CN112397600A - High-waterproof flexible solar cell packaging material and preparation method thereof - Google Patents

High-waterproof flexible solar cell packaging material and preparation method thereof Download PDF

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Publication number
CN112397600A
CN112397600A CN201910756208.9A CN201910756208A CN112397600A CN 112397600 A CN112397600 A CN 112397600A CN 201910756208 A CN201910756208 A CN 201910756208A CN 112397600 A CN112397600 A CN 112397600A
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packaging material
silicon dioxide
solar cell
preparation
steps
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许志
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Goldstone Fujian Energy Co Ltd
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Goldstone Fujian Energy Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0481Encapsulation of modules characterised by the composition of the encapsulation material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a high-waterproof flexible solar cell packaging material and a preparation method thereof, wherein the high-waterproof flexible solar cell packaging material comprises a packaging material main material, a first silicon dioxide film layer and a second silicon dioxide film layer, wherein the first silicon dioxide film layer and the second silicon dioxide film layer are respectively and uniformly arranged on two sides of the packaging material main material to form a structure that the two silicon dioxide film layers cover the packaging material main material; the preparation method comprises the following steps: preparing a coating solution; diluting the coating solution; preparing a silicon dioxide film layer; baking to form a film. The invention can be better and selectively applied to the component packaging of the light receiving surface and the backlight surface of the solar cell through different settings of the thickness and the continuity of the silicon dioxide layer film, has better waterproof performance, can effectively resist the corrosion of seawater, and can be applied to the packaging of the offshore flexible solar cell, thereby realizing the construction of the offshore large-scale solar power plant.

Description

High-waterproof flexible solar cell packaging material and preparation method thereof
Technical Field
The invention relates to the field of solar cells, flexible solar cells and solar cell packaging materials, in particular to a high-waterproof flexible solar cell packaging material and a preparation method thereof.
Background
The large-scale solar power plant occupies a large land area, and in order to reduce the occupation of the land of a residential area, the solar power plant is mainly constructed in a remote area with deserted and cool land, but the long-distance electric energy transmission cost is very high. Because the land in the desert area is not worth money and has sufficient sunlight, the desert area is generally the first choice for the construction of solar power plants. In fact, the situation of the sea is similar to that of the desert, the land cannot be occupied, and no sunlight shelters such as buildings, mountains and the like are arranged on the periphery of the sea. The construction of solar power plants in the sea has not previously been considered, mainly because conventional solar cells do not withstand seawater corrosion. With the continuous development of new technologies in the field of solar cells, more and more experts are dedicated to the construction of large-scale solar power generation systems on the sea.
Coastal areas are developed economically, have dense population and limited land resources, and cannot meet the construction of large-scale solar power plants. However, if the solar power plant is built on the sea, precious land resources are not occupied, remote power transmission from a remote area is not needed, the power cost is low, and the energy waste is less. Moreover, the solar power plant is directly built on the sea, can be directly cleaned and cooled by seawater, is convenient and has low cleaning and cooling cost. In summary, the construction of a solar power station on the sea has many advantages, but there are many problems to be solved, such as seawater corrosion resistance, prevention of the massive growth of algae on the surface of the cell, and protection against electric leakage, and therefore, there are higher requirements for solar cell packaging materials, packaging structures, packaging processes, and the like. In addition, the problem of load is also required to be considered in marine installation, and the battery is inconvenient to install and maintain due to the fact that the battery is too heavy in a double-glass packaging mode, so that a portable flexible solar battery is more suitable for a marine solar power plant.
Disclosure of Invention
In order to solve the problem that a solar cell of an offshore solar power plant is easily corroded by seawater, the invention provides the high-waterproof flexible solar cell packaging material.
In order to achieve the purpose, the invention adopts the following technical scheme:
a high-waterproof flexible solar cell packaging material comprises a packaging material main material and first silicon dioxide (SiO)2) A thin film layer and a second silicon dioxide (SiO)2) A thin film layer of the first silicon dioxide (SiO)2) A thin film layer and a second silicon dioxide (SiO)2) The film layers are respectively and uniformly arranged on two sides of the packaging main material to form twoSilicon dioxide (SiO)2) The film layer covers the main material structure of the packaging material.
Preferably, the encapsulating material is encapsulated as a component of the light receiving surface and the backlight surface of the solar cell.
A method for preparing a highly waterproof flexible solar cell encapsulating material, the method comprising the steps of:
preparing a coating solution;
diluting the coating solution;
preparing a silicon dioxide film layer;
baking to form a film.
Preferably, the step of preparing the coating solution comprises the following steps: firstly, mixing polyvinylpyrrolidone with ethanol, heating and magnetically stirring until the polyvinylpyrrolidone and the ethanol are completely dissolved to obtain a uniform polyvinylpyrrolidone ethanol solution, then adding a proper amount of tetraethoxysilane into the mixed solution, and stirring the mixed solution until the mixed solution is uniform.
Preferably, the concentration of the polyvinylpyrrolidone ethanol solution is 0.03mM-0.12 mM.
Preferably, the heating temperature for mixing the polyvinylpyrrolidone and the ethanol is 50-80 ℃.
Preferably, the weight ratio of ethyl orthosilicate: the volume ratio of the polyvinylpyrrolidone ethanol mixed solution is 1:500-1: 1000.
Preferably, the step of preparing the diluted coating solution comprises the following steps: firstly, dropwise adding deionized water into the mixed solution until the deionized water and the tetraethoxysilane reach a certain molar ratio, and then adding an ethanol solution to further dilute the solution until the mixed solution is transparent.
Preferably, the molar ratio of the deionized water to the ethyl orthosilicate is 0.65-1.25.
Preferably, the preparation process of the silicon dioxide film layer prepared by the steps comprises the following steps: and (3) putting the main material of the clean packaging material into the prepared solution for 5-30 seconds, and taking out and vertically standing.
Preferably, the main material of the encapsulating material is at least one of ethylene-tetrafluoroethylene copolymer (ETFE) and polyvinylidene fluoride (PVDF).
Preferably, the step of baking to form a film comprises the following steps: after the film-coated substrate taken out from the solution does not drip, the film-coated substrate is placed in a baking oven to be baked for 1 to 5 hours at the temperature of between 50 and 90 ℃, and finally the high-waterproof packaging material with the surfaces of two sides of the main material of the packaging material coated by the uniform silicon dioxide layers is obtained.
Preferably, the silicon dioxide layers on the surfaces of the two sides of the main material of the packaging material are of a single-layer or multi-layer structure, and the steps of preparing the silicon dioxide film layer and baking the silicon dioxide film layer to form the film can be repeated for multiple times to obtain the multi-layer silicon dioxide film.
Preferably, the thickness of the silica layers on the two side surfaces of the main material of the packaging material is 0.2-2um, and the silica particles on the silica surfaces on the two side surfaces of the main material of the packaging material are continuous or discontinuous.
The invention adopts the scheme, and has the following advantages: the high-waterproof solar cell packaging material adopts ETFE and PVDF with good waterproof performance as main packaging material materials, and a silicon dioxide thin film layer is coated on the surface of the main packaging material materials, because the silicon dioxide is amorphous, a large number of groups are contained on the surface, so that the high-waterproof solar cell packaging material can be well bonded with the main packaging material materials to form a stable structure, and the waterproof performance of the packaging material is greatly improved. Specifically, the silicon dioxide particles of the silicon dioxide film layer can well block the micro holes formed after the aging and the breakage of the main material of the packaging material or the corrosion of seawater, so that the seawater can be effectively prevented from permeating into the solar cell through the micro holes, and the solar cell is prevented from being damaged. Moreover, the silicon dioxide layer film can be better and selectively applied to the component packaging of the light receiving surface and the backlight surface of the solar cell through different settings of the thickness and the continuity of the silicon dioxide layer film. Compared with the traditional transparent solar cell packaging material, the high-waterproof solar cell packaging material has better waterproof performance, can effectively resist the corrosion of seawater, and can be applied to the packaging of offshore flexible solar cells, thereby realizing the construction of offshore large-scale solar power plants.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic structural view of a highly waterproof solar cell packaging material provided by the present invention;
FIG. 2 is a schematic diagram of a process for preparing a highly waterproof solar cell packaging material according to the present invention;
FIG. 3 shows SiO of the silicon dioxide layer in the solar cell packaging material with high water resistance according to example 1 of the present invention2A schematic structural diagram of a discontinuous distribution of particles;
FIG. 4 shows SiO of the silicon dioxide layer in the solar cell packaging material with high water resistance according to example 2 of the present invention2A schematic structure diagram of continuous particle distribution;
fig. 5 is a schematic structural diagram of a flexible solar cell encapsulated by the highly waterproof solar cell encapsulation material according to the embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in FIG. 1, the invention provides a highly waterproof flexible solar cell packaging material A, which comprises a packaging material main material 12 and first silicon dioxide (SiO)2) Layer 11 and a second silicon dioxide (SiO)2) Layer 13, the first silicon dioxide (SiO)2) Layer 11 and a second silicon dioxide (SiO)2) The layer 13 is uniformly arranged on both sides of the main packaging material 12 to form two silicon dioxide (SiO)2) The layers 11 and 13 cover the main packaging material 12 structure; the packaging material A can be used for packaging components of the light receiving surface and the backlight surface of the solar cell.
The high waterproof packaging material A is prepared by adopting the following technical scheme:
as shown in fig. 2, a method for preparing a highly waterproof flexible solar cell encapsulant comprises the following steps:
s01, preparing a coating solution: firstly, mixing polyvinylpyrrolidone with ethanol, heating and magnetically stirring until the polyvinylpyrrolidone and the ethanol are completely dissolved to obtain a uniform polyvinylpyrrolidone ethanol solution, then adding a proper amount of tetraethoxysilane into the mixed solution, and stirring the mixed solution until the mixed solution is uniform; wherein the concentration of the polyvinylpyrrolidone ethanol solution is 0.03mM-0.12 mM; the heating temperature for mixing the polyvinylpyrrolidone and the ethanol is 50-80 ℃; the ethyl orthosilicate: the volume ratio of the polyvinylpyrrolidone ethanol mixed solution is 1:500-1: 1000;
s02, dilution of coating solution: firstly, dropwise adding deionized water into the mixed solution until the deionized water and the tetraethoxysilane reach a certain molar ratio, and then adding an ethanol solution to further dilute the solution until the mixed solution is transparent; wherein the molar ratio of the deionized water to the tetraethoxysilane is 0.65-1.25;
s03, preparing a silicon dioxide film layer: putting the main material of the clean packaging material into the prepared solution for 5-30 seconds, taking out, and standing vertically; wherein the main material of the packaging material is at least one of ethylene-tetrafluoroethylene copolymer (ETFE) and polyvinylidene fluoride (PVDF);
s04, baking to form a film: after no liquid drops on the coated substrate taken out from the solution in the step S03, placing the coated substrate in a baking oven to bake for 1-5h at the temperature of 50-90 ℃, and finally obtaining the high-waterproof packaging material with the surfaces of two sides of the main material of the packaging material coated with the uniform silicon dioxide layers; the silicon dioxide layers on the surfaces of the two sides of the main material of the packaging material can be of a single-layer or multi-layer structure, and the steps of preparing the silicon dioxide film layer and baking the silicon dioxide film layer to form a film can be repeated for multiple times to obtain a multi-layer silicon dioxide film; the thickness of the silicon dioxide layers on the surfaces of the two sides of the main material of the packaging material is 0.2-2 um; the silica particles on the silica surfaces on the two side surfaces of the packaging material main material are continuous or discontinuous.
Example 1
A method for preparing a flexible solar cell packaging material with high water resistance, comprising the following steps:
s01, preparing a coating solution: firstly, mixing polyvinylpyrrolidone with ethanol, heating at a constant temperature of 60 ℃, magnetically stirring until the polyvinylpyrrolidone and the ethanol are completely dissolved to obtain a 0.08mM uniform polyvinylpyrrolidone ethanol solution, then adding 2ml of tetraethoxysilane into 2000ml of polyvinylpyrrolidone ethanol solution, and stirring the mixed solution until the mixed solution is uniform;
s02, dilution of coating solution: firstly, dropwise adding deionized water into the mixed solution until the molar ratio of the deionized water to the tetraethoxysilane is 0.8, then adding an ethanol solution to further dilute the solution until the mixed solution is transparent, and obtaining a coating solution;
s03, preparing a silicon dioxide film layer: putting the clean ETFE into the diluted solution of S02 for 5S, taking out, and vertically standing;
s04, baking to form a film: after the taken ETFE has no liquid drops, the ETFE is placed in an oven to be baked for 2 hours at the temperature of 80 ℃ to obtain the high-waterproof packaging material with the surfaces on two sides of the ETFE coated by the single-layer uniform silicon dioxide layer.
As shown in fig. 3, the highly waterproof sealing material prepared in example 1 includes a main material ETFE12, and a silica layer 11 and a silica layer 13 coated on both surfaces; because the coating time is short and the coating is single coating, the thickness of the silicon dioxide layer 11 and the silicon dioxide layer 13 is about 0.2um, and the silicon dioxide particles 11-1 and the silicon dioxide particles 13-1 on the surfaces of the silicon dioxide layer and the silicon dioxide layer are both in a discontinuous distribution structure; the high-waterproof packaging material can be used for packaging the light receiving surface of the solar cell, and can increase the waterproof performance of the packaging material and avoid reduction of cell conversion efficiency caused by excessive shading.
Example 2
A method for preparing a flexible solar cell packaging material with high water resistance, comprising the following steps:
s01, preparing a coating solution: firstly, mixing polyvinylpyrrolidone with ethanol, heating at a constant temperature of 60 ℃, magnetically stirring until the polyvinylpyrrolidone and the ethanol are completely dissolved to obtain a 0.08mM uniform polyvinylpyrrolidone ethanol solution, then adding 2ml of tetraethoxysilane into 2000ml of polyvinylpyrrolidone ethanol solution, and stirring the mixed solution until the mixed solution is uniform;
s02, dilution of coating solution: firstly, dropwise adding deionized water into the mixed solution until the molar ratio of the deionized water to the tetraethoxysilane is 0.8, then adding an ethanol solution to further dilute the solution until the mixed solution is transparent, and obtaining a coating solution;
s03, preparing a silicon dioxide film layer: putting the clean ETFE into the diluted solution of S02 for 15S, taking out, and vertically standing;
s04, baking to form a film: after the taken ETFE has no liquid drops, placing the ETFE in an oven to be baked for 2h at the temperature of 80 ℃, and then repeating the steps S03 and S04 for 3 times to obtain the high-waterproof packaging material with the two side surfaces of the ETFE coated by a plurality of uniform silicon dioxide layers.
As shown in fig. 4, the highly waterproof sealing material prepared in example 2 includes a main material ETFE12, and a silica layer 11 and a silica layer 13 coated on both surfaces; because the coating time is long and the coating is carried out for multiple times, the thickness of the silicon dioxide layer 11 and the silicon dioxide layer 13 is about 1.2um, and the silicon dioxide particles 11-1 and the silicon dioxide particles 13-1 on the surfaces of the silicon dioxide layers are in a continuous distribution structure; the high-waterproof packaging material can be used for packaging the backlight surface of the solar cell, and the waterproof performance of the packaging material can be comprehensively improved, so that the solar cell can resist the corrosion of seawater. As shown in FIG. 5, with the utility model provides a flexible solar cell panel of high waterproof packaging material encapsulation, solar cell 14 both sides are EVA packaging material 15, first silica film layer 11, packaging material owner material ETFE12 and second silica film layer 13 in proper order. The silicon dioxide film layers on the two sides of the main material ETFE12 of the packaging material can effectively improve the waterproof performance, and further prevent the flexible solar cell from being damaged due to the fact that water vapor permeates into the cell when the flexible solar cell is applied at sea.
In summary, the high-waterproof solar cell packaging material provided by the invention has the advantages that the silicon dioxide layers are prepared on the two sides of the packaging main material, so that the waterproof performance of the packaging material can be greatly improved, the packaging material provided by the invention is used for replacing the traditional packaging material to package the solar cell module, the waterproof performance of the solar cell can be greatly improved, the solar cell is effectively prevented from being corroded by seawater, and the high-waterproof solar cell packaging material can be applied to the packaging of the offshore flexible solar cell module, so that the construction of a large-scale offshore solar power plant is realized.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. The utility model provides a high waterproof flexible solar cell packaging material which characterized in that: the high-waterproof packaging material comprises a packaging material main material, a first silicon dioxide film layer and a second silicon dioxide film layer, wherein the first silicon dioxide film layer and the second silicon dioxide film layer are respectively and uniformly arranged on two sides of the packaging material main material to form a structure that the two silicon dioxide film layers wrap the packaging material main material, and the high-waterproof packaging material is used for packaging components of the light receiving surface and the backlight surface of the solar cell.
2. A method for preparing the highly waterproof flexible solar cell packaging material of claim 1, comprising the following steps:
preparing a coating solution;
diluting the coating solution;
preparing a silicon dioxide film layer;
baking to form a film.
3. The preparation method of the highly waterproof flexible solar cell packaging material according to claim 2, wherein the preparation method comprises the following steps: the preparation process of the coating solution prepared in the step is as follows: firstly, mixing polyvinylpyrrolidone with ethanol, heating and magnetically stirring until the polyvinylpyrrolidone and the ethanol are completely dissolved to obtain a uniform polyvinylpyrrolidone ethanol solution, then adding a proper amount of tetraethoxysilane into the mixed solution, and stirring the mixed solution until the mixed solution is uniform.
4. The preparation method of the highly waterproof flexible solar cell packaging material according to claim 3, wherein the preparation method comprises the following steps: the concentration of the polyvinylpyrrolidone ethanol solution is 0.03mM-0.12mM, and the heating temperature for mixing the polyvinylpyrrolidone and the ethanol is 50-80 ℃.
5. The preparation method of the highly waterproof flexible solar cell packaging material according to claim 3, wherein the preparation method comprises the following steps: the ethyl orthosilicate: the volume ratio of the polyvinylpyrrolidone ethanol mixed solution is 1:500-1: 1000.
6. The preparation method of the highly waterproof flexible solar cell packaging material according to claim 2, wherein the preparation method comprises the following steps: the preparation process of the step diluted coating solution comprises the following steps: firstly, dropwise adding deionized water into the mixed solution until the molar ratio of the deionized water to the tetraethoxysilane reaches 0.65-1.25, and then adding an ethanol solution to further dilute the solution until the mixed solution is transparent.
7. The preparation method of the highly waterproof flexible solar cell packaging material according to claim 2, wherein the preparation method comprises the following steps: the preparation process of the silicon dioxide film layer prepared by the steps comprises the following steps: and (3) placing a main material of the clean packaging material in the prepared solution for 5-30 seconds, taking out, and vertically standing, wherein the main material of the packaging material is at least one of ethylene-tetrafluoroethylene copolymer and polyvinylidene fluoride.
8. The preparation method of the highly waterproof flexible solar cell packaging material according to claim 2, wherein the preparation method comprises the following steps: the preparation process of the baking treatment film forming comprises the following steps: after the film-coated substrate taken out from the solution does not drip, the film-coated substrate is placed in a baking oven to be baked for 1 to 5 hours at the temperature of between 50 and 90 ℃, and finally the high-waterproof packaging material with the surfaces of two sides of the main material of the packaging material coated by the uniform silicon dioxide layers is obtained.
9. The method for preparing the highly waterproof flexible solar cell packaging material according to claim 8, wherein the method comprises the following steps: the silicon dioxide layers on the surfaces of the two sides of the main material of the packaging material are of a single-layer or multi-layer structure, and the steps of preparing the silicon dioxide film layer and baking the silicon dioxide film layer to form the film can be repeated for multiple times to obtain the multi-layer silicon dioxide film.
10. The method for preparing the highly waterproof flexible solar cell packaging material according to claim 8, wherein the method comprises the following steps: the thickness of the silicon dioxide layers on the surfaces of the two sides of the main material of the packaging material is 0.2-2um, and the silicon dioxide particles on the surface of the silicon dioxide layer are continuous or discontinuous.
CN201910756208.9A 2019-08-16 2019-08-16 High-waterproof flexible solar cell packaging material and preparation method thereof Pending CN112397600A (en)

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