CN112425803B - Automatic change algae processing equipment - Google Patents
Automatic change algae processing equipment Download PDFInfo
- Publication number
- CN112425803B CN112425803B CN202011500809.2A CN202011500809A CN112425803B CN 112425803 B CN112425803 B CN 112425803B CN 202011500809 A CN202011500809 A CN 202011500809A CN 112425803 B CN112425803 B CN 112425803B
- Authority
- CN
- China
- Prior art keywords
- curtain
- section
- curtain frame
- oven
- temporary storage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000012545 processing Methods 0.000 title claims abstract description 62
- 230000008859 change Effects 0.000 title description 4
- 241000195493 Cryptophyta Species 0.000 title description 2
- 239000000463 material Substances 0.000 claims abstract description 73
- 241001474374 Blennius Species 0.000 claims abstract description 66
- 238000001035 drying Methods 0.000 claims abstract description 52
- 238000003860 storage Methods 0.000 claims abstract description 49
- 230000018044 dehydration Effects 0.000 claims abstract description 22
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 13
- 238000007493 shaping process Methods 0.000 claims abstract description 12
- 241000206607 Porphyra umbilicalis Species 0.000 claims description 27
- 238000007599 discharging Methods 0.000 claims description 15
- 238000013016 damping Methods 0.000 claims description 8
- 238000010276 construction Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 208000005156 Dehydration Diseases 0.000 description 18
- 230000033001 locomotion Effects 0.000 description 14
- 241001480978 Pyropia haitanensis Species 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 241000206613 Pyropia yezoensis Species 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 7
- 238000012546 transfer Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 6
- 235000013311 vegetables Nutrition 0.000 description 6
- 230000007423 decrease Effects 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000010977 unit operation Methods 0.000 description 3
- 239000003245 coal Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 238000012827 research and development Methods 0.000 description 2
- 208000033830 Hot Flashes Diseases 0.000 description 1
- 206010060800 Hot flush Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
- A23N12/12—Auxiliary devices for roasting machines
- A23N12/125—Accessories or details
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Edible Seaweed (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses automatic seaweed processing equipment, which comprises a machine head section, a drying section and a material bearing part; the machine head section comprises a material pre-stripping device, a material stripping and conveying device, a cake making device, a dehydration shaping device, a dehydration device, a curtain frame conveying device, a curtain frame temporary storage device, a machine head curtain frame descending device and the like, and the drying section comprises a drying oven, a heat source device and an air supply and exhaust device; the material bearing part comprises a trolley, a curtain frame and curtain sheets; the trolley circulates in a loop in a shape like a Chinese character 'Hui' in the oven, and a plurality of bearing devices which are arranged up and down in parallel and used for loading the curtain frame are arranged on the trolley, and the curtain sheets are fixedly arranged on the curtain frame. The trolleys filled with curtain frames are placed next to each other and the ovens are full. The curtain frame sequentially enters the machine head section along the curtain frame outlet position of the drying oven from the trolley in the drying oven, sequentially passes through each procedure of the machine head section, and sequentially enters the trolley from the curtain frame inlet position of the drying oven, so that the curtain frame is largely circulated from the machine head section to the drying oven section and then to the machine head section, and the curtain frame is reciprocated.
Description
Technical Field
The invention relates to the technical field of seaweed processing equipment, in particular to one-step seaweed processing equipment for automatically realizing one-machine production of seaweed cake making, sheet making and other processing technologies of seaweed such as porphyra haitanensis, porphyra yezoensis and the like.
Background
The statements herein merely provide background information related to the present disclosure and may not necessarily constitute prior art.
Seaweed such as laver is popular with consumers due to its rich nutritive value, is obtained from sea, has no pollution, and can be developed into various products. At present, the industry is greatly developed in the coastal areas of three countries of China, especially the development speed of China is happy in recent years, manufacturers and farmers are driven by benefits, consumers are diversified and grow, various network live broadcast platforms are raised, the function of a booster is realized for the development of seaweed such as laver, and the like, but the secondary product sales price of seaweed such as laver is high due to the fact that the processing cost caused by the existing primary processing equipment is too high. How to produce seaweed products such as laver with high quality and low cost becomes a general pursuit of processing factories.
The research and development of the laver equipment in China are in a low level for a long time, most of the technology is low in content, the production process is single, the functions are low, and the varieties are various.
The existing laver equipment is high in price, single in processing technology, multiple equipment needs to be purchased by one manufacturer, and the common manufacturer cannot bear the equipment and has poor sales.
The laver processing manufacturer has high investment and high profit, and the equipment manufacturer has lower profit than the laver processing manufacturer and has low research and development enthusiasm.
The existing primary processing equipment applied to the market has the defects of low automation degree, low efficiency, high energy consumption and the like, and the existing market competition is larger along with the rising of primary processing hot flashes of the laver in the last few years in China, and products with high efficiency, high automation degree and low energy consumption are needed.
The eastern coastal region of China is generally a developed region of China, which has the disadvantages of expensive land price, high wages of workers and high energy requirements. The seaweed processing technology is different due to the characteristics of seaweed and the different demands of plant markets, and the seaweed processing equipment is mostly large-scale equipment, has low automation degree, needs a large amount of labor, consumes high energy and the like, so that the processing factories need to pay a large amount of funds investment such as purchasing a large amount of land, building a large amount of factory buildings (storehouses), purchasing a plurality of equipment, hiring a large amount of workers and the like when investing in the factory, and also need to pay a large amount of energy cost investment, invest a large amount of labor cost and invest a large amount of mobile funds to purchase seaweed and the like in the production process. Taking a semi-automatic Porphyra haitanensis processing device for producing 2000 jin of dried vegetables in one day as an example, only a processing area is calculated, no warehouse area is needed, a factory area of 4 mu land is needed, 48 people (72 people are needed in three shifts) are needed for two shifts each day, 6-7 yuan (calculated by the coal energy price in 2019 year, if calculated by natural gas or electric energy, the price is multiplied), and millions of equipment cost are added. The processing unit for processing 10 ten thousand pieces of Porphyra yezoensis in one day is equivalent to the investment of the Porphyra haitanensis processing unit. If one manufacturer only goes up one Porphyra haitanensis processing device and one Porphyra haitanensis processing device, their investment costs can be known. Integrates various seaweed processing equipment, realizes automation, reduces labor, increases yield and reduces energy consumption, and is urgent for the development of seaweed industry and seaweed processing factories.
Disclosure of Invention
Aiming at the defects existing in the existing seaweed processing process of laver and the like, the invention provides seaweed one-step processing equipment for realizing one-machine production of seaweed cake making, sheet making and the like of automatic seaweed (Porphyra haitanensis, porphyra yezoensis) and the like.
The invention aims to invent an automatic seaweed one-time processing device such as laver, and the like, which can reduce labor cost as much as possible; on the other hand, the invention realizes one-machine production of various seaweed processing technologies such as porphyra haitanensis, porphyra yezoensis and the like, and can realize various processing technologies such as laver cake (whether fluffy or not), laver sheet, round cake (whether fluffy or not), fang Bing (whether fluffy or not) and large cake (whether fluffy or not) and the like; on the other hand, the effect of high efficiency and energy saving can be achieved.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
The invention discloses seaweed one-step processing equipment for realizing one-step production of seaweed cake making, sheet making and other processing technologies of automatic seaweed (Porphyra haitanensis, porphyra yezoensis) and the like; the device comprises a machine head section, a drying section and a material bearing device;
The machine head section comprises an upper device and a lower device; the lower layer device comprises a cake making device, a dehydration shaping device, a dehydration device and a lower curtain frame temporary storage device which are sequentially arranged; the upper layer device comprises an upper curtain frame temporary storage device, a damping device, a material stripping and output device which are sequentially arranged; a curtain frame descending device is arranged between the outer conveying device and the cake making device;
The drying section comprises an oven, a heat source device and an air supply and exhaust device; a heat source device and an air supply and exhaust device are arranged on the side wall of the oven; a curtain rack inlet is arranged below one side wall of the oven, and a curtain rack outlet is arranged above the side wall of the oven; the curtain frame inlet is opposite to the temporary storage device of the lower curtain frame, and the curtain frame outlet is opposite to the temporary storage device of the upper curtain frame;
the material bearing device comprises a trolley, a curtain frame and curtain sheets, wherein the trolley circulates in a back-shaped closed loop in an oven, the trolley is provided with a plurality of bearing devices which are arranged in parallel up and down and are used for loading the curtain frame, and the curtain sheets are fixedly arranged on the curtain frame.
As a preferable technical scheme, the interior of the oven is divided into a feeding section, a lifting section, a discharging section and an empty car descending section; the feeding section is located the oven lower part, and the ejection of compact section is located oven upper portion, and the promotion section is located one side of feeding section and ejection of compact section, and the empty wagon decline section is located the opposite side of feeding section and ejection of compact section.
As a preferable technical scheme, the feeding section and the discharging section have the same structure and comprise a plurality of guiding and guiding members; the guide members are bearing shafts fixedly mounted on the frame and bearings mounted on the bearing shafts.
As a preferable technical scheme, the lifting section and the empty car descending section have the same structure and are lifting platforms.
As a preferable technical scheme, the device also comprises a fluffing device, wherein the fluffing device is positioned between the dehydration device and the temporary storage device of the lower curtain frame.
As a preferred technical scheme, the curtain frame is horizontally or movably loaded on the trolley bearing device at a certain angle.
As a preferable technical scheme, the heat source device comprises a main heat source device and a secondary heat source device, wherein the main heat source device is positioned at the outlet end of the curtain frame of the oven, and the secondary heat source devices are sequentially arranged from the outlet end of the curtain frame to the inlet end of the curtain frame; the air supplying and exhausting device is positioned at the air inlet, the moisture exhausting port and the periphery of the oven of the heat source device.
As a preferable technical scheme, two sides of the inlet end of the lower curtain frame of the oven are respectively provided with an air supply and exhaust device; air feeding and exhausting devices are respectively arranged on two sides of the outlet end of the upper layer non-curtain frame of the oven.
As a preferable technical scheme, a material pre-stripping device is arranged between the damping device and the material stripping and conveying device.
As a preferable technical scheme, each device of the machine head section can be arranged on the upper layer or the lower layer of the machine head section according to actual working requirements; the outlet of the curtain frame of the drying oven is fixedly connected with the upper layer of the machine head section, and the curtain frame is realized from the upper layer to the lower layer through the descending device of the curtain frame of the machine head. When the curtain frame enters the machine head section from the drying section and enters the drying section from the machine head section, the upper layer and the lower layer of the machine head section are respectively connected with the drying section, namely an upper curtain frame temporary storage device and a lower curtain frame temporary storage device of the curtain frame temporary storage device.
The curtain frame conveying device is used for conveying the curtain frames between the two layers of devices of the machine head section and conveying the curtain frames from the oven to the machine head section and from the machine head section to the drying section.
The working principle or working process of the invention is as follows:
The drying section is arranged in an upper layer and a lower layer; the lower layer is provided with a curtain feeding frame, and the upper layer is provided with a curtain discharging frame. The lower layer the dolly is arranged in proper order, under indirect external force drive, one push one along the oven is kept away from the direction rectilinear motion of aircraft nose section is kept away from to the upper layer the dolly gets into the lifting section and locking, the dolly by the lifting section bears and lifts to the ejection of compact section position, the lifting section unblock the dolly and under another indirect external force drive will the dolly is pushed away from behind the lifting section, the dolly is close to the last dolly that has got into the ejection of compact section that lifts up of upper layer, and one push one makes the upper layer all dollies keep away from the lifting section, until the upper layer foremost one the dolly gets into the empty wagon descending section and locking, by the locking the dolly passes through empty wagon descending section with go up curtain frame temporary storage device's mutually supporting, by curtain frame conveyor will all frames on the dolly transfer to go up the curtain frame temporary storage device, get into by the upper curtain frame temporary storage device the curtain frame is gone up by the curtain frame temporary storage device is followed by the curtain down to the curtain is carried by the curtain frame temporary storage device to by the curtain down by the curtain device to the curtain down to the processing device is followed by the aircraft nose section.
After the curtain frame comes out of the fluffing device, the curtain frame enters the temporary storage device of the lower curtain frame, after waiting for the empty trolley to be in place on the descending section of the empty trolley and carrying the trolley without any curtain frame, the curtain frame temporarily stored in the temporary storage device of the lower curtain frame is sequentially conveyed onto the trolley from top to bottom or from bottom to top, after the trolley is filled with the curtain frame, the trolley is driven by indirect external force to push one trolley to linearly move along the direction that the oven is far away from the machine head section until the trolley at the forefront part enters the lifting section and is locked, and the circulation is completed, so that the material processing is completed.
The beneficial effects of the invention are as follows:
1. the application designs the machine head section into an upper-lower layer structure, which reduces processing equipment on one hand
On the other hand, the floor space is convenient to be matched with an upper layer oven and a lower layer oven, and the whole automation is realized.
2. The application organically combines the machine head section and the drying section, namely the curtain frame temporary storage device is arranged
Upper curtain frame temporary storage device and lower curtain frame temporary storage device.
3. According to the application, the material circulation device in the oven circularly moves, and the air supply and exhaust device and the heat source are arranged, so that the circulation moving direction and the seaweed drying degree of seaweed in the oven correspond to the change trend of the temperature, the movement and the humidity of each layer of air in the oven, namely seaweed with relatively high drying degree in each layer of the oven corresponds to air with relatively high temperature and drying, the moisture in the air with relatively high humidity can be effectively reduced, and the drying efficiency is ensured. The heat source device is not arranged on one side of the upper layer and the lower layer of the oven, so that insufficient use of heat is avoided, and waste of energy is reduced. The oven adopts an upper layer structure and a lower layer structure, so that feeding and discharging are positioned on the same side of the oven, on one hand, the occupied area is saved, and on the other hand, the equipment is convenient to be assembled and connected with the existing seaweed processing equipment.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention.
FIG. 1 shows a schematic diagram of a structure according to an embodiment of the present invention;
FIG. 2 illustrates a schematic diagram of the movement of a material carrying portion in accordance with an embodiment of the present invention;
FIG. 3 shows a schematic top view of an embodiment of the present invention;
FIG. 4 shows a position diagram of each device of a drying section and a machine head section and a travelling route diagram of a trolley and a curtain frame according to an embodiment of the invention;
Fig. 5 is a schematic view showing the internal and external structures of a drying section according to an embodiment of the present invention;
fig. 6 shows a schematic view of the structure of the drying section 2 layers;
fig. 7 shows a schematic view of the structure of the drying section 1 layer;
In the figure: 100. the device comprises a machine head section, 200, a drying section, 300, a material bearing device, 110, a curtain frame temporary storage device, 111, an upper curtain frame temporary storage device, 112, a lower curtain frame temporary storage device, 120, a machine head curtain frame descending device, 130, a material stripping and conveying device, 140, a cake making device, 150, a dehydration shaping device, 160, a dehydration device, 170, a fluffing device, 180, a curtain frame conveying device, 190, a material pre-stripping device, 210, an oven, 211, a feeding section, 212, a lifting section, 213, a discharging section, 214, an empty car descending section, 220, a main heat source device, 230, a secondary heat source device, 240, an oven trolley transverse drive, 260, an oven air supply fan, 310, a trolley, 320, a curtain frame, 330, curtain sheets (trays), 010 and a damping device.
Detailed Description
Hereinafter, embodiments of the seaweed primary processing apparatus such as laver according to the present invention will be described in detail with reference to the accompanying drawings.
The following examples are illustrative of the invention and are not intended to limit the scope of the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, features defining "first", "second" may include one or more such features, either explicitly or implicitly. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly stated and limited otherwise, terms such as "mounted," "connected," and the like are to be construed broadly and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in combination with specific cases.
Examples
As shown in fig. 1, the present embodiment provides a shaping process and a baking process for seaweed such as porphyra haitanensis, including cake-like processing (fluffy or non-fluffy) and sheet-like processing after cutting, cake-like processing (fluffy or non-fluffy) and sheet-like processing after cutting of porphyra yezoensis, and cake-like processing or sheet-like processing of other seaweeds.
As shown in fig. 1, according to an embodiment of the present invention, there is provided a seaweed primary processing apparatus of laver or the like, which includes a head section 100, a drying section 200, and a material carrying device 300.
The machine head section 100 is fixedly provided with the curtain rack temporary storage device 110 at the joint of the machine head section and the drying section 200; the curtain rack temporary storage device 110 comprises an upper curtain rack temporary storage device 111 and a lower curtain rack temporary storage device 112.
The upper curtain frame temporary storage device 111 and the lower curtain frame temporary storage device 112 are vertically arranged and installed up and down, and have similar main structures and functions, so as to temporarily store the curtain frames 320, but have opposite functions. The temporary upper curtain frame storage device 111 is used for temporarily storing the curtain frames 320 on the trolley 310 of the discharging section 213 when entering the nose section 100, so as to ensure that the nose section 100 is temporarily fed by the temporary upper curtain frame storage device 111 when the nose section 100 cannot supply the curtain frames 320 because the empty trolley lowering section 214 needs to consume a large amount of time. Since the trolley 310 in the discharging section 213 enters the empty-vehicle descending section 214 after the curtain frame 320 is discharged, the empty-vehicle descending section 214 consumes a lot of time, and during this time, the trolley 310 behind the discharging section 213 cannot move forward and convey the curtain frame to the head section 100, and if the upper curtain frame temporary storage device 111 is not provided, the head section 100 is inevitably stopped and waiting because the curtain frame 320 cannot be obtained, and the processing speed is affected. On the contrary, after the curtain 320 from the fluffing device 170 enters the lower curtain temporary storage device 112, and after the empty trolley descending section 214 is in place with the trolley 310 without any curtain 320, the curtain conveying device 180 sequentially conveys the curtain 320 temporarily stored in the lower curtain temporary storage device 112 onto the trolley 310 from top to bottom or from bottom to top, after the trolley 310 is filled with the curtain 320, the trolley 310 is driven by indirect external force to push one to linearly move along the direction of the oven 210 away from the machine head section 100 until the front trolley 310 enters the lifting section 212 and is locked, and thus, the material processing is completed.
As shown in fig. 2, the closed loop path indicated by the dotted arrow is the complete movement path of the trolley 310 during the whole unit operation, and the closed loop path indicated by the solid arrow is the complete movement path of the curtain 320 during the whole unit operation. The overlapping path in the oven 210 is the path of movement of the trolley 310 with the curtain 320, the misaligned path in the oven 210 is the path of movement of the trolley 310 alone in the empty car drop section 214, and the path of movement of the nose section 100 is the path of movement of the curtain 320 alone.
As shown in fig. 1,2 and 3, the nose section 100 in this embodiment is divided into an upper layer and a lower layer, wherein the lower layer equipment includes a cake making device 140, a dehydration shaping device 150, a dehydration device 160, a fluffing device 170 and a lower curtain frame temporary storage device 112 which are sequentially arranged; the upper equipment comprises an upper curtain frame temporary storage device 111, a damping device 010, a material pre-stripping device 190 and a material stripping and conveying device 130 which are sequentially arranged; an empty lowering section 214 is provided between the material stripping and conveying device 130 and the cake making device 140;
The cake making device 140 is configured to mix the mixture of laver and water at a certain concentration and then pour the mixture onto the curtain sheet (tray) 330 from a certain height in the form of a cake, wherein the curtain sheet (tray) 330 is mounted on the curtain frame 320, and a plurality of curtain sheets (trays) 330 of the same type or different types or a whole curtain sheet (tray) 330 is mounted on the curtain frame 320; the cake making device 140 is a conventional device, and the structure thereof will not be described in detail.
And a dehydration and shaping device 150 for shaping and primarily dehydrating the laver water mixture poured into the curtain sheet (tray) 330 by the cake-making device 140. The dehydration and shaping adopts a mode that sponge is used for extruding the mixture of laver and water in the curtain sheet (tray) 330 for dehydration, and the sponge is arranged on a sponge fixing seat and can move up and down by driving. The residual moisture of the device can be forcedly discharged by adopting external force during and after dehydration; the dehydrating and shaping device 150 itself is a conventional device, and the structure thereof will not be described in detail.
A dehydrating unit 160 is installed at the head section 100 for secondarily dehydrating the residual water of the laver in the curtain sheet (tray) 330 after the shaping and primarily dehydrating by the dehydrating shaping unit 150. The dehydration adopts a mode that sponge is extruded to the mixture of laver and water in the curtain sheet (tray) 330, the sponge is installed on the sponge fixing seat, and the sponge can move up and down by driving. The residual water of the device can be forcedly discharged by adopting external force during and after dehydration. The dehydration engine 160 itself is an existing engine, and the structure thereof will not be described in detail.
The fluffing device 170 is installed on the head section 100, and is used for performing secondary shaping-fluffing treatment on the laver in the curtain sheet (tray) 330 after the secondary dehydration of the dehydration device 160. The fluffing is realized by rapidly discharging a certain amount of high-pressure gas in a short time by adopting a large-flow rapid switching valve to reversely blow the laver, and the high-pressure gas is discharged through a plurality of nozzles. The fluffing device 170 is arranged according to the needs of specific products, and some products do not need the device, and in this case, the fluffing device 170 can be idle or not arranged; the fluffing device 170 itself is also known in the art and is not described in detail herein.
The damping device 010 is installed on the machine head section 100, and is used for damping the laver dried in the drying section 200 before entering the material stripping and conveying device 130; the damping device 010 itself also belongs to the prior art and is not described in detail here.
The material pre-peeling device 190 is mounted on the machine head section 100, and is configured to perform a pre-peeling process on the laver dried in the drying section 200 before entering the material peeling and conveying device 130. The pre-material stripping apparatus 190 is configured according to the needs of a particular product, and some products do not require such an apparatus, in which case the pre-material stripping apparatus 190 may be idle or not configured. The material pre-stripping device 190 itself is also known in the art and will not be described in detail herein.
A material peeling and conveying device 130 is mounted on the machine head section 100, and is used for peeling the laver dried by the drying section 200 out of the curtain sheet (tray) 330 and conveying the laver out of the equipment to wait for treatment; the material stripping and transporting device 130 itself is also known in the art and will not be described in detail herein.
Wherein the transfer of the curtain between the devices can be made in the manner described in the prior patent, for example in the manner described in patent 20172060222. X; other forms of transmission may also be employed.
As shown in fig. 1,2 and 3, in the process of circulating movement of the curtain frame 320 along the direction indicated by the solid arrow in fig. 2, the included angle between the curtain frame 320 and the horizontal plane may be kept unchanged, that is, in the process that the curtain frame 320 enters the oven 210 after the head section 100 completes cake casting, dehydration and loosening, the curtain frame 320 only needs to move horizontally, and the included angle with the horizontal plane does not need to be changed, so that it is ensured that the material does not fall off in the whole circulation process through the solid arrow shown in fig. 2 on the curtain sheet (tray) 330 in the whole unit operation process. The curtain 320 also does not need to change the angle with the horizontal plane when coming out of the oven 210 into the nose section 100, and can keep the material entering the material stripping and conveying device 130 at the upper part of the curtain 320.
As shown in fig. 1, the head curtain frame lowering device 120 transfers the curtain frame 320 from the upper layer station to the lower layer station, the head curtain frame lowering device 120 cooperates with the curtain frame conveying device 180 to move, and each time the head curtain frame lowering device 120 moves, the upper layer curtain frame conveying device 180 conveys one curtain frame 320 to the upper part of the head curtain frame lowering device 120, and simultaneously, the lower layer curtain frame conveying device 180 outputs one curtain frame 320 from the lower part of the head curtain frame lowering device 120. The function of the device is similar to that of the curtain frame conveying device 180, except that the curtain frame conveying device 180 is used for moving the curtain frames 320 in the horizontal position so as to realize sequential transfer of the curtain frames 320 between different stations, the head curtain frame descending device 120 is used for descending movement of the curtain frames 320, transfer of the curtain frames 320 from the upper layer to the lower layer is completed so as to realize sequential transfer of the curtain frames 320 between different stations, and the head curtain frame descending device 120 carries at least two curtain frames 320 to move downwards in the moving process.
As shown in fig. 5,6 and 7, the drying section 200 includes an oven, an air supply and exhaust device and a heat source device; a material circulating device is arranged in the oven, the material circulating device is in a 'loop' shape, and a plurality of material bearing devices 300 are arranged on the material circulating device; the heat source device comprises a main heat source device and a secondary heat source device, the main heat source device is positioned at the dish outlet end of the oven, and the secondary heat source devices are sequentially arranged from the dish outlet end to the dish inlet end; the air supply and exhaust device is positioned at the air inlet of the heat source device, at the moisture exhaust port and on the side wall of the oven.
The oven is divided into an upper layer and a lower layer, a plurality of material circulating devices are sequentially arranged in each layer, and the material circulating devices are driven by the material driving devices and move forwards and circulate along the arrow direction shown by X, Y, Z, W.
A plurality of material bearing devices 300 are movably arranged on the material circulating device; the material bearing device is driven by the material circulating device to sequentially move forwards in a set direction.
The material circulating device comprises an upper transverse moving platform and a lower transverse moving platform; further, the upper transverse moving platform can be driven by the first transverse driving mechanism or not; the lower transverse moving platform can be driven by a second transverse driving mechanism or not; a first lifting platform is arranged on one side of the upper-layer transverse moving platform and one side of the lower-layer transverse moving platform, and is driven by a first vertical driving mechanism to form a lifting section 212; the other sides of the upper layer transverse moving platform and the lower layer transverse moving platform are provided with a second lifting platform, and the second lifting platform is driven by a second vertical driving mechanism to form an empty vehicle descending section 214.
The upper transverse moving platform is a discharging section 213; the lower lateral platform is a feeding section 211 which is identical in structure and opposite in movement direction, and each comprises a plurality of guiding and guiding members. The plurality of guiding and guiding members are bearing shafts fixedly mounted on the frame and bearings mounted on the bearing shafts.
Further, the first lifting platform and the second lifting platform are further provided with locking mechanisms, and when the material circulating device reaches the appointed position, the positions of the material circulating device can be locked by the locking mechanisms.
The heat source devices are arranged around the oven, and may be arranged in parallel or vertically along the side wall of the oven 100, or may be arranged at a certain angle. The heat source devices comprise a main heat source device 220 and a secondary heat source device 230, the main heat source device 220 is close to the material outlet end of the oven, and the secondary heat source device 230 is sequentially arranged along the movement reverse direction of the material circulating device.
Further, the main heat source device 220 provides a main heat source for the oven, and has the maximum power and is placed at the dried vegetable outlet position of the oven; the secondary heat source devices 230 are sequentially arranged along the opposite direction of the dish outlet direction of the oven according to the length and width of the oven, and the power of the secondary heat source devices may be appropriately smaller than that of the primary heat source devices, and if the length of the oven is short, the secondary heat source devices may not be arranged. The main heat source device and the secondary heat source device have various heat supply modes, can use natural gas, coal and electricity for heating, and can also directly use heat supply modes such as a microwave oven, an electric oven and the like.
The heat source device provides a heat source for drying materials, the heat of the heat source device uniformly distributes hot air and the heat carried by the hot air through the air supply and exhaust device at all positions of the material circulation device in the directions of arrow 1 and arrow 2 in the drawing, and the heat is gradually decreased along the direction of the hot air; the water contained in the materials is taken away more and faster, and according to the energy efficiency principle, the air supply and exhaust device discharges the hot air with a large amount of water and reduced temperature out of the oven at a proper position of the circulating drying device, so that the purpose of drying the materials is achieved.
In the embodiment, the right end of the lower layer oven is a vegetable feeding end, and the front side wall and the rear side wall of the right end of the lower layer oven are respectively provided with an air feeding and exhausting device; the right end of the upper layer oven is a vegetable outlet end, the front and rear side walls of the left end (non vegetable outlet end) of the upper layer oven are provided with air supply and exhaust devices, and meanwhile, the oven side walls opposite to the vegetable outlet end are also provided with air supply and exhaust devices; the reason and purpose of this arrangement are as follows:
After entering the lower layer of the oven, the wet seaweed moves leftwards along the X direction; the air supply and exhaust device drives heat generated by the secondary heat source device to move from left to right, wherein when high-temperature dried hot air passes through wet seaweed, a part of heat is lost for heating the wet seaweed, moisture of the wet seaweed is taken away, the wet seaweed becomes temperature-reduced and wet air, and the wet seaweed is exhausted from the air supply and exhaust device at the right side of the lower layer of the oven; it should be noted that, in the lower layer of the oven, the seaweed moves from right to left, the seaweed moisture content decreases from right to left, the seaweed drying degree increases from right to left, the air temperature decreases from left to right, the air flow direction decreases from left to right, the air moisture content decreases from left to right, i.e. the relative temperature is high and the drying air corresponds to the seaweed with high drying degree, which effectively reduces the moisture of the dried seaweed absorbed by the air with higher moisture content and accelerates the drying;
The seaweed is in the upper layer of the oven, the seaweed moving direction, seaweed moisture, seaweed drying degree, air temperature, air moisture and air flowing direction are just opposite to those of the lower layer, but the corresponding trend changes between the seaweed moving direction, seaweed moisture, seaweed drying degree, air temperature, air moisture and air flowing direction are the same, and the purposes are the same; the seaweed moves leftwards along the X direction and rightwards along the Z direction, and the upper layer and the lower layer are arranged in combination with the heat transfer direction, namely the seaweed moves twice the length of the lower layer along the X direction, so that the occupied area is saved, and the seaweed processing equipment is convenient to assemble and connect with the existing seaweed processing equipment.
As shown in fig. 1,2 and 3, the leftmost side of the upper layer of the oven is not provided with a main heat source device, and the rightmost end of the lower layer is not provided with a secondary heat source device; taking the lower layer as an example, since the air flow of the lower layer is from left to right and is discharged from the side wall surface of the right side, if a heat source is arranged on the right side, the generated heat is not well utilized and is dissipated into the outside air, so that energy is wasted, a main heat source device is not arranged on the leftmost side of the upper layer of the oven, and a secondary heat source device is not arranged on the rightmost end of the lower layer of the oven; the upper layer of the oven has the same heat source arrangement reason as the lower layer.
The circulation direction of the hot air in the drying section 200 is shown as an arrow 1/2/3, the arrow 1 and the arrow 2 are circulation directions of the hot air in the drying section, and the arrow 3 is a dehumidifying direction.
As shown in fig. 4 and 5, the circulating direction of the trolley 310 in the drying section 200 moves in the direction of the closed arrow in the drying section 200 shown in fig. 4, and forms a closed loop in the direction of X/Y/Z/W shown in fig. 5.
Further, the material carrying device 300 in this embodiment includes a trolley, a frame body, and curtain frames or curtain sheets arranged in layers, where the curtain frames or curtain sheets are movably mounted on the frame body, and gaps are left between the layers. According to the circulating drying device in the embodiment, the included angle between the material bearing surface of the curtain frame or the curtain sheet and the ground is zero degrees or less than 45 degrees; the aim of this design is to design the included angle between the material bearing surface of the curtain frame or curtain sheet and the ground to be zero degree or less than 45 degrees because the adhesion capability of the seaweed and the curtain sheet is reduced in turn as the seaweed dries, in order to prevent the seaweed from sliding off the curtain sheet due to gravity.
The trolleys circulate in a closed loop in a shape like a Chinese character 'Hui' in the oven, and the trolleys filled with the curtain frames are distributed in the oven next to each other. The curtain frame sequentially enters the machine head section from the trolley in the oven along the outlet position of the curtain frame of the oven, sequentially passes through each procedure of the machine head section, and sequentially enters the trolley from the inlet position of the curtain frame of the oven, so that the curtain frame is in large circulation from the machine head section to the oven section and then to the machine head section. The curtain frame is in the whole large circulation process, the included angle and the direction of the curtain frame and the horizontal plane do not need to be changed, and the material bearing surface is always kept upwards. The machine head section is used for finishing cake pouring, dehydration, fluffiness, dry material stripping curtain sheets (trays) and dry material output primary processing equipment of materials, the drying section is used for finishing main drying of the materials, and the material bearing part is used for bearing and transporting the materials.
The machine head section sequentially completes stripping curtain sheets (trays) of dry materials along the movement direction of a curtain frame, conveys out primary processing equipment, casts materials on the curtain sheets (trays), shapes and dewaters the materials, and fluffs the materials (the device does not work when the porphyra yezoensis sheets are processed or the porphyra haitanensis is not needed to be fluffy), the curtain frame enters the trolley of the drying section after completion, the trolley carries the curtain frame along the baking oven moves to the position of the curtain frame, and the curtain frame enters the machine head section from the baking oven, so that one cycle is realized.
While the invention has been described in detail in the foregoing general description and specific examples, it will be apparent to those skilled in the art that modifications and improvements can be made thereto. Accordingly, such modifications or improvements may be made without departing from the spirit of the invention and are intended to be within the scope of the invention as claimed.
Claims (8)
1. An automatic seaweed processing device comprises a machine head section, a drying section and a material bearing device; the method is characterized in that;
the machine head section comprises an upper device and a lower device; the lower layer device comprises a cake making device, a dehydration shaping device, a dehydration device, a fluffing device and a lower curtain frame temporary storage device which are sequentially arranged according to the processing sequence; the upper layer device comprises an upper curtain frame temporary storage device and a material stripping and conveying device which are sequentially arranged according to the processing sequence; a curtain frame descending device is arranged between the upper layer and the lower layer at the outermost end of the machine head section;
The drying section comprises an oven, a heat source device and an air supply and exhaust device; a heat source device and an air supply and exhaust device are arranged on the side wall of the oven; a curtain rack inlet is arranged below one side wall of the oven, and a curtain rack outlet is arranged above the side wall of the oven; the curtain frame inlet is opposite to the temporary storage device of the lower curtain frame, and the curtain frame outlet is opposite to the temporary storage device of the upper curtain frame;
The material bearing device comprises a trolley, a curtain frame and curtain sheets, wherein the trolley circulates in a loop in a shape like a Chinese character 'Hui' in an oven, a plurality of bearing devices for loading the curtain frame are arranged on the trolley, and the curtain sheets are fixedly arranged on the curtain frame;
The curtain frame temporary storage device is fixedly arranged at the joint of the machine head section and the drying section; the curtain frame temporary storage device comprises an upper curtain frame temporary storage device and a lower curtain frame temporary storage device, wherein the upper curtain frame temporary storage device and the lower curtain frame temporary storage device are vertically arranged and installed up and down, and the main structure and the function are similar and are used for temporarily storing the curtain frames;
The inner part of the oven is provided with a feeding section, a lifting section, a discharging section and an empty car descending section; the feeding section is positioned at the lower part of the oven, the discharging section is positioned at the upper part of the oven, the lifting section is positioned at one side of the feeding section and one side of the discharging section, and the empty car descending section is positioned at the other side of the feeding section and the other side of the discharging section;
The upper curtain frame temporary storage device is used for temporarily storing the curtain frames on the trolley of the discharging section when the curtain frames enter the machine head section, and after the curtain frames from the fluffing device enter the lower curtain frame temporary storage device, the curtain frame conveying device conveys the curtain frames temporarily stored in the lower curtain frame temporary storage device onto the trolley from top to bottom or from bottom to top in sequence after the trolley without any curtain frames is placed in the empty trolley descending section.
2. An automated seaweed processing facility according to claim 1, wherein the feed section and the discharge section are identical in construction and comprise a plurality of guide and guide members; the guide and guide members are bearing shafts fixedly mounted on the frame and bearings mounted on the bearing shafts.
3. The automated seaweed processing facility of claim 1, wherein the lifting section and the empty wagon lowering section are identical in structure and are lifting platforms.
4. An automated seaweed processing facility according to claim 1, wherein the curtain is horizontally or angularly movably mounted on a carrier of the cart.
5. The automated seaweed processing facility of claim 1, wherein the heat source means comprises a primary heat source means and a secondary heat source means, the primary heat source means being located at the curtain outlet end of the oven, the secondary heat source means being arranged in series along the curtain outlet end to the curtain inlet end; the air supplying and exhausting device is positioned at the air inlet, the moisture exhausting port and the periphery of the oven of the heat source device.
6. The automated seaweed processing equipment of claim 5, wherein air supply and exhaust devices are arranged on both sides of the inlet end of the lower curtain frame of the oven; air feeding and exhausting devices are respectively arranged on two sides of the outlet end of the upper layer non-curtain frame of the oven.
7. An automated seaweed processing facility according to claim 1, wherein each of the upper and lower means is adapted to be positioned in an upper and lower manner depending upon the actual installation location and processing requirements.
8. The automated seaweed processing facility of claim 1, further comprising a moisture regaining device; the damping device is arranged between the upper curtain frame temporary storage device and the material stripping and conveying device;
And/or the device also comprises a material pre-stripping device, wherein the material pre-stripping device is arranged at the previous station of the material stripping and conveying device and is used for pre-stripping the dried laver in the drying section before entering the material stripping and conveying device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011500809.2A CN112425803B (en) | 2020-12-17 | 2020-12-17 | Automatic change algae processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011500809.2A CN112425803B (en) | 2020-12-17 | 2020-12-17 | Automatic change algae processing equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112425803A CN112425803A (en) | 2021-03-02 |
| CN112425803B true CN112425803B (en) | 2024-08-13 |
Family
ID=74696726
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011500809.2A Active CN112425803B (en) | 2020-12-17 | 2020-12-17 | Automatic change algae processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112425803B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107235293A (en) * | 2017-07-14 | 2017-10-10 | 纪合溪 | One main laver processing materials coil circulation handler |
| CN111869903A (en) * | 2020-08-14 | 2020-11-03 | 宁波莫宁森家庭农场有限公司 | Laver is primary processing with puncture and gets dish dewatering device |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2717236Y (en) * | 2004-06-29 | 2005-08-17 | 王行安 | Laver drying device |
| JP2007330943A (en) * | 2006-06-19 | 2007-12-27 | Toda Constr Co Ltd | Method for dehydration and solidification of soil |
| CN102788486B (en) * | 2012-08-20 | 2015-07-29 | 浙江巨人控股有限公司 | Automatic drier |
| JP2015231334A (en) * | 2014-06-09 | 2015-12-24 | 細田工業株式会社 | Dehydration treatment apparatus |
| CN205409507U (en) * | 2015-11-30 | 2016-08-03 | 漳州金浦三源食品实业有限公司 | Laver cake stoving production line |
| CN206068855U (en) * | 2016-08-29 | 2017-04-05 | 福建农林大学 | With the progressively flow-line equipment of feeding function automatically |
| CN206963925U (en) * | 2017-05-26 | 2018-02-06 | 纪合溪 | One kind stripping dish device and seaweed process equipment |
| CN106983166A (en) * | 2017-05-26 | 2017-07-28 | 纪合溪 | A kind of marine alga cake equipment |
| CN106983098B (en) * | 2017-05-26 | 2024-04-12 | 纪合溪 | Vegetable peeling device and laver processing equipment |
| CN107183586A (en) * | 2017-07-19 | 2017-09-22 | 福建省霞浦县陈德光海产品贸易有限公司 | One main laver shapes method |
| CN208624623U (en) * | 2017-12-13 | 2019-03-22 | 纪合溪 | A kind of rectangular charging tray |
| CN207956806U (en) * | 2017-12-25 | 2018-10-12 | 连云港富安紫菜机械有限公司 | The curtain frame transmitting device of laver processing machine and the laver processing machine with it |
| CN211733225U (en) * | 2019-12-18 | 2020-10-23 | 南京中材水泥备件有限公司 | Dust removal trolley for movable receiving section of fixed belt conveyor |
| CN111838714B (en) * | 2020-08-26 | 2022-07-08 | 山东大学 | Automatic porphyra haitanensis drying device and using method |
-
2020
- 2020-12-17 CN CN202011500809.2A patent/CN112425803B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107235293A (en) * | 2017-07-14 | 2017-10-10 | 纪合溪 | One main laver processing materials coil circulation handler |
| CN111869903A (en) * | 2020-08-14 | 2020-11-03 | 宁波莫宁森家庭农场有限公司 | Laver is primary processing with puncture and gets dish dewatering device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112425803A (en) | 2021-03-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201436535U (en) | Sand core storage 3D warehouse and conveying device | |
| CN210268071U (en) | Circulating tunnel type drying equipment | |
| CN111288778A (en) | Continuous automatic energy-saving high-efficiency drying device for agricultural and sideline products | |
| CN102028294A (en) | Continuous marinating dryer | |
| CN110894571A (en) | Roller-bottom type continuous solution heat treatment equipment and process for long aluminum alloy section | |
| CN201995547U (en) | Continuous marinating dryer | |
| CN112425803B (en) | Automatic change algae processing equipment | |
| CN107246781A (en) | Plane formula stereoscopic multi-layer baking oven | |
| CN107398988A (en) | A kind of steel skeleton production of construction materials system of automation | |
| CN209013694U (en) | The continuous drying kiln of chain-plate type adobe | |
| CN207395406U (en) | Plane formula stereoscopic multi-layer baking oven | |
| CN202168443U (en) | Multi-section-hot air self circulation medlar drying machine | |
| CN207379269U (en) | A kind of electrical heating powder roasts roller kilns | |
| CN211527003U (en) | Continuous automatic energy-saving high-efficiency drying device for agricultural and sideline products | |
| CN105951534A (en) | Environmentally-friendly energy-saving type multilayer egg tray egg box production line | |
| CN117404890A (en) | Continuous feeding and discharging combined dryer | |
| CN204404732U (en) | Efficient energy-saving drying system after a kind of cleaning container | |
| CN211608057U (en) | Chocolate coating machine | |
| CN214406877U (en) | Continuous tunnel type drying equipment | |
| CN210061532U (en) | Multi-section cutting equipment for refractory bricks | |
| CN210820042U (en) | Cooling device for machining composite floor | |
| CN209408874U (en) | A kind of net belt type foamed ceramic production line | |
| CN113460633A (en) | Fish scale soup dumpling production equipment and use method thereof | |
| CN206731480U (en) | Furniture spray paint DNA mitochondrial DNA drying plant | |
| CN112629229A (en) | Be used for marine alga primary processing to use automatic circulation drying device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |