CN112427797A - Visual debugging method, device, system and medium for welding machine - Google Patents
Visual debugging method, device, system and medium for welding machine Download PDFInfo
- Publication number
- CN112427797A CN112427797A CN202011215727.3A CN202011215727A CN112427797A CN 112427797 A CN112427797 A CN 112427797A CN 202011215727 A CN202011215727 A CN 202011215727A CN 112427797 A CN112427797 A CN 112427797A
- Authority
- CN
- China
- Prior art keywords
- welding
- time
- real
- data
- threshold range
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
Abstract
The application relates to a visual debugging method, a visual debugging device, a visual debugging system and a visual debugging medium for a welding machine, wherein the method comprises the following steps: acquiring real-time welding data of a welding machine and a preset threshold range corresponding to the welding data; displaying a waveform diagram of a real-time welding curve of a welding machine based on the real-time welding data, wherein the waveform diagram displays the real-time welding data and a preset threshold range corresponding to the welding data; and adjusting the real-time welding data based on the preset target debugging data and the oscillogram, so that the adjusted real-time welding data are positioned in a corresponding preset threshold range, the welding signal output by the debugged welding machine is matched with the actual welding requirement, the condition that the welding head is abraded too fast or a device is damaged due to overhigh energy of the welding signal output by the debugged welding machine is avoided, the service life of the welding head is ensured, and the welding quality and the welding efficiency are effectively improved.
Description
Technical Field
The application relates to the technical field of ultrasonic welding, in particular to a visual debugging method, device, system and medium for a welding machine.
Background
The ultrasonic welding is that current is converted into high-frequency electric energy by an ultrasonic generator, the high-frequency electric energy is converted into mechanical motion with the same frequency by an energy converter, and then the mechanical motion is transmitted to a welding head by a set of amplitude transformer device capable of changing amplitude; the horn transmits the received vibrational energy to the joint of the work pieces to be welded, where the vibrational energy is frictionally converted to thermal energy to melt the objects to be welded, and the surfaces of the two objects rub against each other under pressure to form a fusion between the molecular layers. Ultrasonic welding machines are widely used for welding various metals or plastics due to their advantages of high working efficiency, simple operation, adaptability to assembly line work, etc.
However, in the process of welding and debugging, the conventional ultrasonic welding machine needs to continuously try to test the welding tension and the remaining foil; because the size of the welding load heat dissipation area can influence the welding effect, whether the movement of a welding object can also influence the welding effect, the debugging work of the ultrasonic welding machine is difficult, and the ultrasonic welding signals provided by the debugged ultrasonic welding machine are often not matched with the actual welding demand, so that the welding head is abraded too fast or devices are damaged, and the service life and the welding efficiency of the welding head are seriously influenced.
Disclosure of Invention
Therefore, it is necessary to provide an intelligent and efficient visual debugging method, device, system and medium for a welding machine to solve the above problems in the background art, so that the debugging process of the welding machine is visualized, the situation that a welding signal provided by the debugged welding machine is not matched with the actual welding requirement is avoided, the service life of the welding head is ensured, and meanwhile, the welding quality and the welding efficiency are effectively improved.
The first aspect of the application provides a visual debugging method for a welding machine, which comprises the following steps:
acquiring real-time welding data of a welding machine and a preset threshold range corresponding to the welding data;
displaying a waveform diagram of a real-time welding curve of a welding machine based on the real-time welding data, wherein the waveform diagram displays the real-time welding data and a preset threshold range corresponding to the welding data;
and adjusting the real-time welding data based on the preset target debugging data and the oscillogram so that the adjusted real-time welding data is located in a corresponding preset threshold range.
In the visual debugging method of the welding machine in the above embodiment, the real-time welding data of the welding machine and the preset threshold range corresponding to the welding data are acquired, the oscillogram of the real-time welding curve of the welding machine is displayed based on the acquired real-time welding data, the real-time welding data and the preset threshold range corresponding to the welding data are displayed in the oscillogram, so that the real-time welding data of the welding machine can be visually observed in the oscillogram of the real-time welding curve, the real-time welding data is adjusted based on the preset target debugging data and the oscillogram, and the adjusted real-time welding data is located in the corresponding preset threshold range, so that the welding signal output by the debugged welding machine is matched with the actual welding requirement, and the condition that the welding head is abraded too fast or the device is damaged due to the overhigh energy of the output welding signal of the debugged, the service life of the welding head is ensured, and meanwhile, the welding quality and the welding efficiency are effectively improved.
In one embodiment, the adjusting the real-time welding data based on the preset target commissioning data includes:
and modifying the amplitude parameter in the real-time welding data to enable the voltage amplitude in the adjusted real-time welding data to be within a preset voltage threshold range.
In the visual debugging method for the welding machine in the above embodiment, since the real-time welding data of the welding machine and the preset threshold range corresponding to the welding data can be visually observed through the oscillogram of the real-time welding curve of the welding machine, the amplitude parameter in the real-time welding data of the welding machine is modified in a targeted manner, so that the voltage amplitude in the adjusted real-time welding data is within the preset voltage threshold range. The condition that the welding head is abraded too fast or a device is damaged due to overhigh energy of a welding signal output by the welding machine in the process of blindly modifying the amplitude parameter in the real-time welding data of the welding machine is avoided, the service life of the welding head is ensured, and meanwhile, the welding quality and the welding efficiency are effectively improved.
In one embodiment, said adjusting said real-time welding data based on said target commissioning data comprises:
and adjusting the frequency parameters in the real-time welding data to enable the voltage and current phase difference in the adjusted real-time welding data to be within a preset phase difference threshold range.
In the visual debugging method for the welding machine in the above embodiment, the real-time welding data of the welding machine and the preset threshold range corresponding to the welding data can be visually observed through the oscillogram of the real-time welding curve of the welding machine, and the frequency parameters in the real-time welding data are adjusted in a targeted manner, so that the voltage-current phase difference in the adjusted real-time welding data is within the preset phase difference threshold range. The process of blindly adjusting the voltage and current phase difference in the real-time welding data of the welding machine is avoided, so that the efficiency of the welding machine is matched with the actual welding requirement, and the welding quality and the service life of the welding machine are influenced.
In one embodiment, said adjusting said real-time welding data based on said target commissioning data comprises:
and modifying the pressure parameter in the real-time welding data to enable the current amplitude in the adjusted real-time welding data to be within a preset current threshold range.
In the visual debugging method for the welding machine in the above embodiment, since the adjustment of the pressure parameter of the welding machine changes the current amplitude of the welding signal output by the welding machine, the real-time welding data of the welding machine and the preset threshold range corresponding to the welding data are visually observed through the oscillogram of the real-time welding curve of the welding machine, and the pressure parameter in the real-time welding data is adjusted in a targeted manner, so that the current amplitude in the adjusted real-time welding data is within the preset current threshold range. The condition that the welding head is abraded too fast or a device is damaged due to overhigh current amplitude of a welding signal output by the welding machine in the process of blindly adjusting the pressure parameter in real-time welding data of the welding machine is avoided, the service life of the welding head is ensured, and meanwhile, the welding quality and the welding efficiency are effectively improved.
In one embodiment, said adjusting said real-time welding data based on said target commissioning data comprises: setting the soft start time of a welding machine, so that the voltage acceleration time of the adjusted real-time welding curve is within a preset voltage acceleration threshold range, wherein the soft start time is the time taken for the output energy value of the welding machine to rise from zero to a set value;
setting soft stop time of a welding machine, so that the voltage deceleration time of the adjusted real-time welding curve is within a preset voltage deceleration time threshold range, wherein the soft stop time is the time taken for the output energy value of the welding machine to fall to zero from the set value;
and setting the welding time of the welding machine, so that the duration time of the adjusted real-time welding curve is within the preset curve duration time threshold range.
In the visual debugging method of the welding machine in the above embodiment, the real-time welding data of the welding machine and the preset threshold range corresponding to the welding data can be visually observed through the oscillogram of the real-time welding curve of the welding machine, and the soft start time, the soft stop time and the welding time of the welding machine are set in a targeted manner, so that the difference value between the adjusted welding time data and the corresponding preset target welding time data is within the preset threshold range, and thus the welding signal output by the debugged welding machine is matched with the actual welding requirement, the condition that the welding head is abraded too fast or devices are damaged due to the fact that the energy of the output welding signal of the debugged welding machine is too high is avoided, the service life of the welding head is ensured, and meanwhile, the welding quality and the welding efficiency are effectively.
In one embodiment, the adjusting the real-time welding data based on the preset target commissioning data and the waveform profile further comprises:
and when the peak and/or pulse noise appears in the oscillogram, the amplitude parameter in the real-time welding data is modified again, so that the amplitude value of the real-time welding curve is within a preset amplitude range, the amplification or acceleration and deceleration process of the current or voltage of the welding signal output by the welding machine is smooth and stable, and the phenomenon of sudden regulation or peak waveform in the welding signal output by the welding machine is avoided.
The second aspect of the present application provides a visual debugging device of welding machine, including:
the data acquisition module is used for acquiring real-time welding data of the welding machine and a preset threshold range corresponding to the welding data;
the display module is used for displaying a oscillogram of a real-time welding curve of a welding machine based on the real-time welding data, and the oscillogram displays the real-time welding data and a preset threshold range corresponding to the welding data;
and the debugging module is used for adjusting the real-time welding data based on the preset target debugging data and the oscillogram so that the adjusted real-time welding data is positioned in a corresponding preset threshold range.
In the visual debugging device for the welding machine in the above embodiment, the data obtaining module obtains real-time welding data of the welding machine and a preset threshold range corresponding to the welding data, the display module displays a waveform diagram of a real-time welding curve of the welding machine based on the obtained real-time welding data, the waveform diagram displays the real-time welding data and the preset threshold range corresponding to the welding data, so as to visually observe the real-time welding data of the welding machine in the waveform diagram of the real-time welding curve, the debugging module adjusts the real-time welding data based on the preset target debugging data and the waveform diagram, so that the adjusted real-time welding data is located in the corresponding preset threshold range, thereby matching the welding signal output by the debugging machine with the actual welding requirement, and avoiding the situation that the welding head is abraded too fast or the device is damaged due to the too high energy of the welding signal output by the debugging machine, the service life of the welding head is ensured, and meanwhile, the welding quality and the welding efficiency are effectively improved.
In one embodiment, the welding data includes at least one of a current amplitude, a voltage frequency, a voltage amplitude, a voltage-current phase difference, a current frequency, a welding time, a current acceleration time, a voltage deceleration time, an energy value, a power value, or a phase change profile.
The third aspect of the application provides a visual debugging system of welding machine, including ultrasonic welding machine and arbitrary the visual debugging device of welding machine in the embodiment of this application, the visual debugging device of welding machine with ultrasonic welding machine connects, is used for right ultrasonic welding machine carries out intelligent visual debugging.
In the visual debugging system of the welding machine in the above embodiment, the real-time welding data of the ultrasonic welding machine can be visually observed in the oscillogram of the real-time welding curve, and the real-time welding data is adjusted based on the preset target debugging data and the oscillogram, so that the adjusted real-time welding data is located in the corresponding preset threshold range, and thus the welding signal output by the debugged ultrasonic welding machine is matched with the actual welding requirement, the condition that the welding head is abraded too fast or devices are damaged due to overhigh energy of the welding signal output by the debugged ultrasonic welding machine is avoided, the service life of the welding head is ensured, and the welding quality and the welding efficiency are effectively improved.
A fourth aspect of the application provides a computer-readable storage medium having stored thereon a computer program which, when executed by a processor, performs the steps of the method described in any one of the embodiments of the application.
In the computer-readable storage medium in the above embodiment, the real-time welding data of the welding machine and the preset threshold range corresponding to the welding data are acquired, the oscillogram of the real-time welding curve of the welding machine is displayed based on the acquired real-time welding data, the real-time welding data and the preset threshold range corresponding to the welding data are displayed in the oscillogram, so that the real-time welding data of the welding machine can be visually observed in the oscillogram of the real-time welding curve, the real-time welding data is adjusted based on the preset target debugging data and the oscillogram, and the adjusted real-time welding data is located in the corresponding preset threshold range, so that the welding signal output by the debugged welding machine is matched with the actual welding requirement, and the situation that the welding head is abraded too fast or the device is damaged due to the overhigh energy of the output welding signal of the debugged welding machine is, the service life of the welding head is ensured, and meanwhile, the welding quality and the welding efficiency are effectively improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain drawings of other embodiments based on these drawings without any creative effort.
Fig. 1 is a schematic flowchart of a visual debugging method for a welding machine provided in a first embodiment of the present application;
FIG. 2 is a waveform illustration of a real-time welding profile of one of the welders of FIG. 1;
FIG. 3 is a flowchart illustrating a visual debugging method for a welding machine according to a second embodiment of the present application;
FIG. 4 is a flowchart illustrating a visual debugging method of a welding machine according to a third embodiment of the present application;
FIG. 5 is a flowchart illustrating a visual debugging method of a welding machine according to a fourth embodiment of the present application;
FIG. 6 is a flowchart illustrating a visual debugging method of a welding machine according to a fifth embodiment of the present application;
FIG. 7 is a flowchart illustrating a visual debugging method of a welding machine according to a sixth embodiment of the present application;
fig. 8 is a block diagram illustrating a visual debugging apparatus of a welding machine according to an embodiment of the present application;
fig. 9 is a block diagram illustrating a visual debugging system of a welding machine according to an embodiment of the present application.
Detailed Description
To facilitate an understanding of the present application, the present application will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present application are illustrated in the accompanying drawings. This application may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Where the terms "comprising," "having," and "including" are used herein, another element may be added unless an explicit limitation is used, such as "only," "consisting of … …," etc. Unless mentioned to the contrary, terms in the singular may include the plural and are not to be construed as being one in number.
It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present application.
Throughout the description of the present application, it is to be noted that, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; the connection may be direct or indirect via an intermediate medium, and the connection may be internal to the two components. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
Referring to fig. 1, in an embodiment of the present application, a visual debugging method for a welding machine is provided, including the following steps:
Specifically, the welding data of the welding machine needs to be adjusted to a proper value before the welding machine performs welding, so that the welding signal output by the debugged welding machine is matched with the actual welding requirement, and the welding quality is ensured. Common welding data includes at least one of current amplitude, voltage frequency, voltage amplitude, voltage current phase difference, current frequency, welding time, current acceleration time, voltage deceleration time, energy value, power value, or phase change profile. Can be programmed according to different welding scenes of the welding machineA table summarizing various welding parameters corresponding to the optimal welding waveform is shown in table 1, so as to obtain preset target debugging data of the welding machine in different welding scenes. Wherein, in Table 1, the material A and the thickness are WAAnd the area S of the welding spotAIn the welding data of (a): the preset threshold range of the voltage amplitude is A1-A2, the preset threshold range of the current amplitude is A3-A4, the preset threshold range of the voltage acceleration time is A5-A6, the preset threshold range of the welding time is A7-A8, the preset threshold range of the voltage deceleration time is A9-A10, the preset threshold range of the phase difference allowance value is A11-A12, the preset threshold range of the energy is A13-A14, and the preset threshold range of the power is A15-A16; for material B and thickness WBAnd the area S of the welding spotBIn the welding data of (a): the preset threshold range of the voltage amplitude is B1-B2, the preset threshold range of the current amplitude is B3-B4, the preset threshold range of the voltage acceleration time is B5-B6, the preset threshold range of the welding time is B7-B8, the preset threshold range of the voltage deceleration time is B9-B10, the preset threshold range of the phase difference allowance value is B11-B12, the preset threshold range of the energy is B13-B14, and the preset threshold range of the power is B15-B16; for material C and thickness WCAnd the area S of the welding spotCIn the welding data of (a): the preset threshold range of the voltage amplitude is C1-C2, the preset threshold range of the current amplitude is C3-C4, the preset threshold range of the voltage acceleration time is C5-C6, the preset threshold range of the welding time is C7-C8, the preset threshold range of the voltage deceleration time is C9-C10, the preset threshold range of the phase difference allowance value is C11-C12, the preset threshold range of the energy is C13-C14, and the preset threshold range of the power is C15-C16. The specific numerical ranges indicated in table 1 can be obtained experimentally. The method comprises the steps of obtaining real-time welding data of a welding machine and a preset threshold range corresponding to the welding data so as to generate a oscillogram of a real-time welding curve of the welding machine, wherein the oscillogram is displayed with the real-time welding data and the preset threshold range corresponding to the welding data, and therefore visual intelligent debugging of the welding machine is achieved.
TABLE 1
And 204, displaying a waveform diagram of a real-time welding curve of the welding machine based on the real-time welding data, wherein the waveform diagram displays the real-time welding data and a preset threshold range corresponding to the welding data.
Specifically, in general situations, welding data of a welding machine needs to be adjusted before the welding machine outputs energy meeting welding requirements, and if real-time welding data of the welding machine can be displayed in a graphic mode, the debugging efficiency of the welding machine can be improved undoubtedly, so that the welding quality of the welding machine is improved effectively; in the process of actually debugging the welding machine, parameter values of various welding data need to be set, various electronic elements in the welding machine can cause that the actual working parameters of the welding machine slightly deviate from the parameter values input to the welding machine due to the influence of the welding environment or the reliability of a certain electronic element, so that the parameter values in the graphic display can slightly deviate from the actual input parameters. The method includes the steps of acquiring real-time welding data of a welding machine and a preset threshold range corresponding to the welding data, and displaying a waveform diagram of a real-time welding curve of the welding machine based on the acquired real-time welding data, for example, as shown in fig. 2, wherein the real-time welding data and the preset threshold range corresponding to the welding data are displayed in the waveform diagram, so that the real-time welding data of the welding machine can be visually observed in the waveform diagram of the real-time welding curve. Wherein a represents a current amplitude, b represents a voltage frequency, c represents a voltage amplitude, d represents a voltage-current phase difference, e represents a current frequency, f represents a welding time, g represents a current acceleration time, and h represents a voltage deceleration time. Part of the common welding data is only schematically shown in fig. 2, and is not used as a specific limitation to the embodiment of the present application.
And step 206, adjusting the real-time welding data based on the preset target debugging data and the oscillogram, so that the adjusted real-time welding data is located in a corresponding preset threshold range.
Specifically, real-time welding data of the welding machine and a preset threshold range corresponding to the welding data are obtained, a waveform diagram of a real-time welding curve of the welding machine is displayed based on the obtained real-time welding data, the real-time welding data and the preset threshold range corresponding to the welding data are displayed in the oscillogram, so as to visually observe real-time welding data of the welding machine in a waveform diagram of a real-time welding curve, adjust the real-time welding data based on the preset target debugging data and the waveform diagram, so that the adjusted real-time welding data is positioned in a corresponding preset threshold range, thereby matching the welding signal output by the debugged welding machine with the actual welding requirement, avoiding the situation that the welding head is abraded too fast or the device is damaged due to the overhigh energy of the welding signal output by the debugged welding machine, the service life of the welding head is ensured, and meanwhile, the welding quality and the welding efficiency are effectively improved.
Further, referring to fig. 3, in an embodiment of the present application, a visual debugging method for a welding machine is provided, where the adjusting the real-time welding data based on the preset target debugging data includes:
Specifically, with reference to fig. 3, since the real-time welding data of the welding machine and the preset threshold range corresponding to the welding data can be visually observed through the oscillogram of the real-time welding curve of the welding machine, the amplitude parameter in the real-time welding data of the welding machine is modified in a targeted manner, so that the voltage amplitude in the adjusted real-time welding data is within the preset voltage threshold range. The condition that the welding head is abraded too fast or a device is damaged due to overhigh energy of a welding signal output by the welding machine in the process of blindly modifying the amplitude parameter in the real-time welding data of the welding machine is avoided, the service life of the welding head is ensured, and meanwhile, the welding quality and the welding efficiency are effectively improved.
Further, referring to fig. 4, in an embodiment of the present application, a visual debugging method for a welding machine is provided, where the adjusting the real-time welding data based on the preset target debugging data includes:
Specifically, with reference to fig. 4, since the real-time welding data of the welding machine and the preset threshold range corresponding to the welding data can be visually observed through the oscillogram of the real-time welding curve of the welding machine, the frequency parameter in the real-time welding data is purposefully adjusted, so that the voltage-current phase difference in the adjusted real-time welding data is within the preset phase difference threshold range. The problem that the welding quality and the service life of a welding machine are influenced due to the fact that the efficiency of the welding machine is matched with the actual welding requirement in the process of blindly adjusting the voltage and current phase difference in real-time welding data of the welding machine is avoided; the appropriate voltage and current phase difference can maximize the energy utilization efficiency of the welding machine, avoid energy waste and make the current and the voltage do useful work as much as possible.
Further, referring to fig. 5, in an embodiment of the present application, a visual debugging method for a welding machine is provided, where the adjusting the real-time welding data based on the preset target debugging data includes:
Specifically, with reference to fig. 5, since adjusting the pressure parameter of the welding machine changes the current amplitude of the welding signal output by the welding machine, the real-time welding data of the welding machine and the preset threshold range corresponding to the welding data are visually observed through the oscillogram of the real-time welding curve of the welding machine, and the pressure parameter in the real-time welding data is adjusted in a targeted manner, so that the current amplitude in the adjusted real-time welding data is within the preset current threshold range. The condition that the welding head is abraded too fast or a device is damaged due to overhigh current amplitude of a welding signal output by the welding machine in the process of blindly adjusting the pressure parameter in real-time welding data of the welding machine is avoided, the service life of the welding head is ensured, and meanwhile, the welding quality and the welding efficiency are effectively improved.
Further, referring to fig. 6, in an embodiment of the present application, the adjusting the real-time welding data based on the preset target debugging data includes:
Specifically, please continue to refer to fig. 6, because the real-time welding data of the welding machine and the preset threshold range corresponding to the welding data can be visually observed through the oscillogram of the real-time welding curve of the welding machine, the soft start time, the soft stop time and the welding time of the welding machine are set on a target basis, so that the difference value between the adjusted welding time data and the corresponding preset target welding time data is within the preset threshold range, thereby matching the welding signal output by the debugged welding machine with the actual welding requirement, avoiding the situation that the welding head is abraded too fast or the device is damaged due to the overhigh energy of the welding signal output by the debugged welding machine, and effectively improving the welding quality and the welding efficiency while ensuring the service life of the welding head.
Further, referring to fig. 7, in an embodiment of the present application, the adjusting the real-time welding data based on the preset target debugging data and the waveform diagram further includes:
Specifically, when a peak and/or a pulse clutter appears in a waveform diagram of a real-time welding curve, the amplitude parameter in the real-time welding data is modified again, so that the amplitude value of the real-time welding curve is within a preset amplitude range, the amplification or acceleration and deceleration process of the current or voltage of a welding signal output by the welding machine is smooth and stable, and the phenomenon of sudden regulation or a peak waveform generated in the welding signal output by the welding machine is avoided.
It should be understood that although the various steps in the flowcharts of fig. 1-7 are shown in order as indicated by the arrows, the steps are not necessarily performed in order as indicated by the arrows. The steps are not performed in the exact order shown and described, and may be performed in other orders, unless explicitly stated otherwise. Moreover, although at least some of the steps in fig. 1-7 may include multiple sub-steps or multiple stages, which are not necessarily performed at the same time, but may be performed at different times, the order of performing the sub-steps or stages is not necessarily sequential, but may be performed alternately or alternatingly with other steps or at least some of the sub-steps or stages of other steps.
Referring to fig. 8, in an embodiment of the present application, a visual debugging apparatus 10 for a welding machine is provided, including a data obtaining module 12, a display module 14, and a debugging module 16, where the data obtaining module 12 is configured to obtain real-time welding data of the welding machine and a preset threshold range corresponding to the welding data; the display module 14 is configured to display a waveform diagram of a real-time welding curve of the welding machine based on the real-time welding data, where the waveform diagram displays the real-time welding data and a preset threshold range corresponding to the welding data; the debugging module 16 is configured to adjust the real-time welding data based on the preset target debugging data and the oscillogram, so that the adjusted real-time welding data is within a corresponding preset threshold range.
Specifically, please refer to fig. 8 continuously, the data obtaining module 12 obtains real-time welding data of the welding machine and a preset threshold range corresponding to the welding data, the display module 14 displays a waveform diagram of a real-time welding curve of the welding machine based on the obtained real-time welding data, the waveform diagram displays the real-time welding data and the preset threshold range corresponding to the welding data, so as to visually observe the real-time welding data of the welding machine in the waveform diagram of the real-time welding curve, the debugging module 16 adjusts the real-time welding data based on the preset target debugging data and the waveform diagram, so that the adjusted real-time welding data is located in the corresponding preset threshold range, thereby matching the welding signal output by the debugged welding machine with the actual welding requirement, and avoiding the situation that the welding head is abraded too fast or the device is damaged due to the too high energy of the generated welding signal output by the debugged welding machine, the service life of the welding head is ensured, and meanwhile, the welding quality and the welding efficiency are effectively improved.
For specific limitations of the visual debugging device of the welding machine, reference may be made to the above limitations of the visual debugging method of the welding machine, and details are not described herein again.
Referring to fig. 9, in an embodiment of the present application, there is provided a visual welder debugging system 100, including an ultrasonic welder 20 and the visual welder debugging apparatus 10 described in any of the embodiments of the present application, where the visual welder debugging apparatus 10 is connected to the ultrasonic welder 20, and is used for performing intelligent visual debugging on the ultrasonic welder 20.
Specifically, please continue to refer to fig. 9, because the real-time welding data of the ultrasonic welding machine can be visually observed in the oscillogram of the real-time welding curve, and the real-time welding data is adjusted based on the preset target debugging data and the oscillogram, so that the adjusted real-time welding data is located within the corresponding preset threshold range, the welding signal output by the debugged ultrasonic welding machine is matched with the actual welding requirement, the condition that the welding head is abraded too fast or the device is damaged due to the too high energy of the welding signal output by the debugged ultrasonic welding machine is avoided, the service life of the welding head is ensured, and the welding quality and the welding efficiency are effectively improved.
All or part of each module in the visual debugging device for the welding machine can be realized by software, hardware and a combination thereof. The modules can be embedded in a hardware form or independent from a processor in the computer device, and can also be stored in a memory in the computer device in a software form, so that the processor can call and execute operations corresponding to the modules.
In an embodiment of the application, a computer-readable storage medium is provided, on which a computer program is stored, which computer program, when being executed by a processor, carries out the steps of:
acquiring real-time welding data of a welding machine and a preset threshold range corresponding to the welding data;
displaying a waveform diagram of a real-time welding curve of a welding machine based on the real-time welding data, wherein the waveform diagram displays the real-time welding data and a preset threshold range corresponding to the welding data;
and adjusting the real-time welding data based on the preset target debugging data and the oscillogram so that the adjusted real-time welding data is located in a corresponding preset threshold range.
In one embodiment of the application, the computer program when executed by the processor further performs the steps of:
acquiring real-time welding data of a welding machine and a preset threshold range corresponding to the welding data;
displaying a waveform diagram of a real-time welding curve of a welding machine based on the real-time welding data, wherein the waveform diagram displays the real-time welding data and a preset threshold range corresponding to the welding data;
and modifying the amplitude parameter in the real-time welding data to enable the voltage amplitude in the adjusted real-time welding data to be within a preset voltage threshold range.
In one embodiment of the application, the computer program when executed by the processor further performs the steps of:
acquiring real-time welding data of a welding machine and a preset threshold range corresponding to the welding data;
displaying a waveform diagram of a real-time welding curve of a welding machine based on the real-time welding data, wherein the waveform diagram displays the real-time welding data and a preset threshold range corresponding to the welding data;
modifying the amplitude parameter in the real-time welding data to enable the voltage amplitude in the adjusted real-time welding data to be within a preset voltage threshold range;
and adjusting the frequency parameters in the real-time welding data to enable the voltage and current phase difference in the adjusted real-time welding data to be within a preset phase difference threshold range.
In one embodiment of the application, the computer program when executed by the processor further performs the steps of:
acquiring real-time welding data of a welding machine and a preset threshold range corresponding to the welding data;
displaying a waveform diagram of a real-time welding curve of a welding machine based on the real-time welding data, wherein the waveform diagram displays the real-time welding data and a preset threshold range corresponding to the welding data;
modifying the amplitude parameter in the real-time welding data to enable the voltage amplitude in the adjusted real-time welding data to be within a preset voltage threshold range;
adjusting frequency parameters in the real-time welding data to enable the voltage and current phase difference in the adjusted real-time welding data to be within a preset phase difference threshold range;
and modifying the pressure parameter in the real-time welding data to enable the current amplitude in the adjusted real-time welding data to be within a preset current threshold range.
In one embodiment of the application, the computer program when executed by the processor further performs the steps of:
acquiring real-time welding data of a welding machine and a preset threshold range corresponding to the welding data;
displaying a waveform diagram of a real-time welding curve of a welding machine based on the real-time welding data, wherein the waveform diagram displays the real-time welding data and a preset threshold range corresponding to the welding data;
modifying the amplitude parameter in the real-time welding data to enable the voltage amplitude in the adjusted real-time welding data to be within a preset voltage threshold range;
adjusting frequency parameters in the real-time welding data to enable the voltage and current phase difference in the adjusted real-time welding data to be within a preset phase difference threshold range;
modifying the pressure parameter in the real-time welding data to enable the current amplitude in the adjusted real-time welding data to be within a preset current threshold range;
setting the soft start time of a welding machine, so that the voltage acceleration time of the adjusted real-time welding curve is within a preset voltage acceleration threshold range, wherein the soft start time is the time taken for the output energy value of the welding machine to rise from zero to a set value;
setting soft stop time of a welding machine, so that the voltage deceleration time of the adjusted real-time welding curve is within a preset voltage deceleration time threshold range, wherein the soft stop time is the time taken for the output energy value of the welding machine to fall to zero from the set value;
and setting the welding time of the welding machine, so that the duration time of the adjusted real-time welding curve is within the preset curve duration time threshold range.
In one embodiment of the application, the computer program when executed by the processor further performs the steps of:
acquiring real-time welding data of a welding machine and a preset threshold range corresponding to the welding data;
displaying a waveform diagram of a real-time welding curve of a welding machine based on the real-time welding data, wherein the waveform diagram displays the real-time welding data and a preset threshold range corresponding to the welding data;
modifying the amplitude parameter in the real-time welding data to enable the voltage amplitude in the adjusted real-time welding data to be within a preset voltage threshold range;
adjusting frequency parameters in the real-time welding data to enable the voltage and current phase difference in the adjusted real-time welding data to be within a preset phase difference threshold range;
modifying the pressure parameter in the real-time welding data to enable the current amplitude in the adjusted real-time welding data to be within a preset current threshold range;
setting the soft start time of a welding machine, so that the voltage acceleration time of the adjusted real-time welding curve is within a preset voltage acceleration threshold range, wherein the soft start time is the time taken for the output energy value of the welding machine to rise from zero to a set value;
setting soft stop time of a welding machine, so that the voltage deceleration time of the adjusted real-time welding curve is within a preset voltage deceleration time threshold range, wherein the soft stop time is the time taken for the output energy value of the welding machine to fall to zero from the set value;
setting the welding time of a welding machine, so that the duration time of the adjusted real-time welding curve is within the range of the duration time threshold of the preset curve;
and when spikes and/or pulse noise appear in the oscillogram, modifying the amplitude parameter in the real-time welding data again to enable the amplitude value of the real-time welding curve to be within a preset amplitude range.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by hardware instructions of a computer program, which can be stored in a non-volatile computer-readable storage medium, and when executed, can include the processes of the embodiments of the methods described above. Any reference to memory, storage, database, or other medium used in the embodiments provided herein may include non-volatile and/or volatile memory, among others. Non-volatile memory can include read-only memory (ROM), Programmable ROM (PROM), Electrically Programmable ROM (EPROM), Electrically Erasable Programmable ROM (EEPROM), or flash memory. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms such as Static RAM (SRAM), Dynamic RAM (DRAM), Synchronous DRAM (SDRAM), Double Data Rate SDRAM (DDRSDRAM), Enhanced SDRAM (ESDRAM), Synchronous Link DRAM (SLDRAM), Rambus Direct RAM (RDRAM), direct bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM).
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the claims. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. A visual debugging method for a welding machine is characterized by comprising the following steps:
acquiring real-time welding data of a welding machine and a preset threshold range corresponding to the welding data;
displaying a waveform diagram of a real-time welding curve of a welding machine based on the real-time welding data, wherein the waveform diagram displays the real-time welding data and a preset threshold range corresponding to the welding data;
and adjusting the real-time welding data based on the preset target debugging data and the oscillogram so that the adjusted real-time welding data is located in a corresponding preset threshold range.
2. The method of claim 1, wherein the adjusting the real-time welding data based on the pre-set target commissioning data comprises:
and modifying the amplitude parameter in the real-time welding data to enable the voltage amplitude in the adjusted real-time welding data to be within a preset voltage threshold range.
3. The method of claim 1, wherein the adjusting the real-time welding data based on the target commissioning data comprises:
and adjusting the frequency parameters in the real-time welding data to enable the voltage and current phase difference in the adjusted real-time welding data to be within a preset phase difference threshold range.
4. The method of claim 1, wherein the adjusting the real-time welding data based on the target commissioning data comprises:
and modifying the pressure parameter in the real-time welding data to enable the current amplitude in the adjusted real-time welding data to be within a preset current threshold range.
5. The method of claim 1, wherein the adjusting the real-time welding data based on the target commissioning data comprises:
setting the soft start time of a welding machine, so that the voltage acceleration time of the adjusted real-time welding curve is within a preset voltage acceleration threshold range, wherein the soft start time is the time taken for the output energy value of the welding machine to rise from zero to a set value;
setting soft stop time of a welding machine, so that the voltage deceleration time of the adjusted real-time welding curve is within a preset voltage deceleration time threshold range, wherein the soft stop time is the time taken for the output energy value of the welding machine to fall to zero from the set value;
and setting the welding time of the welding machine, so that the duration time of the adjusted real-time welding curve is within the preset curve duration time threshold range.
6. The method of any of claims 1-5, wherein the adjusting the real-time welding data based on the pre-set target weld data and the waveform map further comprises:
and when spikes and/or pulse noise appear in the oscillogram, modifying the amplitude parameter in the real-time welding data again to enable the amplitude value of the real-time welding curve to be within a preset amplitude range.
7. A visual debugging device (10) of a welding machine, characterized by comprising:
the data acquisition module (12) is used for acquiring real-time welding data of the welding machine and a preset threshold range corresponding to the welding data;
the display module (14) is used for displaying a waveform diagram of a real-time welding curve of a welding machine based on the real-time welding data, and the waveform diagram displays the real-time welding data and a preset threshold range corresponding to the welding data;
and the debugging module (16) is used for adjusting the real-time welding data based on the preset target debugging data and the oscillogram, so that the adjusted real-time welding data is positioned in a corresponding preset threshold range.
8. The visual debugging device (10) of a welder according to claim 7, characterized in that said welding data comprises at least one of current amplitude, voltage frequency, voltage amplitude, voltage current phase difference, current frequency, welding time, current acceleration time, voltage deceleration time, energy value, power value, or phase change curve.
9. A visual debugging system (100) of a welder, comprising:
an ultrasonic welder (20); and
the visual debugging device (10) for welding machines of claim 7 or 8, connected with said ultrasonic welding machine (20) for intelligent visual debugging of said ultrasonic welding machine.
10. A computer-readable storage medium, on which a computer program is stored, which, when being executed by a processor, carries out the steps of the method of any one of claims 1 to 6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011215727.3A CN112427797A (en) | 2020-11-04 | 2020-11-04 | Visual debugging method, device, system and medium for welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011215727.3A CN112427797A (en) | 2020-11-04 | 2020-11-04 | Visual debugging method, device, system and medium for welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112427797A true CN112427797A (en) | 2021-03-02 |
Family
ID=74695287
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011215727.3A Pending CN112427797A (en) | 2020-11-04 | 2020-11-04 | Visual debugging method, device, system and medium for welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112427797A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113351982A (en) * | 2021-08-11 | 2021-09-07 | 机械科学研究总院江苏分院有限公司 | Test debugging method of ultrasonic wire harness welding machine |
| CN114289826A (en) * | 2021-12-30 | 2022-04-08 | 欧地希机电（青岛）有限公司 | Debugging method of PC (personal computer) end welding parameter library |
| CN117047254A (en) * | 2023-10-12 | 2023-11-14 | 深圳市雅诺科技股份有限公司 | Ultrasonic welding control method and device |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6149793A (en) * | 1985-07-24 | 1986-03-11 | Toshiba Corp | Quality discriminating device of electric welding |
| JP2006524577A (en) * | 2003-04-30 | 2006-11-02 | シュンク・ウルトラシャルテヒニーク・ゲーエムベーハー | Member welding method |
| JP2007054845A (en) * | 2005-08-22 | 2007-03-08 | Ito Yoshihiko | Welding data display device in welding apparatus, and computer program |
| JP2007289996A (en) * | 2006-04-25 | 2007-11-08 | Arutekusu:Kk | Ultrasonic welder |
| CN104723551A (en) * | 2015-03-23 | 2015-06-24 | 杭州成功超声设备有限公司 | Intelligent adjustment-correction and management method and system for welding parameters of ultrasonic plastic welding machine |
| DE102016110228A1 (en) * | 2015-06-05 | 2016-12-08 | GM Global Technology Operations LLC (n. d. Ges. d. Staates Delaware) | Systems and methods for ultrasonic welding |
| CN107073627A (en) * | 2014-11-10 | 2017-08-18 | 林肯环球股份有限公司 | System, method and apparatus for monitoring welding quality |
| CN110023028A (en) * | 2017-05-02 | 2019-07-16 | 株式会社Lg化学 | The device and method for checking the welding of secondary cell |
-
2020
- 2020-11-04 CN CN202011215727.3A patent/CN112427797A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6149793A (en) * | 1985-07-24 | 1986-03-11 | Toshiba Corp | Quality discriminating device of electric welding |
| JP2006524577A (en) * | 2003-04-30 | 2006-11-02 | シュンク・ウルトラシャルテヒニーク・ゲーエムベーハー | Member welding method |
| JP2007054845A (en) * | 2005-08-22 | 2007-03-08 | Ito Yoshihiko | Welding data display device in welding apparatus, and computer program |
| JP2007289996A (en) * | 2006-04-25 | 2007-11-08 | Arutekusu:Kk | Ultrasonic welder |
| CN107073627A (en) * | 2014-11-10 | 2017-08-18 | 林肯环球股份有限公司 | System, method and apparatus for monitoring welding quality |
| CN104723551A (en) * | 2015-03-23 | 2015-06-24 | 杭州成功超声设备有限公司 | Intelligent adjustment-correction and management method and system for welding parameters of ultrasonic plastic welding machine |
| DE102016110228A1 (en) * | 2015-06-05 | 2016-12-08 | GM Global Technology Operations LLC (n. d. Ges. d. Staates Delaware) | Systems and methods for ultrasonic welding |
| CN110023028A (en) * | 2017-05-02 | 2019-07-16 | 株式会社Lg化学 | The device and method for checking the welding of secondary cell |
Non-Patent Citations (1)
| Title |
|---|
| 吴昌林等: "《工业机器人》", 31 July 2019, 华中科技大学出版社 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113351982A (en) * | 2021-08-11 | 2021-09-07 | 机械科学研究总院江苏分院有限公司 | Test debugging method of ultrasonic wire harness welding machine |
| CN113351982B (en) * | 2021-08-11 | 2021-11-16 | 机械科学研究总院江苏分院有限公司 | Test debugging method of ultrasonic wire harness welding machine |
| CN114289826A (en) * | 2021-12-30 | 2022-04-08 | 欧地希机电（青岛）有限公司 | Debugging method of PC (personal computer) end welding parameter library |
| CN117047254A (en) * | 2023-10-12 | 2023-11-14 | 深圳市雅诺科技股份有限公司 | Ultrasonic welding control method and device |
| CN117047254B (en) * | 2023-10-12 | 2024-01-02 | 深圳市雅诺科技股份有限公司 | Ultrasonic welding control method and device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112427797A (en) | Visual debugging method, device, system and medium for welding machine | |
| DE102016110228B4 (en) | Systems and methods for ultrasonic welding, and a computer-readable medium containing instructions for performing the method | |
| CN102375429B (en) | Processing information acquisition system in processing machine supplying processing point with energy or material | |
| US7491280B2 (en) | Systems and methods for welding of parts | |
| EP2881184B1 (en) | Ultrasonic welding device and ultrasonic welding method for controlling continuous ultrasonic welding processes | |
| CN108215213B (en) | Dynamic adjustment of welding parameters for ultrasonic welding machines | |
| EP2977185A1 (en) | Vibration welding system | |
| US20190076954A1 (en) | Resistance welding method and resistance welding apparatus | |
| USRE48685E1 (en) | Method for controlling an ultrasonic machining process | |
| EP2810730A2 (en) | Arc welding apparatus, arc welding system, and arc welding method | |
| CN112404784B (en) | Welding quality detection method, device and system of welding machine and medium | |
| Lee et al. | Parasitic vibration attenuation in ultrasonic welding of battery tabs | |
| CN112404691A (en) | Ultrasonic welding system | |
| CN1910006A (en) | Method for consolidating and sealing a tube | |
| CN109732193B (en) | Welding method of ultrasonic welding machine with dynamic monitoring mode | |
| CN103831513A (en) | Energy-conservation control method and energy-conservation control device of electric arc welder | |
| US20100065533A1 (en) | Adaptive Resistance Weld Control | |
| JP5333414B2 (en) | AC pulse arc welding method, AC pulse arc welding apparatus, and AC pulse arc welding system | |
| US20140175065A1 (en) | Welding-Current Control Method of the Resistance Welding Machine and Welding-Current Control Device | |
| CN102638218A (en) | Motor driving control apparatus for controlling motor output according to power characteristics of AC power supply | |
| CN107741358A (en) | A kind of universal test stretching-machine with vibrating device | |
| CN112454909B (en) | Ultrasonic starting signal identification and control method, device and medium | |
| CN110891699B (en) | Sonotrode and method for influencing the vibration behavior of a sonotrode | |
| Underwood | Tool life comparison between servo and pneumatic ultrasonic welders for cutting polylactic acid film | |
| JP2022185631A (en) | Ultrasonic bonding device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210302 |
|
| RJ01 | Rejection of invention patent application after publication |