CN112427621A - Full-automatic casting production line - Google Patents
Full-automatic casting production line Download PDFInfo
- Publication number
- CN112427621A CN112427621A CN202011319567.7A CN202011319567A CN112427621A CN 112427621 A CN112427621 A CN 112427621A CN 202011319567 A CN202011319567 A CN 202011319567A CN 112427621 A CN112427621 A CN 112427621A
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- Prior art keywords
- casting
- working table
- cast
- fixedly arranged
- production line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/04—Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/001—Removing cores
- B22D29/005—Removing cores by vibrating or hammering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D30/00—Cooling castings, not restricted to casting processes covered by a single main group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
- B22D47/02—Casting plants for both moulding and casting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Multi-Process Working Machines And Systems (AREA)
Abstract
The invention discloses a full-automatic casting production line, which comprises a working table top arranged on the ground; a low press which is provided on the work table and arranged laterally and which performs die casting of a cast member; the casting part taking and transferring mechanism is arranged on the working table surface and is used for taking the casting part processed by the low-pressure machine and transferring the casting part into cooling equipment; the cooling equipment is fixedly arranged on the working table surface and used for cooling and processing the casting clamped by the casting reclaiming and transferring mechanism; the core removing station is fixedly arranged on the working table and used for processing the cast part clamped by the cast part transfer mechanism from the cooling equipment, and the power milling station is fixedly arranged on the working table and used for processing the cast part processed by the saw cutting station; and the product discharging platform is fixedly arranged on the working table surface and is used for conveying the products which are subjected to power milling. In the invention, the robot is adopted to replace manual operation, so that the labor and the cost are saved, and the quality of the product is particularly improved.
Description
Technical Field
The invention relates to the technical field of injection molds, in particular to a full-automatic casting production line.
Background
In the traditional process, the processes of molding, trimming, sand shaking and the like of a casting part are independently established as one station, and workers are required to be arranged during operation, so that the process flow wastes manpower resources, and the product quality is greatly related to human factors.
Disclosure of Invention
Technical problem to be solved
In order to overcome the defects of the prior art, the full-automatic casting production line is specially developed for overcoming the problems, a robot is used for grabbing products, manual operation is replaced, and the manual cost is saved.
(II) technical scheme
The invention is realized by the following technical scheme: the invention provides a full-automatic casting production line, which comprises a working table top arranged on the ground;
a low press which is provided on the work table and arranged laterally and which performs die casting of a cast member;
the casting part taking and transferring mechanism is arranged on the working table surface and is used for taking the casting part processed by the low-pressure machine and transferring the casting part into cooling equipment;
the cooling equipment is fixedly arranged on the working table surface and used for cooling and processing the casting clamped by the casting reclaiming and transferring mechanism;
a decoring station which is fixedly arranged on the working table and processes the casting which is clamped by the casting transfer mechanism from the cooling device,
the edge trimmer is fixedly arranged on the working table surface and used for trimming the cast part clamped by the cast part transfer mechanism from the core removing station;
the sawing station is fixedly arranged on the working table surface and is used for sawing the cast part processed by the edge trimmer;
the power mill is fixedly arranged on the working table surface and is used for processing the cast part processed by the saw cutting station;
and the product discharging platform is fixedly arranged on the working table surface and is used for conveying the products which are subjected to power milling.
Preferably, the device also comprises a ray machine; the ray machine is fixedly arranged on the working table surface and is used for carrying out ray standard treatment on a casting finished product on the product discharging platform.
Preferably, the casting part taking and transferring mechanism comprises a first ground rail arranged on the working platform surface and a part taking manipulator capable of moving on the first ground rail; and the workpiece taking manipulator takes out the low-pressure machine after being subjected to die casting and moves through the ground rail and then places the low-pressure machine on cooling equipment.
Preferably, the decoring station comprises a sand shaking machine and shaking equipment matched with the sand shaking machine; get a mechanical hand and take out the casting after the cooling from cooling arrangement and remove and place through first earth rail and shake the sand machine, shake sand work processing with the casting after cooling through shaking equipment drive shake sand machine finally.
Preferably, the casting transfer mechanism comprises a second ground rail fixedly arranged on the working table surface and a manipulator for transferring the casting, which can move on the second ground rail; the transfer piece is a manipulator.
Preferably, the safety fence also comprises a first safety fence; first security fence is fixed to be set up at table surface and the installation is fixed around the low press, a manipulator of getting of casting part material taking transfer mechanism removes to first security fence department through first ground rail, and first security fence opens this moment, can take out the casting part in the low press.
Preferably, the safety fence also comprises a second safety fence; the second safety fence is fixedly arranged on the working table top and is fixedly arranged on the periphery of the sawing station and the power mill; the transfer of cast member transfer mechanism is got the piece and is removed to second safety fence department through second ground rail with the manipulator, and the second safety fence is opened this moment, can shift the cast member after the bead cutter processing and carry to saw cut the station and the processing of power milling out.
Preferably, after the low-pressure machine is machined, the part taking manipulator of the casting part taking and transferring mechanism moves to the first safety fence, the safety door of the low-pressure machine is opened at the moment, the part taking manipulator enters the low-pressure machine to complete the lower filter screen and the sand core, the cast product is taken out from the upper die, and the upper die is blown when the robot exits.
Preferably, the cooling device conveys products to a cooling position through the telescopic fork for cooling, the cooled casting products are placed at an outlet position through the telescopic fork after cooling is finished, and the casting transfer mechanism transfers the casting products at the outlet position of the cooling device.
The fully automated cast product line of claim, wherein: shake sand machine including have shake the air hammer of sand function, set up the room that gives sound insulation in the outside of the air hammer that has shake sand function, set up the emergency exit that gives sound insulation in the room that gives sound insulation.
(III) advantageous effects
Compared with the prior art, the invention has the following beneficial effects:
the invention provides a full-automatic casting production line, which adopts a robot to replace manual operation, saves manpower, saves cost and particularly improves the product quality.
Drawings
FIG. 1 is a schematic top view of a fully automated cast product line according to the present invention;
FIG. 2 is a schematic perspective view of a fully automatic cast product line according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the embodiment, the full-automatic casting production line disclosed by the invention can be used for automatically and safely producing the casting, is high in automation degree, improves the working efficiency and the yield of products, and greatly reduces the labor cost.
Referring to fig. 1 and 2, the fully automatic casting production line of the present invention includes a work table 1 disposed on the ground; a low press 2 which is provided on the work table 1 and arranged laterally and which performs die casting of a cast member; the casting part taking and transferring mechanism 3 is arranged on the working table surface 1 and is used for taking the casting part processed by the low-pressure machine 2 and transferring the casting part into the cooling equipment 4; the cooling device 4 is fixedly arranged on the working table surface 1 and used for cooling and processing the casting piece clamped by the casting piece taking and transferring mechanism 3; the core removing station 5 is fixedly arranged on the working table surface 1 and is used for processing the casting clamped by the casting transfer mechanism 6 from the cooling device 4, and the edge trimmer 7 is fixedly arranged on the working table surface 1 and is used for trimming the casting clamped by the casting transfer mechanism 6 from the core removing station 5; the sawing station 8 is fixedly arranged on the working table surface 1 and is used for sawing the cast parts processed by the edge trimmer 7; the power mill 9 is fixedly arranged on the working table surface 1 and is used for processing the cast parts processed by the saw cutting station 8; and the product discharging platform 10 is fixedly arranged on the working table surface 1 and is used for conveying the product processed by the power mill 9.
Referring to fig. 1 and 2, the full-automatic casting production line of the present invention further includes a ray machine 11; the ray machine 11 is fixedly arranged on the working table surface 1 and is used for carrying out ray standard treatment on a casting finished product on the product discharging platform 10, and in order to take casting products out of factory, the ray machine 11 is particularly adopted for coding on the casting products to distinguish and identify.
Referring to fig. 1 and 2, the casting taking and transferring mechanism 3 of the fully automatic casting production line of the present invention includes a first ground rail 31 disposed on the work table 1, and a taking manipulator 32 movable on the first ground rail 31; the part taking manipulator 32 takes out the die-cast low-pressure machine 2 and places the die-cast low-pressure machine to the cooling device 4 after moving through the ground rail 31.
Referring to fig. 1 and 2, in the fully automatic casting production line of the present invention, the decoring station 5 includes a sand shaker 51, and a shaking device 52 cooperating with the sand shaker 51; the part taking manipulator 32 takes out the cooled casting from the cooling device 4, moves the cooled casting through the first ground rail 31 and places the cooled casting into the sand shaking machine 51, and finally drives the sand shaking machine 51 through the shaking device 52 to perform sand shaking work treatment on the cooled casting; the sand shaking machine 51 comprises an air hammer with a sand shaking function, a sound insulation room arranged outside the air hammer with the sand shaking function, and a sound insulation safety door arranged in the sound insulation room.
Referring to fig. 1 and 2, the casting transfer mechanism 6 of the fully automatic casting production line of the present invention includes a second ground rail 61 fixedly installed on the work table 1, and a transferring manipulator 62 capable of moving on the second ground rail 61; the transfer unit robot 62.
Referring to fig. 1 and 2, the fully automatic casting production line of the present invention further includes a first safety fence 12; first security fence 12 is fixed to be set up at table surface 1 and the installation is fixed around low-pressure machine 2, a manipulator 32 of getting of cast member material taking and transferring mechanism 3 removes to first security fence 12 department through first ground rail 31, and first security fence 12 is opened this moment, can take out the cast member in the low-pressure machine 2.
Referring to fig. 1 and 2, the fully automatic casting production line of the present invention further includes a second safety fence 13; the second safety fence 13 is fixedly arranged on the working table top 1 and is fixedly arranged around the sawing station 8 and the power mill 9; the transfer of mechanism 6 in the cast member is got the piece and is removed to second safety fence 13 department through second ground rail 61 with manipulator 62, and second safety fence 13 is opened this moment, can shift the cast member after the edge trimmer 7 processing and carry to saw cut station 8 and power mill 9 processing.
Referring to fig. 1 and 2, according to the fully automatic casting production line of the present invention, after the low-pressure machine 2 is processed, the workpiece taking manipulator 32 of the casting taking and transferring mechanism 3 moves to the first safety fence 12, at this time, the safety door of the low-pressure machine 2 is opened, the workpiece taking manipulator 32 enters the low-pressure machine 2 to complete the lower filtering net and the sand core, the cast product is taken out from the upper mold, and the upper mold is blown when the robot exits.
Referring to fig. 1 and 2, according to the fully automatic casting production line of the present invention, the cooling device 4 conveys a product to a cooling position through the telescopic fork for cooling, the cooled casting product is placed at an exit position through the telescopic fork after cooling, and the casting transfer mechanism 6 transfers the casting product at the exit position of the cooling device 4.
The invention provides a full-automatic casting production line, which adopts a robot to replace manual operation, saves manpower, saves cost and particularly improves the product quality.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention and do not limit the spirit and scope of the present invention. Various modifications and improvements of the technical solutions of the present invention may be made by those skilled in the art without departing from the design concept of the present invention, and the technical contents of the present invention are all described in the claims.
Claims (10)
1. A full-automatic casting production line comprises a working table top (1) arranged on the ground;
a low-pressure machine (2) which is arranged on the working table surface (1) and transversely arranged and performs die casting of a casting;
the casting part taking and transferring mechanism (3) is arranged on the working table surface (1) and is used for taking the casting part processed by the low-pressure machine (2) and transferring the casting part into the cooling equipment (4);
the cooling equipment (4) is fixedly arranged on the working table surface (1) and is used for cooling the casting clamped by the casting reclaiming and transferring mechanism (3);
a core removing station (5) which is fixedly arranged on the working table surface (1) and processes the casting which is clamped by the casting transfer mechanism (6) from the cooling device (4),
the edge trimmer (7) is fixedly arranged on the working table top (1) and is used for trimming the cast part clamped by the cast part transfer mechanism (6) from the core removing station (5);
the sawing station (8) is fixedly arranged on the working table top (1) and is used for sawing the cast parts processed by the edge trimmer (7);
the power mill (9) is fixedly arranged on the working table top (1) and is used for processing the cast parts processed by the sawing station (8);
and the product discharging platform (10) is fixedly arranged on the working table top (1) and is used for conveying the product processed by the power mill (9).
2. The fully automated casting production line of claim 1, wherein: also comprises a ray machine (11); the ray machine (11) is fixedly arranged on the working table top (1) and is used for carrying out ray standard treatment on a casting finished product on the product discharging platform (10).
3. The fully automated cast product line of claim 2, wherein: the casting part taking and transferring mechanism (3) comprises a first ground rail (31) arranged on the working table top (1) and a part taking manipulator (32) capable of moving on the first ground rail (31); and the part taking manipulator (32) takes out the die-cast low-pressure machine (2) and places the die-cast low-pressure machine to the cooling equipment (4) after moving through the ground rail (31).
4. The fully automated casting production line of claim 3, wherein: the coring station (5) comprises a sand shaking machine (51) and shaking equipment (52) matched with the sand shaking machine (51); the workpiece taking manipulator (32) takes out the cooled cast workpiece from the cooling equipment (4), moves the cast workpiece through the first ground rail (31) and places the cast workpiece to the sand shaking machine (51), and finally the cooled cast workpiece is driven to be subjected to sand shaking work treatment through the shaking equipment (52).
5. The fully automated casting production line of claim 4, wherein: the casting transfer mechanism (6) comprises a second ground rail (61) fixedly arranged on the working table top (1) and a transfer manipulator (62) capable of moving on the second ground rail (61) for transferring a piece; the transfer member robot (62).
6. The fully automated cast product line of claim 5, wherein: further comprising a first safety fence (12); first security fence (12) are fixed to be set up at table surface (1) and the installation is fixed around low press (2), a manipulator (32) of getting of cast member material taking and transferring mechanism (3) removes to first security fence (12) department through first ground rail (31), and first security fence (12) are opened this moment, can take out the cast member in low press (2).
7. The fully automated casting production line of claim 4, wherein: further comprising a second safety fence (13); the second safety fence (13) is fixedly arranged on the working table top (1) and is fixedly arranged on the periphery of the sawing station (8) and the power mill (9); the transfer taking piece of the casting transfer mechanism (6) is moved to a second safety fence (13) through a second ground rail (61) by a manipulator (62), the second safety fence (13) is opened at the moment, and the casting processed by the edge trimmer (7) can be transferred and conveyed to a sawing station (8) and a power mill (9) for processing.
8. The fully automated casting production line of claim 6, wherein: after the low-pressure machine (2) is processed, a workpiece taking manipulator (32) of the casting workpiece taking and transferring mechanism (3) moves to the first safety fence (12), the safety door of the low-pressure machine (2) is opened at the moment, the workpiece taking manipulator (32) enters the low-pressure machine (2) to complete lower filter screen and sand core, a cast product is taken out from an upper die, and the upper die is blown when the robot exits.
9. The fully automated casting production line of claim 6, wherein: cooling arrangement (4) are carried the product to the cooling position through flexible fork and are cooled off, and the casting product after the cooling is ended is placed in the exit position through flexible fork, and casting transfer mechanism (6) shift the casting product of cooling arrangement (4) exit position.
10. The fully automated casting production line of claim 4, wherein: the sand shaking machine (51) comprises an air hammer with a sand shaking function, a sound insulation room arranged on the outer side of the air hammer with the sand shaking function and a sound insulation safety door arranged in the sound insulation room.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011319567.7A CN112427621A (en) | 2020-11-23 | 2020-11-23 | Full-automatic casting production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011319567.7A CN112427621A (en) | 2020-11-23 | 2020-11-23 | Full-automatic casting production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112427621A true CN112427621A (en) | 2021-03-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011319567.7A Pending CN112427621A (en) | 2020-11-23 | 2020-11-23 | Full-automatic casting production line |
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| CN (1) | CN112427621A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0647524A (en) * | 1992-07-29 | 1994-02-22 | Shigeyuki Yamaoka | Device for taking out casting core |
| CN102259185A (en) * | 2011-07-20 | 2011-11-30 | 操应胜 | Ball casting production line |
| CN102505081A (en) * | 2011-12-29 | 2012-06-20 | 西南铝业（集团）有限责任公司 | Manufacturing method for high magnesium aluminum alloy sheets |
| CN105312545A (en) * | 2014-12-16 | 2016-02-10 | 新兴重工湖北三六一一机械有限公司 | Sand cleaning equipment used for removing heavy casting sand core |
| CN106513658A (en) * | 2016-12-29 | 2017-03-22 | 北京天哲消失模铸造技术有限公司 | High-efficiency and energy-saving aluminum alloy evaporative pattern casting production line |
| CN107584092A (en) * | 2017-09-19 | 2018-01-16 | 上海神富机械科技有限公司 | A kind of pickup system and method |
| CN109249003A (en) * | 2018-11-19 | 2019-01-22 | 浙江万丰科技开发股份有限公司 | Aluminium alloy car rear axle low pressure casting and post-processing automatic production line |
| CN209094546U (en) * | 2019-03-06 | 2019-07-12 | 青岛航大新材料技术有限公司 | A kind of metal casting automatic production line |
| CN210789164U (en) * | 2019-08-22 | 2020-06-19 | 上海索鲁馨自动化有限公司 | Automatic robot system equipment of die casting machine |
-
2020
- 2020-11-23 CN CN202011319567.7A patent/CN112427621A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0647524A (en) * | 1992-07-29 | 1994-02-22 | Shigeyuki Yamaoka | Device for taking out casting core |
| CN102259185A (en) * | 2011-07-20 | 2011-11-30 | 操应胜 | Ball casting production line |
| CN102505081A (en) * | 2011-12-29 | 2012-06-20 | 西南铝业（集团）有限责任公司 | Manufacturing method for high magnesium aluminum alloy sheets |
| CN105312545A (en) * | 2014-12-16 | 2016-02-10 | 新兴重工湖北三六一一机械有限公司 | Sand cleaning equipment used for removing heavy casting sand core |
| CN106513658A (en) * | 2016-12-29 | 2017-03-22 | 北京天哲消失模铸造技术有限公司 | High-efficiency and energy-saving aluminum alloy evaporative pattern casting production line |
| CN107584092A (en) * | 2017-09-19 | 2018-01-16 | 上海神富机械科技有限公司 | A kind of pickup system and method |
| CN109249003A (en) * | 2018-11-19 | 2019-01-22 | 浙江万丰科技开发股份有限公司 | Aluminium alloy car rear axle low pressure casting and post-processing automatic production line |
| CN209094546U (en) * | 2019-03-06 | 2019-07-12 | 青岛航大新材料技术有限公司 | A kind of metal casting automatic production line |
| CN210789164U (en) * | 2019-08-22 | 2020-06-19 | 上海索鲁馨自动化有限公司 | Automatic robot system equipment of die casting machine |
Non-Patent Citations (1)
| Title |
|---|
| 中国质量协会等: "《领跑中国智能制造时代 第2辑》", 31 July 2017 * |
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Application publication date: 20210302 |