CN112410514A - 风电用42CrMo花键轴锻件的生产方法 - Google Patents

风电用42CrMo花键轴锻件的生产方法 Download PDF

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CN112410514A
CN112410514A CN202011188638.4A CN202011188638A CN112410514A CN 112410514 A CN112410514 A CN 112410514A CN 202011188638 A CN202011188638 A CN 202011188638A CN 112410514 A CN112410514 A CN 112410514A
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盛雪华
盛天宇
蒋伟
姚强
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Zhangjiagang Haiguo New Energy Equipment Co ltd
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Abstract

本发明涉及一种风电用42CrMo花键轴锻件的生产方法,下料:取42CrMo号钢作为原材料钢锭,其化学成分要求如下:C:0.38~0.45%,Si:0.17~0.37%,Mn:0.6~0.9%,P:≤0.02%,S:≤0.015%,Cr:0.9~1.2%,Mo:0.2~0.3%,Cu:≤0.2%,Al:0.02~0.045%,Ti:≤100ppm,Ca:≤15ppm,Sn:≤100ppm,Pb:≤100ppm,Bi:≤100ppm,Sb:≤30ppm,As:≤150ppm,H:≤1.8ppm,O:≤18ppm,余量为Fe;锻造;热处理;UT探伤;机加工。

Description

风电用42CrMo花键轴锻件的生产方法
技术领域
本发明涉及风电用42CrMo花键轴锻件的生产方法。
背景技术
风力发电机组运转环境非常恶劣,受力情况复杂,要求所用的材料除了满足机械强度条件外,还应满足极端温差条件下所具有的材料特性,如抗低温冷脆性、冷热温差影响下的尺寸稳定性等等。对齿轮和轴类零件而言,由于其传递动力的作用而要求极为严格的选材和结构设计。为了获得良好的锻造组织纤维和相应的力学特性,要制定合理的锻造工艺、热处理工艺,才能保证了材料的综合机械性能达到设计要求。
发明内容
本发明的目的是提供一种能够提高42CrMo冲击韧性、低温韧性、抗过热性的风电用42CrMo花键轴锻件的生产方法。
为实现上述目的,本发明所采用的技术方案是:风电用42CrMo花键轴锻件的生产方法,其步骤如下:下料→锻造→热处理→UT探伤→机加工;
1)下料:取42CrMo号钢作为原材料钢锭,其化学成分要求如下:C:0.38~0.45%,Si:0.17~0.37%,Mn:0.6~0.9%,P:≤0.02%,S:≤0.015%,Cr:0.9~1.2%,Mo:0.2~0.3%,Cu:≤0.2%,Al:0.02~0.045%,Ti:≤100ppm,Ca:≤15ppm,Sn:≤100ppm,Pb:≤100ppm,Bi:≤100ppm,Sb:≤30ppm,As:≤150ppm,H:≤1.8ppm,O:≤18ppm,余量为Fe;
2)锻造:将钢锭预热后置入锻造炉内,将钢锭加热至1220±10℃,然后保温2~3h,然后对钢锭进行锻打,始锻温度为1220℃,终锻温度为800℃,在锻打过程中,先进行两拔两镦,即拔长→镦粗→拔长→镦粗,每次拔长的锻造比为1.8~1.9,每次镦粗的锻造比为1.7~2,两拔两镦完成后进行冲孔,冲孔完成后再进行芯棒拔长,芯棒拔长的锻造比大于1.5;钢锭经过锻打后形成锻件,锻件在密闭的锻造炉内由终锻温度自然冷却到室温;
3)热处理:先经过机械加工去除锻件的氧化表皮,然后对锻件进行正火+回火处理,即先以≤150℃/h的加热速率将锻件加温到850~880℃,保温5~5.5h,然后空冷至300℃以下,然后以≤150℃/h的加热速率将锻件加温到650~670℃,保温8.5~9h,然后空冷至室温;
4)对经过热处理的锻件进行UT探伤;
5)对UT探伤检验合格的锻件进行机加工,使锻件加工成符合尺寸要求的花键轴锻件。
进一步的,前述的风电用42CrMo花键轴锻件的生产方法,其中,步骤1)中钢锭下料时采用电炉+钢包精炼+真空精炼的冶炼方法。
进一步的,前述的风电用42CrMo花键轴锻件的生产方法,其中,UT探伤按照EN10228-3标准执行,质量等级不低于4级。
本发明中,Mn、Mo是提高淬透性的元素,提高Mn、Mo的含量有利于提高42CrMo的淬透性。分别控制P含量不高于0.02%,S含量不高于0.015%有利于提高材料纯净度,并且使42CrMo在高温回火后得到更好的冲击轫性。在锻打过程中,经过两拔两镦可以使42CrMo的晶粒度更加细小,为后续正火+回火的热处理提高了热学性能。正火+回火工艺能够得到回火索氏体金相组织,从而提高42CrMo的强度、低温韧性、抗过热性及淬硬层深度。
具体实施方式
下面结合具体实施例对本发明所述的技术方案作进一步说明。
本发明所述的风电用42CrMo花键轴锻件的生产方法,其步骤如下:下料→锻造→热处理→UT探伤→机加工;
1)下料:取42CrMo号钢作为原材料钢锭,其化学成分要求如下:C:0.38~0.45%,Si:0.17~0.37%,Mn:0.6~0.9%,P:≤0.02%,S:≤0.015%,Cr:0.9~1.2%,Mo:0.2~0.3%,Cu:≤0.2%,Al:0.02~0.045%,Ti:≤100ppm,Ca:≤15ppm,Sn:≤100ppm,Pb:≤100ppm,Bi:≤100ppm,Sb:≤30ppm,As:≤150ppm,H:≤1.8ppm,O:≤18ppm,余量为Fe;钢锭下料时采用电炉+钢包精炼+真空精炼的冶炼方法;
2)锻造:将钢锭预热后置入锻造炉内,将钢锭加热至1220±10℃,然后保温2~3h,然后对钢锭进行锻打,始锻温度为1220℃,终锻温度为800℃,在锻打过程中,先进行两拔两镦,即拔长→镦粗→拔长→镦粗,每次拔长的锻造比为1.8~1.9,每次镦粗的锻造比为1.7~2,两拔两镦完成后进行冲孔,冲孔完成后再进行芯棒拔长,芯棒拔长的锻造比大于1.5;钢锭经过锻打后形成锻件,锻件在密闭的锻造炉内由终锻温度自然冷却到室温;
3)热处理:先经过机械加工去除锻件的氧化表皮,然后对锻件进行正火+回火处理,即先以≤150℃/h的加热速率将锻件加温到850~880℃,保温5~5.5h,然后空冷至300℃以下,然后以≤150℃/h的加热速率将锻件加温到650~670℃,保温8.5~9h,然后空冷至室温;
4)对经过热处理的锻件进行UT探伤,UT探伤按照EN10228-3标准执行,质量等级不低于4级;
5)对UT探伤检验合格的锻件进行机加工,使锻件加工成符合尺寸要求的花键轴锻件。
以本发明所述生产方法制造出来的42CrMo花键轴锻件的部分技术指标如下表:
Figure BDA0002752135850000031

Claims (3)

1.风电用42CrMo花键轴锻件的生产方法,其特征在于:其步骤如下:下料→锻造→热处理→UT探伤→机加工;
1)下料:取42CrMo号钢作为原材料钢锭,其化学成分要求如下:C:0.38~0.45%,Si:0.17~0.37%,Mn:0.6~0.9%,P:≤0.02%,S:≤0.015%,Cr:0.9~1.2%,Mo:0.2~0.3%,Cu:≤0.2%,Al:0.02~0.045%,Ti:≤100ppm,Ca:≤15ppm,Sn:≤100ppm,Pb:≤100ppm,Bi:≤100ppm,Sb:≤30ppm,As:≤150ppm,H:≤1.8ppm,O:≤18ppm,余量为Fe;
2)锻造:将钢锭预热后置入锻造炉内,将钢锭加热至1220±10℃,然后保温2~3h,然后对钢锭进行锻打,始锻温度为1220℃,终锻温度为800℃,在锻打过程中,先进行两拔两镦,即拔长→镦粗→拔长→镦粗,每次拔长的锻造比为1.8~1.9,每次镦粗的锻造比为1.7~2,两拔两镦完成后进行冲孔,冲孔完成后再进行芯棒拔长,芯棒拔长的锻造比大于1.5;钢锭经过锻打后形成锻件,锻件在密闭的锻造炉内由终锻温度自然冷却到室温;
3)热处理:先经过机械加工去除锻件的氧化表皮,然后对锻件进行正火+回火处理,即先以≤150℃/h的加热速率将锻件加温到850~880℃,保温5~5.5h,然后空冷至300℃以下,然后以≤150℃/h的加热速率将锻件加温到650~670℃,保温8.5~9h,然后空冷至室温;
4)对经过热处理的锻件进行UT探伤;
5)对UT探伤检验合格的锻件进行机加工,使锻件加工成符合尺寸要求的花键轴锻件。
2.根据权利要求1所述的风电用42CrMo花键轴锻件的生产方法,其特征在于:步骤1)中钢锭下料时采用电炉+钢包精炼+真空精炼的冶炼方法。
3.根据权利要求1所述的风电用42CrMo花键轴锻件的生产方法,其特征在于:UT探伤按照EN10228-3标准执行,质量等级不低于4级。
CN202011188638.4A 2020-10-30 2020-10-30 风电用42CrMo花键轴锻件的生产方法 Pending CN112410514A (zh)

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CN109338059A (zh) * 2018-12-05 2019-02-15 无锡继平锻造有限公司 一种锁模柱锻件的锻造及热处理工艺
CN110699593A (zh) * 2019-11-28 2020-01-17 江苏环宇冶金科技有限公司 一种32Cr3Mo1V钢铸轧辊套的熔融装置及其钢铸轧辊套生产工艺
CN111673023A (zh) * 2020-06-17 2020-09-18 张家港中环海陆高端装备股份有限公司 风电齿轮箱用超细晶粒环锻件的制造方法
CN111809112A (zh) * 2020-06-19 2020-10-23 张家港海锅新能源装备股份有限公司 船用柴油机活塞杆用S42Cr1S锻件的生产方法
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CN113755760A (zh) * 2021-09-10 2021-12-07 北京科技大学 一种原位纳米增强增韧曲轴用钢
CN114525395A (zh) * 2022-02-28 2022-05-24 通裕重工股份有限公司 一种风电空心主轴锻后热处理工艺
CN115747630A (zh) * 2022-08-30 2023-03-07 张家港海锅新能源装备股份有限公司 一种深海采油装备管道连接器用钢及其锻造方法
CN115747630B (zh) * 2022-08-30 2023-09-12 张家港海锅新能源装备股份有限公司 一种深海采油装备管道连接器用钢及其锻造方法

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