Iron drum surface rust cleaning device
Technical Field
The invention relates to the field of water purification equipment, in particular to a rust removing device for the surface of an iron drum.
Background
The machining is a process of changing the external dimension or performance of a workpiece by a mechanical device, but before the workpiece is machined, the surface of the workpiece needs to be subjected to rust removing treatment, the surface of an existing iron drum (such as an oil drum) is prone to rusting due to improper storage, and if the workpiece is not treated, the performance of the workpiece is seriously affected. The existing derusting process mostly adopts consumables such as friction plates, abrasive cloth and the like to polish and derust, but has poor treatment effect and low efficiency.
Disclosure of Invention
The invention aims to provide a rust removing device for the surface of an iron drum. The invention can efficiently and quickly remove rust on the surface of the iron drum and has the advantages of high processing speed, convenient use and high working efficiency.
The technical scheme of the invention is as follows: a rust removal device for the surface of an iron drum comprises a rust removal chamber, wherein a cross-shaped foot support is arranged on the bottom surface of the rust removal chamber, a circular track disc is fixed on the foot support, and a rotating ring is arranged above the track disc; a bracket is fixed in the middle of the rotating ring, a plurality of first rollers distributed annularly are arranged on the lower end face of the bracket, and the first rollers are arranged on the upper surface of the track disc; the lower end face of the rotating ring is provided with a plurality of second rollers which are distributed annularly, the middle parts of the second rollers are provided with rolling grooves, and the rolling grooves are clamped on the side end face of the track disc; an annular rack is arranged on the outer side of the lower end face of the rotating ring; a rotating motor is arranged on one side of the foot support, the output end of the rotating motor is connected with a driving gear through a coupler, and the driving gear is meshed with the rack; the upper end of the towing bracket is provided with a fixed disc, and the fixed disc is provided with a clamping mechanism; one side of the rust removing chamber is provided with a lifting mechanism, and the lifting mechanism is provided with a side wall rust removing mechanism; and the top surface of the rust removing chamber is provided with a top wall rust removing device.
In the iron drum surface rust removing device, the clamping mechanism comprises a clamping base positioned on the fixed disk, a pair of bearing seats are arranged on the clamping base, a positive and negative screw rod with opposite thread turning directions at two ends is arranged on the bearing seats, a first slide block is arranged at one end of the positive thread turning direction on the positive and negative screw rod, and a second slide block is arranged at one end of the negative thread turning direction on the positive and negative screw rod; the first sliding block is provided with a circular arc-shaped first clamping block; the second sliding block is provided with a second clamping block which is arranged in a mirror image manner with the first clamping block; a sliding rail is arranged between the bearing seats, and the first sliding block and the second sliding block are in sliding fit with the sliding rail; one end of the positive and negative screw rods is connected with a clamping motor arranged on one side of the clamping base.
In the iron drum surface rust removing device, the lifting mechanism comprises a pair of guide rods which are symmetrically distributed and positioned on one side in the rust removing chamber, lifting screw rods are arranged on the guide rods, and the bottom ends of the lifting screw rods are connected with a lifting motor positioned on the bottom surface of the rust removing chamber; lifting blocks in threaded fit are arranged on the lifting screw rods, and lifting plates are arranged between the lifting blocks; the side wall rust removing mechanism is arranged on the lifting plate.
In the rust removing device for the surface of the iron drum, the side wall rust removing mechanism comprises a rust removing block fixedly connected with the lifting plate, two fixing plates arranged at intervals are arranged on the upper side and the lower side of the rust removing block, connecting blocks are arranged between the fixing plates, an installing rod is arranged between the connecting blocks, a plurality of first spring shafts are slidably arranged on the installing rod in a penetrating manner, and first steel wire brushes are arranged at the end parts of the first spring shafts; the first spring shaft is provided with a first spring in a penetrating mode, one end of the first spring is fixedly connected with the surface of the mounting rod, and the other end of the first spring is fixedly connected with the first steel wire brush.
In the rust removing device for the surface of the iron bucket, the number of the first spring shafts is 3-6.
In the iron drum surface rust removing device, the fixing plate is connected with the connecting block through the fixing screw rod.
The top wall rust removing device comprises a connecting frame fixed on the top surface of the rust removing chamber, an optical axis is arranged on the periphery of the connecting frame respectively, a second sliding block is arranged on the optical axis, the four second sliding blocks are connected with a pressing plate together, a plurality of second springs are arranged at the lower end of the pressing plate, and the end parts of the second springs are connected with second steel wire brushes; the connecting frame is provided with two symmetrically distributed compressing cylinders, and the output ends of the compressing cylinders are fixedly connected with the back of the compressing plate.
In the iron drum surface rust removing device, the back of the rust removing chamber is connected with the air blower; and a placing door is arranged on the front surface of the rust removing chamber.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention is characterized in that the iron barrel is arranged on the fixed disc, the clamping mechanism is used for clamping the iron barrel, the side wall rust removing mechanism is contacted with the side surface of the iron barrel, the top wall rust removing mechanism is contacted with the upper surface of the iron barrel, then, under the action of a rotating motor, the rotating ring is driven to rotate by the mutual matching of the gear and the rack, when the rotating ring rotates, the first roller wheel rotates on the upper surface of the track disc, the second roller wheel rotates on the side end surface of the track disc, the mutual matching of the first roller wheel and the second roller wheel ensures that the rotating ring is fixed on the fixed disc through the bracket and is very stable in the rotating process, and the phenomenon of unstable rotation caused by the contact of the side wall rust removing mechanism and the side surface of the iron bucket and the contact of the top wall rust removing mechanism and the upper surface of the iron bucket is avoided, and the lifting mechanism can drive the side wall rust removing mechanism to move up and down, so that the side wall of the iron bucket can be more thoroughly removed. Therefore, the invention has the advantages of high processing speed, convenient use, stable operation and high working efficiency.
2. According to the clamping mechanism, the first sliding block and the second sliding block on the positive screw rod and the negative screw rod can move in the opposite direction or in the opposite direction on the sliding rail through the positive rotation and the negative rotation of the clamping motor, so that the first clamping block and the second clamping block clamp and release an iron drum, and the clamping mechanism has the advantages of being good in clamping effect and stable in clamping.
3. The lifting mechanism of the invention is characterized in that the guide rod is provided with a lifting screw rod, the screw rod is driven to rotate by the action of a lifting motor, and the lifting block drives the lifting plate to lift when the screw rod rotates, so that the side wall rust removing mechanism can move up and down. The side wall rust removing mechanism is characterized in that connecting blocks are arranged between two spaced fixing plates, a mounting rod between the connecting blocks penetrates through a plurality of first spring shafts in a sliding mode, and a first steel wire brush on each first spring shaft can be pressed on the side wall of an iron drum under the action of a first spring, so that the side wall rust removing mechanism has a good contact effect, and the iron drum cannot generate a gap with the first steel wire brush when rotating to influence the rust removing effect of the side wall. The top wall rust removing mechanism utilizes the pressing cylinder to drive the pressing plate to press downwards, the periphery of the pressing plate is arranged on the optical axis in a sliding mode through the second sliding block to assist the pressing plate to press downwards, the second steel wire brush below the pressing plate can be well contacted with the top wall of the iron barrel, elastic contact is well achieved through the effect of the pressing spring, rust removal of the top wall is achieved in the rotating process of the iron barrel, and the top wall rust removing mechanism has the advantage of being good in rust removing effect.
4. The back of the rust removing chamber is provided with the air blower, the front of the rust removing chamber is provided with the placing door, and the falling iron rust is blown away by the air blower in the rust removing process of the iron drum, so that the cleaning effect can be better realized.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic perspective view of the foot rest, track plate and rotating ring of the present invention;
FIG. 3 is a schematic structural view of the foot rest, track plate and rotating ring of the present invention;
FIG. 4 is a schematic structural view of the lift mechanism of the present invention;
FIG. 5 is a schematic structural view of a side wall rust removing mechanism of the present invention;
FIG. 6 is a schematic structural view of a top wall rust removing apparatus of the present invention;
fig. 7 is a schematic view of the backside structure of the present invention.
Reference numerals
1. A rust removal chamber; 2. a foot support; 3. a track disk; 4. a rotating ring; 5. a towing bracket; 6. a first roller 6; 7. a second roller; 8. a rolling groove; 9. a rack; 10. rotating the motor; 11. a driving gear; 12. fixing the disc; 13. a clamping mechanism; 15. a lifting mechanism; 16. a side wall rust removal mechanism; 17. a top wall rust removal device; 18. clamping the base; 19. a bearing seat; 20. a positive and negative screw rod; 21. a first slider; 22. a second slider; 23. a first clamping block; 24. a second clamping block; 25. a slide rail; 26. clamping the motor; 27. a guide bar; 28. a lifting screw rod; 29. a lifting motor; 30. a lifting plate; 31. removing rust blocks; 32. a fixing plate; 33. connecting blocks; 34. mounting a rod; 35. a first spring shaft; 36. a first wire brush; 37. a first spring; 38. fixing the screw rod; 39. a connecting frame; 40. an optical axis; 41. a second slider; 42. a compression plate; 43. a second spring; 44. a second wire brush; 45. a pressing cylinder; 46. a blower; 47. the door is placed.
Detailed Description
The invention is further illustrated by the following figures and examples, which are not to be construed as limiting the invention.
Example (b): a rust removing device for the surface of an iron drum is shown in figures 1-3 and comprises a rust removing chamber 1, wherein a cross-shaped foot support is arranged on the bottom surface of the rust removing chamber 1, a circular track disc 3 is fixed on the foot support 2, and a rotating ring 4 is arranged above the track disc 3; a bracket 5 is fixed in the middle of the rotating ring 4, a plurality of first rollers 6 distributed annularly are arranged on the lower end face of the bracket, and the first rollers 6 are arranged on the upper surface of the track disc 3; a plurality of second rollers 7 distributed annularly are arranged on the lower end face of the rotating ring 4, rolling grooves 8 are formed in the middle of the second rollers 7, and the rolling grooves 8 are clamped on the side end face of the track disc 3; an annular rack 9 is arranged on the outer side of the lower end face of the rotating ring 4; it should be noted that, in fig. 3, in order to show internal components, a part of the circular rack 9 is hidden and removed, and in reality, the rack 9 is circular; a rotating motor 10 is arranged on one side of the foot support 2, the output end of the rotating motor 10 is connected with a driving gear 11 through a coupler, and the driving gear 11 is meshed with the rack 9; the upper end of the bracket 5 is provided with a fixed disc 12, and the fixed disc 12 is provided with a clamping mechanism 13; one side of the rust removing chamber 1 is provided with a lifting mechanism 15, and the lifting mechanism is provided with a side wall rust removing mechanism 16; and the top surface of the rust removing chamber 1 is provided with a top wall rust removing device 17. The invention is through putting the iron bucket on the fixed disk 12, utilize the clamping mechanism 13 to clamp the iron bucket, make the derusting organization of lateral wall 16 contact with side of the iron bucket, make the derusting organization of roof contact with upper surface of the iron bucket, then through the function of the rotating electrical machinery 10, utilize the mutual cooperation of the gear and rack 9 to drive the rotating ring 4 to rotate, the first gyro wheel 6 rotates on the upper surface of the orbit disk 3 when the rotating ring 4 rotates, the second gyro wheel 7 rotates on the side end surface of the orbit disk 3, the mutual cooperation of the two makes the fixed disk 12 of fixing through the bracket on the rotating ring 4 very steady in the course of rotating, will not cause the phenomenon of rotating unstably because the derusting organization of the lateral wall 16 contacts with side of the iron bucket and the derusting organization of roof contacts with upper surface of the iron bucket, and utilize the lifting gearing 15 to drive the derusting organization of lateral wall to move up and down, so that the rust removal of the side wall of the iron bucket is more thorough. Therefore, the invention has the advantages of high processing speed, convenient use, stable operation and high working efficiency.
Further, as shown in fig. 2, the clamping mechanism 13 includes a clamping base 18 located on the fixed disk 12, the clamping base 18 is provided with a pair of bearing blocks 19, the bearing blocks 19 are provided with positive and negative lead screws 20 having opposite screw thread turning directions at two ends, one end of the positive screw thread turning direction on the positive and negative lead screws 20 is provided with a first slider 21, and one end of the negative screw thread turning direction is provided with a second slider 22; the first sliding block 21 is provided with a circular arc-shaped first clamping block 23; the second sliding block 22 is provided with a second clamping block 24 which is arranged in a mirror image manner with the first clamping block 23; a sliding rail 25 is arranged between the bearing seats 19, and the first sliding block 21 and the second sliding block 22 are in sliding fit with the sliding rail 25; one end of the positive and negative screw rod 20 is connected with a clamping motor 26 arranged on one side of the clamping base 18. The clamping mechanism 13 of the invention enables the first slide block 21 and the second slide block 22 on the positive and negative screw rod 20 to move towards or away from each other on the slide rail 25 through positive and negative rotation of the clamping motor 26, so that the first clamping block 23 and the second clamping block 24 clamp and release the iron bucket, and the clamping mechanism has the advantages of good clamping effect and stable clamping.
Further, as shown in fig. 4, the lifting mechanism 15 includes a pair of guide rods 27 symmetrically distributed on one side in the rust removing chamber 1, a lifting screw 28 is arranged on the guide rods 27, and a lifting motor 29 located on the bottom surface of the rust removing chamber 1 is connected to the bottom end of the lifting screw 28; lifting blocks matched with the threads are arranged on the lifting screw rod 28, and a lifting plate 30 is arranged between the lifting blocks; the side wall rust removing mechanism 16 is provided on the lifting plate 30. The lifting screw 28 is driven to rotate by the rotation of the lifting motor 29 so as to lift the lifting block up and down, and further the side wall rust removing mechanism 16 on the lifting plate reaches a proper position.
Further, as shown in fig. 5, the side wall rust removing mechanism 16 includes a rust removing block 31 fixedly connected with the lifting plate 30, two fixing plates 32 arranged at intervals are respectively arranged on the upper and lower sides of the rust removing block 31, and a connecting block 33 is arranged between the fixing plates 32; the fixing plate 32 is connected with the connecting block 33 through a fixing screw 38; an installation rod 34 is arranged between the connection blocks 33, 5 first spring 37 shafts 35 are slidably arranged on the installation rod 34 in a penetrating manner, and a first steel wire brush 36 is arranged at the end part of each first spring 37 shaft 35; a first spring 37 penetrates through the first spring 37 shaft 35, one end of the first spring 37 is fixedly connected with the rod surface of the mounting rod 34, and the other end of the first spring 37 is fixedly connected with the first wire brush 36. The lifting mechanism 15 of the invention is provided with a lifting screw 28 on a guide rod 27, the screw is driven to rotate by the action of a lifting motor 29, and when the screw rotates, a lifting block drives a lifting plate 30 to lift, thereby the side wall rust removing mechanism 16 can move up and down. The side wall rust removing mechanism 16 is characterized in that a connecting block 33 is arranged between two spaced fixing plates 32, a mounting rod 34 between the connecting blocks 33 is slidably arranged through a plurality of first spring 37 shafts 35, and a first steel wire brush 36 on the first spring 37 shafts 35 can be pressed on the side wall of an iron barrel by the action of the first spring 37, so that the side wall rust removing mechanism has a good contact effect, and the iron barrel cannot generate a gap with the first steel wire brush 36 when rotating to influence the rust removing effect of the side wall.
Further, as shown in fig. 6, the top wall rust removing device 17 includes a connecting frame 39 fixed on the top surface of the rust removing chamber 1, an optical axis 40 is respectively arranged around the connecting frame 39, a second sliding block 41 is arranged on the optical axis 40, the four second sliding blocks 41 are connected with a pressing plate 42 together, a plurality of second springs 43 are arranged at the lower end of the pressing plate 42, and the end parts of the second springs 43 are connected with second wire brushes 44; two symmetrically distributed pressing cylinders 45 are arranged on the connecting frame 39, and the output ends of the pressing cylinders 45 are fixedly connected with the back of the pressing plate 42. The top wall rust removing mechanism utilizes the pressing cylinder 45 to drive the pressing plate 42 to press downwards, the periphery of the pressing plate 42 is arranged on the optical axis 40 in a sliding mode through the second sliding block 41 to assist the pressing plate 42 to press downwards, so that the second steel wire brush 44 below the pressing plate 42 can be in good contact with the top wall of the iron barrel, elastic contact is achieved well under the action of the pressing spring, rust removal of the top wall of the iron barrel is achieved in the rotating process, and the top wall rust removing mechanism has the advantage of good rust removing effect.
Further, a blower 46 is connected to the back of the rust removing chamber 1; the front surface of the rust removing chamber 1 is provided with a placing door 47. The invention also arranges the blower 46 on the back of the rust removing chamber 1, arranges the placing door 47 on the front of the rust removing chamber 1, and blows off the falling iron rust by the blower 46 in the process of removing rust of the iron bucket, thereby better realizing the cleaning effect.
In conclusion, the invention can efficiently and quickly remove rust on the surface of the iron bucket and has the advantages of high processing speed, convenient use and high working efficiency.