CN112389780B - Automatic hold production line of dress packing outer container - Google Patents
Automatic hold production line of dress packing outer container Download PDFInfo
- Publication number
- CN112389780B CN112389780B CN201910760141.6A CN201910760141A CN112389780B CN 112389780 B CN112389780 B CN 112389780B CN 201910760141 A CN201910760141 A CN 201910760141A CN 112389780 B CN112389780 B CN 112389780B
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- China
- Prior art keywords
- station
- automatic
- frame
- packaging
- holding
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Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000012856 packing Methods 0.000 title description 16
- 238000004806 packaging method and process Methods 0.000 claims abstract description 55
- 238000009434 installation Methods 0.000 claims abstract description 19
- 238000007789 sealing Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 45
- 210000000078 claw Anatomy 0.000 claims description 34
- 239000002390 adhesive tape Substances 0.000 claims description 27
- 230000007246 mechanism Effects 0.000 claims description 25
- 238000003825 pressing Methods 0.000 claims description 18
- 238000005520 cutting process Methods 0.000 claims description 15
- 238000004080 punching Methods 0.000 claims description 10
- 238000012546 transfer Methods 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 2
- 230000001012 protector Effects 0.000 description 29
- 238000010586 diagram Methods 0.000 description 19
- 210000002105 tongue Anatomy 0.000 description 14
- 239000012945 sealing adhesive Substances 0.000 description 12
- 239000011087 paperboard Substances 0.000 description 9
- 230000007306 turnover Effects 0.000 description 9
- 239000011324 bead Substances 0.000 description 8
- 210000000988 bone and bone Anatomy 0.000 description 7
- 239000003292 glue Substances 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000005538 encapsulation Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 230000002457 bidirectional effect Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000000123 paper Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 244000241257 Cucumis melo Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- 244000208734 Pisonia aculeata Species 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
- B65B61/22—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for placing protecting sheets, plugs, or wads over contents, e.g. cotton-wool in bottles of pills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/04—Packaging single articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/04—Applying separate sealing or securing members, e.g. clips
- B65B51/06—Applying adhesive tape
- B65B51/067—Applying adhesive tape to the closure flaps of boxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/20—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by folding-down preformed flaps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/002—Hand-held or table apparatus
- B65H35/0026—Hand-held or table apparatus for delivering pressure-sensitive adhesive tape
- B65H35/0033—Hand-held or table apparatus for delivering pressure-sensitive adhesive tape and affixing it to a surface
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Package Closures (AREA)
Abstract
The invention provides a production line for automatically holding and packaging an outer box, which comprises a bottom pad mounting station and an automatic packaging station, wherein an inner cover sleeving station, a top pad mounting station, an angle protection hanging station, an outer box automatic holding and packaging station and an automatic top sealing station are sequentially arranged between the bottom pad mounting station and the automatic packaging station, the inner cover sleeving station is used for sleeving an inner sleeve through an automatic opening and pulling sleeve, the inner sleeve is cut and packaged through heat sealing, the top pad mounting station is used for completing full-automatic press-mounting of a top pad of a refrigerator, the angle protection hanging station is used for hanging an angle protection around the refrigerator, the outer box automatic holding and packaging station is used for automatically packaging an outer packaging paper box of the refrigerator, and the automatic top sealing station is used for automatically sealing the packaged refrigerator. The invention uses the mechanical tool to replace the manual work to complete the procedures of inner cover sleeving, top pad installation, corner protection hanging, automatic holding packaging of the outer box and automatic capping, thereby greatly reducing the additional cost of the product and reducing the charge of users.
Description
Technical Field
The invention relates to the field of outer box packaging, in particular to a production line for automatically holding and packaging an outer box.
Background
With global economic development and domestic population structure variation, the cheap labor market no longer exists; with the development of technology, full-automatic intelligent mechanization is used instead.
The prior art, as shown in fig. 1, comprises the following steps of: a1 is a box body after processing foaming, A2 is a turnover installation base cushion, A3 is a vertical box and moves along with a wire body, A4 is an installation overall part and a door body, A5 is an artificial suit inner cover, A6 is an artificial suit paper box, A7 is an artificial insertion corner protector, A8 is an artificial press-fit top cushion, A9 is an artificial flip top cover, A10 is a packer for automatic packing, A6' is an artificial press-fit top cushion, A7' is an artificial hanging corner protector, A8' is an artificial suit paper box, A1A2A3A4 is a base cushion installation station 1, A10 is an automatic packing station 7, and defects in refrigerator packing in the prior art include:
1. The outer package parts of household electrical appliances with large external dimensions such as the refrigerator at present are not high in mounting and assembling precision, traditional manual mounting is adopted, the labor time is occupied, the manufacturing cost is high, the additional cost of products is high, especially the refrigerator is a dominant market at present, the same station is light and handy for mounting the outer package parts, because the external dimensions of the refrigerator are large, the arm length and the body height of one operator are not enough, the operation and the mounting of a plurality of operators are required to be configured, the additional cost of the products is higher, and the efficiency is low.
2. The corner protector is inserted after being adopted, so that the requirement on the gap between the packing box and the product is high, the gap is large, and the packing box is easy to deform after being packed; external force is needed for the small-clearance corner protector insertion, and hidden dangers of scratching the appearance surface of a product and pulling an inner cover are caused for the similar honeycomb paperboard corner protector.
3. The corner protector is inserted after the packaging, the corner protector is installed and positioned only by the bottom end, whether the corner protector is installed in place or not is not visual, the corner protector cannot be shortened according to the requirement (the lower part is shortened), the packaging box is sleeved after the corner protector is hung, the holding box is sleeved smoothly, the reserved gap between the packaging box and the corner protector is enlarged, the overall dimension of the packaging box is increased (the material cost is increased), and the packaging box is easy to deform after packaging.
4. The potential safety hazard is increased by the need of operators of the high-product packaging box to stand on the heightening operation table (the periphery of the operation table cannot be provided with guardrails due to the installation and material taking requirements).
5. When the high-low product is produced in a mixed line, operators need to operate on a high operation table in order to meet the installation of high products, and the low-product suit is not easy to find.
6. The high and large product packaging box is of a barrel-shaped sleeving structure, and can not be directly transported and continuously and fully automatically sleeved on site due to the large space of the barrel.
7. The barrel-shaped package of the packaging box and other parts of the packaging box are manually installed, so that the packaging box cannot be released from the tight trend of the labor market and the high labor cost, and the additional cost of the product is reduced.
Disclosure of Invention
In view of the above, the invention aims to provide a production line for automatically holding and packaging an outer box, so as to solve the problem of the existing refrigerator outer box packaging production line on refrigerator outer box packaging.
In order to achieve the above purpose, the technical scheme of the invention is realized as follows:
The utility model provides an automatic hold dress packing outer container's production line, includes base pad installation station and automatic packing station, base pad installation station with be provided with inner cover suit station, top pad installation station, angle bead string dress station, outer container automatic hold dress packing station, automatic capping station in order between the automatic packing station, inner cover suit station is through automatic opening and drawing the cover to suit the endotheca, cuts the encapsulation to the endotheca through the heat seal cutting, the top pad installation station is accomplished the full-automatic pressure dress top pad to the refrigerator, the angle bead string dress station hangs the angle bead around the refrigerator, the outer container is automatic to hold dress packing station and is packed the refrigerator outside packing carton automatically, automatic capping station is automatic capping to the refrigerator after the packing is accomplished.
Further, top pad installation station includes the support, splint connecting rod upper end is followed pass in the support, splint connecting rod lower extreme is connected with locating splint, two the end of splint connecting rod intersects, and installs first reset spring between the two, trapezoidal ejector pad piece is installed to first reset spring below, two locating splint upper end is connected with top pad fence, top pad fence internally mounted has the punching press blanking module, top pad fence installs the material protection board stores pylon in the bottom, locating splint internally mounted has the ejector spring, top pad fence bottom is provided with the bullet and buckles.
Further, the punching press unloading module includes presses the push pedal, press through hinge connection between the push pedal, it is provided with the stand to press the push pedal top, the stand passes through the universal rod and is connected with the connecting rod seat, the connecting rod seat below is provided with the electric magnetic disk, the electromagnetic disk below adsorbs there is the punching press piece, resets and rises the winding and follow pass in the connecting rod seat.
Further, the corner protector hanging station comprises a feeding table, two ends of the feeding table are provided with pushing plates, a material placing claw is arranged on the feeding table, a claw turning mechanism is arranged on one side of the material placing claw, and one end of the claw turning mechanism is provided with an auxiliary pressing plate.
Further, turn over claw mechanism includes the main bone, the perpendicular side of main bone installs horizontal flexible sub-bone, horizontal flexible sub-bone passes from horizontal limiting plate, horizontal flexible sub-bone tip be provided with the push pedal of buckling between the horizontal limiting plate, the axial displacement hydro-cylinder is installed to main bone tip, axial displacement hydro-cylinder below is provided with vertical locating piece, axial displacement hydro-cylinder below is provided with the subtend driving hydro-cylinder, the subtend driving hydro-cylinder below is provided with the power arm, the power arm passes through the axle sleeve and is connected with the turnover claw pivot, the last reset drive piece that has set gradually of turnover claw pivot and to press from both sides the locating lever, the reset drive piece with the pair clamp locating lever all has two symmetries to set up respectively the subtend driving hydro-cylinder both sides, the pair clamp locating lever bottom is connected with the turnover claw pivot through the rotation lantern ring, the rotation lantern ring with be provided with the second reset spring between the turnover claw pivot, the power arm with be connected through the reset zip fastener between the reset drive piece.
Further, the automatic holding and packaging station of the outer box comprises a feeding frame, a holding frame and a transferring palm, wherein the feeding frame is in contact with the transferring palm, the holding frame is arranged on two sides of the transferring palm, the holding frame is arranged on the vertical side of the transferring palm, and the bottom of the holding frame is in contact with the transferring palm.
Further, the feeding frame comprises an outer supporting frame, the movable supporting frame slides up and down in the outer supporting frame, a flat plate material placing table is arranged below the movable supporting frame, a wheel frame is arranged above the flat plate material placing table, a plurality of material stirring wheels are arranged on the wheel frame, and a feeding tongue extends out of the outer supporting frame.
Further, the embracing frame comprises two leaning plates, two leaning plates are arranged on adjacent sides of the leaning plates, a embracing turning plate is arranged at the bottom of the embracing turning plate, a stretching horn mouth plate is arranged on the leaning plates, a stretching plate is arranged on the adjacent sides of the embracing turning plate, a embracing plate bracket is fixed on the outer side of the stretching plate, an adhesive tape sealing box is fixed at the end part of the embracing plate bracket through a shaft, a supporting sliding groove and an adhesive tape sealing cutter are arranged in the adhesive tape sealing box, a supporting rotating shaft bracket is arranged on the outer side of one end of the adhesive tape sealing box, the supporting rotating shaft bracket and a driving wheel are coaxially arranged, a resetting supporting wheel bracket is arranged at the other end of the adhesive tape sealing box, and a driven wheel is arranged on the resetting supporting wheel bracket and is driven by a tape.
Further, the transfer palm comprises a main body support frame, the main body support frame is connected with a turning plate through an overturning rod and a third reset spring, a positioning plate is arranged on the turning plate, an infrared positioner is arranged in the positioning plate, a horizontal rotating shaft is arranged on one side of the main body support frame, and the overturning rod is connected with an electric push rod.
Further, the joint tape glues and cuts ware includes the main skeleton, main skeleton top one end is provided with the back and draws the connecting hole, main skeleton top other end is the slope setting, main skeleton slope department is provided with draws into the connecting hole, main skeleton bottom installs in order presses and glues gyro wheel and sticky tape anticreep guard frame, support slip runner, brake bull stick and the coaxial setting of flat wind gap, it is provided with the cutting tooth tongue to press to glue gyro wheel one side, main skeleton is close to cutting tooth tongue one side is provided with accuse and cuts the stabilizer blade.
Compared with the prior art, the production line of the automatic holding packaging outer box has the following advantages:
the invention relates to a production line of an automatic holding packaging outer box
1. The mechanical tool replaces manual work to complete the procedures of inner cover sleeving, top pad installation, corner protection hanging, automatic holding packaging of an outer box and automatic capping, so that the additional cost of the product is greatly reduced, and the charge of a user is reduced.
2. The top pad adopts top pad rail to stack the top pad feed, and the electromagnetic disc attracts the punching block, and the punching block freely falls to press fit and unsubscribe the top pad when the electromagnetic disc loses magnetism, so that the lowest top pad is mounted on a product, automatic single press fit is realized, the top pad rail is hung by using a closed annular feeding chain when the top pads with different specifications are produced by a mixed line, and the required top pad rail is moved to the mounting position in the same direction synchronously, thereby realizing automatic material selection.
3. Adopt to turn over the jaw mechanism hanging device during angle bead installation, it staggers to put material platform ejection of compact department setting material claw and turn over jaw mechanism, realizes direct pay-off and does not influence again and turns over jaw mechanism and get the material, turns over the jaw subtend and clamps four angle bead simultaneously, when mixing line production same specification angle bead is to different products (angle bead commonality is strong), adjusts corresponding high mounted position and walk line direction position through the telescopic link of product parameter intelligent control and turns over the melon mechanism to and overturn the angle and realize that same specification angle bead is installed on the different specification products voluntarily.
4. The outer box is pressed by the flat material and is bent the trace immediately by holding the dress frame and is moved by the product and drive the outer box to fold and hold and the axle rotates to turn over the board and hold, realize that the outer box holds dress, drive the adhesive tape of joint through built-in winding and glue the cutter, realize automatic adhesive tape and the shearing sticky tape, and leave enough tape head flat wind gap and blow and float, supply down the piece to begin to glue, the different specifications of mixed line production outer box, hold dress frame height need not adjust, the width is adjusted according to the product specification, the pay-off frame adopts multilayer synchronous syntropy to go up and down to transfer required sheet material, realize automatic material selection.
5. The capping adopts a full-automatic flip cover and a full-automatic capping machine with two ends wrapped and glued.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the following description will briefly explain the drawings of the embodiments of the present invention. Wherein the showings are for the purpose of illustrating some embodiments of the invention only and not for the purpose of limiting the same.
Fig. 1: prior art refrigerator packaging schematic;
Fig. 2: the working schematic diagram of the base pad installation station in the embodiment of the invention;
fig. 3: the working schematic diagram of the inner cover sleeving station in the embodiment of the invention;
fig. 4: the working schematic diagram of the top pad installation station in the embodiment of the invention;
Fig. 5: the working schematic diagram of the corner protector hanging station in the embodiment of the invention;
fig. 6: the working schematic diagram of the automatic holding and packaging station of the outer box in the embodiment of the invention;
Fig. 7: the embodiment of the invention provides an automatic capping station working schematic diagram;
Fig. 8: the embodiment of the invention provides an automatic packing station schematic diagram;
Fig. 9: the top pad installation station schematic diagram of the embodiment of the invention;
Fig. 10: the stamping and blanking module is schematically shown in the embodiment of the invention;
Fig. 11: the stamping blanking module is installed in a schematic diagram;
fig. 12: the bottom part of the top pad fence is partially schematic;
Fig. 13: the partial schematic diagram of the top pad in the top pad fence of the embodiment of the invention;
Fig. 14: the corner protector hanging station schematic diagram of the embodiment of the invention;
Fig. 15: the corner protector hanging station part schematic diagram of the embodiment of the invention;
Fig. 16: the embodiment of the invention provides an automatic holding and packaging station schematic diagram of an outer box;
fig. 17: the feeding frame schematic diagram of the embodiment of the invention;
Fig. 18: the schematic diagram of the embracing frame of the embodiment of the invention;
fig. 19: the embodiment of the invention provides a schematic diagram of a surrounding turning plate;
fig. 20: the schematic diagram of the sealing adhesive tape box of the embodiment of the invention;
fig. 21: the enlarged schematic view of the A part of the sealing adhesive tape box of the embodiment of the invention;
fig. 22: the enlarged schematic view of the B part of the sealing adhesive tape box of the embodiment of the invention;
Fig. 23: the embodiment of the invention discloses a schematic diagram of a joint tape sticking and cutting device;
fig. 24: the working schematic diagram of the tooth tongue reset block provided by the embodiment of the invention.
Reference numerals:
1. A base pad installation station; 2. an inner cover sleeving station; 3. a top pad mounting station; 301. a bracket; 302. a clamp plate link; 303. a first return spring; 304. positioning clamping plates; 305. a top pad rail; 306. stamping a blanking module; 307. a hinge; 308. a push plate; 309. a column; 310. a universal rod; 311. a connecting rod seat; 312. an electric magnetic disk; 313. stamping blocks; 314. resetting and lifting the coiled tape; 315. a trapezoidal push block; 316. a material protection plate hanging frame; 317. pushing the spring; 318. spring buckle; 4. corner protector hanging stations; 401. a feeding table; 402. a pushing plate; 403. a material placing claw; 404. a claw turning mechanism; 405. an auxiliary pressing plate; 406. a main bone; 407. horizontally stretching the sub-bones; 408. a transverse limiting plate; 409. a push plate is buckled; 410. axially moving the oil cylinder; 411. a longitudinal positioning block; 412. a counter drive cylinder; 413. turning over the claw rotating shaft; 414. resetting the driving block; 415. a butt clamp positioning rod; 416. rotating the collar; 417. a second return spring; 418. resetting the zipper; 419. a power arm; 5. the outer box is automatically held at a packaging station; 501. a feeding frame; 502. a holding rack; 503. a transfer palm; 504. an outer support; 505. a plate material placing table; 506. a wheel carrier; 507. a stirring wheel; 508. a material leaning plate; 509. surrounding the turning plate; 510. extending the horn mouth plate; 511. a stretching plate; 512. a holding plate bracket; 513. sealing the adhesive tape box; 514. a limiting block; 515. a joint tape sticking and cutting device; 516. a support sliding groove; 517. supporting a rotating shaft bracket; 518. a driving wheel; 519. resetting the support wheel bracket; 520. driven wheel; 521. winding up the tape; 522. a main skeleton; 523. a rear pull connection hole; 524. pulling in the connecting hole; 525. pressing and sticking rollers; 526. an adhesive tape anti-falling protective frame; 527. supporting a sliding runner; 528. a brake lever; 529. a flat wind gap; 530. cutting tooth tongues; 531. controlling and cutting the supporting legs; 532. a main body support; 533. an overturning rod; 534. a third return spring; 535. turning plate; 536. a positioning plate; 537. a horizontal rotation shaft; 538. a tooth tongue resetting block; 539. an electric push rod; 540. a feeding tongue; 541. moving the support frame; 6. an automatic capping station; 7. and (5) an automatic packing station.
Detailed Description
The terms "first," "second," and the like in the description and in the claims, are not used for any order, quantity, or importance, but are used for distinguishing between different elements. Likewise, the terms "a" or "an" and the like do not necessarily denote a limitation of quantity. The word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. The terms "connected" and "connected," and the like, are not limited to a direct connection, but also include an indirect connection. "upper", "lower", "left", "right", etc. are used merely to indicate relative positional relationships, which may also be changed when the absolute position of the object to be described is changed.
In order to make the objects, technical solutions and advantages of the technical solutions of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments of the present invention.
Referring to fig. 2, the working of the base pad mounting station 1 is completed by sequentially processing the foamed box body, overturning and mounting the base pad, moving the vertical box along with the wire body, mounting the overall components and the door body, and then entering the inner cover sleeving station 2.
Referring to fig. 3, the inner cover sleeving of the refrigerator is completed in the inner cover sleeving station 2, and then the top pad mounting station 3 is entered.
Referring to fig. 9, the top pad installation station 3 includes a support 301, the upper ends of clamp plate connecting rods 302 penetrate through the support 301, the lower ends of the clamp plate connecting rods 302 are connected with positioning clamp plates 304, two clamp plate connecting rods 302 are intersected, a first return spring 303 is installed between the two clamp plate connecting rods, a trapezoid pushing block 315 is installed below the first return spring 303, the upper ends of the two positioning clamp plates 304 are connected with a top pad rail 305, a punching blanking module 306 is installed in the top pad rail 305, a material protection plate hanging frame 316 is installed at the bottom of the top pad rail 305, pushing springs 317 are installed in the positioning clamp plates 304, the step of the positioning clamp plates 304 is pi-shaped, the function of reinforcing the positioning clamp plates 304 and the step positioning formed by meeting the requirement that the top pad is wider than the product (namely, the side of the top pad is higher than the side of the product by a certain thickness, the step of the product is protected), the trapezoid pushing block 315 moves upwards when the product is in place, the inclined planes at two sides of the trapezoid pushing block push block 315 push the clamp plates rotate, the clamp plates 302 push the clamp plates 304 to enable the connecting rods to overcome the stretching force of the positioning clamp plates to pass through the positioning clamp plates 315 in a bidirectional positioning clamp plates 305, and the positioning clamp plates are positioned in the bidirectional direction, and the positioning clamp plates are positioned in the final positioning clamp plates 315
Referring to fig. 10 and 11, the press blanking module 306 includes a press pushing plate 308, the press pushing plates 308 are connected by a hinge 307, a column 309 is disposed above the press pushing plates 308, the column 309 is connected with a connecting rod seat 311 by a universal rod 310, an electric disk 312 is disposed below the connecting rod seat 311, a press block 313 is adsorbed below the electric disk 312, a reset lifting tape 314 passes through the connecting rod seat 311, the magnetic disk 312 is retracted by magnetic force, the press pushing plates 308 are impacted by a free falling body, a plane synchronous press top pad is installed, instead of manually pressing the top pad back and forth (i.e. the press replaces manual press), meanwhile, according to the law of free falling body and impulse, the impact force formed by the falling of the press block 313 is as follows V 2 = 2gh, F = mv = m V2 gh, the falling height h of the stamping block 313 can be comprehensively considered to be a proper height only when the tooling is manufactured (considering the universality, the h value is a little larger, the impact force is an unadjustable value after the manufacturing is completed, the impact force is adjusted through the weight of the stamping block 313 (such as a weight of a platform scale, the same top pad is only adjusted to meet the weight required by the highest layer of the top pad stacking (namely, the lowest spring block resistance F1+f is the combined resistance of all the spring blocks, F is the friction resistance of each layer of top pad and a material frame, n is the stacking layer number), the impact force formed by the stamping block 313 is the link seat 311 and is transferred onto the stamping push plate 308, the contact area of the stamping push plate 308 and the top pad is large, and the top pad cannot be damaged.
Referring to fig. 12 and 13, a latch 318 is provided at the bottom of the top pad rail 305, the top pads in the top pad rail 305 are all provided with a yielding hanging slot, when the top pads are impacted by the punching push plate 308, the latch 318 retracts, after the top pads fall, the latch automatically returns to the yielding hanging slot of the top pads, so that automatic single press-mounting is realized, a corresponding number of top pad rails 305 are hung on a feeding chain according to the condition of mixed line production products, all material frames synchronously move along the chain in the same direction (both directions can be back and forth or the feeding chain is closed at the head and the tail), that is, an upper fabric frame can be adjusted to a mounting position (synchronous and same direction can be stopped at the corresponding material frame in place), the section size of the product influences the top pad specification, the product height influences the guard plate specification, the total number of the hanging material frames is the total number of all top pads of the mixed line+the number of the guard plates, the support 301 and the locating clamp plate 304 are universal, the top pad rail 305 is provided with an adjusting structure, and the top guard plate is manually adjusted to be in place according to the specification, and the feeding is installed and enters the station 4 after the top guard plate is installed.
Referring to fig. 14 and 15, the corner protector mounting station 4 includes a feeding table 401, two ends of the feeding table 401 are provided with a pushing plate 402, a material placing claw 403 is disposed on the feeding table 401, one side of the material placing claw 403 is provided with a turning claw mechanism 404, one end of the turning claw mechanism 404 is provided with an auxiliary pressing plate 405, the turning claw mechanism 404 includes a main bone 406, a transverse expansion sub-bone 407 is disposed on a vertical side of the main bone 406, the transverse expansion sub-bone 407 passes through the transverse limiting plate 408, a pressing button pushing plate 409 is disposed between the transverse limiting plates 408 at an end of the transverse expansion sub-bone, an axial moving cylinder 410 is disposed at an end of the main bone 406, a longitudinal positioning block 411 is disposed below the axial moving cylinder 410, an opposite driving cylinder 412 is disposed below the opposite driving cylinder 412, the opposite driving cylinder 419 is connected with a turning shaft 413 through a shaft sleeve, a reset driving block 414 and a opposite clamping positioning rod 415 are sequentially disposed on a connection shaft, and a reset driving block 414 is connected with the opposite driving rod 416 by a reset rod and the opposite driving rod 416, and the opposite driving rod is rotatably connected with the opposite driving rod 416 by the opposite driving rod 416 through the opposite driving rod and the opposite driving rod 416.
Referring to fig. 5, in the corner protector hanging station 4, when the corner protector is loaded, the auxiliary pressing plate 405 rotates, the auxiliary pressing plate 405 contacts the corner protector, the turning claw mechanism 404 in the initial state is downward and deviates from the material loading table by a certain angle, so that the transverse limiting plate 408 on the turning claw mechanism 404 does not interfere with the pushing of the corner protector, then the turning claw mechanism 404 rotates to a horizontal state, the transverse limiting plate 408 is inserted into a gap of the adjacent corner protector (the auxiliary pressing plate 405 presses, and does not deviate or escape during the insertion), the auxiliary pressing plate 405 is turned away from the corner protector (the turning angle ensures that the position of the auxiliary pressing plate 405 after the turning is not interfered with the turning claw mechanism 404 during the turning), the positioning rod is pushed by the driving block, the positioning rod drives the turning claw mechanism 404 to move and position by the spring, the turning claw mechanism 404 is turned over rapidly, (an angle protector is quickly formed to be a top pad on a corner protector card) the pressing push plates 409 are provided with cylindrical switches, the turning jaw mechanisms 404 at two sides determine whether the opposite driving oil cylinders 412 further advance and compress according to respective cylindrical switch signals on the pressing push plates 409 to finish the wheel safety card, (whether the opposite driving oil cylinders 412 are pushed out or pulled in to compensate the offset and the width of a product in the direction can be determined by the switch of cylindrical signals at two sides), the reset driving block 414 moves outwards, the turning jaw mechanisms 404 and the opposite clamp positioning rods 415 are synchronously turned away, the reset driving block 414 drives the reset zippers 418 to enable the turning jaw mechanisms 404 to restore to be centered so as to prevent the product from deviating from an adhesive tape during turning, the turning jaw mechanisms 404 interfere with the angle protector on the material placing jaws 403 to influence the advance of the corner protector, after that, the product leaves next to the corner protector, the turning claw mechanism 404 and the butt clamp positioning rod 415 return to the initial positions, the above steps are repeated to finish the corner protector hanging of the refrigerator, and then the refrigerator enters the automatic holding and packaging station 5 of the outer box
Referring to fig. 16 and 17, the automatic outer box holding and packaging station 5 comprises a feeding frame 501, a holding frame 502 and a transferring palm 503, the feeding frame 501 is in contact with the transferring palm 503, the holding frame 502 is mounted on a vertical side of the transferring palm 503, the bottom of the holding frame 502 is in contact with the transferring palm 503, the feeding frame 501 comprises an outer supporting frame 504, a moving supporting frame 541 slides up and down in the outer supporting frame 504, a flat plate material placing table 505 is arranged below the moving supporting frame 541, a wheel frame 506 is arranged above the flat plate material placing table 505, a plurality of material stirring wheels 507 are arranged on the wheel frame 506, a feeding tongue 540 extends out of the outer supporting frame 504, the transferring palm 503 comprises a main supporting frame 532, a pushing rod 533 and a third reset spring 534 connect the main supporting frame 532 with a turning plate 536, an infrared positioner is mounted in the turning plate 536, a horizontal rotation shaft 537 is installed on one side of the main body supporting frame 532, the overturning rod 533 is connected with an electric push rod 539, the lower end of the feeding frame 501 of the outer box automatic holding packaging station 5 is sunk to the ground, the sunk depth is enough to ensure that the uppermost paperboard of the flat plate material placing table 505 can reach the feeding position of the stirring wheel 507, the moving supporting frame 541 drives the flat plate material placing table 505 to move on the feeding frame 501, the flat plate material placing table 505 conveys the paperboard to the stirring wheel 507 according to different refrigerators to be packaged, the stirring wheel 507 dials the paperboard out, the paperboard enters the feeding tongue 540, the feeding tongue 540 conveys the paperboard to the transferring palm 503, when the paperboard contacts the positioning plate 536, the transferring palm 503 conveys the paperboard to the contact position with the leaning plate 508, the electric push rod 539 drives the overturning rod 533 to move, the pushing rod 533 is made to push the turning plate 535 to move, the movement angle of the turning plate 535 is consistent with the inclination angle of the material leaning plate 508, so that the paper board is obliquely placed on the material leaning plate 508, the pushing rod 533 is retracted, and the turning plate 535 returns to a state where an included angle with the main body supporting frame 532 is smaller than 90 degrees under the action of the third return spring 534 and falls down by self weight.
Referring to fig. 18, the holding rack 502 includes two leaning plates 508, two leaning plates 508 are installed on adjacent sides of the leaning plates 508, a limiting block 514 is provided at the bottom of the leaning plates 509, an extension bell mouth plate 510 is installed on the leaning plates 508, a stretching plate 511 is installed on adjacent sides of the leaning plates 509, a holding plate bracket 512 is fixed on the outer side of the stretching plate 511, an adhesive tape box 513 is fixed on the end of the holding plate bracket 512 through a shaft, a refrigerator after corner protection is hung is temporarily contacted with leaning materials, the carton is first bent under the guidance of the extension bell mouth plate 510, and the rest of carton materials continue to be extended, when the product completely enters a straight arm, the wrapping plates 509 are turned over, and the final bending of the carton materials is completed.
Referring to fig. 19, a boss is provided at the end of the limiting block 514 to prevent the bottom of the cardboard from sliding.
Referring to fig. 20, a supporting sliding groove 516 and a joint sealing adhesive tape cutter 515 are arranged in the sealing adhesive tape box 513, a supporting rotating shaft bracket 517 is arranged at the outer side of one end of the sealing adhesive tape box 513, the supporting rotating shaft bracket 517 is coaxially arranged with a driving wheel 518,
Referring to fig. 21, the other end of the sealing adhesive tape box 513 is provided with a reset supporting wheel bracket 519, the reset supporting wheel bracket 519 is provided with a driven wheel 520, and the driven wheel 520 and the driving wheel 518 are driven by a tape 521
Referring to fig. 22, a tooth-tongue reset block 538 is provided below the drive wheel 518.
Referring to fig. 23 and 24, the adhesive tape adhesive cutter 515 includes a main frame 522, one end of the top of the main frame 522 is provided with a pull-back connecting hole 523, the other end of the top of the main frame 522 is provided with a pull-in connecting hole 524, the bottom of the main frame 522 is sequentially provided with an adhesive pressing roller 525 and an adhesive tape anti-release protective frame 526, the adhesive tape anti-release protective frame 526, a supporting sliding roller 527, a brake lever 528 and a flat wind gap 529 are coaxially arranged, one side of the adhesive pressing roller 525 is provided with a cutting tooth tongue 530, one side of the main frame 522 close to the cutting tooth tongue 530 is provided with a cutting control leg 531, the sealing adhesive tape box 513 encapsulates the refrigerator after the packaging is completed, the tooth tongue reset block 538 is adjusted to a position ii from a position i, the anti-release protective frame is turned open, the adhesive tape is put in, tearing a certain length of adhesive tape to pass through the outlet of the anti-falling protection frame and be connected with the pressure adhesion roller 525, ensuring that the adhesive tape passes through the flat air inlet 529, buckling the anti-falling protection frame, plugging back the joint sealing adhesive tape cutter 515 along the supporting sliding groove 516, then adjusting the tooth tongue reset block 538 from the position II to the position I, enabling an external micro fan to supply air to the flat air inlet 529, blowing air out of the Ping Fengkou 529, blowing the pulled adhesive tape head to be flat and close to the pressure adhesion roller 525, enabling the adhesive tape 521 to rotate in a clockwise direction, pulling the joint sealing adhesive tape cutter 515 to move, packaging a refrigerator, enabling an end ball of the brake lever 528 to be in propping contact with the inside of the joint sealing adhesive tape cutter 513 and not to rotate along with the joint sealing adhesive tape cutter 515, enabling the brake lever 528 to push the brake lever to push the adhesive tape end face, plays a role of braking, ensures that the adhesive tape is straightened and cut off smoothly when cutting, completes the encapsulation of the refrigerator, and enters the automatic capping station 6 after the encapsulation is completed.
Referring to fig. 7 and 8, the automatic capping station 6 caps the top of the refrigerator after the packaging is completed, and enters the automatic packaging station 7 after the capping is completed to package the outside of the refrigerator, thereby completing the integral packaging of the refrigerator and realizing automatic production.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (8)
1. The production line of the automatic holding packaging outer box comprises a bottom pad mounting station and an automatic packaging station, and is characterized in that an inner cover sleeving station, a top pad mounting station, an angle protection hanging station, an outer box automatic holding packaging station and an automatic capping station are sequentially arranged between the bottom pad mounting station and the automatic packaging station, the inner cover sleeving station is used for sleeving an inner sleeve through an automatic opening pulling sleeve, the inner sleeve is cut and packaged through heat sealing, the top pad mounting station is used for completing full-automatic pressing top pad of a refrigerator, the angle protection hanging station is used for hanging the angle protection around the refrigerator, the outer box automatic holding packaging station is used for automatically packaging the refrigerator external packaging paper box, the automatic capping station is used for automatically capping the packaged refrigerator,
The top pad installation station comprises a bracket, the upper ends of the clamping plate connecting rods penetrate through the bracket, the lower ends of the clamping plate connecting rods are connected with positioning clamping plates, the ends of the two clamping plate connecting rods are intersected, a first return spring is arranged between the two ends, a trapezoidal push block is arranged below the first return spring, the upper ends of the two positioning clamping plates are connected with a top pad rail, a punching blanking module is arranged in the top pad rail, a material protection plate hanging frame is arranged at the bottom of the top pad rail, a push spring is arranged in the positioning clamping plates,
The automatic holding packaging station of outer container includes pay-off frame, holding frame and transfer palm, the pay-off frame with transfer palm contact, holding frame installs transfer palm vertical side, holding frame bottom with transfer palm contact, holding frame includes two and lean on the flitch, two lean on the flitch adjacent side to install and hold the board that turns over, it is provided with the stopper to hold the board bottom to hold, lean on the flitch to install the extension horn mouth board, it installs and stretches the flat board to hold the board adjacent side that turns over, stretch the flat board outside to be fixed with holding board support, holding board support tip is fixed with through the axle and seals the sticky tape box, transfer palm includes the main part support frame, push away the board and will the main part support frame is connected with turning over the board, be provided with the locating plate on the board that turns over, install infrared locator in the locating plate, horizontal axis of rotation is installed to main part support frame one side, push away the board and be connected with electric putter.
2. The production line of the automatic packaging outer box according to claim 1, wherein the bottom of the top pad rail is provided with a spring buckle.
3. The production line of the automatic holding packaging outer box according to claim 2, wherein the punching and blanking module comprises a push plate, the push plates are connected through hinges, an upright post is arranged above the push plate and connected with a connecting rod seat through a universal rod, an electromagnetic disc is arranged below the connecting rod seat, a punching block is adsorbed below the electromagnetic disc, and a reset lifting tape penetrates through the connecting rod seat.
4. The production line of the automatic holding packaging outer box according to claim 1, wherein the corner protection hanging station comprises a feeding table, two ends of the feeding table are provided with pushing plates, a material placing claw is arranged on the feeding table, a turning claw mechanism is arranged on one side of the material placing claw, and an auxiliary pressing plate is arranged at one end of the turning claw mechanism.
5. The production line of the automatic holding packaging outer box according to claim 4, wherein the turning claw mechanism comprises a main framework, transverse telescopic sub-frameworks are installed on the vertical sides of the main framework, the transverse telescopic sub-frameworks pass through transverse limiting plates, a pressing buckle pushing plate is arranged between the transverse limiting plates at the end part of each transverse telescopic sub-framework, an axial moving oil cylinder is installed at the end part of the main framework, a longitudinal positioning block is arranged below the axial moving oil cylinder, an opposite driving oil cylinder is arranged below the axial moving oil cylinder, a power arm is arranged below the opposite driving oil cylinder, the power arm is connected with a turning claw rotating shaft through a shaft sleeve, a reset driving block and opposite clamping positioning rods are sequentially arranged on the turning claw rotating shaft, the reset driving block and the opposite clamping positioning rods are symmetrically arranged on two sides of the opposite driving oil cylinder respectively, the bottoms of the opposite clamping positioning rods are connected with the turning claw rotating shaft through a rotating sleeve, a second reset spring is arranged between the rotating sleeve and the turning claw rotating shaft, and the power arm is connected with the reset driving block through a reset zipper.
6. The production line of the automatic holding packaging outer box according to claim 1, wherein the feeding frame comprises an outer supporting frame, a movable supporting frame slides up and down in the outer supporting frame, a flat plate material placing table is arranged below the movable supporting frame, a wheel frame is arranged above the flat plate material placing table, a plurality of material stirring wheels are arranged on the wheel frame, and a feeding tongue extends out of the outer supporting frame.
7. The production line of the automatic holding packaging outer box according to claim 1, wherein a supporting sliding groove and a joint tape cutter are arranged in the adhesive tape sealing box, a supporting rotating shaft frame is arranged on the outer side of one end of the adhesive tape sealing box, the supporting rotating shaft frame and a driving wheel are coaxially arranged, a reset supporting wheel support is arranged at the other end of the adhesive tape sealing box, a driven wheel is arranged on the reset supporting wheel support, the driven wheel and the driving wheel are driven by a tape, and a tooth tongue reset block is arranged below the driving wheel.
8. The production line of the automatic holding packaging outer box according to claim 7, wherein the joint adhesive tape sticking and cutting device comprises a main framework, one end of the top of the main framework is provided with a back-pulling connecting hole, the other end of the top of the main framework is obliquely arranged, a pulling-in connecting hole is formed in the oblique position of the main framework, a sticking roller and an adhesive tape anti-falling protection frame are sequentially arranged at the bottom of the main framework, the adhesive tape anti-falling protection frame, a supporting sliding roller, a braking rod and a flat wind gap are coaxially arranged, a cutting tooth tongue is arranged on one side of the sticking roller, and a cutting control support leg is arranged on one side of the main framework close to the cutting tooth tongue.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910760141.6A CN112389780B (en) | 2019-08-16 | 2019-08-16 | Automatic hold production line of dress packing outer container |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910760141.6A CN112389780B (en) | 2019-08-16 | 2019-08-16 | Automatic hold production line of dress packing outer container |
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| CN112389780A CN112389780A (en) | 2021-02-23 |
| CN112389780B true CN112389780B (en) | 2024-06-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910760141.6A Active CN112389780B (en) | 2019-08-16 | 2019-08-16 | Automatic hold production line of dress packing outer container |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114313494B (en) * | 2022-01-12 | 2023-05-09 | 南京晟德自动化设备有限公司 | Automatic packaging production line for lithium battery |
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Country or region after: China Address after: 266000 Haixin Avenue, Nancun Town, Pingdu City, Qingdao City, Shandong Province Applicant after: Hisense refrigerator Co.,Ltd. Address before: 266000 8 Hisense Avenue, South Town, Pingdu City, Qingdao, Shandong Applicant before: HISENSE (SHANDONG) REFRIGERATOR Co.,Ltd. Country or region before: China |
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