CN112428639A - 一种轻薄起皱尼龙面料及其生产方法 - Google Patents

一种轻薄起皱尼龙面料及其生产方法 Download PDF

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CN112428639A
CN112428639A CN202011258257.9A CN202011258257A CN112428639A CN 112428639 A CN112428639 A CN 112428639A CN 202011258257 A CN202011258257 A CN 202011258257A CN 112428639 A CN112428639 A CN 112428639A
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石峰
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Shanghai Taorui Textile Technology Co ltd
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    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
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Abstract

本发明公开了一种轻薄起皱尼龙面料，所述尼龙面料按照质量百分比包括5‑10份抗静电条纶、5‑10份棉纶、5‑10份腈纶、20‑30份粘胶纤维、40‑65份锦纶；本发明还公开了一种轻薄起皱尼龙面料的生产方法，包括以下步骤：S1拉丝成型；将5‑10份抗静电条纶、5‑10份棉纶、5‑10份腈纶、20‑30份粘胶纤维分别拉丝，S2织起皱纤维布；将拉丝后的抗静电条纶、棉纶、腈纶、粘胶纤维混纺，混纺截面呈环扣形；S3织表层；将40‑65份锦纶按照经纬线以POY工艺织布；S4成布；将起皱纤维层4和上表层1、中层2、下表层3按照顺序以尼龙丝缝合。

Description

一种轻薄起皱尼龙面料及其生产方法
技术领域
本发明涉及服装面料领域，尤其涉及一种轻薄起皱尼龙面料及其生产方法。
背景技术
起皱布类有泡泡纱、绉布、轧纹布等。泡泡纱是布面全幅或部分呈现凹凸不平的泡泡，状似核桃壳的平纹薄型毛织物。其外观别致，立体感强，质地轻薄，穿着不贴身等特点。起皱布一般质地轻薄，皱纹清晰持久，富有弹性，穿着舒适，主要用作衬衫、睡衣裤、儿童服装。洗涤时不宜用力搓洗，以保持长久的效果。尼龙布是一种聚酰胺，主要用于合成纤维，其最突出的优点是耐磨性高于其他所有纤维，比棉花耐磨性高10倍，比羊毛高20倍，在混纺织物中稍加入一些聚酰胺纤维，可大大提高其耐磨性；当拉伸至3-6％时，弹性回复率可达100％；能经受上万次折挠而不断裂。尼龙布的良好弹性和起皱布料的质感观感，能提升穿着的别致感，但是尼龙布的纤维结构会影响起皱质感，因此其合成技术以及纤维结构还需要进一步探索改进。
发明内容
本发明的目的是为了解决现有技术中存在的缺点，而提出的一种轻薄起皱尼龙面料及其生产方法。
为了实现上述目的，本发明采用了如下技术方案：
一种轻薄起皱尼龙面料，所述尼龙面料按照质量百分比包括5-10份抗静电条纶、5-10份棉纶、5-10份腈纶、20-30份粘胶纤维、40-65份锦纶。
优选的，锦纶由经纱和纬纱交织，经纱为75D/72F轻网低弹尼龙丝，纬纱为100D/36F半光尼龙丝。
优选的，5-10份抗静电条纶、5-10份棉纶、5-10份腈纶、20-30份粘胶纤维混合织成混合起皱纤维，该起皱纤维呈多环相扣状；40-65份锦纶按照经纬线交织。
优选的，尼龙面料从外到内依次包括上表层、中层、下表层，所述上表层和中层之间、所述中层和所述下表层之间分别设置有起皱纤维层。
优选的，所述起皱纤维层的层厚为0.1-0.2cm，所述上表层、所述中层、所述下表层的层厚为0.25-0.3cm。
一种轻薄起皱尼龙面料的生产方法，包括以下步骤：S1拉丝成型；将5-10份抗静电条纶、5-10份棉纶、5-10份腈纶、20-30份粘胶纤维分别拉丝，S2织起皱纤维布；将拉丝后的抗静电条纶、棉纶、腈纶、粘胶纤维混纺，混纺截面呈环扣形；S3织表层；将40-65份锦纶按照经纬线以POY工艺织布；S4成布；将起皱纤维层和上表层、中层、下表层按照顺序以尼龙丝缝合。
优选的，在S1拉丝成型和S2织起皱纤维布中，成丝经过染色、压光和涂浆再织布；在S4成布中，在缝合前，采用PU薄膜热熔的方式将表层布与起皱纤维布复合粘接在一起。
本发明的有益效果为：本发明中，一是利用起皱纤维层和锦纶制成的表层布，使最终的面料呈多层且兼具良好的表层起皱质感和较好的拉伸弹性、表层绵密性；二是采用环扣式的起皱纤维层织法，在起皱纤维布织就较为紧密的同时，能利用环扣上下的凹陷，在尼龙表层布粘接缝合的时候，营造出起皱质感，这样的起皱质感因为其结构性，很难因为尼龙布的弹性拉伸能力而消失，即得到了较为稳定的起皱表现，且同时也得到了尼龙布表层的拉伸优点；三是本发明采用这样的起皱纤维成分，是因为其混合纺织得到的产品较为柔软成型容易，能较好地实现环扣纺织以及配合溶胶拥有较好的定型能力。
附图说明
图1为本发明所述尼龙布料的结构示意图；
图2为本发明尼龙布料的生产方法流程图。
图中标号：1上表层，2中层，3下表层，4起皱纤维层。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。
参照图1和图2，一种轻薄起皱尼龙面料，尼龙面料按照质量百分比包括5-10份抗静电条纶、5-10份棉纶、5-10份腈纶、20-30份粘胶纤维、40-65份锦纶。
具体地，锦纶由经纱和纬纱交织，经纱为75D/72F轻网低弹尼龙丝，纬纱为100D/36F半光尼龙丝。
具体地，5-10份抗静电条纶、5-10份棉纶、5-10份腈纶、20-30份粘胶纤维混合织成混合起皱纤维，该起皱纤维呈多环相扣状；40-65份锦纶按照经纬线交织。
具体地，尼龙面料从外到内依次包括上表层1、中层2、下表层3，上表层1和中层2之间、中层2和下表层3之间分别设置有起皱纤维层4。
具体地，起皱纤维层4的层厚为0.1-0.2cm，上表层1、中层2、下表层3的层厚为0.25-0.3cm。
一种轻薄起皱尼龙面料的生产方法，包括以下步骤：S1拉丝成型；将5-10份抗静电条纶、5-10份棉纶、5-10份腈纶、20-30份粘胶纤维分别拉丝，S2织起皱纤维布；将拉丝后的抗静电条纶、棉纶、腈纶、粘胶纤维混纺，混纺截面呈环扣形；S3织表层；将40-65份锦纶按照经纬线以POY工艺织布；S4成布；将起皱纤维层4和上表层1、中层2、下表层3按照顺序以尼龙丝缝合。
具体地，在S1拉丝成型和S2织起皱纤维布中，成丝经过染色、压光和涂浆再织布；在S4成布中，在缝合前，采用PU薄膜热熔的方式将表层布与起皱纤维布复合粘接在一起。
实施例一
参照图1和图2，一种轻薄起皱尼龙面料，尼龙面料按照质量百分比包括5-10份抗静电条纶、5-10份棉纶、5-10份腈纶、20-30份粘胶纤维、40-65份锦纶。
在本实施例中，锦纶由经纱和纬纱交织，经纱为75D/72F轻网低弹尼龙丝，纬纱为100D/36F半光尼龙丝。
在本实施例中，5份抗静电条纶、5份棉纶、5份腈纶、20份粘胶纤维混合织成混合起皱纤维，该起皱纤维呈多环相扣状；65份锦纶按照经纬线交织。
在本实施例中，尼龙面料从外到内依次包括上表层1、中层2、下表层3，上表层1和中层2之间、中层2和下表层3之间分别设置有起皱纤维层4。
在本实施例中，起皱纤维层4的层厚为0.1cm，上表层1、中层2、下表层3的层厚为0.3cm。
一种轻薄起皱尼龙面料的生产方法，包括以下步骤：S1拉丝成型；将5份抗静电条纶、5份棉纶、5份腈纶、20份粘胶纤维分别拉丝，S2织起皱纤维布；将拉丝后的抗静电条纶、棉纶、腈纶、粘胶纤维混纺，混纺截面呈环扣形；S3织表层；将65份锦纶按照经纬线以POY工艺织布；S4成布；将起皱纤维层4和上表层1、中层2、下表层3按照顺序以尼龙丝缝合。
在本实施例中，在S1拉丝成型和S2织起皱纤维布中，成丝经过染色、压光和涂浆再织布；在S4成布中，在缝合前，采用PU薄膜热熔的方式将表层布与起皱纤维布复合粘接在一起。
根据实施例一得到成品一。
实施例二
一种轻薄起皱尼龙面料，尼龙面料按照质量百分比包括10份抗静电条纶、10份棉纶、10份腈纶、30份粘胶纤维、65份锦纶。
在本实施例中，锦纶由经纱和纬纱交织，经纱为75D/72F轻网低弹尼龙丝，纬纱为100D/36F半光尼龙丝。
在本实施例中，10份抗静电条纶、10份棉纶、10份腈纶、30份粘胶纤维混合织成混合起皱纤维，该起皱纤维呈多环相扣状；40份锦纶按照经纬线交织。
在本实施例中，尼龙面料从外到内依次包括上表层1、中层2、下表层3，上表层1和中层2之间、中层2和下表层3之间分别设置有起皱纤维层4。
在本实施例中，起皱纤维层4的层厚为0.2cm，上表层1、中层2、下表层3的层厚为0.25cm。
一种轻薄起皱尼龙面料的生产方法，包括以下步骤：S1拉丝成型；将10份抗静电条纶、10份棉纶、10份腈纶、30份粘胶纤维分别拉丝，S2织起皱纤维布；将拉丝后的抗静电条纶、棉纶、腈纶、粘胶纤维混纺，混纺截面呈环扣形；S3织表层；将40份锦纶按照经纬线以POY工艺织布；S4成布；将起皱纤维层4和上表层1、中层2、下表层3按照顺序以尼龙丝缝合。
在本实施例中，在S1拉丝成型和S2织起皱纤维布中，成丝经过染色、压光和涂浆再织布；在S4成布中，在缝合前，采用PU薄膜热熔的方式将表层布与起皱纤维布复合粘接在一起。
根据实施例二得到成品二。
将加工完成的成品一和成品二晾晒再用水浸泡清洗，清洗后再次晾晒，观察晒干的成品布的起皱程度。其中成品二的起皱程度优于成品一，但弹性系数在35％，成品一的弹性系数在56％，误差在5％以内，即起皱纤维层4越丰富，起皱性会越好，弹性越差，综合这二者得到的多层面料，兼具了表面起皱质感和恢复弹性以及表层的绵密性。
在本发明的描述中，需要理解的是，术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中，“多个”的含义是两个或两个以上，除非另有明确具体的限定。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (7)

1.一种轻薄起皱尼龙面料，其特征在于，所述尼龙面料按照质量百分比包括5-10份抗静电条纶、5-10份棉纶、5-10份腈纶、20-30份粘胶纤维、40-65份锦纶。
2.根据权利要求1所述的一种轻薄起皱尼龙面料，其特征在于，锦纶由经纱和纬纱交织，经纱为75D/72F轻网低弹尼龙丝，纬纱为100D/36F半光尼龙丝。
3.根据权利要求1所述的一种轻薄起皱尼龙面料，其特征在于，5-10份抗静电条纶、5-10份棉纶、5-10份腈纶、20-30份粘胶纤维混合织成混合起皱纤维，该起皱纤维呈多环相扣状；40-65份锦纶按照经纬线交织。
4.根据权利要求1所述的一种轻薄起皱尼龙面料，其特征在于，尼龙面料从外到内依次包括上表层(1)、中层(2)、下表层(3)，所述上表层(1)和中层(2)之间、所述中层(2)和所述下表层(3)之间分别设置有起皱纤维层(4)。
5.根据权利要求4所述的一种轻薄起皱尼龙面料，其特征在于，所述起皱纤维层(4)的层厚为0.1-0.2cm，所述上表层(1)、所述中层(2)、所述下表层(3)的层厚为0.25-0.3cm。
6.一种根据权利要求1所述轻薄起皱尼龙面料的生产方法，其特征在于，包括以下步骤：
S1拉丝成型；将5-10份抗静电条纶、5-10份棉纶、5-10份腈纶、20-30份粘胶纤维分别拉丝，
S2织起皱纤维布；将拉丝后的抗静电条纶、棉纶、腈纶、粘胶纤维混纺，混纺截面呈环扣形；
S3织表层；将40-65份锦纶按照经纬线以POY工艺织布；
S4成布；将起皱纤维层(4)和上表层(1)、中层(2)、下表层(3)按照顺序以尼龙丝缝合。
7.根据权利要求6所述的一种轻薄起皱尼龙面料的生产方法，其特征在于，在S1拉丝成型和S2织起皱纤维布中，成丝经过染色、压光和涂浆再织布；在S4成布中，在缝合前，采用PU薄膜热熔的方式将表层布与起皱纤维布复合粘接在一起。
CN202011258257.9A 2020-11-12 2020-11-12 一种轻薄起皱尼龙面料及其生产方法 Pending CN112428639A (zh)

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* Cited by examiner, † Cited by third party
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CA956873A (en) * 1970-01-26 1974-10-29 Philip Surowitz Crumpled laminated fabrics and methods of making the same
CN102653145A (zh) * 2012-05-09 2012-09-05 吴江市海成纺织有限公司 起皱面料
CN106012230A (zh) * 2016-04-27 2016-10-12 江苏工程职业技术学院 一种新型功能性色织泡皱面料及其生产工艺
CN106192130A (zh) * 2016-08-31 2016-12-07 河北瑞春纺织有限公司 一种弹力起皱多层织物及其织造方法
CN208682271U (zh) * 2018-08-07 2019-04-02 吴江市绿逸纺织有限公司 一种高密起皱的超强防护型复合布料
CN110952205A (zh) * 2019-11-06 2020-04-03 青岛大学 一种汉麻弹性包覆纱以及汉麻复合纬弹皱感面料

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA956873A (en) * 1970-01-26 1974-10-29 Philip Surowitz Crumpled laminated fabrics and methods of making the same
CN102653145A (zh) * 2012-05-09 2012-09-05 吴江市海成纺织有限公司 起皱面料
CN106012230A (zh) * 2016-04-27 2016-10-12 江苏工程职业技术学院 一种新型功能性色织泡皱面料及其生产工艺
CN106192130A (zh) * 2016-08-31 2016-12-07 河北瑞春纺织有限公司 一种弹力起皱多层织物及其织造方法
CN208682271U (zh) * 2018-08-07 2019-04-02 吴江市绿逸纺织有限公司 一种高密起皱的超强防护型复合布料
CN110952205A (zh) * 2019-11-06 2020-04-03 青岛大学 一种汉麻弹性包覆纱以及汉麻复合纬弹皱感面料

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