveying table and a stamping die, wherein the right portion of the first material conveying table (E1) is connected with the left portion of the stamping body (D1), the left section of the first material conveying table (E1) is fixedly connected with the right.
8. The processing equipment for improving the strength of the aluminum profile according to claim 7, is characterized in that: the second material conveying platform (E2) comprises a material screening detector (E201), a material screening fixing frame (E202) and a material screening platform (E203), and the material screening detector (E201) is installed above the material screening platform (E203) through the material screening fixing frame (E202);
the material sieving table (E203) comprises a material sieving table body (E2031), a material sieving frame (E2032), a material sieving plate (E2033) and a material sieving rotating shaft (E2034), the bottom of the material sieving frame (E2032) is fixedly connected with the top of the material sieving table body (E2031), and the material sieving plate (E2033) is fixedly connected with the right end of the material sieving frame (E2032) through the material sieving rotating shaft (E2034).
9. The processing equipment for improving the strength of the aluminum profile according to claim 8, characterized in that: the feeding mechanism (B) further comprises a feeding top-pushing component (B4), the feeding top-pushing component (B4) comprises a feeding top-pushing base (B41), a feeding top-pushing pneumatic rod (B42) and a feeding top-pushing magnetic head (B43), the top of the feeding top-pushing base (B41) is connected with the bottom of the feeding top-pushing pneumatic rod (B42), and the feeding top-pushing magnetic head (B43) is installed at the top of the feeding top-pushing pneumatic rod (B42).
10. The production process of the processing equipment for improving the strength of the aluminum profile according to claim 9, characterized in that: the method comprises the following steps:
s1, feeding and jacking the sheet, wherein the feeding mechanism (B) further comprises a feeding and jacking part (B4), the feeding and jacking part (B4) comprises a feeding and jacking base (B41), a feeding and jacking pneumatic rod (B42) and a feeding and jacking magnetic head (B43), the top of the feeding and jacking base (B41) is connected with the bottom of the feeding and jacking pneumatic rod (B42), the feeding and jacking magnetic head (B43) is installed at the top of the feeding and jacking pneumatic rod (B42), the sheet slides to the position above the feeding and jacking part (B4), the feeding and jacking magnetic head (B43) is electrified to adsorb the sheet, and the feeding and jacking pneumatic rod (B42) extends upwards to convey the sheet to the working area of the discharging mechanism (C);
s2, discharging and lifting, wherein the discharging component (C3) comprises a discharging lifting shaft (C301), a discharging rotating shaft (C302) and a discharging clamping plate (C303), the top of the discharging lifting shaft (C301) is fixedly connected with the bottom of the discharging rotating shaft (C302), the bottom of the discharging clamping plate (C303) is fixedly connected with the top end of the discharging rotating shaft (C302), and the discharging lifting shaft (C301) is linked with the discharging rotating shaft (C302) to enable the discharging clamping plate (C303) to descend to the position of a feeding top-lifting magnetic head (B43);
s3, clamping the sheet, wherein the discharging component (C3) further comprises a feeding track (C304), a feeding fixed block (C305) and a feeding manipulator (C306), the inner section of the feeding track (C304) is arranged inside the interlayer of the discharging clamping plate (C303), the feeding fixed block (C305) is arranged at the outer end of the feeding track (C304), the top of the feeding manipulator (C306) is fixedly connected with the bottom of the feeding manipulator (C306), the feeding manipulator (C306) comprises a mechanical claw body (C3061), a claw body sliding shaft (C3062) and a claw body fixing shell (C3063), the top of the mechanical claw body (C3061) is connected with the claw body sliding shaft (C3062), the claw body sliding shaft (C3062) is arranged inside the claw body fixing shell (C3063), and the claw body sliding shaft (C3062) slides inwards to drive the mechanical claw body (C3061) to clamp the sheet;
s4, discharging the sheet, after the feeding mechanical arm (C306) clamps the sheet, the discharging lifting shaft (C301) is linked with the discharging rotating shaft (C302) to enable the discharging clamping plate (C303) to ascend to the position of the female die (D202), the female die (D202) slides to the right end of the punching table (D204) through the block (D203), the discharging rotating shaft (C302) rotates to enable the feeding mechanical arm (C306) to move to the position above the punching table (D204), the claw sliding shaft (C3062) slides outwards to release the mechanical claw body (C3061), the mechanical claw body (C3061) releases the sheet to the female die (D202), the female die slides leftwards and returns to the position below the punching head (D201);
s5, sheet stamping, pressing a punch (D201) to a female die (D202), sheet stamping, driving a feeding mechanical arm (C306) to move above the female die (D202) by a feeding rotating shaft (C302), enabling a feeding clamping plate (C303) to descend to the horizontal angle of the sheet of the female die (D202) by a feeding lifting shaft (C301) in linkage with the feeding rotating shaft (C302), sliding a sliding sheet (C3051) to the vertical angle of the female die (D202) through a feeding track (C304), and clamping the sheet by the feeding mechanical arm (C306) to be sent to a sliding table (D205);
s6, conveying the sheet, sliding the sheet to a first conveying table (E1) through a sliding table (D205), when the screening detector (E201) detects the pipe to be unqualified, a screening rotating shaft (E2034) drives a screening plate (E2033) to outwards shift the pipe away from the first conveying table (E1), and conveying the qualified pipe to a third conveying table (E3) through a second conveying table (E2).
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| CN202011166441.0A CN112453150A (en) | 2020-10-27 | 2020-10-27 | Processing equipment and production process for improving strength of aluminum profile |
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| CN202011166441.0A CN112453150A (en) | 2020-10-27 | 2020-10-27 | Processing equipment and production process for improving strength of aluminum profile |
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