CN112411041A - Laser control device and method for embroidery machine - Google Patents
Laser control device and method for embroidery machine Download PDFInfo
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- CN112411041A CN112411041A CN202011015191.0A CN202011015191A CN112411041A CN 112411041 A CN112411041 A CN 112411041A CN 202011015191 A CN202011015191 A CN 202011015191A CN 112411041 A CN112411041 A CN 112411041A
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- laser
- embroidery
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C7/00—Special-purpose or automatic embroidering machines
- D05C7/10—Special-purpose or automatic embroidering machines for separating and burning-off parts of the base fabric
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C5/00—Embroidering machines with arrangements for automatic control of a series of individual steps
- D05C5/04—Embroidering machines with arrangements for automatic control of a series of individual steps by input of recorded information, e.g. on perforated tape
- D05C5/06—Embroidering machines with arrangements for automatic control of a series of individual steps by input of recorded information, e.g. on perforated tape with means for recording the information
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- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses a laser control device and a method of an embroidery machine, the device comprises an embroidery machine main control system, an embroidery frame driving system which is in communication connection with the embroidery machine main control system, and laser controllers which are in communication connection with the embroidery machine main control system and are respectively arranged corresponding to laser heads of each machine head, the embroidery machine main control system is provided with an embroidery parameter storage module and a pattern parameter calling module, the embroidery parameter storage module stores embroidery frame speed parameters and laser power parameters of each laser controller corresponding to each pattern, the pattern parameter calling module writes the corresponding embroidery frame speed parameters into the embroidery frame driving system after any one pattern is called, and writes the laser power parameters of each laser controller into the corresponding laser controller according to addresses. The invention directly calls the patterns for the previously processed presbyopic patterns and writes the parameters into each machine head, thereby saving the procedures of resetting the parameters and finely adjusting the laser head of each machine head and obviously improving the pattern changing efficiency.
Description
Technical Field
The invention relates to the technical field of laser embroidery.
Background
The existing embroidery machine is matched with a laser device, is simple to control, only has starting and stopping signals, is complex to debug and has long debugging time.
Laser and embroidery machine automatically controlled parameter are independent, and the embroidery speed parameter when automatically controlled regulation laser operation, the supporting regulator of every laser head adjusts the power size: an operator firstly manually adjusts the power regulator of each machine head to a corresponding power value according to the material and the thickness of the cloth, and then sets a speed parameter in the main control system according to the cloth. Then, trial run is carried out, more practical effect is achieved, and laser parameters of each head are adjusted. The operation is very inconvenient, especially for a multi-head embroidery machine.
The product A is set, the product B is switched after the processing is finished, the laser parameters need to be reset, and after the processing is finished and the product A is switched, the laser parameters need to be reset again because the parameters cannot be stored, so that a large amount of time is wasted, and the model changing efficiency is extremely low.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a laser control device of an embroidery machine, which improves the pattern changing efficiency.
In order to solve the technical problems, the invention adopts the following technical scheme: the embroidery machine laser control device comprises an embroidery machine main control system, an embroidery frame driving system in communication connection with the embroidery machine main control system, and laser controllers which are in communication connection with the embroidery machine main control system and are respectively arranged corresponding to laser heads of all machine heads, wherein the embroidery machine main control system is provided with an embroidery parameter storage module and a pattern parameter calling module, the embroidery parameter storage module stores embroidery frame speed parameters and laser power parameters of all laser controllers corresponding to all patterns, the pattern parameter calling module writes the corresponding embroidery frame speed parameters into the embroidery frame driving system after any pattern is called, and writes the laser power parameters of all the laser controllers into the corresponding laser controllers according to addresses.
The invention also provides a laser control method of the embroidery machine, which sequentially comprises the following steps:
embroidery parameter storage: storing the embroidery frame speed parameter corresponding to each pattern and the laser power parameter of each laser controller into an embroidery parameter storage module of an embroidery machine main control system;
calling pattern parameters: writing the corresponding tabouret speed parameter into a tabouret driving system after any one pattern is called, and writing the laser power parameter of each laser controller into the corresponding laser controller according to the address;
laser embroidery: in the laser embroidery process, the tabouret driving system drives the tabouret according to the written tabouret speed parameter, and each laser controller controls the laser head according to the corresponding laser power parameter.
Preferably, the tabouret speed parameter corresponding to each pattern and the laser power parameter of each laser controller are determined by pattern debugging, and the pattern debugging process comprises the following steps:
firstly, selecting a material for cloth, and then selecting the thickness of the cloth;
secondly, importing parameters, calling corresponding preset parameters by an embroidery machine main control system according to the selected cloth, importing embroidery frame speed parameters into an embroidery frame driving system, and correspondingly writing laser power parameters into laser controllers corresponding to each machine head laser head;
fine adjustment of laser power parameters, wherein the laser power parameters corresponding to each laser head are adjusted through an adjusting switch;
returning the laser power parameters, and after the fine adjustment is finished, performing parameter returning operation on the main control system of the embroidery machine to enable the laser power parameters corresponding to each laser head to be returned to the main control system of the embroidery machine according to the machine head address and the set format;
storing parameters and associating patterns, and selecting associated pattern names to store the laser power parameters of each laser controller and the tabouret speed parameters.
Preferably, the embroidery machine main control system is provided with a pattern calling button and a display, and after the pattern calling button is operated, the display automatically pops up embroidery frame speed parameters of all patterns and laser power parameters of each laser controller.
Preferably, the embroidery machine main control system is further provided with a parameter one-key download button, after the pattern is selected and the parameter one-key download button is operated, the corresponding embroidery frame speed parameter is written into the embroidery frame driving system, and the laser power parameter of each laser controller is written into the corresponding laser controller according to the address.
Preferably, the cloth thickness is set to be thin, medium, and thick.
According to the technical scheme, due to the fact that the working conditions of all machine heads are different, the power parameters of the laser controllers corresponding to all the machine heads are inconsistent, so that the power parameters of the laser controllers of all the machine heads are transmitted back to the main control system of the embroidery machine, the power parameters of the laser controllers of all the machine heads are stored and are related to patterns. The embroidery machine main control system automatically generates laser power and embroidery speed parameters by selecting cloth characteristics and transmits the parameters to the laser controllers corresponding to the machine heads.
Therefore, the following beneficial effects are achieved:
1. the parameter setting of the pattern is simple, only the material and the thickness type of the cloth need to be selected, the parameters are automatically generated, and the parameters are written into the laser controllers of all the machine heads by one key, so that the adjustment of each machine head is not needed, and the operation is very convenient.
2. The pattern is directly called to the presbyopic pattern that has processed before to write the parameter to each aircraft nose can, saved and reset the parameter, and the process that the laser head of every aircraft nose carries out the fine setting, show the efficiency that has promoted the remodelling.
The following detailed description will explain the present invention and its advantages.
Drawings
The invention is further described with reference to the accompanying drawings and the detailed description below:
fig. 1 is a schematic structural view of a laser control apparatus of an embroidery machine according to the present invention.
FIG. 2 is a flow chart of debugging patterns with laser functions according to the present invention.
FIG. 3 is a flow chart of calling laser function patterns according to the present invention.
Detailed Description
The technical solutions of the embodiments of the present invention are explained and illustrated below, but the following embodiments are only preferred embodiments of the present invention, and not all of them. Based on the embodiments in the implementation, other embodiments obtained by those skilled in the art without any creative effort belong to the protection scope of the present invention.
Example one
As shown in fig. 1, a laser control device of an embroidery machine includes an embroidery machine main control system 1, an embroidery frame driving system 2 in communication connection with the embroidery machine main control system, and laser controllers 3 in communication connection with the embroidery machine main control system 1 and respectively arranged corresponding to laser heads of each head. The laser controller 3 is provided with a power display screen 4 and a power fine adjustment knob 5.
The embroidery machine main control system 1 is provided with an embroidery parameter storage module and a pattern parameter calling module, the embroidery parameter storage module stores an embroidery frame speed parameter and a laser power parameter of each laser controller corresponding to each pattern, and the pattern parameter calling module writes the corresponding embroidery frame speed parameter into an embroidery frame driving system after any pattern is called and writes the laser power parameter of each laser controller into the corresponding laser controller according to an address.
Furthermore, the embroidery machine main control system is provided with a pattern calling button and a display, and after the pattern calling button is operated, the display automatically pops up tabouret speed parameters of all patterns and laser power parameters of each laser controller. The embroidery machine main control system is further provided with a parameter one-key downloading button, after the pattern is selected and the parameter one-key downloading button is operated, the corresponding tabouret speed parameter is written into the tabouret driving system, and the laser power parameter of each laser controller is written into the corresponding laser controller according to the address.
The cloth pattern refers to the cloth material and the cloth thickness, only the cloth material and the cloth thickness type need to be selected, relevant parameters are automatically generated, and the parameters are written into the laser controllers of all the machine heads through one key, adjustment of each machine head is not needed, and the operation is very convenient.
Example two
A laser control method of an embroidery machine sequentially comprises the following steps:
embroidery parameter storage: storing the embroidery frame speed parameter corresponding to each pattern and the laser power parameter of each laser controller into an embroidery parameter storage module of an embroidery machine main control system;
calling pattern parameters: writing the corresponding tabouret speed parameter into a tabouret driving system after any one pattern is called, and writing the laser power parameter of each laser controller into the corresponding laser controller according to the address;
laser embroidery: in the laser embroidery process, the tabouret driving system drives the tabouret according to the written tabouret speed parameter, and each laser controller controls the laser head according to the corresponding laser power parameter.
The tabouret speed parameter corresponding to each pattern and the laser power parameter of each laser controller are determined by pattern debugging, as shown in fig. 2, the pattern debugging process comprises the following steps:
selecting cloth
The fabric material (such as cotton cloth, leather, knitted fabric, etc.) is selected first, and then the thickness (thin, medium, thick) of the fabric is selected.
Introduction of parameters
The embroidery machine main control system calls out corresponding preset parameters according to the selected cloth characteristics, then the preset parameters are written in through one key, the tabouret speed parameters are led into the tabouret driving system, and the laser power parameters are uniformly written in the laser controllers corresponding to all machine heads.
Laser power parameter fine tuning
The laser power parameters written into each machine head are uniform, but actually, due to the fact that the laser heads of each machine head have working condition differences (the laser heads are different from the cloth surface in height, the laser source angle and the like), the laser cutting effect is affected, and all the power parameters of each laser head need to be adjusted through the power fine adjustment knob 5.
Laser head power parameter feedback
After the power fine adjustment is finished, the main control system of the embroidery machine carries out parameter return button operation, the parameters of each machine head are installed with machine head addresses and parameter formats, all the parameters are returned to the system, and after the return is finished, the main control interface can display the parameters of all the laser heads.
Parameter preservation and pattern association
And (4) storing the return parameters, selecting the associated pattern name together with the tabouret speed parameter, and automatically calling the associated laser power parameter by the embroidery machine main control system after the subsequent pattern calling.
The debugged presbyopic pattern calling flow is as shown in fig. 3, after the pattern is called, the main control system of the embroidery machine automatically pops up the power parameters of all the relevant laser controllers and the relevant embroidery speed parameters, after downloading by pressing one key, the system writes all the parameters into the laser controllers of the corresponding laser heads according to addresses, and the embroidery speed is written into the main control system of the embroidery machine.
Therefore, the pattern can be directly called for the previously processed presbyopic pattern, and the parameters can be written into each machine head, so that the process of resetting the parameters and finely adjusting the laser head of each machine head is omitted, and the pattern changing efficiency is obviously improved.
While the invention has been described with reference to specific embodiments, it will be understood by those skilled in the art that the invention is not limited thereto, and may be embodied in other forms without departing from the spirit or essential characteristics thereof. Any modification which does not depart from the functional and structural principles of the present invention is intended to be included within the scope of the claims.
Claims (6)
1. The utility model provides an embroidery machine laser controlling means, includes embroidery machine major control system, the tabouret actuating system who is connected with embroidery machine major control system communication, with embroidery machine major control system communication connection and the laser controller that the laser head that corresponds every aircraft nose set up respectively, its characterized in that: the embroidery machine main control system is provided with an embroidery parameter storage module and a pattern parameter calling module, the embroidery parameter storage module stores an embroidery frame speed parameter and a laser power parameter of each laser controller corresponding to each pattern, and the pattern parameter calling module writes the corresponding embroidery frame speed parameter into an embroidery frame driving system after any pattern is called and writes the laser power parameter of each laser controller into the corresponding laser controller according to an address.
2. A laser control method of an embroidery machine, characterized in that the laser control device of the embroidery machine according to claim 1 is used for controlling the embroidery machine, and comprises the following steps in sequence:
embroidery parameter storage: storing the embroidery frame speed parameter corresponding to each pattern and the laser power parameter of each laser controller into an embroidery parameter storage module of an embroidery machine main control system;
calling pattern parameters: writing the corresponding tabouret speed parameter into a tabouret driving system after any one pattern is called, and writing the laser power parameter of each laser controller into the corresponding laser controller according to the address;
laser embroidery: in the laser embroidery process, the tabouret driving system drives the tabouret according to the written tabouret speed parameter, and each laser controller controls the laser head according to the corresponding laser power parameter.
3. The laser control method of an embroidery machine according to claim 2, characterized in that: the tabouret speed parameter corresponding to each pattern and the laser power parameter of each laser controller are determined by pattern debugging, and the pattern debugging process comprises the following steps:
firstly, selecting a material for cloth, and then selecting the thickness of the cloth;
secondly, importing parameters, calling corresponding preset parameters by an embroidery machine main control system according to the selected cloth, importing embroidery frame speed parameters into an embroidery frame driving system, and correspondingly writing laser power parameters into laser controllers corresponding to each machine head laser head;
fine adjustment of laser power parameters, wherein the laser power parameters corresponding to each laser head are adjusted through an adjusting switch;
returning the laser power parameters, and after the fine adjustment is finished, performing parameter returning operation on the main control system of the embroidery machine to enable the laser power parameters corresponding to each laser head to be returned to the main control system of the embroidery machine according to the machine head address and the set format;
storing parameters and associating patterns, and selecting associated pattern names to store the laser power parameters of each laser controller and the tabouret speed parameters.
4. The laser control method of an embroidery machine according to claim 3, characterized in that: the embroidery machine main control system is provided with a pattern calling button and a display, and after the pattern calling button is operated, the display automatically pops up embroidery frame speed parameters of all patterns and laser power parameters of each laser controller.
5. The laser control method of an embroidery machine according to claim 4, characterized in that: the embroidery machine main control system is further provided with a parameter one-key downloading button, after the pattern is selected and the parameter one-key downloading button is operated, the corresponding tabouret speed parameter is written into the tabouret driving system, and the laser power parameter of each laser controller is written into the corresponding laser controller according to the address.
6. The laser control method of an embroidery machine according to claim 3, characterized in that: the thickness of the cloth is set to be thin, medium and thick.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011015191.0A CN112411041B (en) | 2020-09-24 | 2020-09-24 | Laser control device and method for embroidery machine |
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| CN202011015191.0A CN112411041B (en) | 2020-09-24 | 2020-09-24 | Laser control device and method for embroidery machine |
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| CN112411041B CN112411041B (en) | 2022-03-08 |
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