CN112388290A - Air spring multi-task position all-in-one machine - Google Patents
Air spring multi-task position all-in-one machine Download PDFInfo
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- CN112388290A CN112388290A CN202011316091.1A CN202011316091A CN112388290A CN 112388290 A CN112388290 A CN 112388290A CN 202011316091 A CN202011316091 A CN 202011316091A CN 112388290 A CN112388290 A CN 112388290A
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- air spring
- station
- operation station
- task position
- machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- Mechanical Engineering (AREA)
- Presses And Accessory Devices Thereof (AREA)
Abstract
The invention discloses an air spring multi-task position all-in-one machine, which comprises a base frame, wherein the base frame is provided with a plurality of air spring air cylinders; a top frame is arranged above the base frame, and a cross beam support capable of moving left and right is arranged in the base frame; the cross beam support is sequentially provided with a first operation station, a second operation station and a third operation station, and the first operation station can inflate and stretch the rubber main body of the air spring; the second operation station can feed the rubber main body into the top frame, and can embed and mount a metal fixing piece at the end part of the rubber main body in the top frame; and the third operation station can be used for detecting the air tightness of the assembled air spring. The air spring multi-task position all-in-one machine can complete the assembly of the air spring through a single device.
Description
Technical Field
The invention relates to an air spring, in particular to an air spring multi-task position all-in-one machine.
Background
The air spring is an industrial accessory which can play a role in supporting, buffering, braking, height adjustment, angle adjustment and the like, and is commonly called an air bag, an air bag type cylinder, a leather bag cylinder and the like; mainly comprises a rubber main body and a metal fixing piece (such as a flange) at the end part.
The working principle of the air spring is as follows: the closed pressure cylinder is filled with inert gas or oil-gas mixture, so that the pressure in the cavity is several times or dozens of times higher than the atmospheric pressure, and the motion of the piston rod is realized by utilizing the pressure difference generated by the fact that the cross section area of the piston rod is smaller than that of the piston.
At present, the assembly of a rubber main body and a metal fixing piece in an air spring is completed by three pieces of equipment respectively, and the assembly is sequentially as follows: the first device restarts and props the rubber main body, the second device fixes the metal fixing piece on the end part of the rubber main body, and the third device detects the air tightness of the assembled air spring. This mode of operation has the following drawbacks: the equipment is more, and the occupied space is large; three devices are difficult to synchronously coordinate; too much equipment leads to high error rate of the production line, and further influences the production efficiency.
Disclosure of Invention
The invention aims to provide an air spring multi-task position all-in-one machine which can be used for assembling an air spring through a single device.
In order to achieve the aim, the invention provides an air spring multitask position all-in-one machine, which comprises a base frame, a base frame and a plurality of air spring air springs, wherein the base frame is provided with a plurality of air spring air springs; a top frame is arranged above the base frame, and a cross beam support capable of moving left and right is arranged in the base frame; the cross beam support is sequentially provided with a first operation station, a second operation station and a third operation station, and the first operation station can inflate and stretch the rubber main body of the air spring; the second operation station can feed the rubber main body into the top frame, and can embed and mount a metal fixing piece at the end part of the rubber main body in the top frame; and the third operation station can be used for detecting the air tightness of the assembled air spring.
Preferably, the second operation station comprises a lifting mechanism, the top frame comprises a plurality of supporting columns, a lifting plate is arranged on the plurality of supporting columns, a driving mechanism is arranged at the top of each supporting column, and the driving mechanism can drive the lifting plate to reciprocate in the vertical direction; the metal fixing piece can be carried on the lifting plate.
Preferably, the drive mechanism is a hydraulic pump.
Preferably, the air spring multi-task position all-in-one machine further comprises a mechanical arm, and the mechanical arm can convey and fix the rubber main body among the first operation station, the second operation station and the third operation station.
Preferably, the air spring multitask position all-in-one machine further comprises an oil pressure pump station, and the oil pressure pump station is communicated with the driving mechanism through an oil return pipe.
Preferably, the air spring multi-task position all-in-one machine further comprises an auxiliary oil tank, and the auxiliary oil tank is communicated with the driving mechanism through an oil return pipe.
Preferably, the air spring multi-task position all-in-one machine further comprises an operation console, and the operation console can control the work of each component of the air spring multi-task position all-in-one machine through a program.
Preferably, the air spring multi-task-position all-in-one machine further comprises a main control box, and the main control box can control the work of an oil circuit and a circuit of the air spring multi-task-position all-in-one machine.
In the technical scheme, the working principle of the air spring multitask position all-in-one machine provided by the invention is as follows: the method comprises the following steps that a first operation station, a second operation station and a third operation station are arranged on a beam support, firstly, the first operation station inflates and expands a rubber main body of an air spring, then the second operation station sends the rubber main body into a top frame, and a metal fixing piece can be embedded and installed at the end part of the rubber main body in the top frame; finally, the third operation station carries out air tightness detection on the assembled air spring, and the rapid assembly of the air spring can be realized through the continuous work of the first operation station, the second operation station and the third operation station, so that the assembly efficiency is improved; meanwhile, the space occupied by equipment can be greatly saved; more importantly, the single device is convenient for operators to carry out coordination operation, the failure rate of the device is reduced, and therefore the production efficiency is improved.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of a preferred embodiment of an air spring multiple task position integrated machine provided by the present invention;
fig. 2 is a left side view of fig. 1.
Description of the reference numerals
1. Main control box 2 and oil pressure pump station
3. Base frame 4, top frame
5. Crossbeam support 6, first operation station
7. A second operation station 8 and a third operation station
9. Drive mechanism 10, oil return pipe
11. Lifting plate 12 and operation table
13. Auxiliary oil tank
Detailed Description
The following detailed description of embodiments of the invention refers to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.
In the present invention, unless otherwise specified, the directional words "upper, lower, top, bottom" and the like included in a term merely represent the orientation of the term in a conventional use state or a colloquial meaning understood by those skilled in the art, and should not be construed as limiting the term.
The invention provides an air spring multitask position all-in-one machine, which comprises a base frame 3 as shown in figures 1-2; a top frame 4 is arranged above the base frame 3, and a beam support 5 capable of moving left and right is arranged in the base frame 3; the cross beam bracket 5 is sequentially provided with a first operation station 6, a second operation station 7 and a third operation station 8, and the first operation station 6 can inflate and stretch the rubber main body of the air spring; the second operation station 7 can feed the rubber body into the top frame 4, and can embed and mount a metal fixing piece at the end of the rubber body in the top frame 4; the third operation station 8 can detect the air tightness of the assembled air spring.
The working principle of the air spring multitask position all-in-one machine is as follows: a first operation station 6, a second operation station 7 and a third operation station 8 are arranged on the cross beam bracket 5, firstly, the first operation station 6 inflates and expands the rubber body of the air spring, then the second operation station 7 sends the rubber body into the top frame 4, and a metal fixing piece can be embedded and installed at the end part of the rubber body in the top frame 4; finally, the third operation station 8 detects the air tightness of the assembled air spring, and the rapid assembly of the air spring can be realized through the continuous work of the first operation station 6, the second operation station 7 and the third operation station 8, so that the assembly efficiency is improved; meanwhile, the space occupied by equipment can be greatly saved; more importantly, the single device is convenient for operators to carry out coordination operation, the failure rate of the device is reduced, and therefore the production efficiency is improved.
In addition, crossbeam support 5 can remove about, can make operating personnel be convenient for adjust the concrete position of first operation station 6, second operation station 7 and third operation station 8 to further improve the convenience of operation.
In the present invention, the specific structure and operation manner of the second operation station 7 can be selected in a wide range, but in order to further facilitate the assembly between the metal fixing member and the rubber main body, preferably, the second operation station 7 comprises a lifting mechanism, the top frame 4 comprises a plurality of supporting columns, a lifting plate 11 is arranged on the plurality of supporting columns, a driving mechanism 9 is arranged on the top of the supporting columns, and the driving mechanism 9 can drive the lifting plate 11 to reciprocate in the vertical direction; the metal fixing piece can be carried on the lifting plate 11. Therefore, as long as the rubber body is transported into the top frame 4 through the lifting mechanism, and then the lifting plate 11 is pressed on the rubber body through the driving mechanism 9, the rubber body and the metal fixing piece can be fixedly assembled.
In the present invention, the specific structure of the driving mechanism can be selected within a wide range, such as an air pump or an electric motor, but for further convenience of operation, it is preferable that the driving mechanism is a hydraulic pump.
In the present invention, in order to enable the rubber body to be quickly transported among the first operation station 6, the second operation station 7 and the third operation station 8, preferably, the air spring multi-task-station all-in-one machine further includes a mechanical arm, and the mechanical arm is capable of transporting and fixing the rubber body among the first operation station 6, the second operation station 7 and the third operation station 8.
In the present invention, in order to facilitate the driving of the driving mechanism 9, preferably, the air spring multi-task position all-in-one machine further includes an oil pressure pump station 2, and the oil pressure pump station 2 is communicated with the driving mechanism 9 through an oil return pipe 10.
On the basis of the above embodiment, in order to avoid the shutdown of the equipment due to the failure of the main oil tank, it is preferable that the air spring multi-task position all-in-one machine further includes an auxiliary oil tank 13, and the auxiliary oil tank 13 is communicated with the driving mechanism 9 through an oil return pipe 10. This ensures that the auxiliary fuel tank 13 serves as a backup tank to ensure smooth operation of the drive mechanism 9.
In addition, for the operation of the operator, preferably, the air spring multi-position all-in-one machine further comprises an operation table 12, and the operation table 12 can control the operation of each component of the air spring multi-position all-in-one machine through a program.
Finally, in order to implement overall control on all components of the air spring multi-task-position all-in-one machine, preferably, the air spring multi-task-position all-in-one machine further comprises a main control box 1, and the main control box 1 can control the work of an oil circuit and a circuit of the air spring multi-task-position all-in-one machine.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the above embodiments, and various simple modifications can be made to the technical solution of the present invention within the technical idea of the present invention, and these simple modifications are within the protective scope of the present invention.
It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and the invention is not described in any way for the possible combinations in order to avoid unnecessary repetition.
In addition, any combination of the various embodiments of the present invention is also possible, and the same should be considered as the disclosure of the present invention as long as it does not depart from the spirit of the present invention.
Claims (8)
1. An air spring multitask position all-in-one machine is characterized by comprising a base frame (3); a top frame (4) is arranged above the base frame (3), and a cross beam support (5) capable of moving left and right is arranged in the base frame (3); the cross beam support (5) is sequentially provided with a first operation station (6), a second operation station (7) and a third operation station (8), and the first operation station (6) can inflate and stretch a rubber main body of the air spring; the second operation station (7) can feed the rubber body into the top frame (4) and can embed and mount a metal fixing piece at the end of the rubber body in the top frame (4); and the third operation station (8) can be used for detecting the air tightness of the assembled air spring.
2. An air spring multitask station all-in-one machine according to claim 1, characterized in that the second operation station (7) comprises a lifting mechanism, the top frame (4) comprises a plurality of supporting columns, a lifting plate (11) is arranged on the supporting columns, a driving mechanism (9) is arranged on the top of the supporting columns, and the driving mechanism (9) can drive the lifting plate (11) to reciprocate in the vertical direction; the metal fixing piece can be carried on the lifting plate (11).
3. The air spring multi-task position all-in-one machine according to claim 2, wherein the drive mechanism is a hydraulic pump.
4. Air spring multi-task position all-in-one machine according to claim 3, characterized in that it further comprises a mechanical arm capable of carrying and fixing the rubber body between the first operating station (6), the second operating station (7) and the third operating station (8).
5. The air spring multi-task position all-in-one machine according to claim 3, further comprising an oil pressure pump station (2), wherein the oil pressure pump station (2) is communicated with the driving mechanism (9) through an oil return pipe (10).
6. The air spring multi-task position all-in-one machine according to claim 5, further comprising a secondary oil tank (13), wherein the secondary oil tank (13) is communicated with the driving mechanism (9) through an oil return pipe (10).
7. The air spring multi-task position all-in-one machine according to claim 1, further comprising an operation console (12), wherein the operation console (12) can control the operation of each component of the air spring multi-task position all-in-one machine through a program.
8. The air spring multi-task position all-in-one machine according to claim 1, further comprising a main control box (1), wherein the main control box (1) can control the work of an oil circuit and a circuit of the air spring multi-task position all-in-one machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011316091.1A CN112388290A (en) | 2020-11-22 | 2020-11-22 | Air spring multi-task position all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011316091.1A CN112388290A (en) | 2020-11-22 | 2020-11-22 | Air spring multi-task position all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112388290A true CN112388290A (en) | 2021-02-23 |
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ID=74606093
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011316091.1A Pending CN112388290A (en) | 2020-11-22 | 2020-11-22 | Air spring multi-task position all-in-one machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112388290A (en) |
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2020
- 2020-11-22 CN CN202011316091.1A patent/CN112388290A/en active Pending
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