CN112440051A - Disconnect-type busbar automatic welder - Google Patents

Disconnect-type busbar automatic welder Download PDF

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Publication number
CN112440051A
CN112440051A CN201910826259.4A CN201910826259A CN112440051A CN 112440051 A CN112440051 A CN 112440051A CN 201910826259 A CN201910826259 A CN 201910826259A CN 112440051 A CN112440051 A CN 112440051A
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CN
China
Prior art keywords
bus bar
frame
suction nozzle
welding
busbar
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Pending
Application number
CN201910826259.4A
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Chinese (zh)
Inventor
不公告发明人
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Qihe Double 100 Digital Imaging Equipment Co ltd
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Qihe Double 100 Digital Imaging Equipment Co ltd
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Publication date
Application filed by Qihe Double 100 Digital Imaging Equipment Co ltd filed Critical Qihe Double 100 Digital Imaging Equipment Co ltd
Priority to CN201910826259.4A priority Critical patent/CN112440051A/en
Publication of CN112440051A publication Critical patent/CN112440051A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B23K37/0247—Driving means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0461—Welding tables
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
    • H01L21/67742—Mechanical parts of transfer devices
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876—Particular processes or apparatus for batch treatment of the devices
    • H01L31/188—Apparatus specially adapted for automatic interconnection of solar cells in a module
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a separated bus bar automatic welding device which comprises a frame body, a feeding frame, a discharging frame, a battery string carrying device, a middle welding head, a complex end welding head, a simple end welding head, a glass conveying belt and a welding station. The battery string is separated from the glass, and the battery string is independently welded, so that the welding quality is good; saving labor and improving efficiency.

Description

Disconnect-type busbar automatic welder
Technical Field
The invention relates to the technical field of photovoltaic equipment, in particular to an automatic welding device for a separated bus bar.
Background
When solar panel is produced, need weld the battery cluster through the busbar. When the battery string is welded, the battery string is combined with the bus bar as needed, and then welded.
Current welding equipment is mostly sent glass and battery cluster to welding equipment together in, and its busbar is placed in battery cluster welding position, directly welds on glass, and the spot that welds appears easily in this kind of mode, influences welding quality, reduces the generating efficiency, and simultaneously, the busbar adopts artifical mode to place mostly, not only extravagant manpower, and is inefficient, and manufacturing cost is high. Moreover, the position precision of the bus bar is poor, the welding quality is seriously influenced, and the product percent of pass is reduced.
Disclosure of Invention
The invention aims to provide a separated bus bar automatic welding device, which overcomes the defects in the prior art, has scientific and reasonable structural design, is used for separating a battery string from glass, is used for independently welding the battery string, has good welding quality and is beneficial to improving the product quality; the automatic battery string of drawing, the automatic busbar of placing save artifically, raise the efficiency, reduced manufacturing cost, its battery string, busbar position accuracy are high simultaneously, are favorable to improving welding quality, improve the qualification rate of product, satisfy the user demand, the popularization of the product of being convenient for.
In order to achieve the design purpose, the technical scheme adopted by the invention is as follows:
the utility model provides a disconnect-type busbar automatic welder, includes support body, pay-off frame, input lift conveyer belt, ejection of compact frame, output lift conveyer belt, battery cluster handling device, middle bonding tool, complicated end bonding tool, simple end bonding tool, preceding suction nozzle group, back suction nozzle group, glass conveyer belt, welding station, support body one side is equipped with the pay-off frame, is equipped with input lift conveyer belt in the pay-off frame, and input lift conveyer belt is used for receiving the battery cluster and the glass of treating welding to send glass into the support body, the support body opposite side is equipped with ejection of compact frame, is equipped with output lift conveyer belt in the ejection of compact frame, and output lift conveyer belt is used for receiving the glass that spreads in the support body, and the battery cluster handling device that receives the welding, support body upper portion is equipped with the battery cluster handling device that can translate, and battery cluster handling device downside is fixed preceding, The device comprises a feeding frame and a discharging frame, wherein a welded battery string on an input lifting conveying belt of the feeding frame is sucked into the frame body through a front suction nozzle group, the welded battery string in the frame body is sucked to an output lifting conveying belt of the discharging frame through a rear suction nozzle group, a welding station fixed on the frame body is arranged at the lower side of a battery string carrying device and used for placing the battery string, a glass conveying belt fixed on the frame body is arranged at the lower side of the welding station, and the glass conveying belt is used for conveying glass input into the lifting conveying belt to the output lifting conveying belt; the battery string handling device is characterized in that a moving space is arranged in the middle of the battery string handling device, an intermediate welding head fixed on the frame body is arranged in the moving space, the intermediate welding head is used for welding the butt joint end of the half-chip battery string, a liftable complex end welding head fixed on the frame body is arranged on the left side of the welding station, the complex end welding head is used for welding the complex end of the battery string, a liftable simple end welding head fixed on the frame body is arranged on the right side of the welding station, and the simple end welding head is used for welding the simple.
Preceding suction nozzle group, back suction nozzle group all can once absorb all battery strings on a solar panel alone, preceding suction nozzle group, back suction nozzle group all include half section sucking disc group on the left side, half section sucking disc group on the right side, and when absorbing half piece formula battery string, half section sucking disc group on the left side, half section on the right side of half piece formula battery string are absorbed respectively to half section sucking disc group on the left side, half section on the right side.
The operation process is that the input lifting conveyor belt receives battery strings and glass welded by the belt, the battery string conveying device moves to the upper side of the input lifting conveyor belt in a translation mode, the battery strings on the input lifting conveyor belt are absorbed by a front suction nozzle group on the lower side of the battery string conveying device, the glass descends along with the input lifting conveyor belt, the input lifting conveyor belt rotates to convey the glass to the glass conveyor belt, then the input lifting conveyor belt rises to receive a second piece of glass with the welded battery strings, meanwhile, the glass is continuously conveyed to the lowered output lifting conveyor belt through the glass conveyor belt, the glass rises along with the dragging of the output lifting conveyor belt, and in the process, the battery string conveying device moves in a reverse translation mode, the battery strings absorbed by the front suction nozzle group are conveyed to a welding station, and bus bars on the welding station are welded with the battery strings through a welding; and the battery string carrying device translates to ensure that the front suction nozzle group extends into the upper side of the input lifting conveyor belt to continuously absorb the battery strings on the second piece of glass, at the moment, the rear suction nozzle group is positioned on the upper side of the welding station and sucks up the welded battery strings on the welding station, the battery string carrying device reversely translates, the battery strings on the second piece of glass sucked by the front suction nozzle group are sent to the welding station, the welded battery strings on the welding station sucked by the rear suction nozzle group are sent to the glass on the output lifting conveyor belt and sent to the next station, and the operations are repeated to complete the separation of the battery strings from the glass and the automatic welding of the battery strings.
The device comprises a welding station, a frame body, a flat-folding bus bar platform, a flat-folding bus bar pulling head, an electric cylinder, a flat-folding bus bar pulling frame, a flat-folding bus bar tray frame, a flat-folding bus bar pulling head and a bending mechanism, wherein the flat-folding bus bar platform is fixed on the frame body on the left side of the welding station, the flat-folding bus bar platform is used for placing a flat-folding bus bar, one end of the flat-folding bus bar platform is provided with the flat-folding bus bar tray frame fixed on the frame body, the flat-folding bus bar pulling head is driven by the electric cylinder to move along the flat-folding bus bar pulling frame, so that the flat-folding bus bar pulling head moves on the upper side of the flat-folding bus bar platform, the flat-folding bus bar pulling frame is fixed on the frame body, when the flat-folding bus bar is used, the flat-folding bus bar is pulled out of the flat-folding bus bar tray frame.
One side of the flat folding busbar station, which is far away from the welding station, is provided with an upright folding busbar station fixed on the frame body, the upright folding busbar station is used for placing an upright folding busbar, one end of the upright folding busbar station is provided with an upright folding busbar tray frame fixed on the frame body, the upper side of the vertical folding bus bar platform is provided with a vertical folding bus bar pull head which is fixed on the vertical folding bus bar pulling frame through an electric cylinder, the vertical folding bus bar pull head is driven by the electric cylinder to move along the vertical folding bus bar pulling frame, so that the vertical folding bus bar pull head moves on the upper side of the vertical folding bus bar platform, the vertical folding bus bar pulling frame is fixed on the frame body, when in use, the vertical folding bus bar is pulled out from the vertical folding bus bar coil frame through the vertical folding bus bar pull head, and cutting off the bus bar, pulling the cut bus bar onto the vertical folding bus bar table, and horizontally bending the bus bar by a bending mechanism on the vertical folding bus bar table to be used for welding.
The welding station right side is equipped with the linear type busbar platform of fixing on the support body, and the linear type busbar platform is used for placing the linear type busbar, and linear type busbar platform one end is equipped with the linear type busbar plate rail of fixing on the support body, linear type busbar bench side is equipped with linear type busbar pull head, and linear type busbar pull head passes through the electric jar to be fixed on the linear type busbar pulling frame, and the linear type busbar is pulled and is got the frame and fix on the support body, drives linear type busbar pull head through the electric jar and draws and get the frame removal along the linear type busbar through the linear type busbar for the linear type busbar pull head removes at linear type busbar bench side, and during the use, the linear type busbar pulls out from the linear type busbar plate rail through the linear type busbar pull head, and cuts off, and the busbar after cutting off is pulled and is got on the linear type.
Be equipped with the buffer platform between welding station and the tie busbar platform, the buffer platform is used for placing tie busbar, standing book busbar to wait to weld the use, be equipped with the transport frame between buffer platform and the standing book busbar platform, transport frame mainly includes electric jar, suction nozzle, and the suction nozzle is used for absorbing tie busbar, and the electric jar is used for driving the suction nozzle and removes between buffer platform and standing book busbar platform, during the use, absorbs tie busbar, tie busbar through the suction nozzle to drive the suction nozzle through the electric jar and remove, with the tie busbar, tie busbar transport the buffer platform, in order to wait to weld the use.
The middle welding head can be lifted and fixed on the middle welding frame along the middle welding frame, and two ends of the middle welding frame are fixed on the frame body.
The complex end welding head is fixed on the complex end welding frame through a lifting electric cylinder, the complex end welding head can be driven to lift on the complex end welding frame through the lifting electric cylinder, the complex end welding head is fixed on the complex end welding frame through a translation electric cylinder, the complex end welding head can be driven to translate on the complex end welding frame through the translation electric cylinder, and welding of the bus bar at different positions on the lower side of the complex end welding head is achieved; the two ends of the complex end welding frame are respectively fixed on the frame body through the electric cylinders, and the complex end welding frame is driven to move on the frame body through the electric cylinders, so that the complex end welding head is far away from or close to a welding station.
The simple end welding head is fixed on the simple end welding frame through a lifting electric cylinder, the simple end welding head can be driven to lift on the simple end welding frame through the lifting electric cylinder, the simple end welding head is fixed on the simple end welding frame through a translation electric cylinder, and the simple end welding head can be driven to translate on the simple end welding frame through the translation electric cylinder, so that the welding of the bus bar at different positions on the lower side of the simple end welding head is realized; simple end weld holder both ends are fixed on the support body through the electric cylinder respectively, drive simple end weld holder through the electric cylinder and move on the support body for simple end bonding tool keeps away from or is close to the welding station.
The linear bus bar carrying frame is arranged between the simple end welding head and the linear bus bar platform and mainly comprises an electric cylinder and a suction nozzle, the suction nozzle is used for sucking the linear bus bar, the electric cylinder is used for driving the suction nozzle to move between the simple end welding head and the linear bus bar platform, during use, the linear bus bar is sucked through the suction nozzle and driven to move through the electric cylinder, and the linear bus bar is carried to the lower side of the simple end welding head to be welded for use.
The buffer storage platform is provided with a complex end bus bar carrying frame between the buffer storage platform and the middle welding head, the complex end bus bar carrying frame mainly comprises an electric cylinder and a suction nozzle, the suction nozzle is used for sucking the standing-folding bus bar and the flat-folding bus bar, the electric cylinder is used for driving the suction nozzle to move between the buffer storage platform and the middle welding head, and when the buffer storage platform is used, the standing-folding bus bar and the flat-folding bus bar are sucked through the suction nozzle and driven by the electric cylinder to move, and the standing-folding bus bar and the flat-folding bus bar are carried to the lower side of the middle welding head and the complex end welding head so as to be used for welding.
The battery string carrying device mainly comprises a carrying frame, a lifting frame, a suction nozzle frame and suction nozzles, wherein the lifting frame is fixed on a frame body through an electric cylinder, the lifting frame is driven by the electric cylinder to lift on the frame body, the carrying frame is fixed on the lifting frame through the electric cylinder, the carrying frame is driven by the electric cylinder to horizontally move on the lifting frame, the suction nozzle frame is arranged on the lower side of the carrying frame, a front suction nozzle group and a rear suction nozzle group are fixed on the suction nozzle frame, and the front suction nozzle group and the rear suction nozzle group are used for sucking battery strings.
The automatic welding device for the separated bus bar has the beneficial effects that: the structure design is scientific and reasonable, the battery strings are separated from the glass, the battery strings are welded independently, the welding quality is good, and the product quality is improved; the automatic battery string of drawing, the automatic busbar of placing save artifically, raise the efficiency, reduced manufacturing cost, its battery string, busbar position accuracy are high simultaneously, are favorable to improving welding quality, improve the qualification rate of product, satisfy the user demand, the popularization of the product of being convenient for.
Drawings
Fig. 1 is a perspective view of a separated bus bar automatic welding apparatus according to the present invention;
FIG. 2 is a top view of the automatic split bus bar welding apparatus according to the present invention;
fig. 3 is a side view of the automatic welding apparatus for a divided bus bar according to the present invention;
fig. 4 is a schematic view illustrating a structure for transporting and welding a battery string of the automatic welding apparatus for split bus bars according to the present invention;
fig. 5 is a schematic view of a feeding stand of the automatic welding apparatus for split bus bars according to the present invention;
fig. 6 is a schematic view of a bus bar preparing structure of the separated bus bar automatic welding apparatus according to the present invention.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
The specific structure is shown in fig. 1-6, the automatic welding device for the separated bus bar comprises a frame body 1, a feeding frame 2, an input lifting conveyor belt 3, a discharging frame 4, an output lifting conveyor belt 5, a battery string carrying device 6, a middle welding head 8, a complex end welding head 10, a simple end welding head 12, a front suction nozzle group 28, a rear suction nozzle group 29, a glass conveyor belt 30 and a welding station 31, wherein the feeding frame 2 is arranged on one side of the frame body 1, the input lifting conveyor belt 3 is arranged in the feeding frame 2, the input lifting conveyor belt 3 is used for receiving battery strings to be welded and glass (the battery strings with welding are distributed on the glass) and sending the glass to the frame body 1, the discharging frame 4 is arranged on the other side of the frame body 1, the output lifting conveyor belt 5 is arranged in the discharging frame 4, the output lifting conveyor belt 5 is used for receiving the glass sent out from, after the welded battery string is placed on the glass, the whole is conveyed to the next station, the upper part of the frame body 1 is provided with a battery string carrying device 6 which can translate, the lower side of the battery string carrying device 6 is fixed with a front suction nozzle group 28 and a rear suction nozzle group 29, the battery string carrying device 6 reciprocates on the frame body 1, the feeding frame 2 and the discharging frame 4, the battery string with welding on the input lifting conveyor belt 3 of the feeding frame 2 is sucked into the frame body 1 through the front suction nozzle group 28, the battery strings welded in the frame body 1 are sucked to the output lifting conveyor belt 5 of the discharging frame 4 through the rear suction nozzle group 29, the lower side of the battery string carrying device 6 is provided with a welding station 31 fixed on the frame body 1, the welding station 31 is used for placing the battery strings, a glass conveyor belt 30 fixed on the frame body 1 is arranged at the lower side of the welding station 31, and the glass conveyor belt 30 is used for conveying glass input into the lifting conveyor belt 3 to the output lifting conveyor belt 5; the middle part of the battery string carrying device 6 is provided with a moving space, the moving space is provided with an intermediate welding head 8 fixed on the frame body 1, so that the battery string carrying device 6 can not touch and interfere with the intermediate welding head 8 during translation, the intermediate welding head 8 is used for welding the butt joint end of the half-chip battery string, the left side of the welding station 31 is provided with a liftable complex end welding head 10 fixed on the frame body 1, the complex end welding head 10 is used for welding the complex end of the battery string, the right side of the welding station 31 is provided with a liftable simple end welding head 12 fixed on the frame body 1, and the simple end welding head 12 is used for welding the simple end of the.
The front suction nozzle group 28 and the rear suction nozzle group 29 can independently absorb all the battery strings on one solar panel at a time, the front suction nozzle group 28 and the rear suction nozzle group 29 respectively comprise a left half-section sucker group and a right half-section sucker group, and when the half-sheet battery strings are absorbed, the left half-section sucker group and the right half-section sucker group respectively absorb the left half-section and the right half-section of the half-sheet battery strings.
The operation process is that the input lifting conveyor belt 3 receives the battery strings with welding and the glass (the battery strings are evenly distributed on the glass), the battery string carrying device 6 is horizontally moved to the upper side of the input lifting conveyor belt 3, the battery string on the input lifting conveyor belt 3 is sucked by the front suction nozzle group 28 at the lower side of the battery string conveying device 6, the glass descends along with the input lifting conveyor belt 3, the input lifting conveyor belt 3 rotates, the glass is conveyed to the glass conveyor belt 30, the input lifting conveyor 3 then rises, receives a second piece of glass with a string of soldered batteries, at the same time, the glass is conveyed further onto the lowered output lifting conveyor 5 by means of the glass conveyor 30, the output lifting conveyor 5 dragging the glass up, during which, the battery string carrying device 6 moves in a reverse direction, the battery strings absorbed by the front suction nozzle group 28 are transmitted to the welding station 31, and the bus bars on the welding station 31 are welded with the battery strings through the welding head; the battery string carrying device 6 translates to enable the front suction nozzle group 28 to extend into the upper side of the input lifting conveyor belt 3 to continuously suck the battery strings on the second piece of glass, at the moment, the rear suction nozzle group 29 is located on the upper side of the welding station 31 and sucks up the battery strings welded on the welding station 31, the battery string carrying device 6 translates reversely, the battery strings on the second piece of glass sucked by the front suction nozzle group 28 are sent to the welding station 31, the battery strings welded on the welding station 31 sucked by the rear suction nozzle group 29 are sent to the glass on the output lifting conveyor belt 5 and sent to the next station, the actions are repeated, and the separation of the battery strings and the glass and the automatic welding of the battery strings are completed.
A flat-folded bus bar platform 14 fixed on the frame body 1 is arranged at the left side of the welding station 31, the flat-folded bus bar platform 14 is used for placing flat-folded bus bars, a flat-folded bus bar tray frame 17 fixed on the frame body 1 is arranged at one end of the flat-folded bus bar platform 14, a flat-folded bus bar pull head 15 is arranged at the upper side of the flat-folded bus bar platform 14, the flat-folded bus bar pull head 15 is fixed on a flat-folded bus bar pulling frame 16 through an electric cylinder, the flat-folded bus bar pull head 15 is driven by the electric cylinder to move along the flat-folded bus bar pulling frame 16, so that the flat-folded bus bar pull head 15 moves at the upper side of the flat-folded bus bar platform 14, the flat-folded bus bar pulling frame 16 is fixed on the frame body 1, when in use, the flat-folded bus bars are pulled out from the flat-folded bus bar tray frame 17 through the flat-folded bus bar pull head 15 and are cut as required, the cut bus bars are pulled onto the flat-folded bus bar platform 14 and, horizontally bent to be welded for use.
A vertical folding bus bar table 18 fixed on the frame body 1 is arranged on one side of the flat folding bus bar table 14 away from the welding station 31, the vertical folding bus bar table 18 is used for placing vertical folding bus bars, a vertical folding bus bar disc frame 21 fixed on the frame body 1 is arranged at one end of the vertical folding bus bar table 18, a vertical folding bus bar pull head 19 is arranged on the upper side of the vertical folding bus bar table 18, the vertical folding bus bar pull head 19 is fixed on a vertical folding bus bar pulling frame 20 through an electric cylinder, the vertical folding bus bar pull head 19 is driven by the electric cylinder to move along the vertical folding bus bar pulling frame 20, so that the vertical folding bus bar pull head 19 moves on the upper side of the vertical folding bus bar table 18, the vertical folding bus bar pulling frame 20 is fixed on the frame body 1, when in use, the vertical folding bus bars are pulled out from the vertical folding bus bar disc frame 21 through the vertical folding bus bar pull head 19 and are cut as required, the cut bus bars are pulled on the vertical folding bus bar table 18, and is bent horizontally by a bending mechanism on the vertical bending busbar table 18 to be used for welding.
The right side of the welding station 31 is provided with a linear type bus bar platform 23 fixed on the frame body 1, the linear type bus bar platform 23 is used for placing linear type bus bars, one end of the linear type bus bar platform 23 is provided with a linear type bus bar plate rack 26 fixed on the frame body 1, the upper side of the linear type bus bar platform 23 is provided with a linear type bus bar pull head 24, the linear type bus bar pull head 24 is fixed on the linear type bus bar pulling rack 25 through an electric cylinder, the linear type bus bar pulling rack 25 is fixed on the frame body 1, the linear type bus bar pull head 24 is driven by the electric cylinder to move along the linear type bus bar pulling rack 25, so that the linear type bus bar pull head 24 moves on the upper side of the linear type bus bar platform 23, when in use, the linear type bus bars are pulled out from the linear type bus bar plate rack 26 through the linear type bus bar pull head 24 and are cut off according to, to be welded for use.
Be equipped with buffer platform 13 between welding station 31 and the flat book busbar platform 14, buffer platform 13 is used for placing flat book busbar, vertical book busbar to wait to weld the use, be equipped with transport frame 22 between buffer platform 13 and vertical book busbar platform 18, transport frame 22 mainly includes electric jar, suction nozzle, and the suction nozzle is used for absorbing vertical book busbar, horizontal book busbar, and the electric jar is used for driving the suction nozzle and removes between buffer platform 13 and vertical book busbar platform 18, and during the use, absorbs vertical book busbar, horizontal book busbar through the suction nozzle to drive the suction nozzle through the electric jar and remove, transport vertical book busbar, horizontal book busbar to buffer platform 13, in order to wait to weld the use.
The middle welding head 8 can be lifted and can move along the middle welding frame 51 and is fixed on the middle welding frame 51, and two ends of the middle welding frame 51 are fixed on the frame body 1.
The complex end welding head 10 is fixed on the complex end welding frame 9 through a lifting electric cylinder, the complex end welding head 10 can be driven to ascend and descend on the complex end welding frame 9 through the lifting electric cylinder, the complex end welding head 10 is fixed on the complex end welding frame 9 through a translation electric cylinder, the complex end welding head 10 can be driven to translate on the complex end welding frame 9 through the translation electric cylinder, and welding of a bus bar at different positions on the lower side of the complex end welding head 10 is achieved; the two ends of the complex end welding frame 9 are respectively fixed on the frame body 1 through the electric cylinders, and the complex end welding frame 9 is driven to move on the frame body 1 through the electric cylinders, so that the complex end welding head 10 is far away from or close to the welding station 31, and the welding requirements of battery strings with different specifications are met.
The simple end welding head 12 is fixed on the simple end welding frame 11 through a lifting electric cylinder, the simple end welding head 12 can be driven to lift on the simple end welding frame 11 through the lifting electric cylinder, the simple end welding head 12 is fixed on the simple end welding frame 11 through a translation electric cylinder, the simple end welding head 12 can be driven to translate on the simple end welding frame 11 through the translation electric cylinder, and welding of a bus bar at different positions on the lower side of the simple end welding head 12 is achieved; simple end welds 11 both ends and fixes on support body 1 through the electric jar respectively, drives simple end and welds 11 and remove on support body 1 through the electric jar for simple end bonding tool 12 keeps away from or is close to welding station 31, in order to satisfy the welding demand of different specification battery strings.
The straight-line type bus bar carrying frame 27 is arranged between the simple end welding head 12 and the straight-line type bus bar platform 23, the straight-line type bus bar carrying frame 27 mainly comprises an electric cylinder and a suction nozzle, the suction nozzle is used for sucking the straight-line type bus bar, the electric cylinder is used for driving the suction nozzle to move between the simple end welding head 12 and the straight-line type bus bar platform 23, during use, the straight-line type bus bar is sucked through the suction nozzle, the suction nozzle is driven to move through the electric cylinder, and the straight-line type bus bar is carried to the lower side of the simple end welding head 12 to be welded.
The complex end bus bar carrying frame is arranged between the buffer platform 13 and the middle welding head 8 and mainly comprises an electric cylinder and a suction nozzle, wherein the suction nozzle is used for sucking the standing-folding bus bar and the flat-folding bus bar, the electric cylinder is used for driving the suction nozzle to move between the buffer platform 13 and the middle welding head 8, and when the complex end bus bar carrying frame is used, the standing-folding bus bar and the flat-folding bus bar are sucked through the suction nozzle and driven to move through the electric cylinder, and the standing-folding bus bar and the flat-folding bus bar are carried to the lower sides of the middle welding head 8 and the complex end welding head 10 so as to be welded for use.
The battery string carrying device 6 mainly comprises a carrying frame 61, a lifting frame 62, a suction nozzle frame 63 and suction nozzles 64, wherein the lifting frame 62 is fixed on the frame body 1 through an electric cylinder, the lifting frame 62 is driven to lift on the frame body 1 through the electric cylinder, the carrying frame 61 is fixed on the lifting frame 62 through the electric cylinder, the carrying frame 61 is driven to horizontally move on the lifting frame 62 through the electric cylinder, the suction nozzle frame 63 is arranged on the lower side of the carrying frame 61, the front suction nozzle group 28 and the rear suction nozzle group 29 are fixed on the suction nozzle frame 63, and the front suction nozzle group 28 and the rear suction nozzle group 29 are used for sucking battery strings.
The foregoing is a more detailed description of the invention, taken in conjunction with the specific preferred embodiments thereof, to facilitate an understanding and appreciation of the invention by those skilled in the art, and it is not intended to limit the invention to the specific embodiments described herein. It will be obvious to those skilled in the art that many simple derivations or substitutions can be made without inventive effort without departing from the inventive concept. Therefore, simple modifications to the present invention by those skilled in the art according to the present disclosure should be within the scope of the present invention.

Claims (10)

1. The utility model provides a disconnect-type busbar automatic welder which characterized in that: the device comprises a frame body, a feeding frame, an input lifting conveying belt, a discharging frame, an output lifting conveying belt, a battery string carrying device, a middle welding head, a complex end welding head, a simple end welding head, a front suction nozzle group, a rear suction nozzle group, a glass conveying belt and a welding station, wherein the feeding frame is arranged on one side of the frame body, the input lifting conveying belt is arranged in the feeding frame and used for receiving the battery string to be welded and the glass and conveying the glass into the frame body, the discharging frame is arranged on the other side of the frame body, the output lifting conveying belt is arranged in the discharging frame and used for receiving the glass conveyed out of the frame body and receiving the welded battery string, the battery string carrying device capable of translating is arranged on the upper portion of the frame body, the front suction nozzle group and the rear suction nozzle group are fixed on the lower side of the battery string carrying device, the battery string carrying device reciprocates in the frame body, the feeding frame and the discharging frame, the battery string welded in the frame body is sucked to an output lifting conveyor belt of the discharging frame through the rear suction nozzle group, a welding station fixed on the frame body is arranged at the lower side of the battery string carrying device and used for placing the battery string, a glass conveyor belt fixed on the frame body is arranged at the lower side of the welding station and used for conveying glass input into the lifting conveyor belt to the output lifting conveyor belt; the middle part of the battery string carrying device is provided with a moving space, the moving space is provided with a middle welding head fixed on the frame body, the left side of the welding station is provided with a liftable complex end welding head fixed on the frame body, and the right side of the welding station is provided with a liftable simple end welding head fixed on the frame body.
2. The split bus bar automatic welding device according to claim 1, wherein: preceding suction nozzle group, back suction nozzle group all can once absorb all battery strings on a solar panel alone, preceding suction nozzle group, back suction nozzle group all include half section sucking disc group on the left side, half section sucking disc group on the right side, and when absorbing half piece formula battery string, half section sucking disc group on the left side, half section on the right side of half piece formula battery string are absorbed respectively to half section sucking disc group on the left side, half section on the right side.
3. The split bus bar automatic welding device according to claim 2, wherein: the operation process is that the input lifting conveyor belt receives battery strings and glass welded by the belt, the battery string conveying device moves to the upper side of the input lifting conveyor belt in a translation mode, the battery strings on the input lifting conveyor belt are absorbed by a front suction nozzle group on the lower side of the battery string conveying device, the glass descends along with the input lifting conveyor belt, the input lifting conveyor belt rotates to convey the glass to the glass conveyor belt, then the input lifting conveyor belt rises to receive a second piece of glass with the welded battery strings, meanwhile, the glass is continuously conveyed to the lowered output lifting conveyor belt through the glass conveyor belt, the glass rises along with the dragging of the output lifting conveyor belt, and in the process, the battery string conveying device moves in a reverse translation mode, the battery strings absorbed by the front suction nozzle group are conveyed to a welding station, and bus bars on the welding station are welded with the battery strings through a welding; and the battery string carrying device translates to ensure that the front suction nozzle group extends into the upper side of the input lifting conveyor belt to continuously absorb the battery strings on the second piece of glass, at the moment, the rear suction nozzle group is positioned on the upper side of the welding station and sucks up the welded battery strings on the welding station, the battery string carrying device reversely translates, the battery strings on the second piece of glass sucked by the front suction nozzle group are sent to the welding station, the welded battery strings on the welding station sucked by the rear suction nozzle group are sent to the glass on the output lifting conveyor belt and sent to the next station, and the operations are repeated to complete the separation of the battery strings from the glass and the automatic welding of the battery strings.
4. The split bus bar automatic welding device according to claim 1, wherein: the device comprises a welding station, a frame body, a flat-folding bus bar platform, a flat-folding bus bar pulling head, an electric cylinder, a flat-folding bus bar pulling frame, a flat-folding bus bar tray frame, a flat-folding bus bar pulling head and a bending mechanism, wherein the flat-folding bus bar platform is fixed on the frame body on the left side of the welding station, the flat-folding bus bar platform is used for placing a flat-folding bus bar, one end of the flat-folding bus bar platform is provided with the flat-folding bus bar tray frame fixed on the frame body, the flat-folding bus bar pulling head is driven by the electric cylinder to move along the flat-folding bus bar pulling frame, so that the flat-folding bus bar pulling head moves on the upper side of the flat-folding bus bar platform, the flat-folding bus bar pulling frame is fixed on the frame body, when the flat-folding bus bar is used, the flat-folding bus bar is pulled out of the flat-folding bus bar tray frame.
5. The split bus bar automatic welding device according to claim 4, wherein: one side of the flat folding busbar station, which is far away from the welding station, is provided with an upright folding busbar station fixed on the frame body, the upright folding busbar station is used for placing an upright folding busbar, one end of the upright folding busbar station is provided with an upright folding busbar tray frame fixed on the frame body, the upper side of the vertical folding bus bar platform is provided with a vertical folding bus bar pull head which is fixed on the vertical folding bus bar pulling frame through an electric cylinder, the vertical folding bus bar pull head is driven by the electric cylinder to move along the vertical folding bus bar pulling frame, so that the vertical folding bus bar pull head moves on the upper side of the vertical folding bus bar platform, the vertical folding bus bar pulling frame is fixed on the frame body, when in use, the vertical folding bus bar is pulled out from the vertical folding bus bar coil frame through the vertical folding bus bar pull head, and cutting off the bus bar, pulling the cut bus bar onto the vertical folding bus bar table, and horizontally bending the bus bar by a bending mechanism on the vertical folding bus bar table to be used for welding.
6. The split bus bar automatic welding device according to claim 1, wherein: the welding station right side is equipped with the linear type busbar platform of fixing on the support body, and the linear type busbar platform is used for placing the linear type busbar, and linear type busbar platform one end is equipped with the linear type busbar plate rail of fixing on the support body, linear type busbar bench side is equipped with linear type busbar pull head, and linear type busbar pull head passes through the electric jar to be fixed on the linear type busbar pulling frame, and the linear type busbar is pulled and is got the frame and fix on the support body, drives linear type busbar pull head through the electric jar and draws and get the frame removal along the linear type busbar through the linear type busbar for the linear type busbar pull head removes at linear type busbar bench side, and during the use, the linear type busbar pulls out from the linear type busbar plate rail through the linear type busbar pull head, and cuts off, and the busbar after cutting off is pulled and is got on the linear type.
7. The split bus bar automatic welding device according to claim 5, wherein: be equipped with the buffer platform between welding station and the tie busbar platform, the buffer platform is used for placing tie busbar, standing book busbar to wait to weld the use, be equipped with the transport frame between buffer platform and the standing book busbar platform, transport frame mainly includes electric jar, suction nozzle, and the suction nozzle is used for absorbing tie busbar, and the electric jar is used for driving the suction nozzle and removes between buffer platform and standing book busbar platform, during the use, absorbs tie busbar, tie busbar through the suction nozzle to drive the suction nozzle through the electric jar and remove, with the tie busbar, tie busbar transport the buffer platform, in order to wait to weld the use.
8. The split bus bar automatic welding device according to claim 1, wherein: the complex end welding head is fixed on the complex end welding frame through a lifting electric cylinder, the complex end welding head can be driven to lift on the complex end welding frame through the lifting electric cylinder, the complex end welding head is fixed on the complex end welding frame through a translation electric cylinder, the complex end welding head can be driven to translate on the complex end welding frame through the translation electric cylinder, and welding of the bus bar at different positions on the lower side of the complex end welding head is achieved; two ends of the complex end welding frame are respectively fixed on the frame body through electric cylinders, and the complex end welding frame is driven to move on the frame body through the electric cylinders, so that a complex end welding head is far away from or close to a welding station; the simple end welding head is fixed on the simple end welding frame through a lifting electric cylinder, the simple end welding head can be driven to lift on the simple end welding frame through the lifting electric cylinder, the simple end welding head is fixed on the simple end welding frame through a translation electric cylinder, and the simple end welding head can be driven to translate on the simple end welding frame through the translation electric cylinder, so that the welding of the bus bar at different positions on the lower side of the simple end welding head is realized; simple end weld holder both ends are fixed on the support body through the electric cylinder respectively, drive simple end weld holder through the electric cylinder and move on the support body for simple end bonding tool keeps away from or is close to the welding station.
9. The split bus bar automatic welding device according to claim 7, wherein: the linear type bus bar conveying frame is arranged between the simple end welding head and the linear type bus bar platform and mainly comprises an electric cylinder and a suction nozzle, the suction nozzle is used for sucking the linear type bus bar, the electric cylinder is used for driving the suction nozzle to move between the simple end welding head and the linear type bus bar platform, when the linear type bus bar conveying frame is used, the linear type bus bar is sucked through the suction nozzle, the suction nozzle is driven by the electric cylinder to move, and the linear type bus bar is conveyed to the lower side of the simple end welding head to be welded for use; the buffer storage platform is provided with a complex end bus bar carrying frame between the buffer storage platform and the middle welding head, the complex end bus bar carrying frame mainly comprises an electric cylinder and a suction nozzle, the suction nozzle is used for sucking the standing-folding bus bar and the flat-folding bus bar, the electric cylinder is used for driving the suction nozzle to move between the buffer storage platform and the middle welding head, and when the buffer storage platform is used, the standing-folding bus bar and the flat-folding bus bar are sucked through the suction nozzle and driven by the electric cylinder to move, and the standing-folding bus bar and the flat-folding bus bar are carried to the lower side of the middle welding head and the complex end welding head so as to be used for welding.
10. The split bus bar automatic welding device according to claim 1, wherein: the battery string carrying device mainly comprises a carrying frame, a lifting frame, a suction nozzle frame and suction nozzles, wherein the lifting frame is fixed on a frame body through an electric cylinder, the lifting frame is driven by the electric cylinder to lift on the frame body, the carrying frame is fixed on the lifting frame through the electric cylinder, the carrying frame is driven by the electric cylinder to horizontally move on the lifting frame, the suction nozzle frame is arranged on the lower side of the carrying frame, a front suction nozzle group and a rear suction nozzle group are fixed on the suction nozzle frame, and the front suction nozzle group and the rear suction nozzle group are used for sucking battery strings.
CN201910826259.4A 2019-09-01 2019-09-01 Disconnect-type busbar automatic welder Pending CN112440051A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910826259.4A CN112440051A (en) 2019-09-01 2019-09-01 Disconnect-type busbar automatic welder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910826259.4A CN112440051A (en) 2019-09-01 2019-09-01 Disconnect-type busbar automatic welder

Publications (1)

Publication Number Publication Date
CN112440051A true CN112440051A (en) 2021-03-05

Family

ID=74735074

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910826259.4A Pending CN112440051A (en) 2019-09-01 2019-09-01 Disconnect-type busbar automatic welder

Country Status (1)

Country Link
CN (1) CN112440051A (en)

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