CN112411968A - A ceramic tile construction equipment for tunnel inner wall - Google Patents
A ceramic tile construction equipment for tunnel inner wall Download PDFInfo
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- CN112411968A CN112411968A CN202011169310.8A CN202011169310A CN112411968A CN 112411968 A CN112411968 A CN 112411968A CN 202011169310 A CN202011169310 A CN 202011169310A CN 112411968 A CN112411968 A CN 112411968A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 53
- 238000010276 construction Methods 0.000 title claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 181
- 239000000463 material Substances 0.000 claims abstract description 38
- 239000004570 mortar (masonry) Substances 0.000 claims description 63
- 229910000831 Steel Inorganic materials 0.000 claims description 42
- 239000010959 steel Substances 0.000 claims description 42
- 239000011449 brick Substances 0.000 claims description 28
- 238000010009 beating Methods 0.000 claims description 18
- 230000000087 stabilizing effect Effects 0.000 claims description 17
- 239000000853 adhesive Substances 0.000 claims description 16
- 230000001070 adhesive effect Effects 0.000 claims description 16
- 239000004576 sand Substances 0.000 claims description 12
- 230000003699 hair surface Effects 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 28
- 238000001125 extrusion Methods 0.000 abstract description 4
- 238000005096 rolling process Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- 238000005034 decoration Methods 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000008093 supporting effect Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/18—Implements for finishing work on buildings for setting wall or ceiling slabs or plates
- E04F21/1838—Implements for finishing work on buildings for setting wall or ceiling slabs or plates for setting a plurality of similar elements
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F17/00—Methods or devices for use in mines or tunnels, not covered elsewhere
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- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Lining And Supports For Tunnels (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a ceramic tile construction device for the inner wall of a tunnel, which comprises a base, a lifting screw rod, a plastering mechanism and a tile sticking mechanism, wherein the base is arranged on the ground of the tunnel in a sliding manner, and a lifting screw column is vertically and fixedly arranged above the base; the plastering mechanism and the tile sticking mechanism are horizontally arranged on the lifting spiral column, and can vertically lift along the lifting spiral column; the plastering mechanism is used for uniformly plastering the tile bonding material on the inner wall of the tunnel, and the tile sticking mechanism is used for paving tiles on the inner wall of the tunnel coated with the tile bonding material; according to the invention, the tile bonding material is uniformly coated on the inner wall of the tunnel through the vertical lifting process of the lifting spiral column and the extrusion action of the spring telescopic rod of the plastering mechanism; utilize tiling mechanism at the vertical lift process of lift double-screw bolt and the squeezing action of spring telescopic link, lay the ceramic tile and paste on tunnel inner wall, realize the ceramic tile construction to tunnel curved surface inner wall, simple structure, convenient operation, the efficiency of construction is higher.
Description
Technical Field
The invention belongs to the technical field of tunnel engineering, and particularly relates to a ceramic tile construction device for a tunnel inner wall.
Background
As the highway construction is developing towards the highway mileage, the number of the highway tunnels is gradually increased; in order to beautify the highway tunnel, plastering and tile decoration construction become indispensable construction links; the construction operation of the ceramic tiles in the tunnel is manually operated by workers for a long time, the labor intensity is high, the efficiency is low, and the labor cost is gradually increased; the existing tile pasting device is mainly used for indoor or external walls, the inner wall of a tunnel is of a curved surface structure, and the tile pasting difficulty is large.
Disclosure of Invention
Aiming at the technical problems in the prior art, the invention provides a tile construction device for the inner wall of a tunnel, and aims to solve the technical problems that the existing tile pasting device cannot be suitable for the construction of the inner wall of the tunnel, and the decoration construction of tiles on the inner wall of the tunnel is difficult.
In order to achieve the purpose, the invention adopts the technical scheme that:
the invention provides a ceramic tile construction device for a tunnel inner wall, which comprises a base, a lifting spiral column, a plastering mechanism and a tile sticking mechanism, wherein the lifting spiral column is arranged on the base; the base is arranged on the ground of the tunnel in a sliding mode, and the lifting spiral column is vertically fixed above the base; the plastering mechanism and the tile sticking mechanism are arranged on the lifting spiral column in a matching way, and can vertically lift along the lifting spiral column; the plastering end of the plastering mechanism is arranged in a telescopic mode and used for evenly plastering the tile bonding material on the inner wall of the tunnel, and the brick paving end of the tile pasting mechanism is arranged in a telescopic mode and used for paving and pasting the tiles on the inner wall of the tunnel coated with the tile bonding material.
Further, the plastering mechanism comprises a first box body, a stabilizing plate, a first spring telescopic rod, a mortar panel, a rough surface roller and a sand pushing plate; the first box body is arranged between the two lifting spiral columns, two sides of the first box body are respectively matched and connected with the lifting spiral columns, and the first box body can vertically lift along the lifting spiral columns;
the stabilizing plate is horizontally arranged on the first box body, and the mortar panel is obliquely arranged between the stabilizing plate and the inner wall of the tunnel; the upper end of the mortar panel is hinged and fixed with the stabilizing plate, the matte roller is horizontally and rotatably arranged at the lower end of the mortar panel, and the surface of the matte roller is tightly attached to the inner wall of the tunnel; the tile adhesive material is arranged on the upper surface of the mortar panel, and the sand pushing plate is arranged on the mortar panel in a sliding manner and used for driving the tile adhesive material to move downwards to the rough surface roller; first spring telescopic link sets up between mortar panel and first box, the one end and the first box fixed connection of first spring telescopic link, and the other end is articulated fixed with the lower surface of mortar panel.
Furthermore, the matte roller comprises a first roller body and a first roller, the first roller is horizontally arranged at the lower end of the mortar panel, the first roller body is rotatably sleeved outside the first roller, the surface of the first roller body is in close contact with the inner wall of the tunnel, and a plurality of matte patterns are arranged on the surface of the first roller body.
Further, the plastering mechanism also comprises a plastering motor and a first gear mechanism; the plastering motor and the first gear mechanism are both arranged in the first box body, the input end of the first gear mechanism is connected with the output end of the plastering motor, and the output end of the first gear mechanism is connected with the lifting spiral column.
Furthermore, the tile sticking mechanism comprises a second box body, a tile box, a second spring telescopic rod, a tile paving plate and a barbed roller; the second box body is arranged between the two lifting spiral columns, two sides of the second box body are respectively matched and connected with the lifting spiral columns, and the second box body can vertically lift along the lifting spiral columns;
the tile box is arranged above the first box body, and a tile outlet is formed in one end, close to the inner wall of the tunnel, of the tile box; the tile laying plate is obliquely arranged between the tile box and the inner wall of the tunnel, the upper end of the tile laying plate is hinged and fixed with the middle section of the bottom of the tile box, and the lower end of the tile laying plate is arranged close to the inner wall of the tunnel; the second spring telescopic rod is arranged between the brick laying plate and the second box body, one end of the second spring telescopic rod is fixedly connected with the side wall of the second box body, and the other end of the second spring telescopic rod is hinged and fixed with the lower surface of the brick laying plate; the barbed roller is horizontally and rotatably arranged at the lower end of the brick paving plate, and the outer side of the barbed roller is in close contact with the inner wall of the tunnel.
Furthermore, the tile sticking mechanism also comprises a drag link, and the drag link is arranged above the tile box; the straight pull rod comprises a beating plate, a connecting rod, a first two-leaf gear, a second two-leaf gear and a power mechanism, and the beating plate is horizontally arranged above the tile box at intervals; one end of the knocking plate is connected with the upper end of the connecting rod, and the other end of the knocking plate is a free end; a ceramic tile knocking opening is formed above the ceramic tile box and corresponds to the ceramic tile outlet; the free end of the beating plate is provided with a beating block, and the beating block extends downwards into the ceramic tile beating opening; the connecting rod is movably arranged in the second box body, and the first two-blade gear and the second two-blade gear are both rotatably arranged in the second box body; one end of the first two-blade gear is connected with the lower end of the connecting rod, the other end of the first two-blade gear is meshed with the second two-blade gear, and the second two-blade gear is connected with the power mechanism.
Furthermore, the tile sticking mechanism also comprises a tile sticking motor and a second gear mechanism; the tile sticking motor and the second gear mechanism are both arranged in the second box body, the input end of the second gear mechanism is connected with the output end of the tile sticking motor, and the output end of the second gear mechanism is connected with the lifting spiral column.
Furthermore, the tile box adopts a semi-closed box body structure with an opening at the upper part; the bottom of the tile box is provided with an inclined surface belt, the inclined surface belt is arranged downwards towards the tile outlet in an inclined manner, and sliding trolleys are symmetrically arranged on two sides of the inclined surface belt; the sliding trolley can slide on the surface of the inclined plane belt to drive the ceramic tiles in the ceramic tile box to move towards the tile outlet;
the barbed roller comprises a second roller body, a second roller and a plurality of steel needles, wherein the second roller is horizontally arranged at the lower end of the brick laying plate, and the second roller body is rotatably sleeved on the outer side of the second roller; the plurality of steel needles are vertically arranged on the outer surface of the second roller body and are uniformly distributed along the axis of the second roller body; one end of the steel needle is fixedly connected with the second roller body, and the other end of the steel needle is in close contact with the inner wall of the tunnel.
Further, the base comprises a bottom plate, a guide rail clamping wheel and a sliding wheel; the ground of the tunnel is provided with guide rails which are distributed along the axis direction of the tunnel; the bottom plate is horizontally arranged on the guide rail in a sliding manner through the guide rail clamping wheel, and the lifting spiral column is vertically arranged above the bottom plate; the sliding wheels are uniformly arranged below the bottom plate and symmetrically arranged at two sides of the guide rail;
the guide rail clamping wheel comprises a clamping wheel body and a plurality of sliding steel balls, and the clamping wheel body is of an n-shaped structure; the upper end of the clamping wheel body is connected with the bottom plate, and the lower end of the clamping wheel body is clamped on the guide rail; the contact surface of the clamping wheel body and the guide rail is uniformly provided with a plurality of sliding steel balls.
Furthermore, the height limiting device is arranged at a preset position at the upper end of the lifting spiral column, and the output end of the height limiting device is connected with the plastering mechanism and the tile sticking mechanism.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides a ceramic tile construction device for the inner wall of a tunnel, wherein a lifting spiral column is arranged on a base, and a plastering mechanism and a tile sticking mechanism are arranged on the lifting spiral column in a matching way; the plastering end of the plastering mechanism is arranged in a telescopic manner, so that the vertical lifting process of the plastering mechanism is ensured, the plastering end is always in close contact with the inner wall of the tunnel, and the tile adhesive material is uniformly smeared on the inner wall of the tunnel; the tile laying end of the tile mechanism is arranged in a telescopic manner, so that the vertical lifting process of the tile mechanism is ensured, the tile laying end is always in close contact with the inner wall of the tunnel, and the tile decoration construction of the curved surface of the inner wall of the tunnel is realized; simple structure, convenient operation, the efficiency of construction is higher, and the ceramic tile is spread and is pasted the effect better.
Furthermore, the mortar panel is hinged and fixed with the stabilizing plate, a first spring telescopic rod is arranged between the mortar panel and the first box body, the first box body is vertically lifted along the lifting spiral column, and the inclination angle of the mortar panel is adjusted in real time by utilizing the real-time change of the telescopic length of the first spring telescopic rod, so that the surface of the rough surface roller is ensured to be always tightly attached to the curved surface of the inner wall of the tunnel to rotate; under the pushing action of the sand pushing plate, the tile bonding material flows to the frosted surface roller, and the rolling extrusion effect between the frosted surface roller and the inner wall of the tunnel is utilized, so that the tile bonding material is uniformly coated on the inner wall of the tunnel, the plastering efficiency is effectively improved, and the tile laying quality is improved.
Further, through evenly setting up the matte decorative pattern on the matte cylinder, realized the flattening to ceramic tile adhesive material to form the matte on ceramic tile adhesive material, ensured ceramic tile and ceramic tile adhesive material's effective bonding, improved the quality that the ceramic tile was laid.
Furthermore, through setting up plastering motor and first gear, utilize the first gear of motor drive that plasters to rotate, realized that plastering mechanism goes up and down along the vertical stability of lift spiral post, realize plastering mechanism's automatic control, it is easy and simple to handle.
Furthermore, a tile laying plate is hinged and fixed with the bottom middle section of the tile box, and a second spring telescopic rod is arranged between the tile laying plate and the second box body; in the process that the second box body vertically rises on the lifting spiral column, real-time adjustment of the inclination angle of the brick paving plate is realized by utilizing the real-time change of the telescopic length of the telescopic rod of the second spring, so that the brick paving plate can always move along the curved surface of the inner wall of the tunnel; the ceramic tiles on the tile paving plate can obliquely move downwards to the barbed roller, and the barbed roller is driven to roll along the curved surface of the inner wall of the tunnel in the vertical ascending process of the second box body; the ceramic tiles are driven to move towards the direction of the inner wall of the tunnel by rolling the roller with the thorns, so that the automatic paving and pasting of the ceramic tiles are completed, and further the paving and pasting construction of the ceramic tiles on the inner wall of the curved surface of the tunnel is realized.
Furthermore, the vertical pull rod is arranged and adopts a combined form of a knocking plate, a connecting rod and two-blade gears, and the connecting rod is driven to move up and down by the driving action of the two-blade gears, so that the knocking plate can move up and down; the ceramic tiles in the ceramic tile box are knocked by the knocking blocks at the end parts of the knocking plates, so that the ceramic tiles in the ceramic tile box are knocked to the tile paving plate, and the automatic arrangement of the ceramic tiles on the tile paving plate is ensured.
Furthermore, through setting up tiling motor and second gear mechanism, utilize tiling motor drive second gear mechanism to rotate, realized that tiling mechanism goes up and down along the vertical stability of lift spiral post, realize convenient operation to the automatic control of tiling mechanism.
Furthermore, the tile box adopts a semi-closed box body structure with an opening at the upper part, so that the tile is convenient to take and place; the tile box is characterized in that an inclined surface belt is arranged at the bottom of the tile box, a sliding trolley is arranged on the inclined surface belt, tiles to be paved and pasted in the tile box are arranged in order, the tiles to be paved and pasted are pushed onto a tile paving plate, and paving and pasting of the tiles are achieved through matching of the tile paving plate and a barbed roller; set up a plurality of steel needles through the surface at the area thorn cylinder, utilize the steel needle can carry out the joint to the ceramic tile on the tiling face, avoid the ceramic tile landing, realize pressing down of ceramic tile and spread automatically and paste to the tunnel inner wall.
Furthermore, the guide rail clamping wheels are arranged below the bottom plate, so that the stable connection between the bottom plate and the guide rail in the tunnel is realized, the moving stability of the construction device in the tunnel is ensured, and meanwhile, the construction distance between the tile construction device and the inner wall of the tunnel is always kept consistent; the sliding wheels are arranged below the bottom plate, so that the tile construction device can be conveniently moved in an unfinished state; the sliding steel balls are arranged between the guide rail clamping wheels and the guide rail, so that friction in the moving process of the bottom plate is reduced, and moving in the construction process of the tile construction device is facilitated.
Furthermore, the height limiting device is arranged on the lifting spiral column, so that the plastering mechanism and the tile sticking mechanism are prevented from being separated from the lifting spiral column when rising to the top end of the lifting spiral column; meanwhile, when the plastering mechanism and the tile sticking mechanism reach the preset working face height of the inner wall of the tunnel, the plastering mechanism and the tile sticking mechanism can be closed timely, and the safety of the device is improved.
Drawings
Fig. 1 is a schematic view of the overall construction of a tile working apparatus according to the present invention;
FIG. 2 is a schematic view of a plastering mechanism in the tile application apparatus in a static state according to the present invention;
FIG. 3 is a schematic view of a rest state of a tile application mechanism in the tile application device of the present invention;
FIG. 4 is a schematic view of the working state of a plastering mechanism in the tile application device according to the present invention;
FIG. 5 is a schematic view of the working state of a tile sticking mechanism in the tile setting device according to the present invention;
FIG. 6 is a schematic view of a tile box in the tile applying apparatus according to the present invention;
FIG. 7 is a schematic view of a drag link in the tile application device of the present invention;
FIG. 8 is a schematic view of a barbed roller in the tile application device according to the present invention;
FIG. 9 is a schematic view of a guide rail clamping wheel in the tile applying apparatus according to the present invention;
fig. 10 is a schematic view of the structure of the guide rail according to the present invention.
Wherein, 1 base, 2 lifting screw columns, 3 plastering mechanisms, 4 tiling mechanisms, 5 guide rails, 6 sliding cylinders and 7 height limiting devices; 11, a bottom plate, 12 guide rail clamping wheels and 13 sliding wheels; 31 a first box body, 32 a stabilizing plate, 33 a first movable hinge, 34 a first spring telescopic rod, 35 a mortar panel, 36 a rough surface roller and 37 a sand pushing plate; 41 a second box body, 42 a drag link, 43 a tile box, 44 a second movable hinge, 45 a second spring telescopic link, 46 a tile laying plate and 47 a roller with thorns; 121, a clamping wheel body, and 122 sliding steel balls; 421 knock plate, 422 connecting rod, 423 first two-blade gear, 424 second two-blade gear; 431 ramp belts, 432 slide the cart.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects of the present invention more apparent, the following embodiments further describe the present invention in detail. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in the attached drawings 1-10, the invention provides a tile construction device for a tunnel inner wall, which comprises a base 1, a lifting spiral column 2, a plastering mechanism 3, a tile sticking mechanism 4, a guide rail 5, a sliding barrel 6, a height limiting device 7 and an electric control host; the base 1 is horizontally arranged on the ground of the tunnel in a sliding mode, and the base 1 can move along the extension direction of the axis of the tunnel; the lifting spiral column 2 is vertically fixed above the base 1, the plastering mechanism 3 and the tile sticking mechanism 4 are horizontally arranged on the lifting spiral column 2 through a sliding barrel 6 respectively, and the plastering mechanism 3 and the tile sticking mechanism 4 can vertically lift along the lifting spiral column 2; the plastering end of the plastering mechanism 3 is arranged in a telescopic manner and is used for uniformly smearing the tile adhesive material on the inner wall of the tunnel; the tile laying end of the tile sticking mechanism 4 is arranged in a telescopic mode and used for laying tiles on the inner wall of the tunnel coated with the tile bonding material; the height limiting device 7 is fixedly arranged at a preset position at the top of the lifting spiral column 2; preferably, the position of the height limiting device 7 is consistent with the relative height of the decorative tiles on the inner wall of the tunnel; the output end of the height limiting device 7 is connected with the input end of the electric control host, the first output end of the electric control host is connected with the input end of the plastering mechanism 3, and the second output end of the electric control host is connected with the input end of the tile sticking mechanism 4.
The base 1 comprises a bottom plate 11, a guide rail clamping wheel 12 and a sliding wheel 13; the tunnel ground is provided with a guide rail 5, and the guide rail 5 is arranged along the axis direction of the tunnel and used for controlling the construction distance between the tile construction device and the inner wall of the tunnel; the bottom plate 11 is horizontally arranged on the guide rail 5 in a sliding manner through a guide rail clamping wheel 12; the guide rail clamping wheel 12 comprises a clamping wheel body 121 and a plurality of sliding steel balls 122, the clamping wheel body 121 is of an n-shaped structure, the upper end of the clamping wheel body 121 is connected with the lower surface of the bottom plate 11, the lower end of the clamping wheel body 121 is clamped on the guide rail 5, and the plurality of sliding steel balls 122 are uniformly arranged between the clamping wheel body 121 and the guide rail 5; the lower surface of the bottom plate 11 is uniformly provided with sliding wheels 13, the sliding wheels 13 are symmetrically arranged on two sides of the guide rail 5, and the rotating diameter of the guide rail wheels 13 is larger than the height of the guide rail 5.
The lifting spiral column 2 is vertically arranged above the bottom plate 11, and the bottom end of the lifting spiral column 2 is fixedly connected with the bottom plate 11; the lifting spiral columns 2 comprise a first lifting spiral column, a second lifting spiral column and a third lifting spiral column, and the first lifting spiral column, the second lifting spiral column and the third lifting spiral column are sequentially vertically arranged in parallel and are positioned in the same vertical plane; the vertical plane where the three lifting spiral columns are located is perpendicular to the central line of the long axis of the bottom plate 11, so that the stability of the tile construction device is effectively improved, and the device is prevented from toppling; the plastering mechanism 3 is arranged between the first lifting spiral column and the second lifting spiral column, and the tile sticking mechanism 4 is arranged between the second lifting spiral column and the third lifting spiral column; the two sides of the plastering mechanism 3 and the tile sticking mechanism 4 are respectively provided with a sliding barrel 6, and when the plastering mechanism 3 and the tile sticking mechanism 4 are connected with the second lifting spiral column, the two sliding barrels are shared, so that the plastering mechanism 3 and the tile sticking mechanism 4 can be ensured to be synchronously lifted on the lifting spiral column 2; the sliding cylinder 6 is sleeved on the lifting screw column 2, and the sliding cylinder 6 is in threaded connection with the lifting screw column 2.
The plastering mechanism 3 comprises a first box body 31, a stabilizing plate 32, a first movable hinge 33, a first spring telescopic rod 34, a mortar panel 35, a frosted surface roller 36, a sand pushing plate 37, a plastering motor and a first gear mechanism; the first box body 31 is horizontally arranged between the first lifting screw column and the second lifting screw column, and the first box body 31 can vertically lift along the axis of the lifting bolt column; the sliding cylinders 6 are respectively arranged on two sides of the first box body 31, and the first box body 31, the first lifting screw column and the second lifting screw column are combined together through the sliding cylinders 6.
The stabilizing plate 32 is horizontally arranged on the first box body 31, and the end part of the stabilizing plate 32 extends towards the inner wall side of the tunnel; one end of the stabilizing plate 32 is connected with the first box 31, and the other end is hinged and fixed with the upper end of the mortar panel 35; the first movable hinge 33 is arranged between the stabilizing plate 32 and the mortar panel 35, one end of the first movable hinge 33 is connected with the stabilizing plate 32, and the other end is connected with the mortar panel 35; preferably, the first movable hinge 33 is a ball type movable hinge; the mortar panel 35 is obliquely arranged between the stabilizing plate 32 and the inner wall of the tunnel, and the tile adhesive material is arranged on the upper surface of the mortar panel 35; preferably, the tile adhesive material is mortar; the upper surface of the mortar face plate 35 is coated with a waterproof and slip-adding material.
The first spring telescopic rod 34 is horizontally arranged between the mortar panel 35 and the first box body 31, one end of the first spring telescopic rod 34 is hinged and fixed with the lower surface of the mortar panel 35, and the other end of the first spring telescopic rod is fixedly connected with the end part of the first box body 31; preferably, at least two first spring telescopic rods 34 which are vertically arranged at intervals are arranged between the mortar panel 35 and the first box body 31, so that the effective supporting effect on the mortar panel 35 is realized; in the plastering process, the first spring telescopic rod 34 is always in a compressed state; the first box utilizes the real-time change of the telescopic length of the first spring telescopic rod along the vertical lifting process of the lifting spiral column to realize the real-time adjustment of the inclination angle of the mortar panel, and ensures that the surface of the rough surface roller is always tightly attached to the curved surface of the inner wall of the tunnel to rotate.
The rough surface roller 36 is horizontally and rotatably arranged at the lower end of the mortar panel 35, the rough surface roller 36 comprises a first roller body and a first roller, the first roller is horizontally arranged at the lower end of the mortar panel 35, and two ends of the first roller are connected with the lower end of the mortar panel 35; the first roller body is rotatably sleeved on the outer side of the first rolling shaft, and a plurality of rough surface patterns are arranged on the outer surface of the first roller body; the plastering motor and the first gear mechanism are both arranged in the first box body 31, the input end of the first gear mechanism is connected with the output end of the plastering motor, the output end of the first gear mechanism is connected with the lifting screw column 2, and the input end of the plastering motor is connected with the first output end of the electric control host; the sand pushing plate 37 is vertically arranged on the upper surface of the mortar panel 35, the sand pushing plate 37 is connected with the mortar panel 35 in a sliding manner, and when the sand pushing plate 37 slides along the mortar panel 35, the tile bonding material can be pushed to the position above the rough surface roller 36; according to the invention, the mortar panel, the first spring telescopic rod and the matt surface roller are combined to form the plastering end of the plastering mechanism, and the tile adhesive material is uniformly plastered on the inner wall of the tunnel by utilizing the rolling extrusion effect between the matt surface roller and the inner wall of the tunnel, so that the plastering efficiency is effectively improved, and the tile laying quality is improved.
The tile sticking mechanism 4 comprises a second box body 41, a drag link 42, a tile box 43, a second movable hinge 44, a second spring telescopic link 45, a tile paving plate 46, a barbed roller 47, a tile sticking motor and a second gear mechanism; the second box body 41 is horizontally arranged between the second lifting spiral column and the third lifting spiral column, two sides of the second box body 41 are respectively provided with a sliding cylinder 6, and the second box body 41 is connected with the second lifting spiral column and the third lifting spiral column through the sliding cylinders 6; the first box 31 and the second box 41 share a sliding cylinder when being connected with the second lifting screw column, and the first box 31 and the second box 41 are respectively fixedly connected with two sides of the shared sliding cylinder.
The tile box 43 is arranged above the first box body 41 and is positioned between the first box body 41 and the inner wall of the tunnel, and the tile box 43 is used for accommodating tiles to be pasted; the tile box 43 adopts a semi-closed box structure with an opening at the upper part, so that the storage of tiles is convenient; one end of the tile box 43 close to the inner wall of the tunnel is provided with a tile outlet; the bottom of the tile box 43 is provided with an inclined surface belt 431, and the inclined surface belt 431 is arranged downwards towards the tile outlet; the sliding trolleys 432 are symmetrically arranged on two sides of the inclined plane belt 431, the end parts of the two sliding trolleys 432 are connected through the extrusion plate, the sliding trolleys 432 can move on the surface of the inclined plane belt 432 by means of self gravity, tiles to be paved in the tile box are arranged neatly, and tiles in the tile box 43 are driven to move towards a tile outlet.
The drag link 42 is arranged above the tile box 43, and the drag link 42 drives the connecting rod structure to act by utilizing the rotation of the gear, so that the tiles to be paved in the tile box 43 are beaten to the paving plate 46; the drag link 42 comprises a beating plate 421, a connecting rod 422, a first two-leaf gear 423, a second two-leaf gear 424 and a power mechanism, wherein the beating plate 421 is horizontally arranged above the tile box 43 at intervals; one end of the striking plate 421 is connected to the upper end of the connecting rod 422, and the other end is a free end; a tile knocking opening is formed above the tile box 43 and corresponds to the tile outlet, a knocking block is arranged at the free end of the knocking plate 421, and the knocking block extends downwards into the tile knocking opening; the beating plate 421 is provided with an opening corresponding to the position of the opening above the tile box, so that tiles can be conveniently placed in the tile box; the connecting rod 422 is vertically movably arranged inside the second box body 41, the first two-blade gear 423 and the second two-blade gear 424 are both rotatably arranged in the second box body 41, one end of the first two-blade gear 423 is connected with the connecting rod 422, the other end of the first two-blade gear 423 is meshed with the second two-blade gear 424, and the second two-blade gear 424 is connected with the power mechanism.
The tile laying plate 46 is obliquely arranged between the tile box 43 and the inner wall of the tunnel, and the upper end of the tile laying plate 46 is hinged and fixed with the middle section of the bottom of the tile box 43 through a second movable hinge 44; one end of the second movable hinge 44 is fixedly connected with the middle point of the bottom of the tile box 43, and the other end is fixedly connected with the upper end of the tile paving plate 46; preferably, the second movable hinge 44 is a ball type movable hinge.
The second spring telescopic rod 45 is horizontally arranged between the brick paving plate 46 and the second box body 41, one end of the second spring telescopic rod 45 is hinged with the lower surface of the brick paving plate 46, and the other end of the second spring telescopic rod 45 is fixedly connected with the second box body 41; preferably, at least two second spring telescopic rods 45 which are vertically arranged at intervals are arranged between the brick laying plate 46 and the second box body 41; in the tile sticking process, the second spring telescopic rod 45 is always kept in a compressed state; in the process that the second box body vertically rises on the lifting spiral column, real-time adjustment of the inclination angle of the brick paving plate is realized by utilizing the real-time change of the telescopic length of the telescopic rod of the second spring, so that the brick paving plate can always move along the curved surface of the inner wall of the tunnel; the ceramic tiles on the tile paving plate can obliquely and downwardly move to the barbed roller, and the barbed roller is driven to roll along the curved surface of the inner wall of the tunnel in the vertical rising process of the second box body.
The barbed rollers 47 are horizontally and rotatably arranged at the lower end of the brick paving plate 46, the second rollers are horizontally arranged at the lower end of the brick paving plate 46, two ends of each second roller are connected with the lower end of the brick paving plate 46, and the second roller body is rotatably sleeved on the outer sides of the second rollers; the plurality of steel needles are vertically arranged on the outer surface of the second roller body and are uniformly distributed along the axis of the second roller body; one end of the steel needle is fixedly connected with the second roller body, and the other end of the steel needle is tightly contacted with the inner wall of the tunnel; according to the invention, the tile laying plate, the second spring telescopic rod and the barbed roller are combined to form the tile laying end of the tile laying structure, the barbed roller rolls to drive the tiles to move towards the inner wall direction of the tunnel, so that the automatic tile laying is completed, and the tile laying construction on the curved inner wall of the tunnel is further realized.
The tile sticking motor and the second gear mechanism are both arranged in the second box body 41, the input end of the second gear mechanism is connected with the output end of the tile sticking motor, and the output end of the second gear mechanism is connected with the lifting spiral column 2; the second output end of the electric control host is connected with the input end of the tile sticking motor; preferably, the electronic control main unit is provided in the first casing 31 or the second casing 41.
Working principle and using method
The invention relates to a tile construction device for a tunnel inner wall, which comprises the following components in use:
firstly, a guide rail is installed and fixed on the tunnel ground, a bottom plate is installed on the guide rail on the tunnel ground by utilizing guide rail clamping wheels, sliding wheels are symmetrically arranged on two sides of the guide rail, and the sliding wheels are fixedly connected with the lower surface of the bottom plate; then, a plastering mechanism and a tile sticking mechanism are respectively horizontally arranged on the lifting spiral column by utilizing a sliding barrel; the adjustable plastering mechanism and the tile sticking mechanism are positioned on the same horizontal plane and on the lowest working surface; when the tile construction device works for the first time, the electric control host is used for controlling the plastering mechanism and the tile pasting mechanism, namely, only the plastering mechanism is started at the entrance of the tunnel, so that the tile bonding material is uniformly plastered on the first working surface of the inner wall of the tunnel; after the first work of the plastering mechanism is finished, the electric control host is used for synchronously controlling the plastering motor and the tile sticking motor, so that the plastering mechanism and the tile sticking mechanism synchronously work; in the tile pasting process, the tile pasting working surface of the tile pasting mechanism is superposed with the previous plastering working surface of the plastering mechanism, and the current plastering working surface of the plastering mechanism is prepared for the next tile pasting working surface, so that the operation is circulated; after the plastering mechanism finishes the plastering work of the inner wall on one side of the tunnel, namely when the tile construction device works for the last time, the electric control host is utilized to control the plastering motor and the tile sticking motor, namely only the tile sticking mechanism is opened at the exit of the tunnel.
In the plastering process, the plastering mechanism realizes vertical plastering along the vertical lifting process of the lifting spiral column, and realizes the process of curved surface plastering by utilizing the spring action of the first spring telescopic rod; when the tile adhesive material flows downwards from the inclined mortar panel, the tile adhesive material is pushed to the upper part of the rough surface roller from the upper part of the mortar panel by the sand pushing plate arranged on the mortar panel, and the tile adhesive material is brought to a plastering surface from the mortar panel to be leveled by the rotation of the rough surface roller; when the plastering mechanism contacts the height limiting device by utilizing the circuit design, the first spring telescopic rod is contracted by an electric signal.
In the tile pasting process, the tile pasting mechanism realizes vertical tile paving along the vertical lifting process of the lifting spiral column, the automatic tile paving process is realized by utilizing an inclined surface belt, a sliding trolley and a straight pull rod, the curved surface tile pasting process is realized by utilizing a second spring telescopic rod, the tile is clamped by utilizing an extension surface of a steel needle of a barbed roller, which is higher than the tile paving surface, and the automatic tile pasting process is realized by utilizing the rolling of the barbed roller; when the tile sticking device is contacted with the height limiting device by utilizing the circuit design, the second spring telescopic rod is contracted by an electric signal.
Specifically, the plastering process and the tile paving process are as follows:
plastering process
Firstly, the flexible length of a first spring telescopic rod is adjusted through the control of an electric control host machine on a plastering motor, so that a rough surface roller is in close contact with a working surface, a preset acting force is kept between the rough surface roller and the working surface of the inner wall of the tunnel, and the rough surface roller is tightly pressed on the working surface of the inner wall of the tunnel; the lower end of the mortar panel and the frosted surface roller are always kept in close contact with the working surface of the inner wall of the tunnel by utilizing the telescopic supporting action of the spring telescopic rod, so that the inner wall of the curved surface of the tunnel is uniformly plastered; after the plastering mechanism is adjusted, adding the mixed ceramic tile bonding material to the mortar panel, wherein the addition amount of the ceramic tile bonding material is the one-time operation dosage of the plastering mechanism; the first gear mechanism is driven to rotate by the plastering motor, the sliding barrel is driven to vertically ascend along the lifting spiral column, and the plastering mechanism is driven to vertically ascend along the lifting spiral column integrally; the sand pushing plate is controlled by a circuit to slide downwards along the mortar panel, so that the tile bonding material on the upper portion of the mortar panel is driven to the position above the lower end of the mortar panel and the frosted surface roller, the tile bonding material is pushed, and the working surface of the inner wall of the tunnel is plastered by rolling of the frosted surface roller on the working surface of the inner wall of the tunnel; after the plastering mechanism ascends to the position of the height limiting device along the lifting spiral column, the output end of the height limiting device transmits an electric signal to the plastering mechanism through the electric control host, so that the plastering mechanism is driven to integrally descend after the first spring telescopic rod is contracted.
Tile paving
Firstly, controlling a tile sticking motor through an electric control host; adjusting the telescopic length of the telescopic rod of the second spring to ensure that one row of steel needles on the barbed roller is vertical to the working surface of the inner wall of the tunnel and is in close contact with the wall surface of the inner wall of the tunnel; keeping a preset acting force between the barbed roller and the inner wall of the tunnel during working, and tightly pressing the barbed roller on the working surface of the inner wall of the tunnel; then, placing the tiles to be paved in a tile box, wherein the placing amount of the tiles in the tile box is the using amount of the tile sticking mechanism working once; then, a second gear mechanism is driven to rotate through a tile sticking motor, a sliding cylinder is driven to vertically ascend along a lifting spiral column, and then the whole tile sticking mechanism is driven to vertically ascend along a lifting bolt column; the second two-blade gear and the first two-blade gear are driven to rotate by the power mechanism, the rotation of the first two-blade gear drives the knocking plate to realize the up-and-down knocking process, and the tiles which are orderly arranged in the tile box and are closest to the operation surface are knocked to the tile laying plate by the knocking plate; the tile to be paved slides downwards freely along the inclined surface belt by utilizing the sliding of the tile on the inclined surface belt and the thrust action of the sliding trolley and by utilizing the slipping material arranged on the inclined surface belt; when the tiles to be paved are beaten to the tile paving plate by the beating plate from the tile box, the tiles to be paved slide downwards along the upper surface of the tile paving plate to the position above the barbed roller, the steel needles on the barbed roller clamp the tiles to be paved, then the tiles are slowly jointed on the working surface of the inner wall of the tunnel which is already smeared with the tile adhesive material along with the rotation of the barbed roller, the tiles behind the tiles are also the same, one row of steel needles clamp one row of tiles, the next row of steel needles clamp the previous row of tiles, and the tiles are ensured to be paved on the inner wall of the tunnel without seams; the tiling mechanism realizes circulating tiling; when the tile sticking mechanism rises to the position of the height limiting device along the lifting spiral column, the output end of the height limiting device transmits the electric signal to the tile sticking mechanism, the second spring telescopic rod contracts, and the tile sticking mechanism integrally descends.
The ceramic tile construction device is simple in structure and convenient to operate, can effectively solve the problems that curved surface ceramic tile pasting is difficult and manual ceramic tile pasting efficiency is too low, and can also effectively solve the problems of non-straight surface plastering and ceramic tile pasting.
Examples
The embodiment provides a tile construction device for the inner wall of a tunnel, which comprises a base, a lifting spiral column, a plastering mechanism, a tile sticking mechanism, a guide rail, a sliding barrel, a height limiting device and an electric control host; the base comprises a bottom plate, a guide rail clamping wheel and a sliding wheel, a guide rail is arranged on the tunnel ground, and the bottom plate is horizontally arranged on the guide rail in a sliding manner through the guide rail clamping wheel; the guide rail clamping wheel comprises a clamping wheel body and a plurality of sliding steel balls, the clamping wheel body is of an n-shaped structure, the upper end of the clamping wheel body is connected with the lower surface of the bottom plate, the lower end of the clamping wheel body is clamped on the guide rail, and the contact surface of the clamping wheel body and the guide rail is uniformly provided with the plurality of sliding steel balls; the lower surface of the bottom plate is uniformly provided with sliding wheels which are symmetrically arranged at two sides of the guide rail; preferably, the sliding wheel is a universal sliding wheel; the guide rail clamping wheels are arranged on two sides of the center line of the bottom plate, and sliding steel balls are distributed on the inner side surfaces of the guide rail clamping wheels, so that the device can slide on the guide rails conveniently; the vertical height of the sliding wheel is greater than that of the guide rail clamping wheel, so that the whole device can be conveniently transported when the whole device is in operation.
The lifting spiral columns comprise a first lifting spiral column, a second lifting spiral column and a third lifting spiral column, the first lifting spiral column, the second lifting spiral column and the third lifting spiral column are sequentially vertically arranged in parallel and are positioned in the same vertical plane, the three lifting spiral rods and the bottom plate are integrally designed, and the three lifting spiral columns are all arranged on the middle line of the short sides of the bottom plate; the lifting spiral column is made of solid steel, and external threads are arranged on the circumference of the outer side of the lifting spiral column.
The plastering mechanism is arranged between the first lifting spiral column and the second lifting spiral column, and the tile sticking mechanism is arranged between the second lifting spiral column and the third lifting spiral column; sliding cylinders are respectively arranged on two sides of the plastering mechanism and the tile sticking mechanism, and when the plastering mechanism and the tile sticking mechanism are connected with the second lifting spiral column, one sliding cylinder is shared, so that the plastering mechanism and the tile sticking mechanism can be ensured to be lifted synchronously on the lifting spiral column; the sliding cylinder is sleeved on the lifting spiral column, the sliding cylinder is of a straight cylinder structure, the outer wall of the sliding cylinder is smooth, internal threads are arranged on the inner wall of the sliding cylinder, and the internal threads on the sliding cylinder are matched and connected with the external threads of the lifting spiral column.
The plastering mechanism is used for uniformly plastering the tile bonding material on the inner wall of the tunnel, and the tile sticking mechanism is used for paving tiles on the inner wall of the tunnel uniformly smeared with the tile bonding material; the height limiting device is installed at a preset position at the upper end of the lifting spiral column, and the output end of the height limiting device is connected with the plastering mechanism and the tile sticking mechanism.
The plastering mechanism comprises a first box body, a telescopic steel plate, a first movable hinge, a first spring telescopic rod, a mortar panel, a rough surface roller, a plastering motor and a first gear mechanism; the first box body is horizontally arranged between the first lifting spiral column and the second lifting spiral column, sliding cylinders are respectively arranged on two sides of the first box body, and the first box body, the first lifting spiral column and the second lifting spiral column are combined together through the sliding cylinders; the sliding cylinder and the first box body are welded and fixed together by adopting oxygen welding, one side of the first box body, which is far away from the inner wall of the tunnel, is provided with an electric control host.
The telescopic steel plate is horizontally arranged on the first box body, one end of the telescopic steel plate is connected with the first box body, and the other end of the telescopic steel plate is hinged and fixed with the upper end of the mortar panel; the first movable hinge is arranged between the telescopic steel plate and the mortar panel, one end of the first movable hinge is connected with the telescopic steel plate, and the other end of the first movable hinge is connected with the mortar panel; the first movable hinge is a ball type movable hinge, and balls and the mortar panel are designed integrally; the mortar panel is of a plate type structure, and waterproof and slippery materials are arranged on the surface of the mortar panel.
First spring telescopic link level sets up between mortar panel and first box, and the one end of first spring telescopic link is articulated fixed with the lower surface of mortar panel, and the tip fixed connection of the other end and first box is provided with the first spring telescopic link that two vertical intervals set up at least between mortar panel and the first box.
The rough-surface roller is horizontally and rotatably arranged at the lower end of the mortar panel and comprises a first roller body and a first rolling shaft, the first roller body is rotatably sleeved outside the first rolling shaft, a plurality of rough-surface patterns are arranged on the outer surface of the first roller body, and two ends of the first rolling shaft are fixedly connected with the lower end of the mortar panel through steel bars; the plastering motor, the first gear mechanism and the electric control host are all arranged in the first box body, the input end of the first gear mechanism is connected with the output end of the plastering motor, and the output end of the first gear mechanism is connected with the lifting spiral column; the first output end of the electric control host is connected with the input end of the plastering motor.
The tile sticking mechanism comprises a second box body, a drag link, a tile box, a second movable hinge, a second spring telescopic rod, a tile laying plate, a roller with thorns, a tile sticking motor and a second gear mechanism; the second box body is horizontally arranged between the second lifting spiral column and the third lifting spiral column, and one side of the second box body, which is far away from the inner wall of the tunnel, is arranged; sliding cylinders are respectively arranged on two sides of the second box body, the sliding cylinders and the second box body are welded and fixed by oxygen welding, and the second box body, the second lifting spiral column and the third lifting spiral column are combined together through the sliding cylinders; the first box body and the second box body share one sliding cylinder when being connected with the second lifting spiral column, and the first box body and the second box body are respectively welded and fixed with the two sides of the sliding cylinder.
The ceramic tile box is arranged above the first box body and used for accommodating ceramic tiles to be pasted; the bottom in ceramic tile box is provided with the inclined plane area, and the inclined plane area sets up towards the slope of ceramic tile box's play brick mouth, and the bilateral symmetry in inclined plane area is provided with the slip and gets off, and the slip dolly can take the surface removal at the inclined plane, drives the ceramic tile in the ceramic tile box and removes to the export.
The straight pull rod is arranged above the tile box and used for knocking tiles to be paved in the tile box to the paving plate; the straight pull rod comprises a beating plate, a connecting rod, a first two-leaf gear, a second two-leaf gear and a power mechanism, and the beating plate is horizontally arranged above the tile box; one end of the knocking plate is connected with the upper end of the connecting rod, and the other end of the knocking plate is a free end; the connecting rod is vertically rotated and arranged on the second box body, the first two-leaf gear and the second two-leaf gear are both rotatably arranged in the second box body, one end of the first two-leaf gear is connected with the connecting rod, the other end of the first two-leaf gear is meshed with the second two-leaf gear, and the second driving gear is connected with the power mechanism.
The brick laying plate is arranged on one side close to the inner wall of the tunnel, the brick laying plate is hinged and fixed with the middle point of the bottom of the tile box through a second movable hinge, one end of the second movable hinge is fixedly connected with the middle point of the bottom surface of the tile box, and the other end of the second movable hinge is fixedly connected with the upper end of the brick laying plate; the brick paving plate is of a plate type structure, and the surface of the brick paving plate is made of waterproof and slippery materials; preferably, the second movable hinge is a ball type movable hinge.
The second spring telescopic rod is horizontally arranged between the brick laying plate and the second box body, one end of the second spring telescopic rod is hinged with the lower surface of the brick laying plate, and the other end of the second spring telescopic rod is fixedly connected with the second box body; preferably, at least two second spring telescopic rods which are vertically arranged at intervals are arranged between the brick paving plate and the second box body.
The barbed roller is horizontally and rotatably arranged at the lower end of the brick laying plate; the tile outlet of the tile box is arranged close to one side of the inner wall of the tunnel; the barbed roller comprises a second roller body, a second roller and a plurality of steel needles, the second roller body is rotatably sleeved on the outer side of the second roller, and two ends of the second roller are fixedly connected with the lower end of the tile paving plate; a plurality of steel needles are uniformly and vertically arranged on the outer surface of the second roller body.
The tile sticking motor and the second gear mechanism are both arranged in the second box body, the input end of the second gear mechanism is connected with the output end of the tile sticking motor, and the output end of the second gear mechanism is connected with the lifting spiral column; the second output end of the electric control host is connected with the input end of the tile sticking motor
The height limiting device is arranged at a preset position at the upper end of the lifting spiral column, and the output end of the height limiting device is connected with the plastering mechanism and the tile sticking mechanism; the height limiting device adopts a height limiting clamping block which is a threaded cylinder with holes, the height limiting clamping block is arranged on the spiral lifting rod and can be assembled and disassembled at will, the height limiting clamping block is fixed on the spiral lifting rod through a bolt, a first output end of the height limiting clamping block controls the first spring telescopic rod and the second spring telescopic rod through a circuit, and a second output end of the height limiting clamping block is connected with an input end of a main control motor.
In the embodiment, the three sliding barrels are arranged at the same horizontal position of the three lifting screw rods, and the motor in the second box body and the motor in the first box body are utilized to drive the gear mechanism to rotate, so that the plastering mechanism and the tile sticking mechanism are driven to realize synchronous lifting; the straight pull rod is designed integrally, the upper part is a beating plate, the lower part is a two-blade gear, and the rotation of the two-blade gear is utilized to realize the stretching and beating processes; the tile box is designed in a drawer mode, is arranged above the telescopic rod of the second spring, is arranged on the lower side of the straight pull rod and is not in contact with the straight pull rod; the interior of the tile box is provided with a bevel belt and a sliding trolley; the roller with the thorn is internally provided with a roller, the outer part of the roller is designed with steel needles, the ceramic tiles sliding down from the tile laying plate are clamped by the steel needles, and the ceramic tiles are pressed and stuck on the wall surface by the next row of steel needles along with the rotation of the roller; the plastering mechanism and the tile sticking mechanism in the embodiment both adopt a power lifting system, the plastering mechanism and the tile sticking mechanism mainly rely on a motor inside the device to drive a gear mechanism, and then the lifting is realized by the aid of the gear mechanism and threads of a lifting screw rod, so that the problems that in the prior art, the efficiency of curved surface manual tile sticking is low, and curved surface plastering and tile sticking are difficult are solved.
The above-described embodiment is only one of the embodiments that can implement the technical solution of the present invention, and the scope of the present invention is not limited by the embodiment, but includes any variations, substitutions and other embodiments that can be easily conceived by those skilled in the art within the technical scope of the present invention disclosed.
Claims (10)
1. A tile construction device for the inner wall of a tunnel is characterized by comprising a base (1), a lifting spiral column (2), a plastering mechanism (3) and a tile sticking mechanism (4); the base (1) is arranged on the ground of the tunnel in a sliding mode, and the lifting spiral column (2) is vertically fixed above the base (1); the plastering mechanism (3) and the tile sticking mechanism (4) are both arranged on the lifting spiral column (2) in a matching way, and the plastering mechanism (3) and the tile sticking mechanism (4) can vertically lift along the lifting spiral column (2); the plastering end of the plastering mechanism (3) is arranged in a telescopic mode and used for evenly plastering the tile bonding material on the inner wall of the tunnel, and the paving end of the tile sticking mechanism (4) is arranged in a telescopic mode and used for paving and sticking the tiles on the inner wall of the tunnel which is smeared with the tile bonding material.
2. A tile working device for tunnel inner walls according to claim 1, characterized in that the plastering mechanism (3) comprises a first box (31), a stabilizing plate (32), a first spring telescopic rod (34), a mortar panel (35), a frosted roller (36) and a sand pushing plate (37); the first box body (31) is arranged between the two lifting spiral columns, two sides of the first box body (31) are respectively connected with the lifting spiral columns in a matched mode, and the first box body (31) can vertically lift along the lifting spiral columns;
the stabilizing plate (32) is horizontally arranged on the first box body (31), and the mortar panel (35) is obliquely arranged between the stabilizing plate (32) and the inner wall of the tunnel; the upper end of the mortar panel (35) is hinged and fixed with the stabilizing plate (32), the hair surface roller (36) is horizontally and rotatably arranged at the lower end of the mortar panel (35), and the surface of the hair surface roller (36) is closely attached to the inner wall of the tunnel; the tile adhesive material is arranged on the upper surface of the mortar panel (35), and the sand pushing plate (37) is arranged on the mortar panel (35) in a sliding manner and used for driving the tile adhesive material to move downwards to the rough surface roller (36); first spring telescopic link (34) set up between mortar panel (35) and first box (31), the one end and first box (31) fixed connection of first spring telescopic link (34), and the other end is articulated fixed with the lower surface of mortar panel (35).
3. The tile construction device for the inner wall of the tunnel according to claim 2, wherein the frosted roller (36) comprises a first roller body and a first roller, the first roller is horizontally arranged at the lower end of the mortar panel (35), the first roller body is rotatably sleeved on the outer side of the first roller, the surface of the first roller body is in close contact with the inner wall of the tunnel, and a plurality of frosted patterns are arranged on the surface of the first roller body.
4. A tile working device for tunnel inner walls according to claim 2, characterized in that the plastering mechanism (3) further comprises a plastering motor and a first gear mechanism; the plastering motor and the first gear mechanism are both arranged in the first box body (31), the input end of the first gear mechanism is connected with the output end of the plastering motor, and the output end of the first gear mechanism is connected with the lifting spiral column (2).
5. A tile working device for tunnel inner wall according to claim 1, characterized in that the tile mechanism (4) comprises a second box (41), a tile box (43), a second spring telescopic rod (45), a tile laying plate (46) and a barbed roller (47); the second box body (41) is arranged between the two lifting spiral columns, two sides of the second box body (41) are respectively connected with the lifting spiral columns in a matched mode, and the second box body (41) can vertically lift along the lifting spiral columns;
the tile box (43) is arranged above the first box body (41), and one end, close to the inner wall of the tunnel, of the tile box (43) is provided with a tile outlet; the tile laying plate (46) is obliquely arranged between the tile box (43) and the inner wall of the tunnel, the upper end of the tile laying plate (46) is hinged and fixed with the middle section of the bottom of the tile box (43), and the lower end of the tile laying plate is arranged close to the inner wall of the tunnel; the second spring telescopic rod (45) is arranged between the brick paving plate (46) and the second box body (41), one end of the second spring telescopic rod (45) is fixedly connected with the side wall of the second box body (41), and the other end of the second spring telescopic rod is hinged and fixed with the lower surface of the brick paving plate (46); the barbed rollers (47) are horizontally and rotatably arranged at the lower ends of the tile laying plates (46), and the outer sides of the barbed rollers (47) are in close contact with the inner wall of the tunnel.
6. A tile working apparatus for tunnel inner wall according to claim 5, wherein the tile sticking mechanism (4) further comprises a drag link (42), the drag link (42) is provided above the tile box (43); the straight pull rod (42) comprises a knocking plate (421), a connecting rod (422), a first two-leaf gear (423), a second two-leaf gear (424) and a power mechanism, wherein the knocking plate (421) is horizontally arranged above the tile box (43) at intervals; one end of the knocking plate (421) is connected with the upper end of the connecting rod (422), and the other end is a free end; a ceramic tile knocking opening is formed above the ceramic tile box (43), and the ceramic tile knocking opening and the ceramic tile outlet are correspondingly arranged; the free end of the beating plate is provided with a beating block, and the beating block extends downwards into the ceramic tile beating opening; the connecting rod (422) is movably arranged in the second box body (41), and the first two-blade gear (423) and the second two-blade gear (424) are both rotatably arranged in the second box body (41); one end of the first two-blade gear (423) is connected with the lower end of the connecting rod (422), the other end of the first two-blade gear is meshed with the second two-blade gear (424), and the second two-blade gear (424) is connected with the power mechanism.
7. A tile construction device for tunnel inner wall according to claim 5, characterized in that the tile mechanism (4) further comprises a tile motor and a second gear mechanism; the tile sticking motor and the second gear mechanism are both arranged in the second box body (41), the input end of the second gear mechanism is connected with the output end of the tile sticking motor, and the output end of the second gear mechanism is connected with the lifting spiral column (2).
8. A tile working apparatus for tunnel inner wall according to claim 5, wherein the tile box (43) adopts a semi-closed box structure with an upper opening; the bottom of the tile box (43) is provided with an inclined surface belt (431), the inclined surface belt (431) is arranged downwards towards the tile outlet in an inclined manner, and sliding trolleys (432) are symmetrically arranged on two sides of the inclined surface belt (431); the sliding trolley (432) can slide on the surface of the inclined belt (432) to drive the tiles in the tile box (43) to move towards the tile outlet;
the barbed roller (47) comprises a second roller body, a second roller and a plurality of steel needles, wherein the second roller is horizontally arranged at the lower end of the brick laying plate (46), and the second roller body is rotatably sleeved on the outer side of the second roller; the plurality of steel needles are vertically arranged on the outer surface of the second roller body and are uniformly distributed along the axis of the second roller body; one end of the steel needle is fixedly connected with the second roller body, and the other end of the steel needle is in close contact with the inner wall of the tunnel.
9. A tile working device for tunnel inner wall according to claim 1, wherein the base (1) comprises a bottom plate (11), a rail fastening wheel (12) and a sliding wheel (13); a guide rail (5) is arranged on the tunnel ground, and the guide rail (5) is distributed along the axis direction of the tunnel; the bottom plate (11) is horizontally arranged on the guide rail (5) in a sliding manner through the guide rail clamping wheel (12), and the lifting spiral column (2) is vertically arranged above the bottom plate (11); the sliding wheels (13) are uniformly arranged below the bottom plate (11) and are symmetrically arranged at two sides of the guide rail (5);
the guide rail clamping wheel (12) comprises a clamping wheel body (121) and a plurality of sliding steel balls (122), and the clamping wheel body (121) is of an n-shaped structure; the upper end of the clamping wheel body (121) is connected with the bottom plate (11), and the lower end is clamped on the guide rail (5); the contact surface of the clamping wheel body (121) and the guide rail (5) is uniformly provided with a plurality of sliding steel balls (122).
10. The tile construction device for the inner wall of the tunnel according to claim 1, further comprising a height limiting device (7) and an electric control host, wherein the height limiting device (7) is installed at a preset position at the upper end of the lifting spiral column (2), and the output end of the height limiting device (7) is connected with the plastering mechanism (3) and the tile sticking mechanism (4).
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| CN202011169310.8A CN112411968B (en) | 2020-10-27 | 2020-10-27 | A ceramic tile construction equipment for tunnel inner wall |
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| CN202011169310.8A CN112411968B (en) | 2020-10-27 | 2020-10-27 | A ceramic tile construction equipment for tunnel inner wall |
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| CN112411968B CN112411968B (en) | 2022-03-04 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113482300A (en) * | 2021-08-04 | 2021-10-08 | 刘芸 | Wall tile paving machine |
| CN114718280A (en) * | 2022-04-25 | 2022-07-08 | 江苏天茂建设有限公司 | Full-automatic tiling plastering machine |
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| CN113482300A (en) * | 2021-08-04 | 2021-10-08 | 刘芸 | Wall tile paving machine |
| CN114718280A (en) * | 2022-04-25 | 2022-07-08 | 江苏天茂建设有限公司 | Full-automatic tiling plastering machine |
| CN114718280B (en) * | 2022-04-25 | 2024-04-16 | 江苏天茂建设有限公司 | Full-automatic tile plastering machine |
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| Publication number | Publication date |
|---|---|
| CN112411968B (en) | 2022-03-04 |
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