CN112446977A - A produce line system of patrolling and examining for wisdom mill - Google Patents

A produce line system of patrolling and examining for wisdom mill Download PDF

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Publication number
CN112446977A
CN112446977A CN202011226216.1A CN202011226216A CN112446977A CN 112446977 A CN112446977 A CN 112446977A CN 202011226216 A CN202011226216 A CN 202011226216A CN 112446977 A CN112446977 A CN 112446977A
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CN
China
Prior art keywords
driving
terminal
walking
plate
lifting
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Withdrawn
Application number
CN202011226216.1A
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Chinese (zh)
Inventor
钱晓军
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Suzhou Nanshi University Science Park Investment Management Co ltd
Nanjing Normal University
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Suzhou Nanshi University Science Park Investment Management Co ltd
Nanjing Normal University
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Application filed by Suzhou Nanshi University Science Park Investment Management Co ltd, Nanjing Normal University filed Critical Suzhou Nanshi University Science Park Investment Management Co ltd
Priority to CN202011226216.1A priority Critical patent/CN112446977A/en
Publication of CN112446977A publication Critical patent/CN112446977A/en
Withdrawn legal-status Critical Current

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    • G—PHYSICS
    • G07—CHECKING-DEVICES
    • G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
    • G07C1/00—Registering, indicating or recording the time of events or elapsed time, e.g. time-recorders for work people
    • G07C1/20—Checking timed patrols, e.g. of watchman
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/02—Heads
    • F16M11/04—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/02—Heads
    • F16M11/04—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand
    • F16M11/06—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting
    • F16M11/12—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting in more than one direction
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/02—Heads
    • F16M11/18—Heads with mechanism for moving the apparatus relatively to the stand
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/42—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters with arrangement for propelling the support stands on wheels
    • F16M11/425—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters with arrangement for propelling the support stands on wheels along guiding means
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M13/00—Other supports for positioning apparatus or articles; Means for steadying hand-held apparatus or articles
    • F16M13/02—Other supports for positioning apparatus or articles; Means for steadying hand-held apparatus or articles for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
    • F16M13/027—Ceiling supports
    • G—PHYSICS
    • G07—CHECKING-DEVICES
    • G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
    • G07C3/00—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles
    • G07C3/005—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles during manufacturing process
    • G—PHYSICS
    • G08—SIGNALLING
    • G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B17/00—Fire alarms; Alarms responsive to explosion
    • G08B17/06—Electric actuation of the alarm, e.g. using a thermally-operated switch
    • G—PHYSICS
    • G08—SIGNALLING
    • G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B17/00—Fire alarms; Alarms responsive to explosion
    • G08B17/10—Actuation by presence of smoke or gases, e.g. automatic alarm devices for analysing flowing fluid materials by the use of optical means
    • G—PHYSICS
    • G08—SIGNALLING
    • G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B7/00—Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00
    • G08B7/06—Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00 using electric transmission, e.g. involving audible and visible signalling through the use of sound and light sources
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04W—WIRELESS COMMUNICATION NETWORKS
    • H04W4/00—Services specially adapted for wireless communication networks; Facilities therefor
    • H04W4/30—Services specially adapted for particular environments, situations or purposes
    • H04W4/38—Services specially adapted for particular environments, situations or purposes for collecting sensor information
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04W—WIRELESS COMMUNICATION NETWORKS
    • H04W4/00—Services specially adapted for wireless communication networks; Facilities therefor
    • H04W4/80—Services using short range communication, e.g. near-field communication [NFC], radio-frequency identification [RFID] or low energy communication
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04W—WIRELESS COMMUNICATION NETWORKS
    • H04W84/00—Network topologies
    • H04W84/02—Hierarchically pre-organised networks, e.g. paging networks, cellular networks, WLAN [Wireless Local Area Network] or WLL [Wireless Local Loop]
    • H04W84/10—Small scale networks; Flat hierarchical networks
    • H04W84/12—WLAN [Wireless Local Area Networks]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Signal Processing (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Emergency Management (AREA)
  • Business, Economics & Management (AREA)
  • Analytical Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Rehabilitation Tools (AREA)

Abstract

The invention discloses a production line inspection system for a smart factory, which comprises a walking track, a mobile mounting mechanism, a control box, a steel rope lifting mechanism, an angle adjusting mechanism, a terminal smoke sensor, a camera and a terminal temperature sensor. The production line inspection system for the intelligent factory can transmit smoke signals, images and temperatures collected by the terminal smoke sensor, the camera and the terminal temperature sensor to an upper computer for displaying by utilizing the WiFi module, so that the mobile monitor can monitor the environment along the line in real time in the moving process; the heights of the terminal smoke sensor, the camera and the terminal temperature sensor can be adjusted according to needs by utilizing the movable mounting mechanism and the steel rope lifting mechanism, so that the suspicious position is monitored in a proximity mode; the angle adjusting mechanism can be used for adjusting the angles of the terminal smoke sensor, the camera and the terminal temperature sensor, so that the monitoring points can be accurately measured and shot according to the preset angles.

Description

A produce line system of patrolling and examining for wisdom mill
Technical Field
The invention relates to an inspection system, in particular to a production line inspection system for an intelligent factory.
Background
At present, although equipment of the existing automatic production line enters an automatic production stage, the automatic production line still needs to be inspected manually, and the inspection is not suitable for manual inspection in some dangerous automatic production workshops. Therefore, it is necessary to design a production line inspection system for a smart factory, which can realize automatic inspection of each device on a production line, and does not need manual direct inspection, thereby improving inspection efficiency and safety.
Disclosure of Invention
The invention aims to: the production line inspection system for the intelligent factory can realize fixed-point monitoring and periodic inspection, does not need manual inspection, and improves inspection efficiency and safety.
The technical scheme is as follows: the invention relates to a production line inspection system for a smart factory, which comprises a walking track, a mobile mounting mechanism, a control box, a steel rope lifting mechanism, an angle adjusting mechanism, a terminal smoke sensor, a camera and a terminal temperature sensor, wherein the walking track is arranged on the walking track;
each suspension installation mechanism is arranged on the upper side edge of the walking track at intervals; the suspension mounting mechanism comprises a height adjusting sleeve, a height adjusting rod and a top mounting plate; the lower end of the height adjusting sleeve is hinged to the upper side edge of the walking track; the upper end of the height adjusting rod is fixedly arranged on the top mounting plate; the lower end of the height adjusting rod is inserted in the height adjusting sleeve, and each height adjusting hole is arranged on the height adjusting rod at intervals; a height positioning bolt is screwed at the upper end pipe orifice of the height adjusting sleeve, and the end part of a screw rod of the height positioning bolt is inserted into a height adjusting hole at a corresponding position; RFID labels of various measuring points are distributed on the lower side surface of the walking track; the top of the control box is provided with an RFID card reading module;
the mobile mounting mechanism is mounted on the walking track and walks along the walking track; the top of the control box is fixedly arranged on the movable mounting mechanism; the steel rope lifting mechanism is arranged on the lower side surface of the control box, the angle adjusting mechanism is arranged on the suspension end of the steel rope lifting mechanism, and the steel rope lifting mechanism drives the angle adjusting mechanism to move up and down; the terminal smoke sensor, the camera and the terminal temperature sensor are all arranged on the angle adjusting mechanism, and the angle adjusting mechanism drives the terminal smoke sensor, the camera and the terminal temperature sensor to adjust the angle;
a terminal controller, a terminal memory, a power module and a WiFi module are arranged in the control box; the terminal controller is respectively electrically connected with the RFID card reading module, the mobile mounting mechanism, the steel rope lifting mechanism, the angle adjusting mechanism, the terminal smoke sensor, the camera, the terminal temperature sensor, the terminal memory and the WiFi module, and the terminal controller controls the walking of the mobile mounting mechanism, the lifting of the steel rope lifting mechanism and the angle adjustment of the angle adjusting mechanism; the power supply module is used for supplying power for the terminal controller, the RFID card reading module, the mobile mounting mechanism, the steel rope lifting mechanism, the angle adjusting mechanism, the terminal smoke sensor, the camera, the terminal temperature sensor, the terminal memory and the WiFi module respectively.
Furthermore, two electricity taking mechanisms are arranged on the movable mounting mechanism; horizontally extending from the lower side edge of the walking track to two sides to form walking support edges; strip-shaped insulating pads are arranged on the upper side edges of the two walking support edges; conductive copper bars are arranged on the strip-shaped insulating pad, and the two conductive copper bars are respectively and electrically connected with the positive electrode and the negative electrode of the power supply; the electricity taking mechanism comprises a T-shaped conductive plate and two conductive rollers; a conductive wheel shaft is vertically and fixedly arranged in the middle of each of two transverse branch supporting plates of the T-shaped conductive plate; the two conductive rollers are respectively and rotatably arranged on the two conductive wheel shafts; the walking track is positioned between the two T-shaped current conducting plates, and four conducting rollers of the two electricity taking mechanisms respectively walk on conducting copper bars on two sides of the walking track in pairs; the positive and negative poles of the power module are respectively electrically connected with the two T-shaped conductive plates.
Furthermore, the end parts of two transverse branch plates of the T-shaped conductive plate are respectively provided with a cleaning unit; the cleaning unit comprises an end mounting plate, an inclined strut square rod, an inclined strut pressure spring and a pushing plate; the end mounting plate is vertically arranged on the end of the transverse branch plate of the T-shaped current conducting plate; the pushing plate is vertically arranged, and a guide square hole is formed in the middle of the pushing plate in a downward inclined mode; one end of the diagonal bracing square rod is fixedly arranged on the end mounting plate, and the other end of the diagonal bracing square rod obliquely penetrates through the guide square hole downwards; the inclined strut pressure spring is sleeved on the inclined strut square rod and elastically supported between the end mounting plate and the pushing plate; an upper side turnover plate turned over to the upper side of the conductive roller on the corresponding side is arranged on the upper side of the pushing plate, and a lower side turnover plate turned over to the upper side of the conductive copper bar is arranged on the lower side of the pushing plate; the lower side surfaces of the upper side turning folding plate and the lower side turning folding plate are respectively provided with a cleaning cotton cloth layer, the cleaning cotton cloth layer on the upper side is pressed on the conductive roller on the corresponding side, and the cleaning cotton cloth layer on the lower side is pressed on the conductive copper strip.
Further, the movable mounting mechanism comprises two vertical side plates, a walking driving motor and two driving rubber wheels; the two vertical side plates are vertically arranged at the top of the control box; the upper ends of the two vertical side plates are respectively butted and installed with the lower ends of the vertical plates of the two T-shaped current conducting plates through two H-shaped insulating plates; a driving wheel shaft is rotatably arranged between the two vertical side plates and below the walking track, and the two driving rubber wheels are fixedly arranged on the driving wheel shaft; the two driving rubber wheels travel on the lower side surfaces of the traveling support edges at the two sides of the traveling track; the walking driving motor is arranged at the center of the top of the control box, and a driving bevel gear is arranged on an output shaft of the walking driving motor; a driven bevel gear meshed with the driving bevel gear is fixedly arranged on the driving wheel shaft; a walking driving circuit electrically connected with the terminal controller is arranged in the control box, the walking driving circuit is electrically connected with a walking driving motor, and the terminal controller drives the walking driving motor to rotate and work through the walking driving circuit; the power module supplies power for the walking driving circuit.
Furthermore, a sliding strip-shaped hole is vertically formed in each of the vertical plates of the two vertical side plates, and a rectangular sliding block is slidably mounted in each of the two sliding strip-shaped holes; the vertical side edge of the rectangular sliding block is provided with a sliding groove which is slidably buckled on the vertical hole edge of the sliding strip-shaped hole; two ends of the driving wheel shaft are respectively and rotatably arranged on the two rectangular sliding blocks; an upper supporting plate is arranged on the outer side edges of the two rectangular sliding blocks, and a lower supporting plate is arranged on the vertical side edge plate and below the upper supporting plate; a supporting pressure spring is arranged between the upper supporting plate and the lower supporting plate and used for elastically pushing the rectangular sliding block to slide upwards; the middle part of the driving wheel shaft is provided with a rectangular frame, and the driving wheel shaft rotatably penetrates through vertical frames on two sides of the rectangular frame; an output shaft of the walking driving motor is vertically and rotatably arranged on a lower side frame of the rectangular frame; the driving bevel gear and the driven bevel gear are both positioned in the rectangular frame; two motor fixing side plates are vertically arranged at the top of the control box, and a motor guide sliding groove is vertically arranged on the opposite inner side surfaces of the two motor fixing side plates; the walking driving motor is positioned between the two motor fixing side plates, and two motor guide sliding blocks which are respectively embedded into the two motor guide sliding grooves in a sliding manner are arranged at the side edge of the walking driving motor; anti-skid convex edges are arranged on the wheel surfaces of the two driving rubber wheels at intervals.
Further, a roller notch is formed in the end portion, pointing to the side face of the walking track, of the conductive wheel shaft, and an insulating roller is rotatably mounted on the roller notch through a vertical roller shaft; the insulating roller walking is supported on the side surface of the walking track.
Furthermore, the steel rope lifting mechanism comprises a lifting driving motor, a U-shaped fixing plate, a lower side counterweight disc, four synchronous steel ropes, a lifting block and a lifting steel rope; the U-shaped fixing plate is fixedly arranged at the center of the lower side surface of the control box; a winding rotating shaft is rotatably arranged in the U-shaped fixing plate; a winding wire roller and a driving worm wheel are fixedly arranged on the winding rotating shaft; a driving worm is vertically and rotatably arranged in the U-shaped fixing plate; the lifting driving motor is fixedly arranged in the control box, and an output shaft of the lifting driving motor is butted with the driving worm; the driving worm is meshed with the driving worm wheel; a threading hole is formed in the U-shaped fixing plate and is positioned below the thread winding roller; one end of the lifting steel wire rope is fixed on the winding roller in a surrounding manner, and the other end of the lifting steel wire rope penetrates through the threading hole downwards and then is fixed on the upper side face of the lifting block; four pulley seats are arranged on the circumferential edge of the upper side surface of the lower counterweight disc and are positioned on four equal division points of the same circumference; the four pulley seats are respectively provided with an outer pulley; a square pipe column is vertically arranged at the center of the upper side surface of the lower counterweight disc, and a rectangular mounting hole is formed in each of the four side surfaces of the upper end of the square pipe column; an inner side pulley is rotatably arranged on each of the four rectangular mounting holes; one ends of the four synchronous steel wire ropes are fixedly arranged on the lower side surface of the control box, and the fixed mounting points are positioned on the quartering points of the same circumference; the other ends of the four synchronous steel wire ropes are sequentially steered through a group of outer pulleys and inner pulleys and then are upwards fixedly installed on the lower side surface of the lifting block through a pipe orifice at the upper end of the square tubular column; the angle adjusting mechanism is arranged at the center of the lower side surface of the lower side counterweight disc; a lifting drive circuit electrically connected with the terminal controller is arranged in the control box; the lifting driving circuit is electrically connected with the lifting driving motor, and the controller drives the lifting driving motor to rotate forwards and backwards through the lifting driving circuit; the power module supplies power for the lifting driving circuit.
Further, a cable collecting cylinder for collecting the electric connecting cables is vertically arranged on the upper side surface of the lower counterweight disc; the electric connection cables of the angle adjusting mechanism, the terminal smoke sensor, the camera and the terminal temperature sensor upwards penetrate through the lower counterweight disc and the cable collecting cylinder and then are electrically connected to a terminal controller in the control box.
Further, the angle adjusting mechanism comprises a rotating main shaft, a rotating adjusting worm wheel, a rotating adjusting worm, a strip-shaped mounting plate, an inclination angle driving motor, an inclination angle driving worm and a rotating driving motor; the upper end of the rotating main shaft is rotatably arranged on the steel rope lifting mechanism; the rotary adjusting worm wheel is fixedly arranged on the rotary main shaft; the rotary adjusting worm is meshed with the rotary adjusting worm wheel; the rotation driving motor is used for driving the rotation adjusting worm to rotate; a rectangular mounting notch is formed in the lower end of the rotating main shaft, and an inclination angle adjusting shaft is rotatably mounted on the rectangular mounting notch; a semicircular inclination angle adjusting worm wheel and a swing driving rod are fixedly arranged on the inclination angle adjusting shaft; an L-shaped mounting plate is arranged on the rotating main shaft and positioned on two side edges of the rectangular mounting notch; two ends of the inclination angle driving worm are rotatably arranged on the two L-shaped mounting plates, and the inclination angle driving worm penetrates through the rectangular mounting notches and is meshed with the inclination angle adjusting worm wheel; the end part of an output shaft of the inclination angle driving motor is in butt joint transmission with the inclination angle driving worm; the middle part of the strip-shaped mounting plate is fixedly arranged on the swing driving rod; the terminal smoke sensor, the camera and the terminal temperature sensor are all arranged on the strip-shaped mounting plate; a rotation driving circuit and an inclination angle driving circuit which are electrically connected with the terminal controller are arranged in the control box; the terminal controller drives the rotation driving motor and the inclination driving motor to rotate forwards and backwards through the rotation driving circuit and the inclination driving circuit respectively; the power module supplies power for the rotation driving circuit and the inclination driving circuit respectively.
Furthermore, an audible and visual alarm electrically connected with the terminal controller is arranged on the outer side surface of the control box; the power supply module supplies power to the audible and visual alarm; a heat dissipation window is arranged on the side face of the control box, and a protective steel mesh is arranged on the heat dissipation window.
Compared with the prior art, the invention has the beneficial effects that: the WiFi module can be used for transmitting smoke signals, images and temperatures acquired by the terminal smoke sensor, the camera and the terminal temperature sensor to an upper computer for displaying, so that the mobile monitor can monitor the environment along the line in real time in the moving process; the heights of the terminal smoke sensor, the camera and the terminal temperature sensor can be adjusted according to needs by utilizing the movable mounting mechanism and the steel rope lifting mechanism, so that the suspicious position is monitored in a proximity mode; the accurate positioning of key detection points can be realized by utilizing the matching use of the RFID card reading module and the RFID labels of the detection points; the angles of the terminal smoke sensor, the camera and the terminal temperature sensor can be adjusted by using the angle adjusting mechanism, so that monitoring points are accurately measured and shot according to the preset angles; the height adjusting sleeve, the height adjusting rod and the top mounting plate are mounted and matched, and the walking rails at all positions can be mounted in an adaptive mode.
Drawings
FIG. 1 is a schematic side view structure of the present invention;
FIG. 2 is a schematic end view structure of the present invention;
FIG. 3 is a schematic diagram of a system circuit structure according to the present invention.
Detailed Description
The technical solution of the present invention is described in detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the embodiments.
Example 1:
as shown in fig. 1 to 3, the present invention discloses a line inspection system for a smart factory, including: the system comprises a walking track 1, a mobile mounting mechanism, a control box 21, a steel rope lifting mechanism, an angle adjusting mechanism, a terminal smoke sensor 40, a camera 77 and a terminal temperature sensor 59;
each suspension installation mechanism is arranged on the upper side edge of the walking track 1 at intervals; the suspension mounting mechanism comprises a height adjusting sleeve 4, a height adjusting rod 6 and a top mounting plate 5; the lower end of the height adjusting sleeve 4 is hinged on the upper side of the walking track 1; the upper end of the height adjusting rod 6 is fixedly arranged on the top mounting plate 5; the lower end of the height adjusting rod 6 is inserted in the height adjusting sleeve 4, and each height adjusting hole 64 is arranged on the height adjusting rod 6 at intervals; a height positioning bolt 7 is screwed at the upper end pipe orifice of the height adjusting sleeve 4, and the end part of a screw rod of the height positioning bolt 7 is inserted into a height adjusting hole 64 at a corresponding position; RFID labels 2 of various measuring points are distributed on the lower side surface of the walking track 1; the top of the control box 21 is provided with an RFID card reading module 22;
the mobile mounting mechanism is mounted on the walking track 1 and walks along the walking track 1; the top of the control box 21 is fixedly arranged on the movable mounting mechanism; the steel rope lifting mechanism is arranged on the lower side surface of the control box 21, the angle adjusting mechanism is arranged on the suspension end of the steel rope lifting mechanism, and the steel rope lifting mechanism drives the angle adjusting mechanism to move up and down; the terminal smoke sensor 40, the camera 77 and the terminal temperature sensor 59 are all installed on the angle adjusting mechanism, and the angle adjusting mechanism drives the terminal smoke sensor 40, the camera 77 and the terminal temperature sensor 59 to adjust the angle;
a terminal controller, a terminal memory, a power module and a WiFi module are arranged in the control box 21; the terminal controller is respectively electrically connected with the RFID card reading module 22, the mobile mounting mechanism, the steel rope lifting mechanism, the angle adjusting mechanism, the terminal smoke sensor 40, the camera 77, the terminal temperature sensor 59, the terminal memory and the WiFi module, and the terminal controller controls the walking of the mobile mounting mechanism, the lifting of the steel rope lifting mechanism and the angle adjustment of the angle adjusting mechanism; the power supply module respectively supplies power to the terminal controller, the RFID card reading module 22, the mobile mounting mechanism, the steel rope lifting mechanism, the angle adjusting mechanism, the terminal smoke sensor 40, the camera 77, the terminal temperature sensor 59, the terminal memory and the WiFi module.
The WiFi module can be used for transmitting smoke signals, images and temperatures collected by the terminal smoke sensor 40, the camera 77 and the terminal temperature sensor 59 to an upper computer for displaying, so that the mobile monitor can monitor the environment along the line in real time in the moving process; the heights of the terminal smoke sensor 40, the camera 77 and the terminal temperature sensor 59 can be adjusted according to requirements by utilizing the movable mounting mechanism and the steel rope lifting mechanism, so that the suspicious position is monitored in a proximity mode; the accurate positioning of key detection points can be realized by using the matching of the RFID card reading module 22 and the RFID tags 2 of the detection points; the angles of the terminal smoke sensor 40, the camera 77 and the terminal temperature sensor 59 can be adjusted by using the angle adjusting mechanism, so that monitoring points are accurately measured and shot according to the preset angles; the traveling rail 1 at each position can be adaptively mounted by the mounting and matching of the height adjusting sleeve 4, the height adjusting lever 6, and the top mounting plate 5.
Furthermore, two electricity taking mechanisms are arranged on the movable mounting mechanism; horizontally extending from the lower side edge of the walking track 1 to two sides to form a walking support edge 3; the upper side edges of the two walking support edges 3 are respectively provided with a strip-shaped insulating pad 20; the strip-shaped insulating pad 20 is provided with conductive copper strips 8, and the two conductive copper strips 8 are respectively electrically connected with the positive electrode and the negative electrode of the power supply; the electricity taking mechanism comprises a T-shaped conductive plate 11 and two conductive rollers 10; a conductive wheel shaft 14 is vertically and fixedly arranged in the middle of each of two transverse branch support plates of the T-shaped conductive plate 11; the two conductive rollers 10 are respectively and rotatably arranged on two conductive wheel shafts 14; the walking track 1 is positioned between two T-shaped current-conducting plates 11, and four conductive rollers 10 of two electricity-taking mechanisms respectively walk on conductive copper bars 8 on two sides of the walking track 1 in pairs; the positive and negative poles of the power module are electrically connected with the two T-shaped conductive plates 11 respectively.
The two power taking mechanisms can realize uninterrupted external power supply of each electrical equipment in the control box 21 through the power supply module, so that the continuous and reliable operation of the mobile mounting mechanism is ensured; the matching of the conductive copper bar 8 and the conductive roller 10 can realize mobile electricity taking, and the conductive roller 10 is tightly contacted with the conductive copper bar 8 due to more equipment hung on the lower side, so that the conductivity is ensured; the electrical isolation of the running rail 1 from the conductive copper bars 8 can be achieved by means of strip-shaped insulating mats 20.
Furthermore, a cleaning unit is arranged at the end parts of two transverse branch plates of the T-shaped conductive plate 11; the cleaning unit comprises an end mounting plate 67, an inclined strut square rod 69, an inclined strut pressure spring 72 and a pushing plate 68; the end mounting plate 67 is vertically mounted on the end of the transverse branch plate of the T-shaped conductive plate 11; the push plate 68 is vertically arranged, and a guide square hole is obliquely arranged in the middle of the push plate 68; one end of an inclined strut square rod 69 is fixedly arranged on the end mounting plate 67, and the other end of the inclined strut square rod downwards obliquely penetrates through the guide square hole; the inclined strut pressure spring 72 is sleeved on the inclined strut square rod 69 and is elastically supported between the end mounting plate 67 and the push plate 68; an upper side turnover plate turned over to the upper side of the conductive roller 10 on the corresponding side is arranged on the upper side of the pushing plate 68, and a lower side turnover plate turned over to the upper side of the conductive copper bar 8 is arranged on the lower side of the pushing plate 68; the lower sides of the upper side turnover plate and the lower side turnover plate are respectively provided with a cleaning cotton cloth layer 70, the cleaning cotton cloth layer 70 at the upper side is pressed on the conductive roller 10 at the corresponding side, and the cleaning cotton cloth layer 70 at the lower side is pressed on the conductive copper strip 8.
The upper and lower cleaning cotton cloth layers 70 are respectively pressed on the conductive roller 10 and the conductive copper bar 8, so that the conductive surface is cleaned, and poor conduction caused by dust adhesion is prevented; utilize bracing pressure spring 72 and bracing square pole 69 can the downward sloping to promote bulldozing board 68 to make two upper and lower cleaning cotton layer 70 and electrically conductive gyro wheel 10 and electrically conductive copper bar 8 contact closely all the time, and carry out relative centre gripping with the removal mounting mechanism of downside, stability when guaranteeing to move along walking track 1.
Further, the movable hanging mechanism comprises two vertical side plates 24, a walking driving motor 42 and two driving rubber wheels 18; the two vertical side plates 24 are vertically arranged at the top of the control box 21; the upper ends of the two vertical side plates 24 are respectively butted and installed with the lower ends of the vertical plates of the two T-shaped conductive plates 11 through two H-shaped insulating plates 66; a driving wheel shaft 48 is rotatably arranged between the two vertical side plates 24 and below the walking track 1, and the two driving rubber wheels 18 are fixedly arranged on the driving wheel shaft 48; two driving rubber wheels 18 walk on the lower side surfaces of the walking supporting edges 3 at two sides of the walking track 1; the walking drive motor 42 is installed at the center of the top of the control box 21, and a drive bevel gear 46 is arranged on the output shaft of the walking drive motor 42; a driven bevel gear 47 engaged with the driving bevel gear 46 is fixedly mounted on the driving wheel shaft 48; a walking driving circuit electrically connected with the terminal controller is arranged in the control box 21, the walking driving circuit is electrically connected with the walking driving motor 42, and the terminal controller drives the walking driving motor 42 to rotate and work through the walking driving circuit; the power module supplies power for the walking driving circuit.
The H-shaped insulating plate 66 is used for realizing the electrical isolation between the T-shaped conductive plate 11 and the vertical side plate 24, preventing the power supply of the conductive copper bar 8 from being transmitted to the control box 21 below, and ensuring the normal work of an internal circuit; utilize two drive rubber wheels 18 to walk and support the relative centre gripping of four electrically conductive gyro wheels 10 of upside on the downside of border 3 with walking, constitute two inverted triangle clamping structure at walking track 1 both sides limit for remove the mechanism of carry and have better stability when the walking, and drive rubber wheel 18 possesses insulating function.
Further, a sliding strip-shaped hole 9 is vertically formed in each of the two vertical side plates 24, and a rectangular sliding block 12 is slidably mounted in each of the two sliding strip-shaped holes 9; the vertical side edge of the rectangular sliding block 12 is provided with a sliding groove which is slidably buckled on the vertical hole edge of the sliding strip-shaped hole 9; two ends of the driving wheel shaft 48 are respectively and rotatably arranged on the two rectangular sliding blocks 12; an upper supporting plate 19 is arranged on the outer side edges of the two rectangular sliding blocks 12, and a lower supporting plate 16 is arranged on the vertical side plate 24 and below the upper supporting plate 19; a supporting pressure spring 13 is arranged between the upper supporting plate 19 and the lower supporting plate 16 and used for elastically pushing the rectangular sliding block 12 to slide upwards; a rectangular frame 45 is arranged in the middle of the driving wheel shaft 48, and the driving wheel shaft 48 rotatably penetrates through the vertical frames on the two sides of the rectangular frame 45; an output shaft of the walking drive motor 42 is vertically and rotatably arranged on the lower side frame of the rectangular frame 45; the driving bevel gear 46 and the driven bevel gear 47 are both positioned in the rectangular frame 45; two motor fixing side plates 43 are vertically arranged at the top of the control box 21, and a motor guide sliding groove is vertically arranged on the opposite inner side surfaces of the two motor fixing side plates 43; the walking driving motor 42 is positioned between the two motor fixing side plates 43, and two motor guide sliding blocks 44 which are respectively embedded into the two motor guide sliding grooves in a sliding manner are arranged on the side edge of the walking driving motor 42; anti-slip ribs 49 are provided on the tread of both the two driving rubber wheels 18 at intervals.
An elastic supporting structure is formed by the sliding strip-shaped hole 9, the rectangular sliding block 12, the upper supporting plate 19, the lower supporting plate 16 and the supporting pressure spring 13, so that the driving rubber wheel 18 can be always elastically pressed on the lower side surface of the walking supporting edge 3, and suspended slipping caused by thickness change of the walking supporting edge 3 is prevented; a rectangular frame 45, two motor fixing side plates 43 and a motor guide sliding block 44 are utilized to form a vertical sliding structure of a walking driving motor 42, so that the walking driving motor 42 is relatively fixedly installed and can move up and down along with a driving wheel shaft 48, and a driving bevel gear 46 is ensured to be tightly meshed with a driven bevel gear 47 all the time; the wheel surface of the driving rubber wheel 18 can have better anti-skid performance by using the anti-skid convex ribs 49.
Further, a roller notch 15 is formed in the end portion, pointing to the side face of the walking track 1, of the conductive wheel shaft 14, and an insulating roller 17 is rotatably mounted on the roller notch 15 through a vertical roller shaft; the insulating roller 17 is supported on the side of the running rail 1.
Utilize insulating gyro wheel 17 walking to support on walking track 1's side for walking track 1 centre gripping can prevent to remove the mount structure and rock between the conductive wheel axle 14 tip that sets up relatively and fall, and can walk the direction to conductive gyro wheel 10, realizes that conductive gyro wheel 10 walks along walking track 1.
Further, the steel rope lifting mechanism comprises a lifting driving motor, a U-shaped fixing plate 25, a lower side counterweight disc 36, four synchronous steel ropes 29, a lifting block 26 and a lifting steel rope 34; the U-shaped fixing plate 25 is fixedly arranged at the center of the lower side surface of the control box 21; a winding rotating shaft 32 is rotatably arranged in the U-shaped fixing plate 25; a winding wire roller 31 and a driving worm wheel 28 are fixedly arranged on the winding rotating shaft 32; a driving worm 27 is vertically and rotatably arranged in the U-shaped fixing plate 25; the lifting driving motor is fixedly arranged in the control box 21, and an output shaft of the lifting driving motor is butted with the driving worm 27; the driving worm 27 is meshed with the driving worm wheel 28; a threading hole is formed in the U-shaped fixing plate 25 and is positioned below the thread winding roller 31; one end of a lifting steel wire rope 34 is fixed on the winding roller 31 in a surrounding manner, and the other end of the lifting steel wire rope 34 downwards penetrates through the threading hole and then is fixed on the upper side surface of the lifting block 26; four pulley seats 38 are arranged on the circumferential edge of the upper side surface of the lower counterweight disc 36, and the four pulley seats 38 are positioned on four equal division points of the same circumference; the four pulley seats 38 are respectively provided with an outer pulley 33; a square pipe column 30 is vertically arranged at the center of the upper side surface of the lower counterweight disc 36, and four side surfaces of the upper end of the square pipe column 30 are respectively provided with a rectangular mounting hole 35; an inner pulley 65 is rotatably mounted on each of the four rectangular mounting holes 35; one end of each of the four synchronous steel wire ropes 29 is fixedly arranged on the lower side surface of the control box 21, and the fixed mounting points are positioned on quartering points of the same circumference; the other ends of the four synchronous steel wire ropes 29 are sequentially turned by a group of outer pulleys 33 and inner pulleys 65 and then are upwards fixedly arranged on the lower side surface of the lifting block 26 through the pipe orifice at the upper end of the square tubular column 30; the angle adjusting mechanism is arranged at the center of the lower side surface of the lower side counterweight disc 36; a lifting drive circuit electrically connected with the terminal controller is arranged in the control box 21; the lifting driving circuit is electrically connected with the lifting driving motor, and the controller drives the lifting driving motor to rotate forwards and backwards through the lifting driving circuit; the power module supplies power for the lifting driving circuit.
The upper ends of four synchronous steel wire ropes 29 are fixed on four fixed points, and are converged to the center through the outer side pulley 33 and the inner side pulley 65 to be synchronously lifted through the lifting block 26, so that synchronous lifting control in four directions is ensured, the requirement of synchronous and stable lifting of the lower side counterweight disc 36 is met, and the counter force of the lower side angle adjusting mechanism during bottom crossing adjustment is overcome under the counterweight action of the lower side counterweight disc 36.
Further, a cable collecting cylinder 50 for collecting an electric connection cable 51 is vertically installed on the upper side surface of the lower weight disk 36; the electrical connection cables 51 of the angle adjustment mechanism, the terminal smoke sensor 40, the camera 77, and the terminal temperature sensor 59 are passed upward through the lower side weight disk 36 and the cable collection cylinder 50 and electrically connected to the terminal controller in the control box 21.
The electrical connection cable 51 can be housed in the cable collection cylinder 50 when it is lifted up, and the electrical connection cable 51 is prevented from being tangled or being wound around the angle adjustment mechanism below after being hung externally.
Further, the angle adjusting mechanism includes a rotating main shaft 58, a rotating adjusting worm wheel 71, a rotating adjusting worm 74, a bar-shaped mounting plate 41, a tilt driving motor 73, a tilt driving worm 76, and a rotating driving motor 56; the upper end of the rotating main shaft 58 is rotatably arranged on the steel rope lifting mechanism; the rotary regulating worm gear 71 is fixedly arranged on the rotary main shaft 58; the rotation regulating worm 74 is meshed with the rotation regulating worm wheel 71; the rotation driving motor 56 is used for driving the rotation adjusting worm 74 to rotate; a rectangular mounting notch is formed in the lower end of the rotating main shaft 58, and an inclination angle adjusting shaft is rotatably mounted on the rectangular mounting notch; a semicircular inclination angle adjusting worm wheel 37 and a swing driving rod 39 are fixedly arranged on the inclination angle adjusting shaft; an L-shaped mounting plate 57 is arranged on the rotary main shaft 58 and positioned on two sides of the rectangular mounting notch; two ends of the inclination angle driving worm 76 are rotatably arranged on the two L-shaped mounting plates 57, and the inclination angle driving worm 76 penetrates through the rectangular mounting notches and is meshed with the inclination angle adjusting worm wheel 37; the end part of the output shaft of the inclination angle driving motor 73 is in butt joint transmission with the inclination angle driving worm 76; the middle part of the strip-shaped mounting plate 41 is fixedly arranged on the swing driving rod 39; the terminal smoke sensor 40, the camera 77 and the terminal temperature sensor 59 are all mounted on the strip-shaped mounting plate 59; a rotation driving circuit and an inclination driving circuit which are electrically connected with the terminal controller are arranged in the control box 21; the rotation driving circuit and the inclination driving circuit are respectively and electrically connected with the rotation driving motor 56 and the inclination driving motor 73, and the terminal controller respectively drives the rotation driving motor 56 and the inclination driving motor 73 to rotate forwards and backwards through the rotation driving circuit and the inclination driving circuit; the power module supplies power for the rotation driving circuit and the inclination driving circuit respectively.
The bar-shaped mounting plate 41 can be rotationally driven by a rotational driving unit composed of the rotary main shaft 58, the rotational adjustment worm wheel 71, the rotational adjustment worm 74 and the rotational driving motor 56, so that the horizontal orientation angles of the terminal smoke sensor 40, the camera 77 and the terminal temperature sensor 59 are adjusted according to the preset of each monitoring point, or the horizontal orientation angles are temporarily adjusted according to a remote control command of an upper computer; the tilt angle adjusting mechanism composed of the tilt angle driving motor 73, the tilt angle adjusting worm wheel 37, the tilt angle driving worm 76, the tilt angle adjusting shaft and the swing driving rod 39 can be used for driving the bar-shaped mounting plate 41 to perform pitch adjustment, so that the pitch angles of the terminal smoke sensor 40, the camera 77 and the terminal temperature sensor 59 can be adjusted according to the preset of each monitoring point, and a good angle positioning effect is achieved.
Further, an audible and visual alarm 23 electrically connected with the terminal controller is arranged on the outer side surface of the control box 21; the power supply module supplies power to the audible and visual alarm 23; a heat radiation window is provided on the side of the control box 21, and a protective steel net 75 is provided on the heat radiation window.
By using the audible and visual alarm 23, when the detected smoke and temperature exceed the safety range, the audible and visual alarm 23 can give an alarm in time, so that a manager can find the fire position in time; the heat dissipation window can facilitate internal heat dissipation.
In the production line inspection system for the intelligent factory, the terminal controller adopts the existing single chip microcomputer controller, such as an ARM controller module, and is used for processing the receiving and transmitting signals and driving a motor; the WiFi module adopts the existing WiFi module and is used for connecting a wireless router access network; the terminal smoke sensor 40 is an existing smoke sensor and is used for detecting whether smoke exists; the terminal temperature sensor 59 employs an existing temperature sensor, such as an infrared temperature sensor, for detecting the temperature of the detection device; the measuring point RFID tags 2 adopt passive electronic tags, and each electronic tag has a unique tag number, so that the terminal controller judges the position of mobile positioning; the RFID card reading module 22 adopts an existing card reader module and is used for communicating with each measuring point RFID label 2, acquiring the number information of each measuring point RFID label 2 and sending the number information to the terminal controller to complete feedback control; the walking drive motor 42, the lifting drive motor, the rotation drive motor 56 and the inclination drive motor 73 are all the existing stepping motors; the walking drive circuit, the lifting drive circuit, the rotation drive circuit and the inclination drive circuit all adopt the existing stepping motor drive circuit and are used for respectively driving the walking drive motor 42, the lifting drive motor, the rotation drive motor 56 and the inclination drive motor 73 in a rotating way; the audible and visual alarm 23 adopts the existing audible and visual alarm and can realize audible and visual alarm; the camera 77 is an existing industrial camera for real-time image acquisition.
When the production line inspection system for the intelligent factory is used, firstly, each measuring point RFID label 2 is installed above each device which is easy to generate high-temperature fire; the walking rails 1 are arranged along the way according to the positions of the devices which are easy to generate high-temperature fire, and the walking rails 1 form a complete closed loop; when in inspection, the terminal controller controls the walking driving motor 42 to rotate through the walking driving circuit, when the RFID card reading module 22 reads a measuring point RFID tag 2 along the line, the terminal controller drives the lifting driving motor according to the lifting height corresponding to the measuring point RFID tag 2, the terminal smoke sensor 40, the camera 77 and the terminal temperature sensor 59 are lowered to the position close to the equipment to be detected, and then the horizontal angle and the pitch angle of the terminal smoke sensor 40, the camera 77 and the terminal temperature sensor 59 are adjusted through the rotation driving motor 56 and the inclination driving motor 73 according to preset angle information, so that the terminal smoke sensor 40, the camera 77 and the terminal temperature sensor 59 are aligned to the measuring point position; when the terminal controller judges that the acquisition values of the terminal smoke sensor 40 and the terminal temperature sensor 59 exceed the set safety range, the terminal controller controls the audible and visual alarm 23 to perform audible and visual alarm in time and controls the camera 77 to perform image acquisition; after the detection is finished, the detection data and the image are uploaded to an upper computer through a WiFi module, so that the upper computer can conveniently monitor and store in real time; and then the terminal smoke sensor 40, the camera 77 and the terminal temperature sensor 59 are retracted to move to the next station RFID tag 2.
As noted above, while the present invention has been shown and described with reference to certain preferred embodiments, it is not to be construed as limited thereto. Various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. The utility model provides a produce line system of patrolling and examining for wisdom mill which characterized in that: the intelligent control system comprises a walking track (1), a mobile mounting mechanism, a control box (21), a steel rope lifting mechanism, an angle adjusting mechanism, a terminal smoke sensor (40), a camera (77) and a terminal temperature sensor (59);
each suspension installation mechanism is arranged on the upper side edge of the walking track (1) at intervals; the suspension mounting mechanism comprises a height adjusting sleeve (4), a height adjusting rod (6) and a top mounting plate (5); the lower end of the height adjusting sleeve (4) is hinged on the upper side of the walking track (1); the upper end of the height adjusting rod (6) is fixedly arranged on the top mounting plate (5); the lower end of the height adjusting rod (6) is inserted in the height adjusting sleeve (4), and each height adjusting hole (64) is arranged on the height adjusting rod (6) at intervals; a height positioning bolt (7) is screwed at the upper end pipe orifice of the height adjusting sleeve (4), and the end part of a screw rod of the height positioning bolt (7) is inserted into a height adjusting hole (64) at a corresponding position; RFID labels (2) of various measuring points are distributed on the lower side surface of the walking track (1); an RFID card reading module (22) is arranged at the top of the control box (21);
the mobile mounting mechanism is mounted on the walking track (1) and walks along the walking track (1); the top of the control box (21) is fixedly arranged on the movable mounting mechanism; the steel rope lifting mechanism is arranged on the lower side surface of the control box (21), the angle adjusting mechanism is arranged on the suspension end of the steel rope lifting mechanism, and the steel rope lifting mechanism drives the angle adjusting mechanism to move up and down; the terminal smoke sensor (40), the camera (77) and the terminal temperature sensor (59) are all arranged on the angle adjusting mechanism, and the angle adjusting mechanism drives the terminal smoke sensor (40), the camera (77) and the terminal temperature sensor (59) to adjust the angle;
a terminal controller, a terminal memory, a power module and a WiFi module are arranged in the control box (21); the terminal controller is respectively electrically connected with the RFID card reading module (22), the mobile mounting mechanism, the steel rope lifting mechanism, the angle adjusting mechanism, the terminal smoke sensor (40), the camera (77), the terminal temperature sensor (59), the terminal memory and the WiFi module, and the terminal controller controls the walking of the mobile mounting mechanism, the lifting of the steel rope lifting mechanism and the angle adjustment of the angle adjusting mechanism; the power supply module is used for supplying power to the terminal controller, the RFID card reading module (22), the mobile mounting mechanism, the steel rope lifting mechanism, the angle adjusting mechanism, the terminal smoke sensor (40), the camera (77), the terminal temperature sensor (59), the terminal memory and the WiFi module respectively.
2. The in-line inspection system for smart factories of claim 1 wherein: two electricity taking mechanisms are arranged on the movable mounting mechanism; horizontally extending from the lower side edge of the walking track (1) to two sides to form walking support edges (3); strip-shaped insulating pads (20) are arranged on the upper side edges of the two walking support edges (3); conductive copper bars (8) are arranged on the strip-shaped insulating pad (20), and the two conductive copper bars (8) are respectively and electrically connected with the positive electrode and the negative electrode of the power supply; the electricity taking mechanism comprises a T-shaped conductive plate (11) and two conductive rollers (10); a conductive wheel shaft (14) is vertically and fixedly arranged in the middle of each of two transverse branch supporting plates of the T-shaped conductive plate (11); the two conductive rollers (10) are respectively and rotatably arranged on the two conductive wheel shafts (14); the walking track (1) is positioned between the two T-shaped conductive plates (11), and four conductive rollers (10) of the two electricity taking mechanisms respectively walk on conductive copper bars (8) on two sides of the walking track (1) in pairs; the positive electrode and the negative electrode of the power supply module are respectively and electrically connected with the two T-shaped conductive plates (11).
3. The in-line inspection system for smart factories of claim 2 characterized in that: the end parts of two transverse branch plates of the T-shaped conductive plate (11) are respectively provided with a cleaning unit; the cleaning unit comprises an end mounting plate (67), an inclined strut square rod (69), an inclined strut pressure spring (72) and a pushing plate (68); the end mounting plate (67) is vertically mounted on the end of the transverse branch plate of the T-shaped conductive plate (11); the push plate (68) is vertically arranged, and a guide square hole is obliquely arranged in the middle of the push plate (68) downwards; one end of an inclined strut square rod (69) is fixedly arranged on the end mounting plate (67), and the other end of the inclined strut square rod obliquely penetrates through the guide square hole downwards; the inclined strut pressure spring (72) is sleeved on the inclined strut square rod (69) and is elastically supported between the end mounting plate (67) and the push plate (68); an upper side turnover plate folded to be above the conductive roller (10) on the corresponding side is arranged on the upper side edge of the pushing plate (68), and a lower side turnover plate folded to be above the conductive copper bar (8) is arranged on the lower side edge of the pushing plate (68); cleaning cotton cloth layers (70) are arranged on the lower side surfaces of the upper side turnover plate and the lower side turnover plate, the cleaning cotton cloth layers (70) on the upper side are pressed on the conductive rollers (10) on the corresponding sides, and the cleaning cotton cloth layers (70) on the lower side are pressed on the conductive copper strips (8).
4. The in-line inspection system for smart factories of claim 2 characterized in that: the movable hanging mechanism comprises two vertical side plates (24), a walking driving motor (42) and two driving rubber wheels (18); the two vertical side plates (24) are vertically arranged at the top of the control box (21); the upper ends of the two vertical side plates (24) are respectively butted and installed with the lower ends of the vertical plates of the two T-shaped conductive plates (11) through two H-shaped insulating plates (66); a driving wheel shaft (48) is rotatably arranged between the two vertical side plates (24) and below the walking track (1), and the two driving rubber wheels (18) are fixedly arranged on the driving wheel shaft (48); the two driving rubber wheels (18) walk on the lower side surfaces of the walking support edges (3) at the two sides of the walking track (1); the walking drive motor (42) is arranged at the center of the top of the control box (21), and a drive bevel gear (46) is arranged on an output shaft of the walking drive motor (42); a driven bevel gear (47) meshed with the driving bevel gear (46) is fixedly arranged on the driving wheel shaft (48); a walking driving circuit electrically connected with the terminal controller is arranged in the control box (21), the walking driving circuit is electrically connected with the walking driving motor (42), and the terminal controller drives the walking driving motor (42) to rotate through the walking driving circuit; the power module supplies power for the walking driving circuit.
5. The in-line inspection system for smart factories of claim 4 characterized in that: a sliding strip-shaped hole (9) is vertically arranged on each of the two vertical side plates (24), and a rectangular sliding block (12) is slidably arranged on each of the two sliding strip-shaped holes (9); the vertical side edge of the rectangular sliding block (12) is provided with a sliding groove which is slidably buckled on the vertical hole edge of the sliding strip-shaped hole (9); two ends of the driving wheel shaft (48) are respectively and rotatably arranged on the two rectangular sliding blocks (12); an upper supporting plate (19) is arranged on the outer side edges of the two rectangular sliding blocks (12), and a lower supporting plate (16) is arranged on the vertical side plate (24) and below the upper supporting plate (19); a supporting pressure spring (13) is arranged between the upper supporting plate (19) and the lower supporting plate (16) and used for elastically pushing the rectangular sliding block (12) to slide upwards; a rectangular frame (45) is arranged in the middle of the driving wheel shaft (48), and the driving wheel shaft (48) rotatably penetrates through vertical frames on two sides of the rectangular frame (45); an output shaft of the walking drive motor (42) is vertically and rotatably arranged on a lower side frame of the rectangular frame (45); the driving bevel gear (46) and the driven bevel gear (47) are both positioned in the rectangular frame (45); two motor fixing side plates (43) are vertically arranged at the top of the control box (21), and a motor guide sliding groove is vertically arranged on the opposite inner side surfaces of the two motor fixing side plates (43); the walking driving motor (42) is positioned between the two motor fixing side plates (43), and two motor guide sliding blocks (44) which are respectively embedded into the two motor guide sliding grooves in a sliding manner are arranged on the side edge of the walking driving motor (42); anti-skid convex ribs (49) are arranged on the wheel surfaces of the two driving rubber wheels (18) at intervals.
6. The in-line inspection system for smart factories of claim 2 characterized in that: a roller notch (15) is arranged at the end part of the conductive wheel shaft (14) pointing to the side surface of the walking track (1), and an insulating roller (17) is rotatably arranged on the roller notch (15) through a vertical roller shaft; the insulating roller (17) is supported on the side surface of the walking track (1) in a walking way.
7. The in-line inspection system for smart factories of claim 1 wherein: the steel rope lifting mechanism comprises a lifting driving motor, a U-shaped fixing plate (25), a lower side counterweight disc (36), four synchronous steel wire ropes (29), a lifting block (26) and a lifting steel wire rope (34); the U-shaped fixing plate (25) is fixedly arranged at the center of the lower side surface of the control box (21); a winding rotating shaft (32) is rotatably arranged in the U-shaped fixing plate (25); a winding line roller (31) and a driving worm wheel (28) are fixedly arranged on the winding rotating shaft (32); a driving worm (27) is vertically and rotatably arranged in the U-shaped fixing plate (25); the lifting driving motor is fixedly arranged in the control box (21), and an output shaft of the lifting driving motor is butted with the driving worm (27); the driving worm (27) is meshed with the driving worm wheel (28); a threading hole is arranged on the U-shaped fixing plate (25) and below the thread winding roller (31); one end of a lifting steel wire rope (34) is fixed on the winding roller (31) in a surrounding manner, and the other end of the lifting steel wire rope (34) downwards passes through the threading hole and then is fixed on the upper side surface of the lifting block (26); four pulley seats (38) are arranged on the circumferential edge of the upper side surface of the lower counterweight disc (36), and the four pulley seats (38) are positioned on four equal division points of the same circumference; the four pulley seats (38) are respectively provided with an outer pulley (33); a square pipe column (30) is vertically arranged at the center of the upper side surface of the lower counterweight disc (36), and four side surfaces of the upper end of the square pipe column (30) are respectively provided with a rectangular mounting hole (35); an inner pulley (65) is rotatably arranged on each of the four rectangular mounting holes (35); one ends of four synchronous steel wire ropes (29) are fixedly arranged on the lower side surface of the control box (21), and the fixed mounting points are positioned on quartering points of the same circumference; the other ends of the four synchronous steel wire ropes (29) are sequentially turned by a group of outer pulleys (33) and inner pulleys (65) and then are upwards fixedly installed on the lower side surface of the lifting block (26) through a pipe orifice at the upper end of the square pipe column (30); the angle adjusting mechanism is arranged at the center of the lower side surface of the lower side counterweight disc (36); a lifting drive circuit electrically connected with the terminal controller is arranged in the control box (21); the lifting driving circuit is electrically connected with the lifting driving motor, and the controller drives the lifting driving motor to rotate forwards and backwards through the lifting driving circuit; the power module supplies power for the lifting driving circuit.
8. The in-line inspection system for smart factories of claim 7 wherein: a cable collecting cylinder (50) for collecting an electric connecting cable (51) is vertically arranged on the upper side surface of the lower counterweight disc (36); an electric connection cable (51) of the angle adjusting mechanism, the terminal smoke sensor (40), the camera (77) and the terminal temperature sensor (59) penetrates through the lower counterweight disc (36) and the cable collecting cylinder (50) upwards and then is electrically connected to a terminal controller in the control box (21).
9. The in-line inspection system for smart factories of claim 1 wherein: the angle adjusting mechanism comprises a rotating main shaft (58), a rotating adjusting worm wheel (71), a rotating adjusting worm (74), a strip-shaped mounting plate (41), an inclination angle driving motor (73), an inclination angle driving worm (76) and a rotating driving motor (56); the upper end of the rotating main shaft (58) is rotatably arranged on the steel rope lifting mechanism; the rotary adjusting worm wheel (71) is fixedly arranged on the rotary main shaft (58); the rotation adjusting worm (74) is meshed with the rotation adjusting worm wheel (71); the rotary driving motor (56) is used for driving the rotary adjusting worm (74) to rotate; a rectangular mounting notch is formed in the lower end of the rotating main shaft (58), and an inclination angle adjusting shaft is rotatably mounted on the rectangular mounting notch; a semicircular inclination angle adjusting worm wheel (37) and a swing driving rod (39) are fixedly arranged on the inclination angle adjusting shaft; an L-shaped mounting plate (57) is arranged on the rotary main shaft (58) and positioned on two side edges of the rectangular mounting notch; two ends of the inclination angle driving worm (76) are rotatably arranged on the two L-shaped mounting plates (57), and the inclination angle driving worm (76) penetrates through the rectangular mounting notches and is meshed with the inclination angle adjusting worm wheel (37); the end part of an output shaft of the inclination angle driving motor (73) is in butt joint transmission with the inclination angle driving worm (76); the middle part of the strip-shaped mounting plate (41) is fixedly arranged on the swing driving rod (39); the terminal smoke sensor (40), the camera (77) and the terminal temperature sensor (59) are all arranged on the strip-shaped mounting plate (59); a rotation driving circuit and an inclination angle driving circuit which are electrically connected with the terminal controller are arranged in the control box (21); the rotation driving circuit and the inclination driving circuit are respectively and electrically connected with the rotation driving motor (56) and the inclination driving motor (73), and the terminal controller respectively drives the rotation driving motor (56) and the inclination driving motor (73) to rotate forwards and backwards through the rotation driving circuit and the inclination driving circuit; the power module supplies power for the rotation driving circuit and the inclination driving circuit respectively.
10. The in-line inspection system for smart factories of claim 1 wherein: an audible and visual alarm (23) electrically connected with the terminal controller is arranged on the outer side surface of the control box (21); the power supply module supplies power to the audible and visual alarm (23); a heat dissipation window is arranged on the side surface of the control box (21), and a protective steel mesh (75) is arranged on the heat dissipation window.
CN202011226216.1A 2020-11-05 2020-11-05 A produce line system of patrolling and examining for wisdom mill Withdrawn CN112446977A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011226216.1A CN112446977A (en) 2020-11-05 2020-11-05 A produce line system of patrolling and examining for wisdom mill

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Application Number Priority Date Filing Date Title
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113357519A (en) * 2021-06-30 2021-09-07 中国汽车工程研究院股份有限公司 Multifunctional high-speed camera suspension device for collision test
CN113449701A (en) * 2021-08-30 2021-09-28 常州微亿智造科技有限公司 Vision-based lightweight capacity control method under industrial Internet of things
CN113449701B (en) * 2021-08-30 2022-01-07 常州微亿智造科技有限公司 Vision-based lightweight capacity control method under industrial Internet of things
CN114627608A (en) * 2022-02-18 2022-06-14 华能国际电力股份有限公司德州电厂 Surface of water photovoltaic power plant circuit fire monitoring early warning device
CN114627608B (en) * 2022-02-18 2024-04-16 华能国际电力股份有限公司德州电厂 Water surface photovoltaic power station line fire point monitoring and early warning device
CN115046118A (en) * 2022-05-11 2022-09-13 国网安徽省电力有限公司定远县供电公司 Online monitoring equipment based on power system and working method thereof

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Application publication date: 20210305