CN104723551A - Intelligent adjustment-correction and management method and system for welding parameters of ultrasonic plastic welding machine - Google Patents
Intelligent adjustment-correction and management method and system for welding parameters of ultrasonic plastic welding machine Download PDFInfo
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Abstract
The invention relates to the technology of an ultrasonic plastic welding machine and aims at providing an intelligent adjustment-correction and management method and system for welding parameters of an ultrasonic plastic welding machine. The system is characterized in that the welding machine is provided with sensors which are respectively used for monitoring the vibrating amplitude, the power, the welding time or the welding pressure of the welding machine, and all the sensors are respectively connected to a driving power system of the welding machine by a signal line; the system also comprises a mobile phone or an industrial control computer connected with the driving power system. The method and system provided by the invention have the advantages that by data interaction between the mobile phone or the industrial control computer with the driving power system, the acquisition process of the optimal welding parameter is simplified and the consumed time is shortened; in the acquisition process of the optimal welding parameter, the influence of human factors is reduced to a greatest extent; after data of large batches of workpieces is integrated to form a database of the optimum welding parameters of different workpieces, when the welding-parameter adjustment and correction are carried out on a new workpiece, the closest data provided by the database can be utilized to realize fastest adjustment and correction.
Description
Technical field
The present invention relates to ultrasonic plastic welder technology, particularly the intelligent adjustment of ultrasonic plastic welder welding parameter and management.
Background technology
Ultrasonic plastic welder (Ultrasonic plastic welding machine) is the welding equipment of Ultrasonic Plastic Welding equipment at Plastic Welding field R & D design, in the industry referred to as ultra sonic wave plastic welder.Device for ultrasonic welding is the high-tech technology of welding thermoplastic articles, and various thermoplastic cement part all can use ultrasonic fusing process.When welding plastic goods, both do not add any bonding agent, filler or solvent, do not consume a large amount of thermal source yet.Have easy and simple to handle, speed of welding is fast, weld strength is high, production efficiency advantages of higher.Therefore, ultrasonic welding technique obtains application more and more widely.
In Ultrasonic Plastic Welding process, specifically for difformity, batch workpiece to be processed time, have many parameters need adjustment.Parameter adjustment is improper, just can not obtain excellent welding product.In a sense, the adjustment of welding parameter, is just equivalent to Welding Process Design.Plastic Welding is all generally large batch of repeated work, so the design of welding procedure is just extremely important.After Welding Process Design is good, can not arbitrarily revise.In present stage, the design of welding procedure is the experience with person skilled completely.This just brings very large randomness and uncertainty, is difficult to accomplish the best.On the other hand, actual when carrying out weld job, plastic welding machine is controlled by operator.Operator is in order to improve the output of its people, and often welding parameters is modified without authorization.Because object is different, amended welding parameter, its welding effect, often than the difference of unified setting.
Summary of the invention
The technical problem to be solved in the present invention is, overcomes deficiency of the prior art, provides the intelligent adjustment of a kind of ultrasonic plastic welder welding parameter and management method and system.
For technical solution problem, the scheme that the present invention adopts is:
A kind of Ultrasonic Intelligent plastic welding machine system that can realize welding parameter adjustment and management is provided, comprises bonding machine; Bonding machine is provided with the sensor being respectively used to monitor the amplitude of bonding machine, power, weld interval or welding pressure, and each sensor is connected to the driving power source system of bonding machine respectively by holding wire;
Described system also comprises mobile phone or industrial computer, is provided with data-signal line interface, usb data interface, bluetooth communication module or wireless communication module in driving power source system; Wherein, mobile phone is connected to driving power source system by USB data line, bluetooth or wifi LAN; Or industrial computer is connected to driving power source system by data signal line, USB data line, bluetooth or wifi LAN.
Improve as one, this system also comprises welding parameter adjustment and administration module, this module is embedded in described mobile phone or industrial computer, the data of sensing data and the man-machine interface input transmitted by driving power source system can be received, and carry out revising and managing according to the adjustment rule welding parameters preset, the welding parameter after adjustment is returned to driving power source system and is used for performing welding action.
Improve as one, also comprise the server based on high in the clouds for storing and analyze data, server to be connected with mobile phone or industrial computer by wired or wireless mode and to realize exchanges data.
Present invention also offers the intelligent adjustment of ultrasonic plastic welder welding parameter based on aforementioned system and management method, comprise the following steps:
(1) before use bonding machine welds unit one, operating personnel arrange arbitrary welding parameter by welding parameter adjustment and administration module, or utilize welding parameter adjustment and administration module to generate a bond pads parameter voluntarily, then perform welding action by the driving power source system of bonding machine according to welding parameter; Described welding parameter refers to: the amplitude of weld interval, bonding machine and welding pressure;
(2) operating personnel are according to the welding quality of workpiece, feedback information inputed to welding parameter adjustment and administration module, and feedback information comprises the measurement data or judged result that affect welding quality; Wherein measurement data refers to the depth of weld or weld strength; Judged result refers to whether weldering occurred, owes weldering, ftractures or overload protection;
(3) welding parameter adjustment and administration module, according to the feedback information adjustment welding parameter of welding quality, then sends the welding parameter after adjustment to driving power source system; Driving power source system utilizes this welding parameter, performs the welding action for second workpiece; Feedback information, according to the welding quality of second workpiece, is inputed to welding parameter adjustment and administration module by operating personnel again;
(4) repeated execution of steps (2) and (3), until input to the content of the feedback information in welding parameter adjustment and administration module, show that the situation affecting welding quality does not all occur; Now, welding parameter adjustment and administration module send cue, by the best welding parameter of operating personnel's locking pin to this category workpiece, or realize automatically locking after exceeding schedule time;
The workpiece used in calibration procedures is mass product, has identical quality and performance; New welding behavior after each adjustment welding parameter is all for a new workpiece.
In the present invention, after best welding parameter locking, to the workpiece with same quality and performance, transmit locked best welding parameter by welding parameter adjustment and administration module to driving power source system, make bonding machine perform identical welding operation to keep welding quality stable.
In the present invention, in step (3), welding parameter adjustment and administration module adjust welding parameter according to the feedback information of welding quality, specifically refer to: guarantee that the depth of weld of workpiece or weld strength conform to quality requirements, and weldering, deficient weldering, cracking or overload protection did not occur; The control range of described welding parameter: weld interval is 10 ~ 5000 milliseconds, the amplitude of bonding machine is between scale area 55% ~ 95%, and welding pressure is 0.1 ~ 0.6MPa.
In the present invention, the order that welding parameters carries out adjusting is followed successively by:
(1) weld interval is adjusted: first use initial setting numerical value to carry out welding operation, as occurred, the depth of weld is excessive, mistake is welded, part cracking, weld strength are too high or the situation of overload protection, just shorten weld interval, then extend weld interval as there is reverse situation, the amplitude of adjustment controls between 5% ~ 10%;
(2) amplitude of bonding machine is adjusted: on the basis of step (1), increase amplitude, as occurred, the depth of weld is excessive, mistake is welded, part cracking, weld strength are too high or the situation of overload protection, just reduce amplitude, then increase amplitude as there is reverse situation, the amplitude of adjustment controls between 5% ~ 10%;
(3) welding pressure is adjusted: on the basis of step (2), improve welding pressure, as occurred, the depth of weld is excessive, mistake is welded, part cracking, weld strength are too high or the situation of overload protection, just reduce welding pressure, then improve welding pressure as there is reverse situation, the amplitude of adjustment controls between 5% ~ 10%;
(4) repeat step (1) ~ (3), the control range of final welding parameter is met the requirements.
Present invention also offers a kind of for realizing welding parameter adjustment and management ultrasonic plastic welder, comprising driving power source system; Bonding machine is provided with the sensor of amplitude for monitoring bonding machine, power, weld interval or welding pressure, and sensor is connected to the driving power source system of bonding machine by holding wire; The data signal interfaces, usb data interface, bluetooth communication module or the wireless communication module that realize exchanges data with industrial computer or mobile phone is provided with in described driving power source system.
Invention further provides a kind of Ultrasonic Intelligent plastic welding machine realizing welding parameter adjustment and management, comprise driving power source system; Bonding machine is provided with the sensor of amplitude for monitoring bonding machine, power, weld interval or welding pressure, and sensor is connected to the driving power source system of bonding machine by holding wire; Described bonding machine is provided with the single-chip microcomputer be connected with driving power source system, and single-chip microcomputer is connected with LCDs with man-machine interface simultaneously; Built-in welding parameter adjustment and administration module in single-chip microcomputer, this module can receive the data of sensing data and the man-machine interface input transmitted by driving power source system, and carry out revising and managing according to the adjustment rule welding parameters preset, the welding parameter after adjustment is returned to driving power source system and is used for performing welding action.
Compared with prior art, beneficial effect of the present invention is:
1, by welding parameter adjustment and the data interaction between administration module and driving power source system, simplify the acquisition process of best welding parameter, shorten its spent time.
2, in the acquisition process of best welding parameter, the impact of human factor is farthest reduced.When operating personnel feed back welding quality information, only carry out measuring or just whether judging for the situation affecting welding quality, subjective description is not carried out to exact level; This reduces the requirement to operator quality, but workpiece welding product quality can not be reduced.
3, after best welding parameter is determined, system implements locking to it, and common operating personnel, when with no authorized, cannot be modified to operating parameter.Can ensure like this for have the same batch of same quality and performance or different batches for processing work, will identical welding quality be had, thus significantly lifting workpieces processing quality and stability.
4, integrate in the data for large batch work-piece, after forming the database of the best welding parameter of different workpieces, then when welding parameter adjustment is carried out to new workpiece, database can be utilized to provide closest to data, realize the fastest adjustment.
Accompanying drawing explanation
Fig. 1 is the example that welding parameter adjustment and administration module ran flow process;
Fig. 2 is welding parameter adjustment and the example of administration module when accepting feedback information.
Fig. 3 is the block diagram example of welder system of the present invention.
Detailed description of the invention
Below in conjunction with specific embodiment, implementation of the present invention is described in detail.
The controling parameters of ultrasonic welding machine has complete machine power, frequency, weld interval, amplitude, welding pressure, dwell time, time delay etc.Wherein most important, be weld interval, amplitude, welding pressure.As for complete machine power, frequency, dwell time and time delay, it judges and arranges very simple, does not need special means, also can include within the scope of regulating object where necessary.Be described as follows:
1, complete machine power.When practical operation, be realize in the mode of Modulating Power gear or Modulating Power percentage.Inner at bonding machine, be actually the amplitude at adjustment wave welding head of ultrasonic wave.Amplitude is larger, and corresponding power is larger.From the angle controlled, as long as control amplitude, just control the power of bonding machine.In Circuits System, amplitude is the electric current by controlling to flow through transducer, or the voltage realization at transducer two ends.This is one and can measures and controllable parameter.The driving power of plastic welding machine, itself just has the Detection & Controling function of electric current (or voltage), also has the detection and control function of weld interval.And, also can set.Lack, be according to welding effect feedback, set automatically.
2, frequency.Usually, the usable frequency of ultrasonic bonding is 15K, 20K, 28K, 30K, 35K, 40K, etc.Frequency parameter is very important, to welding result, has a great impact.Such as, the amplitude of 15K equipment, pressure, weld interval, with same-amplitude, the pressure of 20K equipment, weld interval, its effect is diverse.On the other hand, for a concrete bonding machine, its frequency is again fixing.That is, for a concrete bonding machine, its frequency or 15K, or 20K are uncontrollable.Thus, frequency is really very important, but from the angle controlled, it does not need to consider.
3, weld interval.This refers to that ultrasonic wave is to welded part action time.Time is longer, and the energy of ultrasonic wave input is larger.For meltable material, the little energy of needs, weld interval just can be short.This is also one and can measures and controllable parameter.
4, welding pressure.This refers to the air pressure of the cylinder promoting wave welding head of ultrasonic wave.It directly determines the pressure be pressed on welded part.Soldering tip only press against workpiece, ultrasonic energy can be inputted workpiece.Pressure is larger, and the energy that bonding machine can export is also larger.Certainly, the energy inputting workpiece is also larger.On plastic welding machine, actual influence pressure be a cylinder, controlling welding pressure is exactly the air pressure of control cylinder.The pressure of cylinder can manual adjustments, also can be integrated in driving power, automatically control.
On ultrasonic plastic welder, inherently there is the detection and control function of amplitude, power, weld interval, welding pressure etc.Wherein welding pressure is realized by external air pressure regulator.Other several, as amplitude, power, weld interval etc., driving power source system self just can detection and control.Driving power is the electric drive of the ultrasonic system of bonding machine, is also the control system of ultrasonic system.
In order to realize intelligent adjustment and management, need butt welding machine transformation: the sensor arranging the amplitude for monitoring bonding machine, power, weld interval or welding pressure on bonding machine, sensor is connected to the driving power source system of bonding machine by holding wire; And welding parameter adjustment and administration module, following several mounting means can be had:
1, welding parameter adjustment and administration module are arranged in mobile phone.Mobile phone is connected to driving power source system by USB data line, bluetooth or wifi LAN, is correspondingly provided with usb data interface, bluetooth communication module or wireless communication module in driving power source system.
2, welding parameter adjustment and administration module are arranged in industrial computer.Industrial computer is connected to driving power source system by data signal line.Certainly, also can be connected to driving power source system by USB data line, bluetooth or wifi LAN, in driving power source system, correspondingly be provided with usb data interface, bluetooth communication module or wireless communication module.
3, welding parameter adjustment and administration module are arranged on plastic welder.Bonding machine is provided with the single-chip microcomputer be connected with driving power source system, and single-chip microcomputer is connected with LCDs with man-machine interface simultaneously; Built-in welding parameter adjustment and administration module in single-chip microcomputer.
Compared with the mounting means possessing networked capabilities with first two, the 3rd kind of mounting means is the equal of just standalone version.Carry out expansion with the 1st kind of mounting means below to describe.Other two kinds of modes by that analogy.
First it should be noted that, welding parameter adjustment and administration module are software function modules (hereinafter referred to as APP).This module can receive the sensing data transmitted by driving power source system, and the data of man-machine interface input are for computing, and the welding parameter after computing can be returned to driving power source system, to realize adjustment and management.This is that computer technology is applied in the one of bonding machine technical field.Applicant thinks, as reading over application documents, accurate understanding is of the present invention realize principle and goal of the invention after, when in conjunction with existing known technology, those skilled in the art can use its software programming technical ability grasped to realize the present invention completely.
First, in mobile phone, APP is installed, bluetooth installed by bonding machine, between bonding machine and mobile phone, realize exchanges data by bluetooth communication.Various sensor is connected to driving power source system by holding wire.
For the workpiece to be processed of a new lot, when first time welds, by APP, welding parameter can be set arbitrarily, or allow APP automatically generate a bond pads parameter.The most important thing is: each time after test weld, evaluated by operating personnel's welding quality, then input one by one in the feedback interface of APP.APP, by computing, provides the technical parameter next time welded, and automatically passes to driving power source system.Then promote bonding machine by driving power source system to weld next time.Secondary welding parameter is significant, on the basis of first time test weld, obviously can improve welding effect.Operating personnel again welding quality feed back.So repeatedly several times, best welding parameter can be found soon.
Conventional welding parameter (i.e. the controling parameters of driving power source system): the amplitude of bonding machine, weld interval, welding pressure (power, dwell time or time delay can be used as the controling parameters in necessary situation).
Quality evaluation index (measurement data or judged result): measurement data refers to the depth of weld or weld strength; Judged result refers to whether weldering (gummosis) occurred, owes to weld (gas leakage), cracking (other suffers damage inner) or overload protection.
After finding applicable parameter, APP can send prompting, and has obvious state to indicate.Then APP continues adjustment parameter, by welding feedback, finds the scope (i.e. the border of parameters) of suitable parameters.Just can determine the median of each suitable parameters scope thus, i.e. best welding parameter.
After operating personnel determine best welding parameter, can mobile phone A PP be passed through, the controling parameters of driving power source system is locked.Like this, if other people with no authorized, just can not change.
After obtaining best welding parameter, APP system can also be uploaded to high in the clouds all welding parameters.Large data preparation is carried out by the server in high in the clouds.After collection after a while, server just can calculate the best welding parameter of different workpieces in enormous quantities.At this moment, the user concrete to each, the welding parameter that system generates automatically, can be more and more accurate.Need the number of times of test weld, can be fewer and feweri.
The simple introduction of mobile phone A PP operation interface:
Ground floor interface: comprise incoming traffic password and log in option;
Second layer interface: comprise welding, welding feedback and help options; Often weld once, interface jumps to welding feedback automatically.
Welding parameter can be set arbitrarily when first time welding.Or according to material and the frequency item of operator's input, allow APP in the data accumulated, push a bond pads parameter.Each time after test weld, APP can get back to feedback term by automatic control inerface, is evaluated the actual welding effect of welding work pieces or quality by operating personnel.Then one_to_one corresponding input in the relevant feedback item of APP.APP, by simple calculations, just can provide the technical parameter next time welded, and automatically pass to driving power source system.Then driving power source system promotion bonding machine welds next time.In this process, operating personnel have not had authority welding parameters to intervene.What operating personnel can do is exactly evaluate the welding quality of weldment and feed back after having welded each time.So repeatedly several times, applicable welding parameter can be found soon.
After finding suitable parameters, system can send prompting, and has obvious state to indicate.Then system continues adjustment parameter, by welding feedback, finds the scope of suitable parameters.Getting the median of each suitable parameters scope, is exactly the optimum welding process parameter of this product.After determining optimal processing parameter, APP can remind operating personnel to confirm, and logs off.Meanwhile, the optimal parameter that APP regulates this, returns to cloud database.
The adjustment of welding parameter is also very simple in fact.Basic step is:
The first step is regulating time.Namely if the depth of weld surpasses, cross weldering, part cracking, weld strength are too high or overload protection, the time is shortened; Vice versa.Second step adjusting amplitude.Namely if the depth of weld surpasses, cross weldering, part cracking, weld strength are too high or overload protection, amplitude is turned down; Vice versa.3rd step regulates pressure.Namely if the depth of weld surpasses, cross weldering, part cracking, weld strength are too high or overload protection, pressure is turned down; Vice versa.Regulate each time, not necessarily will reach optimum efficiency.The variation tendency of the weldquality of weldment give more attention.If variation tendency is obvious, that just continues adjustment.As long as namely weldquality turns for the better, just continue adjustment.If weldquality degenerates, or variation tendency is not obvious, just proceeds to next step.Then, return the first step, readjust the time.Then adjusting amplitude and pressure again.Not essentially exceeding three systemic circulations, just welding parameter can be adjusted.
Welding parameter adjustment and administration module adjust welding parameter according to the feedback information of welding quality, specifically refer to: guarantee that the depth of weld of workpiece or weld strength conform to quality requirements, and weldering, deficient weldering, cracking or overload protection did not occur; The control range of described welding parameter: weld interval is 10 ~ 5000 milliseconds, the amplitude of bonding machine is between scale area 55% ~ 95%, and welding pressure is 0.1 ~ 0.6MPa.
As an example, welding parameters is carried out adjusting and specifically can be operated in the following order:
(1) weld interval is adjusted: first use initial setting numerical value to carry out welding operation, as occurred, the depth of weld is excessive, mistake is welded, part cracking, weld strength are too high or the situation of overload protection, just shorten weld interval, then extend weld interval as there is reverse situation, the amplitude of adjustment controls between 5% ~ 10%;
(2) amplitude of bonding machine is adjusted: on the basis of step (1), increase amplitude, as occurred, the depth of weld is excessive, mistake is welded, part cracking, weld strength are too high or the situation of overload protection, just reduce amplitude, then increase amplitude as there is reverse situation, the amplitude of adjustment controls between 5% ~ 10%;
(3) welding pressure is adjusted: on the basis of step (1), (2), increase welding pressure, as occurred, the depth of weld is excessive, mistake is welded, part cracking, weld strength are too high or the situation of overload protection, just reduce welding pressure, then improve welding pressure as there is reverse situation, the amplitude of adjustment controls between 5% ~ 10%;
(4) repeat step (1) ~ (3), the control range of final welding parameter is met the requirements.
In the present invention, the communication modes between mobile phone and bonding machine also without bluetooth, can replace the USB interface (charge port) of mobile phone.Between such mobile phone and driving power, it is exactly wired connection.More simple to operate like this, also can guarantee one to one.
Claims (9)
1. a Ultrasonic Intelligent plastic welding machine system, comprises bonding machine; It is characterized in that, bonding machine is provided with the sensor being respectively used to monitor the amplitude of bonding machine, power, weld interval or welding pressure, and each sensor is connected to the driving power source system of bonding machine respectively by holding wire;
Described system also comprises mobile phone or industrial computer, is provided with data-signal line interface, usb data interface, bluetooth communication module or wireless communication module in driving power source system; Wherein, mobile phone is connected to driving power source system by USB data line, bluetooth or wifi LAN; Or industrial computer is connected to driving power source system by data signal line, USB data line, bluetooth or wifi LAN.
2. system according to claim 1, it is characterized in that, this system also comprises welding parameter adjustment and administration module, this module is embedded in described mobile phone or industrial computer, the data of sensing data and the man-machine interface input transmitted by driving power source system can be received, and carry out revising and managing according to the adjustment rule welding parameters preset, the welding parameter after adjustment is returned to driving power source system and is used for performing welding action.
3. according to the system described in claim 1 or 2 any one, it is characterized in that, also comprise the server based on high in the clouds for storing and analyze data, server to be connected with mobile phone or industrial computer by wired or wireless mode and to realize exchanges data.
4. the intelligent adjustment of ultrasonic plastic welder welding parameter and a management method, is characterized in that, comprise the following steps:
(1) before use bonding machine welds unit one, operating personnel arrange arbitrary welding parameter by welding parameter adjustment and administration module, or utilize welding parameter adjustment and administration module to generate a bond pads parameter voluntarily, then perform welding action by the driving power source system of bonding machine according to welding parameter; Described welding parameter refers to: the amplitude of weld interval, bonding machine and welding pressure;
(2) operating personnel are according to the welding quality of workpiece, feedback information inputed to welding parameter adjustment and administration module, and feedback information comprises the measurement data or judged result that affect welding quality; Wherein measurement data refers to the depth of weld or weld strength; Judged result refers to whether weldering occurred, owes weldering, ftractures or overload protection;
(3) welding parameter adjustment and administration module, according to the feedback information adjustment welding parameter of welding quality, then sends the welding parameter after adjustment to driving power source system; Driving power source system utilizes this welding parameter, performs the welding action for second workpiece; Feedback information, according to the welding quality of second workpiece, is inputed to welding parameter adjustment and administration module by operating personnel again;
(4) repeated execution of steps (2) and (3), until input to the content of the feedback information in welding parameter adjustment and administration module, show that the situation affecting welding quality does not all occur; Now, welding parameter adjustment and administration module send cue, by the best welding parameter of operating personnel's locking pin to this category workpiece, or realize automatically locking after exceeding schedule time;
The workpiece used in calibration procedures is mass product, has identical quality and performance; New welding behavior after each adjustment welding parameter is all for a new workpiece.
5. method according to claim 4, it is characterized in that, after best welding parameter locking, to the workpiece with same quality and performance, transmit locked best welding parameter by welding parameter adjustment and administration module to driving power source system, make bonding machine perform identical welding operation to keep welding quality stable.
6. the method according to claim 4 or 5, it is characterized in that, in step (3), welding parameter adjustment and administration module adjust welding parameter according to the feedback information of welding quality, specifically refer to: guarantee that the depth of weld of workpiece or weld strength conform to quality requirements, and weldering, deficient weldering, cracking or overload protection did not occur; The control range of described welding parameter: weld interval is 10 ~ 5000 milliseconds, the amplitude of bonding machine is between scale area 55% ~ 95%, and welding pressure is 0.1 ~ 0.6MPa.
7. method according to claim 6, is characterized in that, the order that welding parameters carries out adjusting is followed successively by:
(1) weld interval is adjusted: first use initial setting numerical value to carry out welding operation, as occurred, the depth of weld is excessive, mistake is welded, part cracking, weld strength are too high or the situation of overload protection, just shorten weld interval, then extend weld interval as there is reverse situation, the amplitude of adjustment controls between 5% ~ 10%;
(2) amplitude of bonding machine is adjusted: on the basis of step (1), increase amplitude, as occurred, the depth of weld is excessive, mistake is welded, part cracking, weld strength are too high or the situation of overload protection, just reduce amplitude, then increase amplitude as there is reverse situation, the amplitude of adjustment controls between 5% ~ 10%;
(3) welding pressure is adjusted: on the basis of step (2), improve welding pressure, as occurred, the depth of weld is excessive, mistake is welded, part cracking, weld strength are too high or the situation of overload protection, just reduce welding pressure, then improve welding pressure as there is reverse situation, the amplitude of adjustment controls between 5% ~ 10%;
(4) repeat step (1) ~ (3), the control range of final welding parameter is met the requirements.
8. a ultrasonic plastic welder, comprises driving power source system; It is characterized in that, bonding machine is provided with the sensor being respectively used to monitor the amplitude of bonding machine, power, weld interval or welding pressure, and each sensor is connected to the driving power source system of bonding machine respectively by holding wire; The data signal interfaces, usb data interface, bluetooth communication module or the wireless communication module that realize exchanges data with industrial computer or mobile phone is provided with in described driving power source system.
9. realize a Ultrasonic Intelligent plastic welding machine for welding parameter adjustment and management, comprise driving power source system; It is characterized in that, bonding machine is provided with the sensor being respectively used to monitor the amplitude of bonding machine, power, weld interval or welding pressure, and each sensor is connected to the driving power source system of bonding machine respectively by holding wire; Described bonding machine is provided with the single-chip microcomputer be connected with driving power source system, and single-chip microcomputer is connected with LCDs with man-machine interface simultaneously; Built-in welding parameter adjustment and administration module in single-chip microcomputer, this module can receive the data of sensing data and the man-machine interface input transmitted by driving power source system, and carry out revising and managing according to the adjustment rule welding parameters preset, the welding parameter after adjustment is returned to driving power source system and is used for performing welding action.
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| CN114193029A (en) * | 2020-09-18 | 2022-03-18 | 宝山钢铁股份有限公司 | Welding machine weld joint pre-evaluation method based on big data analysis model |
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| CN105414813A (en) * | 2015-12-04 | 2016-03-23 | 上海振华重工(集团)股份有限公司 | Welding seam tracking quality control system and method |
| CN105500693A (en) * | 2016-01-29 | 2016-04-20 | 上海甬兴塑胶有限公司 | Ultrasonic wave welding device for injection molding workpiece |
| CN107471653A (en) * | 2016-06-08 | 2017-12-15 | 通用汽车环球科技运作有限责任公司 | The joint of bonding agent link is inspected and repaired using ultrasonic pulse |
| CN107471653B (en) * | 2016-06-08 | 2020-03-13 | 通用汽车环球科技运作有限责任公司 | Inspection and repair of adhesively bonded joints using ultrasonic pulses |
| CN106735842A (en) * | 2017-03-24 | 2017-05-31 | 上海骄成机电设备有限公司 | A kind of supersonic welder of real-time detection welding quality |
| CN108381081A (en) * | 2018-01-26 | 2018-08-10 | 常州伟泰科技股份有限公司 | A kind of operating system and its method for welding procedure |
| CN108356452A (en) * | 2018-01-26 | 2018-08-03 | 常州伟泰科技股份有限公司 | A kind of Intelligent welding method |
| CN109435250A (en) * | 2018-12-20 | 2019-03-08 | 青岛义诚软控有限责任公司 | A kind of plastic welding machine control system, device and method |
| CN111070694A (en) * | 2019-12-27 | 2020-04-28 | 广州燃气集团有限公司 | Pipeline welding quality monitoring method and system based on big data |
| CN114193029A (en) * | 2020-09-18 | 2022-03-18 | 宝山钢铁股份有限公司 | Welding machine weld joint pre-evaluation method based on big data analysis model |
| CN112427797A (en) * | 2020-11-04 | 2021-03-02 | 珠海泰坦新动力电子有限公司 | Visual debugging method, device, system and medium for welding machine |
| CN114589925A (en) * | 2022-03-10 | 2022-06-07 | 广东乔艺塑胶有限公司 | Ultrasonic plastic low-pressure welding device and welding process thereof |
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