CN210481720U

CN210481720U - Embroidery control apparatus for embroidering cloth

Info

Publication number: CN210481720U
Application number: CN201921214073.5U
Authority: CN
Inventors: 汪建卫
Original assignee: Jiaxing Qianzhuang Crafts Co Ltd
Current assignee: Jiaxing Qianzhuang Crafts Co Ltd
Priority date: 2019-07-30
Filing date: 2019-07-30
Publication date: 2020-05-08
Anticipated expiration: 2029-07-30

Abstract

The utility model provides an embroidery control device for embroidery cloth, which comprises an upper machine plate, a mounting plate, a machine body, a controller, a control machine, a display operation unit, a support mounting column, a lower machine plate, an embroidery control unit and a cloth fixing disc, wherein the control machine is arranged on the mounting plate through bolts; the machine body and the control machine are integrated, and a controller is installed on one side inside the machine body through a bolt; the display operation unit is arranged at the front part of the control machine through screws, and a supporting and mounting column is arranged at one side of the control machine; the embroidery control unit is arranged at the main shaft driving part of the controller through a connecting shaft and is positioned above the cloth fixing disc. The utility model discloses thereby showing that display operation unit and embroidery the control unit's setting can be fine with the static state of embroidery pattern and dynamic information and showing out for the operator provides audio-visual, clear discernment pattern, and the position of the location cloth that can be accurate, very convenience of customers' operation.

Description

Embroidery control apparatus for embroidering cloth

Technical Field

The utility model belongs to the technical field of the embroidery machine, especially, relate to an embroidery controlgear for embroidering cloth.

Background

In the prior art, in the embroidery machine industry, along with the improvement of product performance and the requirement on the attractive degree of cloth, the hole carving and the embroidery on the same piece of cloth become more and more frequent. An embroidery machine, also called an embroidery machine, is a textile machine that performs embroidery work. At present, embroidery machines have been shifted from conventional manual control to automatic control by means of dedicated controllers and the like.

The Chinese patent publication number is CN 208414816U, the invention provides an embroidery machine control system and an embroidery machine, a controller is in wireless communication connection with a receiver and is used for sending a control instruction to the receiver according to execution information input by a user; and the receiver is arranged on the embroidery machine, is in communication connection with the main control end of the embroidery machine, and is used for receiving the control instruction and sending the control instruction to the main control end so that the main control end controls the embroidery machine to execute corresponding operation according to the control instruction. However, the existing embroidery machine control system and embroidery machine have the problems that static and dynamic information of embroidery patterns cannot be well displayed, so that visual and clear identification patterns are not provided for operators, and the position of cloth cannot be accurately positioned, which is very inconvenient for users to operate.

Therefore, it is necessary to provide an embroidery control apparatus for embroidering cloth.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model provides an embroidery controlgear for embroidering cloth to thereby solve current embroidery machine control system and embroidery machine and exist and can not provide audio-visual, clear discernment pattern with the static state of embroidering the pattern and the fine demonstration of dynamic information thereby, and the problem of the very inconvenient user's of position operation of location cloth that can not be accurate. The embroidery control equipment for embroidering cloth comprises an upper machine plate, a mounting plate, a machine body, a controller, a display operation unit, a support mounting column, a lower machine plate, an embroidery control unit and a cloth fixing disc, wherein the mounting plate is fixed at the lower part of the upper machine plate through screws, the controller is mounted below the upper machine plate through the mounting plate, and the controller is mounted on the mounting plate through bolts; the machine body and the control machine are integrated, and a controller is installed on one side inside the machine body through a bolt; the display operation unit is arranged at the front part of the control machine through screws, and a supporting and mounting column is arranged at one side of the control machine; the support mounting column is positioned between the upper machine plate and the lower machine plate, wherein one end of the support mounting column is fixed at the bottom of the end of the upper machine plate through a bolt, and the other end of the support mounting column is fixed at the upper part of the end of the lower machine plate through a bolt; the lower machine plate is positioned below the control machine, and the upper part of the lower machine plate is provided with a cloth fixing disc through screws; the embroidery control unit is arranged at the main shaft driving part of the controller through a connecting shaft and is positioned above the cloth fixing disc.

Go up the aircraft bonnet, support the mounting column and form a structure of falling C with the mounting means that the aircraft bonnet adopted down, and go up the aircraft bonnet, support the mounting column and all adopt stainless steel material to make with the aircraft bonnet down, the staff of being convenient for places and moves away, and whole light and handy portable, simple structure, reduce cost.

The display operation unit comprises a display body, an LCD (liquid crystal display), a USB (universal serial bus) interface, a control keyboard and a main switch, wherein the LCD is installed on the upper half part of the display body through threads, and the main switch is installed on the upper top part of the display body through screws; the USB interface is arranged on the lower half part of the display body and is positioned above the control keyboard, and the control keyboard is arranged on the lower half part of the display body through screws; the LCD adopts the 256-color liquid crystal touch display screen of DT0 series, the control keyboard is provided with different functional buttons, each button corresponds to a display window, dynamic and static information of embroidery patterns, the combined design of various icons and figures can provide visual and clear identification patterns for operators, and a USB interface is also provided, so that the storage patterns of a USB mobile disk can be stored, hundreds of patterns can be stored in a USB disk, hundreds of millions of needles can be stored, the USB mobile disk is convenient and reliable to carry and store, and pattern data can be stored for more than ten years.

The embroidery control unit comprises a shell, a stepping motor, a laser positioning sensor, a broken thread detector and an embroidery needle, wherein the stepping motor is installed in the shell through a screw, the laser positioning sensor is installed on the outer side surface of the shell through a bolt, and the sensing part of the laser positioning sensor is opposite to the upper part of the cloth fixing disc; the working part of the stepping motor penetrates through the shell to be connected with the embroidery needle, the lower part of the shell is provided with a broken wire detector through a bolt, and the broken wire detector is positioned in front of the working part of the stepping motor; the type of the stepping motor is 20BYG250-33, the type of the laser positioning sensor is ZLDS/N-100, the type of the thread breakage detector is 6KG-N1-810, the position of cloth can be accurately positioned in the embroidering process, the phenomenon that an embroidering part deviates or accidentally drops is avoided, and when the embroidering thread is accidentally broken, the cloth can be automatically detected and displayed on the display operation unit to remind a worker to take measures, so that the operation of a user is greatly facilitated.

The controller comprises a transformation module, an encoder, a memory, a liquid crystal display driving chip, a driving module, a microprocessor and a signal processing module, wherein the transformation module is connected with an external power supply through a power line and is connected with a master switch through the power line; the voltage transformation module is connected with the microprocessor through a power line, and the voltage transformation module is connected with the control keyboard through a wire; the encoder is connected with the control keyboard through a signal wire and is connected with the microprocessor through a signal wire; the input terminal of the microprocessor is connected with a signal processing module through a signal line, wherein the signal processing module is connected with a laser positioning sensor and a broken line detector through the signal line in sequence; the output terminal of the microprocessor is connected with a memory, a liquid crystal display driving chip and a driving module through signal lines in sequence, wherein the memory is connected with a USB interface through the signal lines, the liquid crystal display driving chip is connected with an LCD through the signal lines, and the driving module is connected with a stepping motor through the signal lines; the transformer module is S-60-5 in model, the encoder is DVPEN01-SL in model, the memory is DVPPCC01 in model, the liquid crystal display driving chip is MST717C in true color liquid crystal display driving chip, the driving module is L298N in model, the microprocessor is AT89S51-24PU in model, and the signal processing module is UDLAN-401 in model, so that the transformer module can effectively transform and stabilize the voltage of a power supply to provide required electric energy, the use requirement is better met, the selected model is low in power consumption and cost, and the working is stable and reliable.

Compared with the prior art, the utility model discloses following beneficial effect has:

1. the utility model discloses show the setting of operating element, can show the developments and the static information of embroidery pattern, the combined design of all kinds of icons, figure, for the operator provides audio-visual, clear discernment pattern, still provides the USB interface, realize using USB portable disk to store the style, a USB flash disk can store hundreds of thousands of styles, and the number of millions of needles, and carry and preserve convenient and reliable, style data can preserve more than ten years.

2. The utility model discloses embroidery the control unit's setting, the position of the location cloth that the embroidery in-process can be accurate can not take place the phenomenon that the embroidery position squinted or the accident dropped, and when the embroidery line accident was disconnected, can automated inspection and show at the demonstration operating unit, reminds the staff to take measures, very big operation that has made things convenient for the user.

3. The utility model discloses encoder and liquid crystal display driver chip's setting can be for it compiles automatic control procedure, and the perfect manual embroidery that has replaced, and the operator only needs input one-step instruction, just can embroider out exquisite embroidery high-speed, high-efficiently, and liquid crystal display driver chip further makes the display interface colorful, information volume is big, also can compatible monochrome and pseudo-colored liquid crystal display simultaneously to satisfy the needs of the different levels of user.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural diagram of the display operation unit of the present invention.

Fig. 3 is a schematic structural diagram of the embroidery control unit of the present invention.

Fig. 4 is a schematic structural diagram of the working principle of the present invention.

In the figure:

1-upper machine plate, 2-mounting plate, 3-machine body, 4-controller, 41-transformation module, 42-coder, 43-memory, 44-liquid crystal display driving chip, 45-driving module, 46-microprocessor, 47-signal processing module, 5-controller, 6-display operation unit, 61-display body, 62-LCD, 63-USB interface, 64-control keyboard, 65-master switch, 7-supporting mounting column, 8-lower machine plate, 9-embroidery control unit, 91-shell, 92-stepping motor, 93-laser positioning sensor, 94-broken thread detector, 95-embroidery needle and 10-cloth fixing disk.

Detailed Description

The invention is further described below with reference to the accompanying drawings:

example (b):

as shown in figures 1 to 4

The utility model provides an embroidery controlgear for embroidering cloth, including upper plate 1, mounting panel 2, organism 3, controller 4, controller 5, show the operating unit 6, support the erection column 7, lower plate 8, embroidery control unit 9 and cloth fixed disk 10, the lower part of upper plate 1 is fixed with mounting panel 2 through the screw, and installs controller 5 through mounting panel 2 below upper plate 1, and this controller 5 is installed on mounting panel 2 through the bolt; the machine body 3 and the controller 5 are integrated, and a controller 4 is installed on one side inside the machine body 3 through a bolt; the display operation unit 6 is arranged at the front part of the control machine 5 through screws, and a support mounting column 7 is arranged at one side of the control machine 5; the supporting and mounting column 7 is positioned between the upper machine plate 1 and the lower machine plate 8, wherein one end of the supporting and mounting column is fixed at the bottom of the end of the upper machine plate 1 through a bolt, and the other end of the supporting and mounting column 7 is fixed at the upper part of the end of the lower machine plate 8 through a bolt; the lower machine plate 8 is positioned below the control machine 5, and the upper part of the lower machine plate 8 is provided with a cloth fixing disc 10 through screws; the embroidery control unit 9 is installed at the main shaft driving part of the controller 5 through a connecting shaft and is positioned above the cloth fixing disc 10.

Go up the machine board 1, support the mounting column 7 and the mounting means that lower machine board 8 adopted forms an inverted C structure, and go up machine board 1, support the mounting column 7 and all adopt stainless steel material to make with lower machine board 8, the staff of being convenient for places and moves away, and whole light and handy portable, simple structure, reduce cost.

The display operation unit 6 comprises a display body 61, an LCD (liquid crystal display) 62, a USB (universal serial bus) interface 63, a control keyboard 64 and a main switch 65, wherein the LCD 62 is installed at the upper half part of the display body 61 through threads, and the main switch 65 is installed at the upper top part of the display body 61 through screws; the USB interface 63 is disposed on the lower half portion of the display body 61 and located above the control keyboard 64, and the control keyboard 64 is mounted on the lower half portion of the display body 61 through screws; the LCD 62 adopts a DT0 series of 256-color liquid crystal touch display screen, the control keyboard 64 is provided with different functional buttons, each button corresponds to a display window, dynamic and static information of embroidery patterns, the combined design of various icons and figures can provide visual and clear identification patterns for operators, and a USB interface 63 is also provided, so that the storage patterns of a USB mobile disk can be stored, hundreds of patterns can be stored in a USB disk, hundreds of millions of needles can be stored, the USB mobile disk is convenient and reliable to carry and store, and pattern data can be stored for more than ten years.

The embroidery control unit 9 comprises a shell 91, a stepping motor 92, a laser positioning sensor 93, a broken thread detector 94 and an embroidery needle 95, wherein the stepping motor 92 is installed in the shell 91 through a screw, the laser positioning sensor 93 is installed on the outer side surface of the shell 91 through a bolt, and the sensing part of the laser positioning sensor 93 is opposite to the upper part of the cloth fixing disc 10; the working part of the stepping motor 92 passes through the shell 91 to be connected with the embroidery needle 95, the lower part of the shell 91 is provided with a broken thread detector 94 through a bolt, and the broken thread detector 94 is positioned in front of the working part of the stepping motor 92; the model of the stepping motor 92 is 20BYG250-33, the model of the laser positioning sensor 93 is ZLDS/N-100, the model of the broken thread detector 94 is 6KG-N1-810, the position of cloth can be accurately positioned in the embroidering process, the phenomenon that an embroidering part deviates or accidentally drops can not occur, and when the embroidering thread is accidentally broken, the cloth can be automatically detected and displayed on the display operation unit 6, a worker is reminded to take measures, and the operation of a user is greatly facilitated.

The controller 4 comprises a transformation module 41, an encoder 42, a memory 43, a liquid crystal display driving chip 44, a driving module 45, a microprocessor 46 and a signal processing module 47, wherein the transformation module 41 is connected with an external power supply through a power line, and the transformation module 41 is connected with a master switch 65 through a power line; the transformation module 41 is connected with the microprocessor 46 through a power line, and the transformation module 41 is connected with the control keyboard 64 through a lead; the encoder 42 is connected with a control keyboard 64 through a signal line, and the encoder 42 is connected with a microprocessor 46 through a signal line; the input terminal of the microprocessor 46 is connected with a signal processing module 47 through a signal line, wherein the signal processing module 47 is connected with a laser positioning sensor 93 and a broken line detector 94 through the signal line in sequence; the output terminal of the microprocessor 46 is connected with a memory 43, a liquid crystal display driving chip 44 and a driving module 45 through signal lines in sequence, wherein the memory 43 is connected with a USB interface 63 through the signal lines, the liquid crystal display driving chip 44 is connected with an LCD 62 through the signal lines, and the driving module 45 is connected with a stepping motor 92 through the signal lines; the transformer module 41 is S-60-5, the encoder 42 is DVPEN01-SL, the memory 43 is DVPPCC01, the liquid crystal display driver chip 44 is MST717C, the driver module 45 is L298N, the microprocessor 46 is AT89S51-24PU, and the signal processing module 47 is UDLAN-401, so that the transformer module can effectively transform and stabilize the voltage of the power supply to provide required electric energy, thereby better meeting the use requirement, having low selected power consumption and cost, and stable and reliable operation.

Principle of operation

The utility model discloses in, operating personnel opens master switch 65 after putting through external power supply with equipment, and vary voltage module 41 changes mains voltage into the voltage that system's equipment is suitable for, then operating personnel alright in with writing in into microprocessor 46 with automatic control procedure through encoder 42, can also save memory 43, convenience of customers's use with embroidering the pattern under the effect of USB interface. Then fix the cloth on the cloth fixed disk 10, operate through the control keyboard 64, choose the appropriate embroidery pattern on LCD 62, then can embroider to the cloth automatically by the embroidery control unit 9, the laser positioning sensor 93 can position the position of the cloth accurately in the embroidery process, transmit to the microprocessor 46 so as not to have the phenomenon that the embroidery position deviates or falls accidentally, the thread break detector 94 can detect whether the embroidery thread breaks in real time, and when the embroidery thread breaks accidentally, transmit the information to the microprocessor 46, then display on the LCD 62 on the display operation unit 6, remind the operator to take measures, and the LCD 62 can display the dynamic and static information of the embroidery pattern, the combination design of various icons, figures under the effect of the LCD drive chip 44, provides visual and clear identification patterns for operators, and simultaneously can be compatible with single-color and pseudo-color liquid crystal display, so that the embroidery process can be better completed.

Utilize technical scheme, or technical personnel in the field are in the utility model discloses under technical scheme's the inspiration, design similar technical scheme, and reach above-mentioned technological effect, all fall into the utility model discloses a protection scope.

Claims

1. An embroidery control apparatus for embroidering cloth, characterized in that: the embroidery machine comprises an upper machine plate (1), a mounting plate (2), a machine body (3), a controller (4), a controller (5), a display operation unit (6), a support mounting column (7), a lower machine plate (8), an embroidery control unit (9) and a cloth fixing disc (10), wherein the mounting plate (2) is fixed on the lower part of the upper machine plate (1) through screws, the controller (5) is installed below the upper machine plate (1) through the mounting plate (2), and the controller (5) is installed on the mounting plate (2) through bolts; the machine body (3) and the control machine (5) are integrated, and a controller (4) is installed on one side inside the machine body (3) through a bolt; the display operation unit (6) is installed at the front part of the control machine (5) through screws, and a support installation column (7) is arranged on one side of the control machine (5); the supporting and mounting column (7) is positioned between the upper machine plate (1) and the lower machine plate (8), wherein one end of the supporting and mounting column is fixed at the bottom of the end of the upper machine plate (1) through a bolt, and the other end of the supporting and mounting column (7) is fixed at the upper part of the end of the lower machine plate (8) through a bolt; the lower machine plate (8) is positioned below the controller (5), and the upper part of the lower machine plate (8) is provided with a cloth fixing disc (10) through screws; the embroidery control unit (9) is arranged at a main shaft driving part of the controller (5) through a connecting shaft and is positioned above the cloth fixing disc (10).

2. The embroidery control apparatus for embroidering cloth as claimed in claim 1, wherein: go up quick-witted board (1), support the mounting column (7) and the mounting means that lower quick-witted board (8) adopted forms an inverted C structure, and go up quick-witted board (1), support mounting column (7) and lower quick-witted board (8) and all adopt stainless steel material to make.

3. The embroidery control apparatus for embroidering cloth as claimed in claim 1, wherein: the display operation unit (6) comprises a display body (61), an LCD (liquid crystal display) screen (62), a USB interface (63), a control keyboard (64) and a main switch (65), wherein the LCD screen (62) is installed on the upper half part of the display body (61) through threads, and the main switch (65) is installed on the upper top part of the display body (61) through screws; the USB interface (63) is arranged on the lower half part of the display body (61) and is positioned above the control keyboard (64), and the control keyboard (64) is arranged on the lower half part of the display body (61) through screws; the LCD (62) adopts a DT0 series of 256-color liquid crystal touch display screen, the control keyboard (64) is provided with different functional buttons, and each button corresponds to a display window.

4. The embroidery control apparatus for embroidering cloth as claimed in claim 1, wherein: the embroidery control unit (9) comprises a shell (91), a stepping motor (92), a laser positioning sensor (93), a thread breakage detector (94) and an embroidery needle (95), wherein the stepping motor (92) is installed in the shell (91) through a screw, the laser positioning sensor (93) is installed on the outer side surface of the shell (91) through a bolt, and the sensing part of the laser positioning sensor (93) is opposite to the upper part of the cloth fixing disc (10); the working part of the stepping motor (92) penetrates through the shell (91) to be connected with the embroidery needle (95), the lower part of the shell (91) is provided with a broken wire detector (94) through a bolt, and the broken wire detector (94) is positioned in front of the working part of the stepping motor (92); the model of the stepping motor (92) is 20BYG250-33, the model of the laser positioning sensor (93) is ZLDS/N-100, and the model of the broken wire detector (94) is 6 KG-N1-810.

5. The embroidery control apparatus for embroidering cloth as claimed in claim 1, wherein: the controller (4) comprises a transformation module (41), an encoder (42), a memory (43), a liquid crystal display driving chip (44), a driving module (45), a microprocessor (46) and a signal processing module (47), wherein the transformation module (41) is connected with an external power supply through a power line, and the transformation module (41) is connected with a master switch (65) through the power line; the transformation module (41) is connected with the microprocessor (46) through a power line, and the transformation module (41) is connected with the control keyboard (64) through a lead; the encoder (42) is connected with the control keyboard (64) through a signal line, and the encoder (42) is connected with the microprocessor (46) through the signal line; the input terminal of the microprocessor (46) is connected with a signal processing module (47) through a signal line, wherein the signal processing module (47) is connected with a laser positioning sensor (93) and a broken line detector (94) through the signal line in sequence; the output terminal of the microprocessor (46) is connected with a memory (43), a liquid crystal display driving chip (44) and a driving module (45) sequentially through a signal line, wherein the memory (43) is connected with a USB interface (63) through the signal line, the liquid crystal display driving chip (44) is connected with an LCD (liquid crystal display) screen (62) through the signal line, and the driving module (45) is connected with a stepping motor (92) through the signal line; the transformer module (41) is S-60-5 in model, the encoder (42) is DVPEN01-SL in model, the memory (43) is DVPPCC01 in model, the liquid crystal display driving chip (44) is a true color liquid crystal display driving chip with MST717C in model, the driving module (45) is L298N in model, the microprocessor (46) is AT89S51-24PU in model, and the signal processing module (47) is UDLAN-401 in model.