CN112409061A - Efficient organic fertilizer preparation device and process thereof - Google Patents

Efficient organic fertilizer preparation device and process thereof Download PDF

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Publication number
CN112409061A
CN112409061A CN202011194548.6A CN202011194548A CN112409061A CN 112409061 A CN112409061 A CN 112409061A CN 202011194548 A CN202011194548 A CN 202011194548A CN 112409061 A CN112409061 A CN 112409061A
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fertilizer
driving
film
roller
raw materials
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CN202011194548.6A
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Chinese (zh)
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蓝志福
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Zhangzhou Institute of Technology
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Zhangzhou Institute of Technology
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Priority to CN202011194548.6A priority Critical patent/CN112409061A/en
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • C05F17/957Apparatus therefor using two or more serially arranged devices
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • C05G3/40Mixtures of one or more fertilisers with additives not having a specially fertilising activity for affecting fertiliser dosage or release rate; for affecting solubility
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/10Solid or semi-solid fertilisers, e.g. powders
    • C05G5/12Granules or flakes
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/30Layered or coated, e.g. dust-preventing coatings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Organic Chemistry (AREA)
  • Pest Control & Pesticides (AREA)
  • Biochemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Biotechnology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Molecular Biology (AREA)
  • Fertilizers (AREA)
  • Fertilizing (AREA)

Abstract

The invention provides a high-efficiency organic fertilizer preparation device, which sequentially arranges and comprises a fermentation device for storing and fermenting raw materials, a granulator for granulating the fermented raw materials to form a fertilizer, and a first film laminating machine for covering the outer layer of fertilizer particles with a first film. The efficient organic fertilizer preparation device provided by the invention realizes the production of double-layer fertilizer particles and the effect of interval decomposition by effectively matching all devices, thereby achieving interval fertilization. A preparation process of a high-efficiency organic fertilizer comprises the following steps: a. fermenting the raw materials; b. and granulating the fermented raw materials to form fertilizer granules. According to the preparation process of the efficient organic fertilizer, two layers of fertilizers are formed by coating layer by layer, the outer layer of fertilizer can be decomposed and absorbed by soil firstly, and after the outer layer of fertilizer is decomposed, the inner layer of fertilizer can be decomposed firstly under the protection of the first layer of film and then is in contact with the soil for decomposition, so that the effect of interval decomposition is realized, and the effect of interval fertilization is achieved.

Description

Efficient organic fertilizer preparation device and process thereof
Technical Field
The invention relates to the technical field of agricultural production fertilizers, in particular to a preparation process of a fertilizer for improving soil.
Background
In agricultural fertilization, the fertilizer is needed to be applied once at intervals after crops are sown, and the duration of the once applied fertilizer is short, so that the crops need to be applied with fertilizer frequently, the workload of farmers is increased, the crops cannot be fertilized too much at one time in order to reduce the fertilizer application amount, and the crops are easily killed.
Accordingly, the present inventors have made extensive studies to solve the above problems and have made the present invention.
Disclosure of Invention
One object of the present invention is to provide a soil improvement fertilizer preparation apparatus having two layers of fertilizers for delaying dissolution of the fertilizers in soil.
The invention also aims to provide a preparation process of the high-efficiency organic fertilizer, which has two layers of fertilizers and delays dissolution of the fertilizer in soil.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a high-efficient fertilizer preparation facilities, arranges in proper order and sets up including being used for the raw materials to bin the fermenting installation of fermentation, carries out the granulator that the granulation formed fertilizer to the raw materials after the fermentation, and the first laminating machine of the first rete of fertilizer granule outer cover carries out the adnexed heating compaction device of fertilizer of second time, through soaking the soak device of the fertilizer granule outer layer attached bright light layer again, carries out the second laminating machine that the second rete covered.
The fermentation device comprises a fermentation tank for storing and fermenting the raw materials, a grabbing component movably arranged at the top end of the fermentation tank, and a first conveying belt for conveying the fermented raw materials.
The fermentation tank comprises two short side walls and a long side wall vertically connected between the two short side walls; two the long lateral wall top is formed with the slide rail along self length, snatch the subassembly include with along the first drive arrangement of slide rail removal, horizontal drive direction and the perpendicular second drive arrangement of installing on first drive arrangement of first drive arrangement moving direction with install the second drive arrangement about flexible the snatching clamp that snatchs the raw materials.
The first driving device comprises two moving assemblies which respectively move along the sliding rail, a guide rail group is fixedly connected between the two moving assemblies, and the second driving device is slidably mounted on the guide rail group.
The second driving device comprises a driving assembly moving along the guide rail group and a lifter arranged on the driving assembly and used for driving the grabbing clamp to ascend and descend.
The guide rail set comprises two guide rails, and the lifter is located between the two guide rails.
The grabbing clamp comprises two closed shovels forming a containing cavity and a driving rod driving the shovels to be opened and closed and connected with the output end of the lifter.
The granulator comprises a granulation roller group, a guide funnel and a second conveying belt, wherein the guide funnel is positioned on the granulation roller group and used for guiding raw materials to enter the granulation roller group, and the second conveying belt is arranged below the granulation roller group and used for conveying fertilizer particles.
The granulation roller group comprises a first roller and a second roller which are mutually matched and arranged, and a fixing frame of the first roller and the second roller.
The first roller and the second roller are attached to each other, and pits are formed in the surfaces of the first roller and the second roller.
The second transmission belt comprises a roller group, a belt matched with the roller group for use, a driving motor for driving the roller group to operate, and a plurality of blocking plates which are arranged along the circumference of the belt and are arranged on the surface of the belt.
The first laminating machine comprises a sorting device for sorting the fertilizer particles into single fertilizer particles, a first film pressing device for coating the single fertilizer particles, and a third conveying belt positioned between the sorting device and the first film pressing device and used for conveying the fertilizer particles.
The sorting apparatus includes a guide hopper for carrying fertilizer granules and guiding the fertilizer granules into individual divisions, a guide duct for abutting an outlet of the guide hopper, and a partition member extending into the guide duct and having an output direction perpendicular to a longitudinal direction of the guide duct.
The partition subassembly comprises a first partition plate and a second partition plate which are positioned on the leather surfaces and are vertical to the axis of the catheter, and two cylinders which respectively drive the first partition plate and the second partition plate independently; the distance between the first partition plate and the second partition plate is matched with the maximum diameter of fertilizer particles.
First press mold device includes the first tectorial membrane subassembly that carries out the tectorial membrane to the fertilizer granule and two first groups and the second of snatching of locating first tectorial membrane subassembly both sides along third transmission band direction of transfer snatch the group.
The first film covering assembly comprises a first rack, a first lower module fixed on the first rack, a first upper module slidably mounted on the first rack and positioned above the first lower module, and a first lifting driver mounted at the top end of the first rack and used for driving the first upper module to move.
The first lower module comprises a first lower driving winding drum for pulling the film paper, a first lower paper tube for conveying the film paper, a first lower motor for driving the first lower driving winding drum to rotate, and a first lower heating template which is positioned between the first lower driving winding drum and the first lower paper tube and is abutted against the film paper; and a first lower groove matched with fertilizer particles is formed on the contact surface of the first lower heating plate and the film paper.
The first upper die set comprises a first upper driving winding drum, a first upper paper tube, a first motor and a first upper heating template, wherein the first upper driving winding drum is used for pulling the film paper and is arranged on the first frame in a sliding manner; the contact surface of the first upper heating plate and the membrane paper is provided with a first upper groove matched with fertilizer particles.
The two ends of the first upper driving winding drum and the first upper paper tube are respectively penetrated through the side wall of the first frame and connected with a fixed plate, the position of the side wall of the first frame corresponding to the rotating shaft is provided with a slide way along the output direction of the first lifting driving machine, and two sides of the first upper heating template corresponding to the two fixed plates are extended with supporting rods fixedly connected with the fixed plates.
The first grabbing group comprises a first supporting table, a first sliding assembly, a first driving clamp and a first overturning motor, wherein the first sliding assembly is arranged on the first supporting table in a sliding mode, the first driving clamp is arranged on the first sliding assembly in a rotating mode, and the first overturning motor drives the first driving clamp to overturn.
A first rail is formed at the top of the first supporting table along the conveying direction of the third conveying belt, and the first sliding assembly comprises a first sliding seat matched with the first rail and two first stand columns which are vertically fixed on the first sliding seat and used for supporting the first driving clamp; the first overturning motor is fixedly arranged on a first upright post, and the output end of the first overturning motor is fixedly connected with the first driving clamp.
The first driving clamp comprises a first connecting frame positioned between two first stand columns, and the first connecting frame comprises two vertical rods and a cross rod fixed between the two vertical rods; a shaft lever is connected between the two upright posts and penetrates through the upright posts to be rotatably connected to the first upright post; two first connecting rods extend downwards along the height direction of the first stand column below the cross rod, a first screw rod is connected between the two first connecting rods in a rotating mode, two first clamping rods are matched on the first screw rod, and a first micro motor is fixed on one first connecting rod, and the output end of the first micro motor is fixedly connected with the first screw rod.
First limiting rails are arranged below the cross rod along the length direction of the cross rod, and first limiting grooves matched with the first limiting rails are formed in the positions, corresponding to the first limiting rails, of the two first clamping rods.
The second grabbing group and the first grabbing group are consistent in structure.
The heating and compacting device comprises a covering device for covering fertilizer granules for the second time, and a third grabbing group and a fourth grabbing group which are positioned on two sides of the covering device and used for clamping and transporting the fertilizer granules.
The covering device comprises a connecting fixing frame, an upper heating covering membrane plate and a lifting cylinder, wherein the upper heating covering membrane plate is fixed on the connecting fixing frame and is vertically heated, the upper heating covering membrane plate is arranged on the lower heating covering membrane plate in a sliding mode, and the lifting cylinder is fixed on the connecting fixing frame and drives the upper heating covering membrane plate to move up and down.
A lower accommodating cavity for accommodating the lower half part of the fertilizer granules is formed on the top surface of the lower heating covering film plate, and an upper accommodating cavity for accommodating the upper half part of the fertilizer granules is formed on the top surface of the upper heating covering film plate; the bottom of the cavity containing the cavity is provided with a lower feeding pipe which penetrates through the lower heating covering film plate and is used for filling mixed fertilizer, and the bottom of the cavity containing the cavity is provided with an upper feeding pipe which penetrates through the upper heating covering film plate and is used for filling the mixed fertilizer.
The connecting and fixing frame comprises a fixing frame for mounting the lower heating covering membrane plate and the upper heating covering membrane plate and supporting legs for supporting the fixing frame; the fixed frame comprises two vertically arranged side walls and two parallel transverse plates, guide wheels are formed at the positions, facing the side walls, of the upper heating covering film plate, and guide channels matched with the guide wheels are formed at the positions, corresponding to the guide wheels, of the side walls.
The third grabbing group comprises a third supporting table, a third sliding assembly, a third driving clamp and a third overturning motor, wherein the third sliding assembly is arranged on the third supporting table in a sliding mode, the third driving clamp is arranged on the third sliding assembly in a rotating mode, and the third overturning motor drives the third driving clamp to overturn.
A third track is formed at the top of the third supporting platform, and the third sliding assembly comprises a third sliding seat matched with the third track and two third upright columns which are vertically fixed on the third sliding seat and used for supporting a third driving clamp; and the third overturning motor is fixedly arranged on a third upright post, and the output end of the third overturning motor is fixedly connected with the third driving clamp.
The third driving clamp comprises a third connecting frame positioned between two third stand columns, and the third connecting frame comprises two vertical rods and a cross rod fixed between the two vertical rods; a shaft lever is connected between the two upright posts and penetrates through the upright posts to be rotatably connected to a third upright post; two third connecting rods extend downwards along the height direction of the third upright column below the cross rod, a third screw rod is rotatably connected between the two third connecting rods, two third clamping rods are matched on the third screw rod, and a third micro motor is fixed on one of the third connecting rods, and the output end of the third micro motor is fixedly connected with the third screw rod.
And third limiting rails are arranged below the cross rod along the length direction of the cross rod, and third limiting grooves matched with the third limiting rails are formed in the positions, corresponding to the third limiting rails, of the two third clamping rods.
The fourth grabbing group and the third grabbing group are consistent in structure.
The soaking device comprises a soaking transmission belt for bearing fertilizer particles to soak and transmit, a guide funnel which is positioned at the tail end of the soaking transmission belt and guides the fertilizer particles, and a second guide pipe which is butted with the outlet of the guide funnel.
Soak the transmission band including slope setting and be used for soaking the soaking channel of fertilizer granule glazing layer, along soaking the transmission shaft group of channel length roll installation in soaking the channel, with the transport band that transmission shaft group matches and uses, drive transmission shaft group operation rotating electrical machines to and a plurality of push pedals of arranging along the transport band girth and setting up and installing on the transport band surface.
And a gap is formed between the push plate and the soaking groove prop.
The soaking channel is arranged along the heating compaction device in an inclined mode towards the lower side of the second laminating machine.
A fourth conveyor belt is also included below the second conduit.
The second film laminating machine comprises a second film laminating component for laminating the fertilizer particles, and a fifth grabbing group and a sixth grabbing group which are arranged on two sides of the second film laminating component.
The second film covering assembly comprises a second rack, a second lower module fixed on the second rack, a second upper module slidably mounted on the second rack and located above the second lower module, and a second lifting driver mounted at the top end of the second rack and used for driving the second upper module to move.
The second lower die set comprises a second lower driving winding drum for pulling the film paper, a second lower paper tube for conveying the film paper, a second lower motor for driving the second lower driving winding drum to rotate, and a second lower heating template which is positioned between the second lower driving winding drum and the second lower paper tube and is abutted against the film paper; and a second lower groove matched with fertilizer particles is formed on the contact surface of the second lower heating plate and the membrane paper.
The second upper die set comprises a second upper driving drum, a second upper paper tube, a second motor and a second upper heating template, wherein the second upper driving drum is used for pulling the film paper and is arranged on the second rack in a sliding manner; and a second upper groove matched with fertilizer particles is formed on the contact surface of the second upper heating plate and the film paper.
The two ends of the rotating shafts of the upper driving reel and the upper paper tube of the second penetrate through the side wall of the second frame and are connected with fixed plates, the position, corresponding to the rotating shaft, of the side wall of the second frame is provided with a slide way along the output direction of the second lifting driving machine, and two sides, corresponding to the two fixed plates, of the upper heating template of the second extend to form supporting rods fixedly connected with the fixed plates.
The fifth grabbing group comprises a fifth supporting table, a fifth sliding assembly, a fifth driving clamp and a fifth overturning motor, wherein the fifth sliding assembly is arranged on the fifth supporting table in a sliding mode, the fifth driving clamp is arranged on the fifth sliding assembly in a rotating mode, and the fifth overturning motor drives the fifth driving clamp to overturn.
A fifth track is formed at the top of the fifth supporting platform, and the fifth sliding assembly comprises a fifth sliding seat matched with the fifth track and two fifth upright posts which are vertically fixed on the fifth sliding seat and used for supporting a fifth driving clamp; and the fifth turnover motor is fixedly arranged on a fifth upright post, and the output end of the fifth turnover motor is fixedly connected with the fifth driving clamp.
The fifth driving clamp comprises a fifth connecting frame positioned between the two fifth upright posts, and the fifth connecting frame comprises two upright posts and a cross rod fixed between the two upright posts; a shaft lever is connected between the two upright posts and penetrates through the upright posts to be rotatably connected to a fifth upright post; two fifth connecting rods extend downwards along the height direction of the fifth upright column below the cross rod, a fifth screw rod is rotatably connected between the two fifth connecting rods, two fifth clamping rods are matched on the fifth screw rod, and a fifth micro motor is fixed on one of the fifth connecting rods, and the output end of the fifth micro motor is fixedly connected with the fifth screw rod.
And fifth limiting rails are arranged below the cross rod along the length direction of the cross rod, and fifth limiting grooves matched with the fifth limiting rails are formed in the positions, corresponding to the fifth limiting rails, of the two fifth clamping rods.
And the fifth grabbing group and the sixth grabbing group have the same structure.
And a fifth conveying belt for conveying is arranged between the first laminating machine and the heating and compacting device.
A preparation process of a high-efficiency organic fertilizer comprises the following steps:
a. fermenting the raw materials;
b. granulating the fermented raw materials to form fertilizer granules;
c. singly sorting fertilizer particles and externally wrapping a first layer of film;
d. covering a fertilizer layer outside the first film, wherein the fertilizer is prepared by mixing raw materials and a foaming agent, and heating the fertilizer layer to foam the foaming agent;
e. a brightening layer is formed by coating a brightening agent outside the fertilizer layer through soaking;
f. wrapping a second layer of film outside the bright layer;
g. and then transported to be bagged.
The first and second membranes in steps c and f are degradable membranes.
In the step a, fermentation treatment is carried out on the raw materials by adopting a fermentation device, and the raw materials are put into a fermentation tank for fermentation.
In the step b, the fermented raw materials are directly conveyed to a granulating roller group for granulation, and then conveyed by a second conveying belt for the next step.
In the step c, the piled fertilizer particles are firstly separated into one particle by the sorting device, transported by the third conveying belt and coated by the first film pressing device.
In the step d, the coated fertilizer particles are placed into a heating compaction device, then the fertilizer particles are placed into the heating compaction device, the lower feeding pipe firstly conveys the fertilizer added with the foaming agent into the lower accommodating cavity, then the upper heating covering diaphragm plate is closed, the fertilizer added with the foaming agent is conveyed into the upper accommodating cavity through the upper feeding pipe, and then the fertilizer added with the foaming agent is heated by the integral equipment and is wrapped on the original fertilizer particles.
And e, the fertilizer particles fall onto the conveying belt in the soaking channel, the transmission shaft group is driven by the rotary motor to drive the conveying belt to rotate clockwise to drive the fertilizer particles to pass through the channel of the soaking channel to contact with the brightening agent, and the fertilizer particles are conveyed to the guide hopper and fall onto the fourth conveying belt through the second guide pipe.
And f, transporting through a fourth conveyor belt, and carrying out secondary coating on the single fertilizer particles through a second film pressing device.
After the technical scheme is adopted, the efficient organic fertilizer preparation device provided by the invention realizes the production of double-layer fertilizer particles and the effect of interval decomposition through effective cooperation of all devices, so that the effect of interval fertilization is achieved.
According to the preparation process of the efficient organic fertilizer, two layers of fertilizers are formed by coating layer by layer, the outer layer of fertilizer can be decomposed and absorbed by soil firstly, and after the outer layer of fertilizer is decomposed, the inner layer of fertilizer can be decomposed firstly under the protection of the first layer of film and then is in contact with the soil for decomposition, so that the effect of interval decomposition is realized, and the effect of interval fertilization is achieved.
Drawings
FIG. 1 is a schematic view of the structure of a production line of the present invention;
FIG. 2 is a schematic view of the structure of a fermentation apparatus according to the present invention;
FIG. 3 is a schematic view of the pelletizer of the present invention;
FIG. 4 is a schematic structural view of a first laminator of the present invention;
FIG. 5 is a schematic structural diagram of a first lamination device according to the present invention;
FIG. 6 is a schematic view of the sorting apparatus of the present invention;
FIG. 7 is a schematic structural diagram of a first grasping group according to the present invention;
FIG. 8 is a schematic view of the construction of the heated compaction apparatus of the invention;
FIG. 9 is a schematic view of the structure of the covering device of the present invention;
FIG. 10 is a schematic structural view of a third grasping group according to the present invention;
FIG. 11 is a schematic view of the soaking device according to the present invention;
FIG. 12 is a schematic view of a structure of a soaking conveyor according to the present invention;
FIG. 13 is a schematic structural view of a second film covering assembly according to the present invention;
FIG. 14 is a schematic structural view of a second film covering assembly according to the present invention;
fig. 15 is a schematic structural diagram of a fifth grabbing group according to the present invention.
In the figure:
1-fermentation device 11-fermentation tank
12-gripper Assembly 121-first drive device
122-second drive 123-gripper
13-first conveyer belt
2-granulator 21-granulating roller set
22-material guide funnel 23-second conveyor belt
3-first laminating machine 31-sorting device
311-guide funnel 312-first conduit
313-partition assembly
32-first film pressing device 321-first machine frame
322-first lower module 323-first upper module
324-first lift drive 33-third conveyor
34-first grasping group 341-first support table
342-first slide assembly 343-first drive clamp
344-first flipping motor 35-second grasping group
4-Heat compacting device 41-covering device
411-connecting fixing frame 412-lower heating covering diaphragm plate
413-upper heating covering film plate 414-lifting cylinder
42-third grabbing group 421-third supporting table
422-third slide assembly 423-third drive clamp
424-third flipping motor 43-fourth grabbing group
5-soaking device 51-soaking conveyor
511-soaking channel 512-conveyer belt
513-rotating motor 514-push plate
52-fourth conveyor 53-guide funnel
54-second conduit
6-second film coating assembly 61-second frame
62-second lower die set 63-second upper die set
64-second hoist drive 65-fifth grasping group
651-fifth support pedestal 652-fifth slide assembly
653-fifth drive clamp 654-fifth turnover motor
66-sixth grasping group
7-a fifth conveyor belt.
Detailed Description
In order to further explain the technical solution of the present invention, the following detailed description is given by way of specific examples.
The efficient organic fertilizer preparation device comprises a fermentation device 1 for storing and fermenting raw materials, a granulator 2 for granulating the fermented raw materials to form fertilizer, a first film laminating machine 3 for coating the outer layer of fertilizer particles with a first film, a heating and compacting device 4 for performing second fertilizer adhesion, a soaking device 5 for soaking the outer layer of the fertilizer particles with a bright light layer, and a second film laminating machine for performing second film lamination, which are sequentially arranged as shown in figures 1-15.
Preferably, the fermentation apparatus 1 comprises a fermentation tank 11 for stocking and fermenting the raw materials, a gripping assembly 12 movably installed at the top end of the fermentation tank 11, and a first conveyor belt 13 for conveying the fermented raw materials. The raw materials are fermented in the fermenting tank 11, and the fermented raw materials are clamped by the grabbing component 12 and placed on the first conveying belt 13 for conveying.
Preferably, the fermenting tank 11 includes two short sidewalls, and a long sidewall vertically connected between the two short sidewalls; the top ends of the two long side walls are provided with slide rails along the length thereof, and the grabbing component 12 comprises a first driving device 121 moving along the slide rails, a second driving device 122 horizontally driving and vertically driving the first driving device 121 and installed on the first driving device 121, and grabbing clamps 123 installed on the second driving device 122 and extending up and down for grabbing the raw materials. The grabbing clamp 123 extends into the fermentation tank 11 to grab the fermented raw materials, then moves on the long side wall of the fermentation tank 11 through the first driving device 121 and is matched with the second driving device 122, so that the grabbing clamp 123 moves to the first conveying belt 13, and then the fermented raw materials are placed on the first conveying belt 13.
Preferably, the first driving device 121 includes two moving components respectively moving along the sliding rails, a guide rail is fixedly connected between the two moving components, and the second driving device 122 is slidably mounted on the guide rail. The moving assembly moves on the slide rail, and the position of the grabbing clamp 123 is adjusted in a sliding manner on the guide rail by matching with the second driving device 122.
Preferably, the second driving means 122 includes a driving assembly moving along the guide rail, and a lifter installed on the driving assembly to drive the gripping clamp 123 to be lifted and lowered. Thereby drive through drive assembly on the guide rail and snatch the clamp 123 and remove, then the rethread riser drive snatchs the clamp 123 and reciprocates and snatch fermented raw materials.
Preferably, the guide rail set includes two guide rails, and the lifter is located between the two guide rails. Being placed between the two guide rails is more stable than being placed on one side and the gripping clamp 123 has a lifting space.
Preferably, the gripping clamp 123 comprises two shovels that close to form the housing, and a driving rod that drives the shovels to open and close and is connected to the output end of the elevator. The two shovels are driven by the driving rod to open and close to grab the raw materials.
Preferably, the granulator 2 includes a granulating roller set 21, a guide hopper 22 positioned at the granulating roller set 21 to guide the raw material into the granulating roller set 21, and a second conveyor belt 23 disposed below the granulating roller set 21 to convey the fertilizer granules. The raw materials are guided into the granulating roller group 21 through the material guide funnel 22, and then the granulating roller group 21 is driven to granulate, and then the raw materials fall into the second conveying belt 23 to enter the next process.
Preferably, the granulating roller set 21 includes a first roller and a second roller which are mutually matched, and a fixing frame for the first roller and the second roller. And granulating by rotating the first roller and the second roller on the fixing frame.
Preferably, the first roller and the second roller are attached to each other, and the surface of each roller is provided with a pit. The first roller and the second roller are attached together to rotate, so that the pits on the first roller and the second roller are combined on the attaching surface to form a cavity, the raw materials are extruded in the cavity, and then fertilizer particles are formed.
Preferably, the second conveyor belt 23 includes a roller set, a belt used in cooperation with the roller set, a driving motor for driving the roller set to operate, and a plurality of blocking plates arranged along a circumference of the belt and mounted on a surface of the belt. The rotating roller set is driven by the driving motor to drive the belt to operate, the fertilizer particles are located between the two adjacent barrier plates, and the barrier plates are driven by the belt to push the fertilizer particles.
Preferably, the first laminator 3 includes a sorting device 31 for sorting the fertilizer granules into individual ones, a first film laminating device 32 for coating the individual fertilizer granules, and a third conveyor belt 33 for conveying the fertilizer granules between the sorting device 31 and the first film laminating device 32. The fertilizer particles in the pile are separated individually by the sorting device 31, so that the first film pressing device 32 can conveniently carry out individual film covering.
Preferably, the sorting apparatus 31 includes a guide hopper 311 which carries fertilizer granules and guides the fertilizer granules into individual divisions, a guide duct 312 which is butted against an outlet of the hopper, and a partition assembly 313 which is protruded into the guide duct 312 and has an output direction perpendicular to a length direction of the guide duct 312. The fertilizer granules fall into the guide funnel 311, then enter the guide tube 312 from the guide funnel 311, and then pass through the partition assembly 313 so that the fertilizer granules in the guide tube 312 fall onto the third conveyor belt 33 one by one.
Preferably, the partition assembly 313 includes two first partitions and two second partitions, which are positioned on skin planes perpendicular to the axis of the conduit 312, and two cylinders for driving the first partitions and the second partitions, respectively, independently; the interval between first baffle and the second baffle and the maximum diameter phase-match of fertilizer granule, the horizontal area of first baffle and second baffle all is greater than the inside horizontal area of pipe 312, can plug up pipe 312, and the fertilizer granule touches first baffle earlier in pipe 312, then first baffle removes and opens a breach that can let a fertilizer granule pass through, make the fertilizer granule continue to fall down on the second baffle, first baffle is closed this moment, thereby the second baffle is opened the fertilizer granule and is fallen to the third transmission band 33 on, thereby realize that it carries out single separation to become the compost granule.
Preferably, the first film pressing device 32 includes a first film covering assembly for covering the fertilizer particles, and two first grabbing groups 34 and two second grabbing groups 35 which are arranged on two sides of the first film covering assembly along the transmission direction of the third transmission belt 33, wherein the first grabbing groups 34 are located at the output end of the third transmission belt 33, the fertilizer particles are grabbed and moved only on the first film covering assembly through the first grabbing groups 34, and the fertilizer particles which are covered with the film are grabbed away from the first film covering assembly by the second grabbing groups 35 after the film covering is finished.
Preferably, the first film covering assembly includes a first frame 321, a first lower module 322 fixed on the first frame 321, a first upper module 323 slidably mounted on the first frame 321 and located above the first lower module 322, and a first lift driver 324 mounted on the top of the first frame 321 for driving the first upper module 323 to move. Fertilizer granules are placed on the first lower die set 322 by the first grabbing group 34, and then the first upper die set 323 is driven by the first lifting driving machine 324 to be pressed downwards to coat the fertilizer granules.
Preferably, the first lower module 322 includes a first lower driving roll for pulling the film, a first lower paper tube for conveying the film, a first lower motor for driving the first lower driving roll to rotate, and a first lower heating plate located between the first lower driving roll and the first lower paper tube and abutting against the film; the contact surface of the first lower heating plate and the film paper is provided with a first lower groove matched with fertilizer particles, and the film paper is positioned above the first lower groove. By placing the fertilizer granules in the first lower groove, the film paper is softened and attached to the lower half part of the fertilizer granules by heating through the first lower heating plate.
Preferably, the first upper module 323 comprises a first upper driving roll for pulling the film paper and slidably disposed on the first frame 321, a first upper paper roll for conveying the film paper and slidably disposed on the first frame 321, a first upper motor for driving the first upper driving roll to rotate, and a first upper heating template located between the first upper driving roll and the first upper paper roll for pushing the film paper and fixed to the output end of the first lifting driver 324; first upper heating plate is formed with the first upper groove with fertilizer granule matched with the contact surface of membrane paper, and the setting of the upwards sunken of first upper groove is located the membrane paper top, and first upper groove corresponds the setting with first recess down to heat the template and promote the membrane paper downstream through first lift driving machine 324 drive first upper, make first upper groove agree with first half of fertilizer granule, then the heating makes the softening of membrane paper adhere to first half of fertilizer granule, from wrapping up whole fertilizer granule.
Preferably, the first upper driving drum and the rotating shafts at the two ends of the first upper paper tube penetrate through the side wall of the first frame 321 and are connected with the fixing plates, the position of the side wall of the first frame 321 corresponding to the rotating shafts is provided with a slide along the output direction of the first lifting driver 324, and the two sides of the first upper heating template corresponding to the two fixing plates extend to form supporting rods fixedly connected with the fixing plates. Drive first upper heating plate through first lift driving machine 324, then drive the fixed plate through the bracing piece and move down together to the fixed plate drives first upper drive reel and first upper paper tube and moves down along sliding, makes the membrane paper rebound contact fertilizer granule and cladding.
Preferably, the first grabbing group 34 includes a first supporting table 341, a first sliding assembly 342 slidably disposed on the first supporting table 341, a first driving clamp 343 rotatably disposed on the first sliding assembly 342, and a first flipping motor 344 for driving the first driving clamp 343 to flip. The first driving clamp 343 is driven by the first sliding assembly 342 to approach the third conveyor belt 33 on the first supporting platform 341, and then the first turning motor 344 drives the first driving clamp 343 to turn over so that the clamping end faces the third conveyor belt 33, and after clamping the fertilizer granules, the first driving clamp 343 turns over again to move and place the fertilizer granules on the first lower module 322.
Preferably, a first rail is formed on the top of the first supporting table 341 along the conveying direction of the third conveying belt 33, and the first sliding assembly 342 includes a first sliding seat matched with the first rail, and two first columns vertically fixed on the first sliding seat for supporting the first driving clamp 343; the first flipping motor 344 is fixedly mounted on a first column thereof, and the output end is fixedly connected to the first driving clip 343. Slide on the guide rail through first sliding seat to stably drive first drive clamp 343 and remove, and first upset motor 344 fixed mounting can be more stable on the first stand first drive clamp 343 of upset.
Preferably, the first driving clamp 343 comprises a first connecting frame located between the two first upright posts, the first connecting frame comprises two upright posts, and a cross bar fixed between the two upright posts; a shaft lever is connected between the two upright posts and penetrates through the upright posts to be rotatably connected to the first upright post; two first connecting rods extend downwards along the height direction of the first upright post below the cross rod, a first screw rod is rotatably connected between the two first connecting rods, two first clamping rods are matched on the first screw rod, and a first micro motor is fixed on one first connecting rod, and the output end of the first micro motor is fixedly connected with the first screw rod. The first lead screw is driven to rotate by the first micro motor, so that the first lead screw is matched with the two first clamping rods to clamp and loosen.
Preferably, a first limiting rail is arranged below the cross rod along the length direction of the cross rod, and first limiting grooves matched with the first limiting rail are formed in the positions, corresponding to the first limiting rail, of the two first clamping rods. Through the cooperation of first spacing rail and first spacing groove, guarantee that two first clamping bars are stabilized and move in opposite directions or opposite directions on the horizontal plane.
Preferably, the second gripper group 35 is structurally identical to the first gripper group 34. The fertilizer granules on the first lower film group can be clamped conveniently.
Preferably, the heating and compacting device 4 comprises a covering device 41 for covering the fertilizer granules for the second time, and a third and a fourth grabbing group 42, 43 for grabbing and transporting the fertilizer granules on both sides of the covering device 41. Fertilizer granules are grabbed by the third grabbing group 42 and placed on the covering device 41, and then the covering device 41 covers the mixed fertilizer on the fertilizer granules, and then the fertilizer granules are clamped by the fourth grabbing group 43.
Preferably, the covering device 41 includes a connection holder 411, an upper and lower heating covering film plate 412 fixed to the connection holder 411, an upper heating covering film plate 413 slidably disposed on the connection holder 411 and above the lower heating covering film plate 412, and a lifting cylinder 414 fixed to the connection holder 411 to drive the upper heating covering film plate 413 to move up and down. The mixed waste is coated on the fertilizer granules by placing the fertilizer granules on the lower heating coating film plate 412 and then driving the upper heating coating film plate 413 to move downward by the lifting cylinder 414 to press the fertilizer granules.
Preferably, a lower accommodating cavity for accommodating the lower half part of the fertilizer granules is formed on the top surface of the lower heating covering membrane plate 412, and an upper accommodating cavity for accommodating the upper half part of the fertilizer granules is formed on the top surface of the upper heating covering membrane plate 413; the bottom of the lower accommodating cavity is provided with a lower feeding pipe which penetrates through the lower heating covering film plate 412 and is used for filling mixed fertilizer, and the bottom of the upper accommodating cavity is provided with an upper feeding pipe which penetrates through the upper heating covering film plate 413 and is used for filling mixed fertilizer. The cavity is held under to the logical material of feeding pipe under earlier, then puts into the fertilizer granule, goes up heating cover lamina membranacea 413 downstream and makes upper heating cover lamina membranacea 413 merge with holding the cavity down, then covers in the fertilizer granule top through the feeding of last feeding pipe, then heats the foaming and makes mixed fertilizer glue and form outer fertilizer on the fertilizer granule.
Preferably, the connection holder 411 includes a fixing frame for mounting the lower heating cover film plate 412 and the upper heating cover film plate 413, and a supporting leg for supporting the fixing frame; the fixed frame comprises two vertically arranged side walls and two parallel transverse plates, guide wheels are formed at the positions, facing the side walls, of the upper heating covering film plate 413, and guide channels matched with the guide wheels are formed at the positions, corresponding to the guide wheels, of the side walls. The upper heating covering film plate 413 is stably moved up and down on the fixed frame by the cooperation of the guide wheels and the guide rails.
Preferably, the third grabbing group 42 comprises a third supporting platform 421, a third sliding assembly 422 slidably disposed on the third supporting platform 421, a third driving clamp 423 rotatably disposed on the third sliding assembly 422, and a third overturning motor 424 for driving the third driving clamp 423 to overturn. The first driving clamp 343 is driven by the first sliding assembly 342 to approach the third conveyor belt 33 on the first supporting platform 341, and then the first turning motor 344 drives the first driving clamp 343 to turn over so that the clamping end faces the third conveyor belt 33, and after clamping the fertilizer granules, the first driving clamp 343 turns over again to move and place the fertilizer granules on the first lower module 322.
Preferably, a third track is formed on the top of the third supporting platform 421, and the third sliding assembly 422 includes a third sliding seat matching with the third track, and two third posts vertically fixed on the third sliding seat for supporting the third driving clip 423; the third flipping motor 424 is fixedly installed on a third column thereof, and the output end is fixedly connected with the third driving clip 423. Slide on the guide rail through first sliding seat to stably drive first drive clamp 343 and remove, and first upset motor 344 fixed mounting can be more stable on the first stand first drive clamp 343 of upset.
Preferably, the third driving clip 423 includes a third connecting frame located between the two third vertical posts, and the third connecting frame includes two vertical posts and a cross bar fixed between the two vertical posts; a shaft lever is connected between the two upright posts and penetrates through the upright posts to be rotatably connected to the third upright post; two third connecting rods extend downwards along the height direction of the third upright column below the cross rod, a third screw rod is rotatably connected between the two third connecting rods, two third clamping rods are matched on the third screw rod, and a third micro motor is fixed on one of the third connecting rods, and the output end of the third micro motor is fixedly connected with the third screw rod. The first lead screw is driven to rotate by the first micro motor, so that the first lead screw is matched with the two first clamping rods to clamp and loosen.
Preferably, a third limiting rail is arranged below the cross rod along the length direction of the cross rod, and third limiting grooves matched with the third limiting rail are formed in the positions, corresponding to the third limiting rail, of the two third clamping rods. Through the cooperation of first spacing rail and first spacing groove, guarantee that two first clamping bars are stabilized and move in opposite directions or opposite directions on the horizontal plane.
Preferably, the fourth gripper group 43 is structurally identical to the third gripper group 42. The fertilizer particles on the covering device 41 can be conveniently clamped.
Preferably, the steeping device 5 comprises a steeping conveyor belt 51 carrying the manure particles for steeping and transporting, a guide funnel 53 positioned at the end of the steeping conveyor belt 51 and guiding the manure particles, and a second conduit 54 interfacing with the outlet of the guide funnel 53. The fertilizer granules fall onto the soaking conveyor belt 51 for soaking with the brightener and are then conveyed to the guide funnel 53 to exit through the second conduit 54.
Preferably, the soaking conveyor 51 includes a soaking channel 511 disposed obliquely for soaking the brightening layer on the fertilizer granules, a driving shaft set rolling along the length of the soaking channel 511 and installed in the soaking channel 511, a conveyor belt 512 used in cooperation with the driving shaft set, a rotating motor 513 for driving the driving shaft set, and a plurality of push plates 514 disposed along the circumference of the conveyor belt 512 and installed on the surface of the conveyor belt 512. The fertilizer particles fall onto the conveyor belt 512 in the soaking channel 511, the transmission shaft group is driven by the rotary motor 513 to drive the conveyor belt 512 to rotate clockwise, so that the fertilizer particles are brought into contact with the brightener through the channel of the soaking channel 511, conveyed to the guide hopper 53 and fall onto the fourth conveyor belt 52 through the second guide pipe 54.
Preferably, the push plate 514 has a gap with the soak channel 511. Prevent the polish from being sprayed out when the conveyer belt 512 drives the push plate 514 to move
Preferably, the soaking channel 511 is arranged obliquely downwards towards the second laminator along the heated compacting device 4. So that the fertilizer particles can be soaked in the brightening agent, and the brightening agent cannot overflow.
Preferably, a fourth conveyor belt 52 is also included below the second conduit 54. The fertilizer granules after dyeing can be conveniently conveyed.
Preferably, the second mulch applicator comprises a second mulch module 6 for coating the fertilizer granules, and two fifth 65 and sixth 66 grabbing groups disposed on either side of the second mulch module 6. The fertilizer granules are grabbed and moved on the second film covering assembly 6 through the fifth grabbing group 65, and the sprayed fertilizer granules are grabbed away from the second film covering assembly 6 after film covering is finished through the sixth grabbing group 66.
Preferably, the second film covering assembly 6 includes a second frame 61, a second lower module 62 fixed on the second frame 61, a second upper module 63 slidably mounted on the second frame 61 and located above the second lower module 62, and a second elevator drive 64 mounted on the top end of the second frame 61 for driving the second upper module 63 to move. The fertilizer granules are placed on the second lower module 62 through the second grabbing group 35, and then the second upper module 63 is driven to be pressed downwards through the second lifting driving machine 64 to coat the fertilizer granules.
Preferably, the second lower module 62 includes a second lower driving roll for pulling the film paper, a second lower paper tube for conveying the film paper, a second lower motor for driving the second lower driving roll to rotate, and a second lower heating template located between the second lower driving roll and the second lower paper tube and abutting against the film paper; the contact surface of the second lower heating plate and the membrane paper is provided with a second lower groove matched with the fertilizer particles. By placing the fertilizer granules in the second lower grooves, the film paper is softened and attached to the lower half parts of the fertilizer granules by heating through the second lower heating plate.
Preferably, the second upper module 63 includes a second upper driving roll for pulling the film paper and slidably disposed on the second frame 61, a second upper paper roll for conveying the film paper and slidably disposed on the second frame 61, a second upper motor for driving the second upper driving roll to rotate, and a second upper heating platen located between the second upper driving roll and the second upper paper roll for pushing the film paper and fixed to the output end of the second lifting driver 64; the contact surface of the second upper heating plate and the film paper is provided with a second upper groove matched with fertilizer particles. The sunken setting that makes progress of second upper groove is located the membrane paper top, and the second upper groove corresponds the setting with the second low groove to heat the template and promote the membrane paper downstream on driving the second through second lift driving machine 64, make the second upper groove agree with first half of fertilizer granule, then the heating makes the membrane paper soften and attach to first half of fertilizer granule, from wrapping up whole fertilizer granule.
Preferably, the rotating shafts at the two ends of the second upper driving drum and the second upper paper tube penetrate through the side wall of the second frame 61 and are connected with the fixing plates, the position of the side wall of the second frame 61 corresponding to the rotating shaft is provided with a slide way along the output direction of the second lifting driving machine 64, and the two sides of the second upper heating template corresponding to the two fixing plates extend to form supporting rods fixedly connected with the fixing plates. The second upper heating plate is driven by the second lifting driver 64, and then the fixing plate is driven by the supporting rod to move downwards together, so that the fixing plate drives the second upper driving reel and the second upper reel to move downwards along the sliding, and the film paper moves downwards to contact with the fertilizer particles and coat the fertilizer particles.
Preferably, the fifth grabbing group 65 comprises a fifth supporting table 651, a fifth sliding assembly 652 slidably disposed on the fifth supporting table 651, a fifth driving clamp 653 rotatably disposed on the fifth sliding assembly 652, and a fifth flipping motor 654 for flipping the fifth driving clamp 653. The fifth driving clamp 653 is moved by the fifth sliding assembly 652 on the fifth supporting base 651, and then the fifth turning motor 654 drives the fifth driving clamp 653 to turn so that the clamping end faces the third conveying belt 33, so as to pick up the fertilizer granules and then turn again to place the fertilizer granules on the fifth lower module.
Preferably, a fifth rail is formed on the top of the fifth support platform 651, and the fifth sliding assembly 652 comprises a fifth sliding seat matching with the fifth rail, and two fifth uprights vertically fixed on the fifth sliding seat for supporting a fifth driving clip 653; the fifth flipping motor 654 is fixedly mounted on a fifth upright thereof, and the output end thereof is fixedly connected with the fifth driving clip 653. The fifth sliding seat slides on the guide rail, so that the fifth driving clamp 653 is stably driven to move, and the fifth overturning motor 654 is fixedly installed on the fifth upright post to overturn the fifth driving clamp 653 more stably.
Preferably, the fifth driving clamp 653 comprises a fifth connecting frame located between the fifth uprights, the fifth connecting frame comprising two uprights and a cross bar fixed between the two uprights; a shaft lever is connected between the two upright posts and penetrates through the upright posts to be rotatably connected to the fifth upright post; two fifth connecting rods extend downwards along the height direction of the fifth upright column below the cross rod, a fifth screw rod is rotatably connected between the two fifth connecting rods, two fifth clamping rods are matched on the fifth screw rod, and a fifth micro motor is fixed on one of the fifth connecting rods, and the output end of the fifth micro motor is fixedly connected with the fifth screw rod. And the fifth screw rod is driven to rotate by the fifth micro motor, so that the fifth screw rod is matched with the two fifth clamping rods to clamp and loosen.
Preferably, a fifth limiting rail is arranged below the cross rod along the length direction of the cross rod, and fifth limiting grooves matched with the fifth limiting rail are formed in the positions, corresponding to the fifth limiting rail, of the two fifth clamping rods. Through the cooperation of the fifth limiting rail and the fifth limiting groove, the two fifth clamping rods are ensured to stably move on the horizontal plane in opposite directions or in opposite directions.
Preferably, the fifth grabbing group 65 is structurally identical to the sixth grabbing group 66. The fertilizer granules after the film covering of the second film covering machine is finished can be conveniently clamped.
Preferably, a fifth conveyor belt 7 for conveying is provided between the first laminator 3 and the heated compacting device 4. The fertilizer particles among the devices are convenient to convey.
The high-efficiency organic fertilizer preparation device of the invention firstly puts raw materials into a fermentation tank 11, then a gripping clamp 123 extends into the fermentation tank 11 to grip the fermented principle, then the gripping clamp 123 moves to a first transmission belt 13 through a first driving device 121 moving on the long side wall of the fermentation tank 11 and matching with a second driving device 122, then the fermented raw materials are put on the first transmission belt 13, the first transmission belt 13 is transmitted to a granulator 2, then the raw materials are guided into a granulation roller group 21 through a guide funnel 22, then the granulation roller group 21 is driven to granulate, then the fertilizer particles fall into a second transmission belt 23 to enter the next procedure, the fertilizer particles firstly fall into the guide funnel 311 and then enter a guide pipe 312 from the guide funnel 311, then the fertilizer particles in the guide pipe 312 fall onto a third transmission belt 33 through a separation component 313, the fertilizer particles are gripped and moved on a first film covering component through a first gripping group 34, after the film is coated, the coated fertilizer particles are grabbed away from the first film coating assembly by the second grabbing group 35 and placed on the fifth conveying belt 7, the fertilizer particles are conveyed to the heating and compacting device 4 by the fifth conveying belt 7 and are grabbed by the third grabbing group 42, then the fertilizer particles are grabbed by the third grabbing group 42 and placed on the covering device 41, the fertilizer particles are fed into the lower containing cavity by the lower feeding pipe and then placed in the lower containing cavity, the upper heating and covering film plate 413 moves downwards so that the upper heating and covering film plate 413 is combined with the lower containing cavity, then the fertilizer particles are fed and covered above the fertilizer particles by the upper feeding pipe, then the mixed fertilizer is adhered to the fertilizer particles by heating and foaming to form an outer layer of fertilizer, then the mixed fertilizer is covered on the fertilizer particles by the covering device 41 and then clamped by the fourth grabbing group 43, and then the fertilizer particles are conveyed to the soaking conveying belt 51, the fertilizer particles fall onto a conveying belt 512 in a soaking channel 511, a transmission shaft group is driven by a rotary motor 513 to drive the conveying belt 512 to rotate clockwise to drive the fertilizer particles to pass through the channel of the soaking channel 511 to contact with a brightening agent, the fertilizer particles are conveyed to a guide hopper 53 and fall onto a fourth conveying belt 52 through a second guide pipe 54, the fertilizer particles are conveyed to a second film laminating machine through the fourth conveying belt 52, then the fertilizer particles are grabbed and moved only on a second film laminating component 6 through a fifth grabbing group 65, and the fertilizer particles which are sprayed are grabbed away from the second film laminating component 6 for bagging through a sixth grabbing group 66 after film laminating.
A preparation process of a high-efficiency organic fertilizer comprises the following steps: a. fermenting the raw materials;
b. granulating the fermented raw materials to form fertilizer granules;
c. singly sorting fertilizer particles and externally wrapping a first layer of film;
d. covering a fertilizer layer outside the first film, wherein the fertilizer is prepared by mixing raw materials and a foaming agent, and heating the fertilizer layer to foam the foaming agent;
e. a brightening layer is formed by coating a brightening agent outside the fertilizer layer through soaking;
f. wrapping a second layer of film outside the bright layer;
g. and then transported to be bagged.
Preferably, the first and second membranes in steps c and f are degradable membranes.
Preferably, the degradable film is made of a urea-in-sulfur material. Can be absorbed and utilized by crops as a slow release film in soil, so that the crops can decompose the fertilizer for a longer time.
Preferably, in step a, the fermentation of the raw material is performed by using the fermentation device 1, and the raw material is placed in the fermentation tank 11 for fermentation.
Preferably, in the step b, the fermented raw material is directly conveyed to the granulating roller set 21 for granulation, and then conveyed through the second conveyor belt 23 for the next step.
Preferably, in step c, the fertilizer granules in the pile are separated into one fertilizer granule by the sorting device 31, transported by the third conveyor belt 33, and coated by the first film pressing device 32.
Preferably, in the step d, the coated fertilizer granules are placed in the heating and compacting device 4, then the fertilizer granules are placed in the heating and compacting device, meanwhile, the lower feeding pipe firstly conveys the fertilizer added with the foaming agent to the lower accommodating cavity, then the upper heating and covering membrane plate 413 is closed, the fertilizer added with the foaming agent is conveyed to the upper accommodating cavity through the upper feeding pipe, and then the fertilizer added with the foaming agent is coated on the original fertilizer granules by the integral equipment heating.
Preferably, in step e, the fertilizer granules fall onto the conveyor belt 512 in the soaking channel 511, and the conveyor belt 512 is driven by the rotating motor 513 to rotate clockwise to bring the fertilizer granules into contact with the brightener through the channel of the soaking channel 511, and the fertilizer granules are conveyed to the guide hopper 53 and fall onto the fourth conveyor belt 52 through the second conduit 54.
Preferably, in step f, the fertilizer is transported by the fourth conveyor belt 52, and then the single fertilizer granules are coated for the second time by the second film pressing device.
The product form of the present invention is not limited to the embodiments and examples shown in the present application, and any suitable changes or modifications of the similar ideas should be made without departing from the patent scope of the present invention.

Claims (10)

1. The utility model provides a high-efficient fertilizer preparation facilities which characterized in that: the device comprises a fermentation device for storing and fermenting raw materials, a granulator for granulating the fermented raw materials to form fertilizer, a first film covering machine for covering the outer layer of fertilizer particles with a first film, a heating and compacting device for carrying out second fertilizer adhesion, a soaking device for soaking the outer layer of the fertilizer particles with a bright light layer, and a second film covering machine for covering the second film.
2. The efficient organic fertilizer preparation device of claim 1, which is characterized in that: the fermentation device comprises a fermentation tank for storing and fermenting the raw materials, a grabbing component movably arranged at the top end of the fermentation tank, and a first conveying belt for conveying the fermented raw materials.
3. The efficient organic fertilizer preparation device of claim 2, which is characterized in that: the fermentation tank comprises two short side walls and a long side wall vertically connected between the two short side walls; two the long lateral wall top is formed with the slide rail along self length, snatch the subassembly include with along the first drive arrangement of slide rail removal, horizontal drive direction and the perpendicular second drive arrangement of installing on first drive arrangement of first drive arrangement moving direction with install the second drive arrangement about flexible the snatching clamp that snatchs the raw materials.
4. The efficient organic fertilizer preparation device as claimed in claim 3, wherein: the first driving device comprises two moving assemblies which respectively move along the sliding rail, a guide rail group is fixedly connected between the two moving assemblies, and the second driving device is slidably mounted on the guide rail group.
5. The efficient organic fertilizer preparation device as claimed in claim 4, wherein: the second driving device comprises a driving assembly moving along the guide rail group and a lifter arranged on the driving assembly and used for driving the grabbing clamp to ascend and descend.
6. The efficient organic fertilizer preparation device of claim 5, which is characterized in that: the guide rail set comprises two guide rails, and the lifter is located between the two guide rails.
7. The efficient organic fertilizer preparation device as claimed in claim 3, wherein: the grabbing clamp comprises two closed shovels forming a containing cavity and a driving rod driving the shovels to be opened and closed and connected with the output end of the lifter.
8. The efficient organic fertilizer preparation device of claim 1, which is characterized in that: the granulator comprises a granulation roller group, a guide funnel and a second conveying belt, wherein the guide funnel is positioned on the granulation roller group and used for guiding raw materials to enter the granulation roller group, and the second conveying belt is arranged below the granulation roller group and used for conveying fertilizer particles.
9. The efficient organic fertilizer preparation device of claim 8, which is characterized in that: the granulation roller group comprises a first roller and a second roller which are mutually matched and arranged, and a fixing frame of the first roller and the second roller.
10. The efficient organic fertilizer preparation device of claim 9, which is characterized in that: the first roller and the second roller are attached to each other, and pits are formed in the surfaces of the first roller and the second roller.
CN202011194548.6A 2020-10-30 2020-10-30 Efficient organic fertilizer preparation device and process thereof Pending CN112409061A (en)

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Application Number Priority Date Filing Date Title
CN202011194548.6A CN112409061A (en) 2020-10-30 2020-10-30 Efficient organic fertilizer preparation device and process thereof

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CN113179804A (en) * 2021-03-31 2021-07-30 漳州职业技术学院 Automatic plant cultivation equipment

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CN107311778A (en) * 2017-08-14 2017-11-03 史丹利化肥扶余有限公司 A kind of Tower-type melt granulation double regulation control composite fertilizer and preparation method thereof
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CN110922249A (en) * 2019-12-07 2020-03-27 安徽派农生态农业有限公司 Preparation method of biomass fertilizer granules
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CN105541467A (en) * 2015-12-20 2016-05-04 青岛嘉禾丰肥业有限公司 Method and equipment for producing a slow-release fertilizer with multilayer structure
CN205501158U (en) * 2016-04-12 2016-08-24 河南理工大学 Fertile apparatus for producing of organic granule slowly -releasing of multilayer
CN107311778A (en) * 2017-08-14 2017-11-03 史丹利化肥扶余有限公司 A kind of Tower-type melt granulation double regulation control composite fertilizer and preparation method thereof
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Application publication date: 20210226