CN112403941A - Detection sorting device for automobile atmosphere lamps - Google Patents
Detection sorting device for automobile atmosphere lamps Download PDFInfo
- Publication number
- CN112403941A CN112403941A CN201910772851.0A CN201910772851A CN112403941A CN 112403941 A CN112403941 A CN 112403941A CN 201910772851 A CN201910772851 A CN 201910772851A CN 112403941 A CN112403941 A CN 112403941A
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- detection
- detected
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- sorting device
- piece
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- 238000001514 detection method Methods 0.000 title claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 42
- 238000005507 spraying Methods 0.000 claims abstract description 21
- 239000000523 sample Substances 0.000 claims description 23
- 230000005540 biological transmission Effects 0.000 claims description 13
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 230000002950 deficient Effects 0.000 abstract description 11
- 238000005286 illumination Methods 0.000 abstract description 9
- 230000009471 action Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000010223 real-time analysis Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
Abstract
The invention discloses a detection sorting device for an automobile atmosphere lamp, wherein the mechanism comprises the automobile atmosphere lamp to be detected, a standard sample of the automobile atmosphere lamp is compared, an illuminometer, a material taking assembly, a code spraying and marking assembly and a finished product placing box are arranged above the standard sample and the sample to be detected, and when the detection result is output to a PLC (programmable logic controller) for judgment, the PLC outputs an instruction to place the detected product in a corresponding area. The invention solves the problem that the illumination meter can not accurately judge the detected product due to the interference of various environments when the illumination meter directly detects the detected product, and the illumination meter only analyzes the difference between two products by adopting a standard component and a detected component in parallel at present. The invention has the advantages that the defective products of the products are automatically distinguished, the functions of analyzing, outputting and storing the detection data are realized, and the code spraying is directly carried out on the products, thereby fundamentally achieving the product traceability.
Description
Technical Field
The invention relates to the field of detection of automobile atmosphere lamps, in particular to a detection and sorting device for the automobile atmosphere lamps.
Background
The original atmosphere lamp is detected in a special single-station mode, so that the workload of operators is increased; the brightness is directly detected by an illumination meter on the tested product, so that the influence of ambient light and external environment on the tested product cannot be avoided, and the detection result cannot be accurate; after the products are detected by a plurality of single stations, all data are manually gathered and analyzed, detection results are made on the corresponding products, and then NG/OK is manually sorted. Because middle artifical participation link is more, so lead to many uncontrollable factors, cause the defective products to flow into the yields district, or the yields is misjudged or misplaced in the defective products district, above is exactly the place that this patent need be emphatically improved.
Disclosure of Invention
The invention aims to provide a detecting and sorting device for an automobile atmosphere lamp.
In order to solve the above technical problems, the present invention provides a device for detecting and sorting an automotive atmosphere lamp, comprising:
1) the tested automobile atmosphere lamp: the controller controls the transmission part to move, so that the automotive atmosphere lamp to be detected is connected with or separated from the detection probe;
2) standard sample for automotive atmosphere lamps: the device is arranged on an operation table of the detection sorting device, is arranged adjacent to the automobile atmosphere lamp to be detected, and is provided with an illuminometer above the standard sample piece and the piece to be detected, and the illuminometer is connected with a controller;
3) get the material subassembly: the material taking device comprises a material taking driving cylinder and a material taking suction head, wherein a controller is connected with the material taking driving cylinder, the material taking driving cylinder is connected with the material taking suction head, and the material taking suction head faces a to-be-measured piece on a fixed seat; after the product detection is finished, the product is sucked up by the material taking suction head by using vacuum, the whole suction gas is driven by the material taking driving cylinder to move to a material placing area to one side, then the product is detected by the suction head, and the product falls into a corresponding area;
4) spraying a code and marking assembly: a code spraying and marking assembly is arranged on an operation table between the material taking assembly and the detection probe and is connected with a controller, a detected qualified piece to be detected moves in front of the code spraying and marking assembly, and the controller controls the code spraying and marking assembly to perform marking action;
5) case is placed to the finished product: a finished product placing box is arranged on one side of the operating platform, a turning plate is arranged at the inlet of the box and is connected with a cylinder, and the cylinder is connected with a controller.
The controller sends out the instruction to drive assembly, drive assembly rotates and makes the piece that awaits measuring to detect probe direction motion, make detect probe insert and realize the circular telegram in the socket of the piece that awaits measuring, the piece that awaits measuring is lighted, the luminance that the illumination appearance will await measuring piece and standard component is compared, compare data transmission and to controller, after the controller obtains detecting qualified signal, drive assembly transmission makes the piece that awaits measuring move to spouting the place ahead of spouting a yard marking assembly, the controller sends out the instruction and beats the mark to spouting a yard marking assembly, controller drive assembly rotates and makes the piece that awaits measuring move to the place ahead of getting the material assembly, the controller drive is got the material assembly and is adsorbed the piece that awaits measuring and get the material, and transport and put in.
The transmission part comprises a mobile motor, a belt and a belt pulley, the belt pulley is installed on an output shaft of the mobile motor, the belt pulley is connected with another synchronous belt pulley through the belt, the other synchronous belt pulley is fixed with the operating platform, and a detection probe is installed at the position of the synchronous belt pulley.
The turning plate is of a rotary type and is driven to turn over by the air cylinder, the controller obtains a detected qualified result, the control air cylinder drives the turning plate to rotate to plug the defective product port, the controller obtains a detected defective result, the control air cylinder drives the turning plate to rotate to plug the defective product port, and the qualified product and the defective product are respectively placed in different storage boxes.
The invention has the following advantages:
1) the application of the invention solves the problem that the illumination meter can not accurately judge the detected product due to the interference of various environments when the illumination meter directly detects the detected product, and the illumination meter only analyzes the difference between two products by adopting a standard component and a detected component in parallel at present;
2) the application of the invention distinguishes the defective products of the products, adopts automatic completion and isolation, and directly avoids the interference of human factors;
3) the application of the invention solves the functions of real-time analysis, output, storage and the like of the detection data, and avoids the data and the product from being not corresponding due to data delay;
4) the invention directly carries out code spraying on the product, associates the detection result with the code spraying content, and can check the product state only by scanning the product code, thereby fundamentally achieving the product traceability.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
FIG. 3 is a schematic view of the product storage box of the present invention;
the reference numbers in the figures illustrate:
1-voltmeter; 2-an ammeter;
3-a counter; 4-an illumination meter;
5, a control box; 6-detection probe;
7-an automobile atmosphere lamp to be detected; 8-standard automotive atmosphere lamps;
9-spraying a code and marking a head; 10-a material extraction tip;
11-good product outlet; 12-a discharge port;
13-a material taking module; 14-taking and driving the cylinder;
15-a moving motor; 16-a belt;
17-a belt pulley; 18-turning over the board;
19-cylinder.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
As shown in FIGS. 1-3, the invention provides a device for detecting and sorting atmosphere lamps of a vehicle, which comprises
1) Automotive atmosphere lamp to be tested 7: install on a fixing base, the fixing base is connected with belt 16, and the output shaft of mobile motor 15 is equipped with belt pulley 17, and belt pulley 17 is connected with another synchronous pulley 17 through belt 16, and another synchronous pulley 17 is fixed with the operation panel, synchronous pulley 17 department is equipped with detection probe 6. The mobile motor 15 is connected with the controller, the controller controls the mobile motor 15 to be started, and the driving belt 16 drives the to-be-detected automobile atmosphere lamp 7 to be connected with or separated from the detection probe 6;
2) standard sample of automotive atmosphere lamp 8: the device is arranged on an operation table of the detection sorting device, is arranged adjacent to an automobile atmosphere lamp 7 to be detected, is provided with an illuminometer 4 above the standard sample piece and the piece to be detected, and is connected with a controller;
3) get the material subassembly: the device comprises a material taking driving cylinder 14 and a material taking suction head 10, wherein a controller is connected with the material taking driving cylinder 14, the material taking driving cylinder 14 is connected with the material taking suction head 10, and the material taking suction head 10 is right opposite to an automobile atmosphere lamp 7 to be measured on a fixed seat;
4) spraying a code and marking assembly: a code spraying and marking assembly is arranged on an operation table between the material taking assembly and the detection probe 6, the code spraying and marking assembly is connected with a controller, a detected qualified piece to be detected moves to the front of the code spraying and marking assembly, and the controller controls the code spraying and marking assembly to perform marking action;
5) case is placed to the finished product: a finished product placing box is arranged on one side of the operating platform, a turning plate 18 is arranged at the inlet of the box, the turning plate 18 is connected with an air cylinder 19, and the air cylinder is connected with a controller.
The controller sends an instruction to the mobile motor 15, the mobile motor 15 rotates to drive the belt 16 to transmit, the to-be-detected automobile atmosphere lamp 7 moves towards the detection probe 6, the detection probe 6 is inserted into a socket of the to-be-detected automobile atmosphere lamp 7, the to-be-detected automobile atmosphere lamp 7 is electrified, the to-be-detected automobile atmosphere lamp 7 is lightened, and the controller reads current and voltage data at the moment and displays the current and voltage data on the ammeter 2 and the voltmeter 1 of the operation table in real time.
The illuminance meter 4 compares the brightness of the to-be-measured automobile atmosphere lamp 7 with that of the standard automobile atmosphere lamp 8, and the comparison data is sent to the controller. After the controller obtains a detection qualified signal, the counter 3 is controlled to count, the moving motor 15 is driven to rotate to enable the to-be-detected automobile atmosphere lamp 7 to be separated from the detection probe 6 and move to the front of the code spraying and marking head 9, and the controller sends an instruction to control the code spraying and marking head 9 to perform code spraying and marking operation on the date and the serial number of qualified products. The controller drives the moving motor 15 to rotate, so that the to-be-detected automobile atmosphere lamp 7 further moves to the front of the material taking suction head 10, the controller drives the material taking driving cylinder 14, the material taking driving cylinder 14 drives the material taking suction head 10 to adsorb and take materials for the to-be-detected automobile atmosphere lamp 7 in the fixed seat, and the to-be-detected automobile atmosphere lamp is conveyed and placed in a good product placing box.
The turning plate 18 is of a rotary type and is driven to turn over by the air cylinder 19, the controller obtains a qualified detection result, the air cylinder 19 is controlled to drive the turning plate 18 to rotate to block a defective product opening, and the qualified product slides down to the good product placing box along the inclined plane. The controller obtains the bad detection result, controls the air cylinder 19 to drive the turning plate 18 to rotate to block the good product opening, and the bad products enter the defective product box. The qualified products and the defective products are respectively placed in different storage boxes, so that the sorting effect is achieved.
A control box 5 is arranged below the operating platform, and a controller is arranged in the control box. The operation table is provided with a voltmeter 1, an ammeter 2 and a counter 3, and the operation process is monitored and displayed in real time.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a detection sorting device of car atmosphere lamp which characterized in that: the detection sorting device comprises an automobile atmosphere lamp to be detected: the device is arranged on a fixed seat, the fixed seat is connected with a transmission part, the transmission part is connected with a controller, and the controller controls the transmission part to move so that the automotive atmosphere lamp to be detected is connected with or separated from the detection probe.
2. The detection and sorting device for the automotive atmosphere lamps as claimed in claim 1, wherein: a standard sample of an automotive atmosphere lamp; install on detecting sorting device's operation panel, be adjacent to placing with the car atmosphere lamp that awaits measuring, contrast luminance each other.
3. The detection and sorting device for the automotive atmosphere lamps as claimed in claim 1, wherein: and an illuminometer is arranged above the standard sample piece and the piece to be detected, is connected with the controller and is used for collecting the brightness of the atmosphere lamp.
4. The detection and sorting device for the automotive atmosphere lamps as claimed in claim 1, wherein: the material taking assembly comprises a material taking driving cylinder and a material taking suction head, the controller is connected with the material taking driving cylinder, the material taking driving cylinder is connected with the material taking suction head, and the material taking suction head faces the to-be-measured piece on the fixed seat.
5. The detection and sorting device for the automotive atmosphere lamps as claimed in claim 1, wherein: the operation panel between the material taking assembly and the detection probe is provided with a code spraying and marking assembly, the code spraying and marking assembly is connected with the controller, a detected qualified piece to be detected is moved to the position in front of the code spraying and marking assembly, and the controller controls the code spraying and marking assembly to mark.
6. The detection and sorting device for the automotive atmosphere lamps as claimed in claim 1, wherein: a finished product placing box is arranged on one side of the operating platform, a turning plate is arranged at the inlet of the box and is connected with a cylinder, and the cylinder is connected with a controller.
7. The detection and sorting device for the automotive atmosphere lamps as claimed in claim 1, wherein: the controller sends an instruction to the transmission part, the transmission part is driven to rotate, the to-be-detected piece moves towards the direction of the detection probe, the detection probe is inserted into a socket of the to-be-detected piece to achieve electrification, and the to-be-detected piece is lightened.
8. The detection and sorting device for the automotive atmosphere lamps as claimed in claim 1, wherein: the luminance that the illuminance appearance will await measuring and standard component is compared, compares data transmission and sends the controller, and after the controller obtained the qualified signal of detection, the drive disk assembly transmission made the piece that awaits measuring move to spout the place ahead of spouting a yard marking assembly.
9. The detection and sorting device for the automotive atmosphere lamps as claimed in claim 1, wherein: the controller sends out the instruction and beats the mark subassembly to spouting the sign and beat the mark, and the controller drive transmission part rotates and makes the piece that awaits measuring remove the place ahead of getting the material subassembly, and the controller drive is got the material subassembly and is adsorbed the material of getting to the piece that awaits measuring to transport and put in the finished product and place the incasement.
10. The detection and sorting device for the automotive atmosphere lamps as claimed in claim 1, wherein: the transmission part comprises a mobile motor, a belt and a belt pulley, the belt pulley is installed on an output shaft of the mobile motor, the belt pulley is connected with another synchronous belt pulley through the belt, the other synchronous belt pulley is fixed with the operating platform, and a detection probe is installed at the position of the synchronous belt pulley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910772851.0A CN112403941A (en) | 2019-08-21 | 2019-08-21 | Detection sorting device for automobile atmosphere lamps |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910772851.0A CN112403941A (en) | 2019-08-21 | 2019-08-21 | Detection sorting device for automobile atmosphere lamps |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112403941A true CN112403941A (en) | 2021-02-26 |
Family
ID=74779235
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910772851.0A Pending CN112403941A (en) | 2019-08-21 | 2019-08-21 | Detection sorting device for automobile atmosphere lamps |
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| Country | Link |
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| CN (1) | CN112403941A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205957932U (en) * | 2016-07-19 | 2017-02-15 | 苏州弘毅辉自动化设备有限公司 | Automotive connector PIN needle length detects and marking device |
| CN106799591A (en) * | 2017-03-31 | 2017-06-06 | 慈溪市三佩机械有限公司 | A kind of automatic assembling and measurement apparatus of automotive gearbox dieparts |
| CN108971030A (en) * | 2018-09-10 | 2018-12-11 | 无锡铭方科技有限公司 | A kind of cell winding stamp detection device |
| CN208621100U (en) * | 2018-08-27 | 2019-03-19 | 上海优异达机电有限公司 | Automobile button plate atmosphere lamp detection device |
| CN209109640U (en) * | 2018-09-07 | 2019-07-16 | 上海优异达机电有限公司 | The detection sorting equipment of automobile atmosphere lamp |
-
2019
- 2019-08-21 CN CN201910772851.0A patent/CN112403941A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205957932U (en) * | 2016-07-19 | 2017-02-15 | 苏州弘毅辉自动化设备有限公司 | Automotive connector PIN needle length detects and marking device |
| CN106799591A (en) * | 2017-03-31 | 2017-06-06 | 慈溪市三佩机械有限公司 | A kind of automatic assembling and measurement apparatus of automotive gearbox dieparts |
| CN208621100U (en) * | 2018-08-27 | 2019-03-19 | 上海优异达机电有限公司 | Automobile button plate atmosphere lamp detection device |
| CN209109640U (en) * | 2018-09-07 | 2019-07-16 | 上海优异达机电有限公司 | The detection sorting equipment of automobile atmosphere lamp |
| CN108971030A (en) * | 2018-09-10 | 2018-12-11 | 无锡铭方科技有限公司 | A kind of cell winding stamp detection device |
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