CN112439665A - Gantry type baking equipment - Google Patents
Gantry type baking equipment Download PDFInfo
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- CN112439665A CN112439665A CN201910817249.4A CN201910817249A CN112439665A CN 112439665 A CN112439665 A CN 112439665A CN 201910817249 A CN201910817249 A CN 201910817249A CN 112439665 A CN112439665 A CN 112439665A
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- baking
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- lamp
- gantry
- guide rail
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0263—After-treatment with IR heaters
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- Drying Of Solid Materials (AREA)
Abstract
The invention discloses gantry type baking equipment, which comprises a gantry support, a group of arched baking mechanisms and a control unit, wherein the gantry support is provided with a first guide rail assembly and a second guide rail assembly, and the second guide rail assembly is arranged on the first guide rail assembly and moves along the X axial direction; the arched baking mechanism is arranged below the second guide rail assembly in a hanging mode, the arched baking mechanism comprises two semi-surrounding baking lamp assemblies which are correspondingly arranged, and the semi-surrounding baking lamp assemblies move on the second guide rail assembly along the Y axial direction; the control unit controls the arch baking mechanism to move on the gantry support; the semi-enclosed baking lamp assembly comprises an infrared light emitting part, and the infrared light emitting part faces towards a baking area surrounded by the arched baking mechanism. The invention is close to the outer contour of the product for baking, can move along the outer contour of the product for baking treatment with overall coverage, and has high baking efficiency and low manufacturing cost.
Description
Technical Field
The invention relates to the field of baking equipment, in particular to gantry type baking equipment.
Background
In the industrial production process, the industrial products need to be painted, such as automobiles in vehicles, in order to meet the process requirements, and the painted automobiles need to be baked and dried, so that the production requirements are met.
The infrared drying technology is a method for drying materials by using infrared radiation energy, and has the advantages of high drying efficiency, low energy consumption, low investment and the like, so that the infrared drying technology is widely applied. Initial studies were conducted by researchers as early as the 19 th century, but until the first application of ford corporation in the 30 th century in the paint drying process for automobiles, infrared drying technology began to be widely used in industry.
In the prior art, when the infrared drying technology is applied to industrial baking finish, the commonly used drying method is to arrange infrared light-emitting panels in a drying room and around the room for drying, and then place the painted industrial product (such as an automobile) in the room for static baking, and the scheme has the following disadvantages:
1. the construction cost is high, and the construction period is long;
2. when the drying is carried out, only the static light-emitting plate is arranged in a room, the drying effect is poor, and the adaptability to different products is poor;
3. drying of an article for a longer period of time is inefficient.
Disclosure of Invention
In order to overcome the defects in the prior art, the embodiment of the invention provides gantry type baking equipment which can quickly and efficiently bake products to be baked.
The embodiment of the application discloses: a gantry type baking device, which is used for drying the paint surface of a product and comprises,
the gantry comprises a gantry support, wherein the gantry support is provided with a first guide rail assembly and a second guide rail assembly, and the second guide rail assembly is arranged on the first guide rail assembly and moves along the X axial direction;
the arched baking mechanism comprises two semi-surrounding baking lamp assemblies which are correspondingly arranged, and the two semi-surrounding baking lamp assemblies are rotatably connected to the second guide rail assembly and move on the second guide rail assembly along the Y-axis direction; and
the control unit is used for controlling the arched baking mechanism to move on the gantry support;
half enclose roast lamp subassembly includes infrared light emitting part, infrared light emitting part follows half enclose roast lamp subassembly length direction of formula distributes and moves towards the arch toasts the mechanism and encloses the toasting area that constitutes.
Preferably, the mechanism is toasted to arch is still including adjusting formula roast lamp module, adjust formula roast lamp module set up in the top portion of half enclosed roast lamp subassembly, the formula roast lamp module also has infrared luminous part, just the infrared luminous part orientation that is equipped with on the formula roast lamp module toasts the region, makes the arch toasts the mechanism toast the area increase.
Preferably, the lamp module is baked to regulation formula can be dismantled and connect in the top portion of lamp group is baked to half enclosure, two lamp subassembly is baked to half enclosure all installs the lamp module is baked to regulation formula.
Preferably, the adjustable baking lamp module is connected to the semi-enclosed baking lamp set through a pin shaft and can be turned over along the axis of the pin shaft.
Preferably, a rotating shaft is arranged between each of the semi-enclosed baking lamp assembly and the second guide rail assembly, the rotating shaft is arranged along the Z-axis direction, the semi-enclosed baking lamp assembly is mounted on the rotating shaft and rotates along the axis of the center line of the rotating shaft, and the rotating angle range of the semi-enclosed baking lamp assembly is not less than 180 °.
Preferably, the infrared light emitting part includes a plurality of infrared luminescent plate, a plurality of the infrared luminescent plate all corresponds and is connected with the controller, the controller with the control unit electric connection, infrared luminescent plate independent work separately.
Preferably, the semi-enclosed roasting light assembly has a top end portion disposed laterally, a middle portion disposed obliquely toward the roasting region, and a lower end portion connected between the top end portion and the lower end portion.
Preferably, the included angle between the lower end part and the middle part is an obtuse angle.
Preferably, the middle part includes an upper middle part and a lower middle part, the upper middle part is obliquely disposed between the top end part and the lower middle part and faces the baking area, and the lower middle part is vertically connected between the upper middle part and the lower end part.
Preferably, the semi-enclosed lamp assembly has a shoulder portion disposed between the top end portion and the middle portion, the shoulder portion is located on a side of the semi-enclosed lamp assembly facing away from the toasting area, and a receiving chamber is provided in the shoulder portion.
The invention has the following beneficial effects: when the device is used for baking paint, a product to be dried (such as vehicles like automobiles and the like) is placed in a frame formed by a gantry support and is positioned in an arch baking area formed by an arch baking mechanism, two semi-surrounding type baking lamp assemblies which are correspondingly arranged are adjusted and moved on a second guide rail assembly along the Y-axis direction, so that the semi-surrounding type baking lamp assemblies are close to the outer contour of the product to be dried, then the second guide rail assembly is driven to move along the X-axis direction, and further the arch baking mechanism is close to the outer contour of the product to be dried and moves along the outer contour, so that full-coverage baking can be realized, the drying effect is good, and the problems of poor drying effect and low efficiency caused by the fact that an infrared light emitting panel in a drying room is far away from the surface of the product in the prior art are solved; the arched baking mechanism comprises two semi-surrounding baking lamp assemblies which can be adjusted according to requirements, the flexible structure can adapt to different sizes, and the applicability is strong.
In order to make the aforementioned and other objects, features and advantages of the invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram in an embodiment of the present invention;
FIG. 2 is a schematic diagram of a dome shaped toasting mechanism according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a semi-enclosed light assembly according to an embodiment of the present invention;
fig. 4 is a partially enlarged view of fig. 3.
Reference numerals of the above figures:
1. a gantry support; 11. a first rail assembly; 12. a second rail assembly; 2. an arched baking mechanism; 21. a semi-enclosed sear light assembly; 211. a tip portion; 212. a middle part; 2121. an upper middle part; 2122. a lower middle part; 213. a lower end 3, a control unit; 4. an infrared light emitting section; 5. a rotating shaft; 6. an adjustable baking lamp module; 7. a pin shaft; 8. a shoulder portion.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A gantry baking device as shown in fig. 1 and fig. 2, which is used for drying the paint surface of a product, and comprises a gantry support 1, a set of arched baking mechanisms 2 and a control unit 3, wherein the gantry support 1 is provided with a first guide rail assembly 11 and a second guide rail assembly 12, and the second guide rail assembly 12 is arranged on the first guide rail assembly 11 and moves along the X-axis; the arched baking mechanism 2 is suspended below the second guide rail assembly 12, the arched baking mechanism 2 comprises two semi-enclosed baking lamp assemblies 21 which are correspondingly arranged, and both the two semi-enclosed baking lamp assemblies 21 are rotatably connected to the second guide rail assembly 12 and move on the second guide rail assembly 12 along the Y-axis direction; the control unit 3 controls the arched baking mechanism 2 to move on the gantry support 1, the arched baking mechanism 2 is connected to the second guide rail assembly 12, and the control unit 3 drives the second guide rail assembly 12 to move along the X axial direction on the first guide rail assembly 11; meanwhile, the control unit 3 can drive the two semi-enclosed baking lamp assemblies 21 to move on the second guide rail assembly 12 along the Y-axis direction, so as to adjust the distance between the two semi-enclosed baking lamp assemblies 21;
half enclose roast lamp subassembly 21 includes infrared light emitting part 4, infrared light emitting part 4 is along half enclose roast lamp subassembly 21 length direction distributes and towards the arch toasts the mechanism 2 and encloses the toasting area of constitution.
According to the device, the arch baking mechanism 2 is arranged on the gantry support 1 to form an arch baking area, products to be baked such as vehicles are placed in a frame formed by the gantry support 1 and located in the arch baking area formed by the arch baking mechanism 2, the infrared light emitting parts 4 arranged on the semi-enclosed baking lamp assemblies 21 face the baking area, the two semi-enclosed baking lamp assemblies 21 correspondingly arranged are adjusted and moved on the second guide rail assembly 12 along the Y axial direction and adjusted according to the size of the products to be baked, so that the infrared light emitting parts 4 on the semi-enclosed baking lamp assemblies 21 are close to the outer contour of the products to be baked, then the second guide rail assembly 12 is driven to move along the X axial direction, and the arch baking mechanism 2 is close to the outer contour of the products to be baked and moves along the outer contour, so that full-coverage baking can be realized, the drying effect is good, the efficiency is high, the problems of poor drying effect and low efficiency caused by the fact that the infrared light-emitting plate in the drying room is far away from the surface of a product in the prior art are solved, and the infrared light-emitting plate with large area in the prior art is not needed; the two semi-surrounding type baking lamp assemblies 21 of the arched baking mechanism 2 can be adjusted according to requirements through the control unit 3, the flexible structure can adapt to different sizes, the applicability is strong, and the control unit 3 can be realized by combining the prior art with the technical personnel in the field.
As shown in fig. 1 and 2, in the present embodiment, a rotating shaft 5 is disposed between the semi-enclosed searing lamp assembly 21 and the second guide rail assembly 12, the rotating shaft 5 is disposed along the Z-axis direction, the semi-enclosed searing lamp assembly 21 is mounted on the rotating shaft 5 and rotates along the centerline axis of the rotating shaft 5, and the rotating angle range of the semi-enclosed searing lamp assembly 21 is not less than 180 °; this equipment is when carrying out drying process to the lacquer painting on vehicle surface, half enclosed type roast banks spare 21 is pressed close to behind the vehicle side outline and is removed along vehicle body length direction, when removing the front portion and the rear portion of vehicle, through the control unit 3 control rotation axis 5 is rotatory, and then drives half enclosed type roast banks spare 21 is rotatory, rotatory 90 back, makes half enclosed type roast banks spare 21 can be close to the preceding terminal surface or the rear end face of vehicle body to carry out the processing of toasting it through infrared emitter 4 on half enclosed type roast banks spare 21, thereby realize the full coverage and toast, the flexibility is good, toasts efficiently.
As shown in fig. 3 and 4, in this embodiment, the semi-enclosed baking lamp assembly 21 has 3 parts, which are respectively top end portion 211, middle portion 212 and lower end portion 213, the top end portion 211 is transversely disposed, the lower end portion 213 is inclined toward the baking region, the middle portion 212 is connected between the top end portion 211 and the lower end portion 213, the arched baking mechanism 2 further includes an adjustable baking lamp module 6, the adjustable baking lamp module 6 is disposed at the top end portion of the semi-enclosed baking lamp assembly 21, the adjustable baking lamp module 6 also has an infrared light emitting portion, and the infrared light emitting portion disposed on the adjustable baking lamp module 6 faces toward the baking region, so that the baking area of the arched baking mechanism 2 is increased. Top portion 211 toasts the upper surface of automobile body, middle part 212 toasts the side of automobile body, lower tip 213 toasts the lower part of automobile body, lamp module 6 is connected to the regulation formula top portion 211 for top portion 211 can extend and then the increase toasts the area, and when the locomotive portion of part motorcycle type is longer, half enclosed type roast lamp subassembly 21 can not cover comprehensively the locomotive portion toasts, toasts the area through the 6 increases of the formula roast lamp module of regulation formula that increases, and then can toast the longer vehicle of locomotive portion, and the range of application is wide.
As shown in fig. 3, in this embodiment, the middle part 212 includes an upper middle part 2121 and a lower middle part 2122, the upper middle part 2121 is obliquely disposed between the top end portion 211 and the lower middle part 2122 and faces the baking region, the lower middle part 2122 is vertically connected between the upper middle part 2121 and the lower end portion 213, and the middle part 212 is divided into the upper middle part 2121 and the lower middle part 2122, so as to reduce the process difficulty, and simultaneously, the semi-enclosed type baking lamp assembly 21 is closer to the vehicle body, thereby avoiding the situation that the distance between the connection portion of the top end portion 211 and the middle part 212 and the vehicle body is far, and improving the baking efficiency.
As shown in fig. 1, fig. 2 and fig. 3, in this embodiment, the infrared light emitting part 4 includes a plurality of infrared light emitting panels, each of the infrared light emitting panels is correspondingly connected to a controller (not shown in the figure), and the controller is electrically connected to the control unit 3 to control the controllers to control the infrared light emitting panels to work independently. The top end part 211, the upper middle part 2121, the lower middle part 2122 and the lower end 213 of the semi-enclosed type baking lamp component 21 are respectively provided with an infrared light-emitting plate, the adjustable type baking lamp module 6 is also provided with an infrared light-emitting plate, each infrared light-emitting plate is connected with a controller, each infrared light-emitting plate is controlled by the controller to work, baking treatment is realized, the infrared light-emitting plates respectively work independently, and the corresponding infrared light-emitting plates can be controlled to work independently according to the position to be baked, for example, when the semi-enclosed type baking lamp component 21 is used for baking the side door of a vehicle body, only the upper middle part 2121 and the lower middle part 2122 need to be controlled to work; and the working efficiency is ensured, the resource waste is avoided, and the working cost is greatly reduced.
As shown in fig. 3 and 4, in this embodiment, the semi-enclosed baking lamp assembly 21 has a shoulder 8, the shoulder 8 is disposed between the top end portion 211 and the middle portion 212, the shoulder 8 is located on a side of the semi-enclosed baking lamp assembly 21 facing away from the baking region, a containing chamber is disposed in the shoulder 8, and the shoulder 8 is connected between the top end portion 211 and the middle portion 212, so that the strength of the semi-enclosed baking lamp assembly 21 is improved, the service life is prolonged, the containing chamber is disposed in the shoulder 8, and therefore, the arrangement of various components (such as a controller) is facilitated, the mechanism design is unique, and the utilization rate is improved.
In another embodiment, the pin is disposed along the X-axis direction, and the adjustable grill lamp module 6 can be turned over along the axis of the pin to be below the top end 211 of the semi-enclosed grill lamp assembly 21.
In another embodiment, the semi-enclosed light-baking assembly is arc-shaped, and the inner side of the semi-enclosed light-baking assembly is provided with an infrared light-emitting part and is arranged towards the baking area.
The principle and the implementation mode of the invention are explained by applying specific embodiments in the invention, and the description of the embodiments is only used for helping to understand the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (10)
1. A gantry type baking device is characterized in that the gantry type baking device is used for drying the paint surface of a product and comprises,
the gantry comprises a gantry support, wherein the gantry support is provided with a first guide rail assembly and a second guide rail assembly, and the second guide rail assembly is arranged on the first guide rail assembly and moves along the X axial direction;
the arched baking mechanism comprises two semi-surrounding baking lamp assemblies which are correspondingly arranged, and the two semi-surrounding baking lamp assemblies are rotatably connected to the second guide rail assembly and move on the second guide rail assembly along the Y-axis direction; and
the control unit is used for controlling the arched baking mechanism to move on the gantry support;
half enclose roast lamp subassembly includes infrared light emitting part, infrared light emitting part follows half enclose roast lamp subassembly length direction of formula distributes and moves towards the arch toasts the mechanism and encloses the toasting area that constitutes.
2. The gantry type baking apparatus according to claim 1, wherein said arch-shaped baking mechanism further comprises a regulating type baking lamp module, said regulating type baking lamp module is disposed at the top end of said semi-enclosed baking lamp assembly, said regulating type baking lamp module also has an infrared light emitting part, and said infrared light emitting part disposed on said regulating type baking lamp module faces said baking area, so that the baking area of said arch-shaped baking mechanism is increased.
3. The gantry type baking apparatus of claim 2, wherein said adjustable lamp baking module is detachably connected to the top end portion of said semi-enclosed lamp baking assembly, and said adjustable lamp baking module is installed on both of said semi-enclosed lamp baking assemblies.
4. The gantry type baking equipment of claim 3, wherein said adjustable baking lamp module is connected to said semi-enclosed baking lamp set through a pin and can be turned over along the axis of said pin.
5. The gantry-type roasting apparatus of claim 1, wherein a rotation shaft is provided between each of said semi-enclosure type roasting lamp assembly and said second guide rail assembly, said rotation shaft is provided along a Z-axis direction, said semi-enclosure type roasting lamp assembly is mounted on said rotation shaft and rotates along a centerline axis of said rotation shaft, and an angle range of rotation of said semi-enclosure type roasting lamp assembly is not less than 180 °.
6. The gantry type baking equipment as claimed in claim 2, wherein said infrared light emitting unit comprises a plurality of infrared light emitting panels, each of said plurality of infrared light emitting panels is correspondingly connected with a controller, said controller is electrically connected with said control unit, and said infrared light emitting panels work independently.
7. The gantry-type baking apparatus of claim 1, wherein said semi-enclosed baking lamp assembly has a top end portion, a middle portion and a lower end portion, said top end portion is disposed laterally, said lower end portion is disposed obliquely toward said baking area, said middle portion is connected between said top end portion and said lower end portion.
8. The gantry baking apparatus of claim 7, wherein an angle between said lower end and said middle portion is an obtuse angle.
9. The gantry-type toasting apparatus of claim 8, wherein said middle portion comprises an upper middle portion and a lower middle portion, said upper middle portion being obliquely disposed between said top end portion and said lower middle portion and facing said toasting area, said lower middle portion being vertically connected between said upper middle portion and said lower end portion.
10. The gantry-type toasting apparatus of claim 7, wherein said semi-enclosed toasting light assembly has a shoulder portion disposed between said top end portion and said middle portion, said shoulder portion being located on a side of said semi-enclosed toasting light assembly facing away from the toasting area, said shoulder portion having a receiving cavity therein.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910817249.4A CN112439665A (en) | 2019-08-30 | 2019-08-30 | Gantry type baking equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910817249.4A CN112439665A (en) | 2019-08-30 | 2019-08-30 | Gantry type baking equipment |
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| Publication Number | Publication Date |
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| CN112439665A true CN112439665A (en) | 2021-03-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910817249.4A Pending CN112439665A (en) | 2019-08-30 | 2019-08-30 | Gantry type baking equipment |
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| CN (1) | CN112439665A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115889133A (en) * | 2022-12-31 | 2023-04-04 | 山东水利技师学院(山东省水利职工大学) | Multifunctional platform for automobile maintenance and coating |
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| CN208050296U (en) * | 2017-11-29 | 2018-11-06 | 苏州市强立汽保设备有限公司 | A kind of six axis movement heat lamp |
| CN211436875U (en) * | 2019-08-30 | 2020-09-08 | 苏州卡泰里环保能源有限公司 | Gantry type baking equipment |
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2019
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Patent Citations (7)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115889133A (en) * | 2022-12-31 | 2023-04-04 | 山东水利技师学院(山东省水利职工大学) | Multifunctional platform for automobile maintenance and coating |
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