CN112379561A - Vehicle-mounted camera optical filter assembling equipment - Google Patents
Vehicle-mounted camera optical filter assembling equipment Download PDFInfo
- Publication number
- CN112379561A CN112379561A CN202011371051.7A CN202011371051A CN112379561A CN 112379561 A CN112379561 A CN 112379561A CN 202011371051 A CN202011371051 A CN 202011371051A CN 112379561 A CN112379561 A CN 112379561A
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- China
- Prior art keywords
- vertical
- base
- carrier
- block
- stop
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B11/00—Filters or other obturators specially adapted for photographic purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R11/00—Arrangements for holding or mounting articles, not otherwise provided for
- B60R11/04—Mounting of cameras operative during drive; Arrangement of controls thereof relative to the vehicle
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/50—Constructional details
- H04N23/55—Optical parts specially adapted for electronic image sensors; Mounting thereof
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- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Signal Processing (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Blocking Light For Cameras (AREA)
Abstract
The invention provides vehicle-mounted camera optical filter assembling equipment, which relieves the assembling pressure of staff and reduces the working strength by adopting a mechanical and electronic assembling mode, and greatly improves the assembling efficiency and the product quality. The front end of the base is provided with an upward convex first stop block, the rear end of the base is provided with an upward convex second stop block, two sides of the base are respectively provided with upward convex vertical bearing plates, the upper parts of the two vertical bearing plates are fixedly provided with a horizontal vertical plate, the horizontal vertical plate is fixedly provided with a cylinder seat of a vertical pressing cylinder, a piston at the lower part of the vertical pressing cylinder is fixedly provided with a horizontal transverse plate, a downward convex pressing block is arranged at the central position of the horizontal transverse plate, a sliding rail is arranged between the first stop block and the second stop block, the carrier is supported on the sliding rail and is movably arranged along the linear direction of the sliding rail, and the upper part of the carrier is provided with a positioning cavity.
Description
Technical Field
The invention relates to the technical field of camera assembly, in particular to vehicle-mounted camera optical filter assembly equipment.
Background
In the DMS vehicle-mounted camera, the filter belt is used for filtering infrared rays and trimming incoming light, because the color CCD can sense infrared rays, and because a DSP (digital signal processing) which senses the infrared rays cannot calculate correct colors, a filter is required to be added to separate infrared rays in the light, and the filter cannot be attached to a product shell due to the fact that the filter is manually attached in the prior art.
When the DMS vehicle-mounted camera optical filter is assembled and assembled in the prior art, the following defects exist:
firstly, when manual assembly is carried out, after an operator attaches an adhesive tape in an adhesive tape attaching area of a machine shell, when the optical filter is assembled, the force of the operator pressing the optical filter cannot be kept constant, so that whether the optical filter is attached tightly cannot be judged;
secondly, generally, the pressing force of the fingers of a person is about 10N (about 1 kg), when the hand is used for assembling, under the premise that the optical filter is tightly attached (note: the standard of the force for tightly attaching the optical filter is 40N), the operator needs to exert a force larger than 10N on the fingers, but the long-time operation is not facilitated;
thirdly, when the hand is used for assembling the optical filter, the finger presses the optical filter, so that the pressure cannot be guaranteed to be uniformly distributed on the optical filter, and the partial degumming can be caused.
Disclosure of Invention
In order to solve the problems, the invention provides vehicle-mounted camera optical filter assembling equipment which not only relieves the assembling pressure of staff and reduces the working strength, but also greatly improves the assembling efficiency and the product quality in a mechanical and electronic assembling mode.
The utility model provides an on-vehicle camera light filter equipment which characterized in that: the device comprises a base, wherein an upward convex first stop block is arranged at the front end of the base, an upward convex second stop block is arranged at the rear end of the base, upward convex vertical bearing plates are respectively arranged at two sides of the base, a transverse installation vertical plate is fixedly arranged at the upper parts of the two vertical bearing plates, a cylinder seat of a vertical pressing cylinder is fixedly arranged on the transverse installation vertical plate, a horizontal transverse plate is fixedly arranged on a lower piston of the vertical pressing cylinder, a downward convex pressing block is arranged at the central position of the horizontal transverse plate, a sliding rail is arranged between the first stop block and the second stop block, a carrier is supported on the sliding rail and is arranged in a linear moving manner along the sliding rail, a positioning cavity is arranged at the upper part of the carrier and is used for placing a camera assembly with an optical filter arranged on the upper surface, and a backward convex stop bolt is arranged at the position of the carrier facing the second, and a magnet is fixedly arranged at the position of the second stop block facing the stop bolt, the magnet adsorbs the stop bolt in a working state, and the pressing block is arranged right above the optical filter.
It is further characterized in that:
the two sides of the horizontal transverse plate are respectively provided with an outer hexagonal stop bolt and an oil pressure buffer which are arranged in the vertical direction, vertical limiting blocks are respectively arranged under the two sides of the horizontal transverse plate, and the outer hexagonal stop bolt, the oil pressure buffer and the vertical limiting blocks are matched for vertical limiting of a pressing block, so that stable and reliable pressing attachment is ensured, and the optical filter cannot be crushed;
one side of the carrier is provided with a side-protruding push rod for pushing the carrier to move along the slide rail;
a first stainless steel sheet with a side bulge is arranged at the other side of the carrier close to the first slide block, a first sensor is arranged on the base corresponding to the position of the first stainless steel sheet in the initial state, a second stainless steel sheet which is convex backwards is arranged on the end surface of the carrier corresponding to the second sliding block, a second sensor is arranged on the position of the base corresponding to the second stainless steel sheet of the stop bolt in the state of being adsorbed by the magnet, the base is provided with a first button and a second button which protrude upwards, the first button and the second button simultaneously press and drive the vertical attaching cylinder to press down, when the first stainless steel sheet is in contact with the first sensor, the first button and the second button are invalid, when the second stainless steel sheet is in contact with the second sensor, the stop bolt is in contact with the magnet, and the first button and the second button simultaneously press and drive the vertical attaching cylinder to press down;
the first sensor and the second sensor are used for preventing the misoperation of an operator, namely limiting the accident caused by the fact that the operator moves the push rod freely and presses the button in a program;
the lower piston of the vertical pressing cylinder is pressed to the bottom and then is static for applying force for 3 seconds, and the cylinder automatically rises after 3 seconds;
foot pads are arranged at the four corners of the lower surface of the base respectively;
the pressing block is specifically a polyurethane pressing block, and has the characteristics of strong wear resistance, excellent compressive strength and notch tearing strength, good oil resistance, good strength and high elasticity, small permanent deformation and static electricity resistance.
After the method is adopted, a DMS vehicle-mounted camera (a product which is adhered with an adhesive tape and provided with the optical filter on the adhesive tape) is placed on the carrier, the carrier is pushed to drive the product, the stop bolt is in contact with the magnet, the product is in place, the control cylinder descends, the time for pressing the optical filter is 3 seconds, the cylinder automatically ascends after 3 seconds, and the carrier is driven to return to the initial state; the DMS vehicle-mounted camera optical filter is assembled in a mechatronic mode, the thrust of the cylinder is kept constant to reach the standard by the constant cylinder diameter of the cylinder and the constant pressure caused by the output constant air pressure, the assembling pressure of workers is relieved, the working strength is reduced, and the assembling efficiency and the product quality are greatly improved.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a vehicle camera structure suitable for use with the present invention;
the names corresponding to the sequence numbers in the figure are as follows:
the device comprises a base 1, a first stop block 2, a second stop block 3, a vertical bearing plate 4, a mounting transverse vertical plate 5, a vertical pressing cylinder 6, a horizontal transverse plate 7, a pressing block 8, a sliding rail 9, a carrier 10, a positioning cavity 11, an optical filter 12, a camera assembly 13, a stop bolt 14, a magnet 15, an outer hexagonal stop bolt 16, an oil pressure buffer 17, a vertical stop block 18, a side convex push rod 19, a first stainless steel sheet 20, a first sensor 21, a second stainless steel sheet 22, a second sensor 23, a first button 24, a second button 25 and a foot pad 26.
Detailed Description
An in-vehicle camera filter assembling apparatus, see fig. 1 to 3: the device comprises a base 1, wherein an upward convex first stop block 2 is arranged at the front end of the base 1, an upward convex second stop block 3 is arranged at the rear end of the base 1, upward convex vertical support plates 4 are respectively arranged at two sides of the base 1, a horizontal vertical plate 5 is fixedly arranged at the upper parts of the two vertical support plates 4, a cylinder seat of a vertical pressing cylinder 6 is fixedly arranged on the horizontal vertical plate 5, a horizontal transverse plate 7 is fixedly arranged on a lower piston of the vertical pressing cylinder 6, a downward convex press block 8 is arranged at the central position of the horizontal transverse plate 7, a slide rail 9 is arranged between the first stop block 2 and the second stop block 3, a carrier 10 is supported on the slide rail 9 and is arranged in a linear direction along the slide rail 9, a positioning cavity 11 is arranged at the upper part of the carrier 10, the positioning cavity 11 is used for placing a camera assembly 13 with a light filter 12 arranged on the upper surface, and a rear convex stop bolt 14 is arranged, the second stopper 3 is fixedly provided with a magnet 15 at a position facing the stop bolt 14, the magnet 15 adsorbs the stop bolt 14 in a working state, and the pressing block 8 is arranged right above the optical filter 12.
The two sides of the horizontal transverse plate 7 are respectively provided with an outer hexagonal stop bolt 16 and an oil pressure buffer 17 which are arranged in the vertical direction, vertical limit blocks 18 are respectively arranged right below the two sides of the horizontal transverse plate 7, and the outer hexagonal stop bolt 16, the oil pressure buffer 17 and the vertical limit blocks 18 are matched for vertical limit of the pressing block 8, so that stable and reliable pressing attachment is ensured, and the optical filter 12 cannot be crushed;
one side of the carrier 10 is provided with a side convex push rod 19 for pushing the carrier 10 to move along the slide rail 9;
a first stainless steel sheet 20 with a side convex is arranged at the position close to the first slide block 2 at the other side of the carrier 10, a first sensor 21 is arranged at the position of the base 1 corresponding to the first stainless steel sheet 20 in the initial state, a second stainless steel sheet 22 with a rear convex is arranged at the end surface of the carrier 10 corresponding to the second slide block 3, a second sensor 23 is arranged at the position of the base 1 corresponding to the second stainless steel sheet 22 in the state that the stop bolt 14 is adsorbed by the magnet 15, a first button 24 and a second button 25 which are convex are arranged on the base 1, the first button 24 and the second button 25 simultaneously press and drive the vertical pressing cylinder 6 to press, when the first stainless steel sheet 20 is contacted with the first sensor 21, the first button 24 and the second button 24 are invalid, when the second stainless steel sheet 22 is contacted with the second sensor 23, the stop bolt 14 is contacted with the magnet 15, the first button 24, the second button 23, the second button 22, the, The second button 25 simultaneously presses and drives the vertical pressing cylinder to do pressing action;
the first sensor 21 and the second sensor 23 are used for preventing the error operation of the operator, namely limiting the accident caused by the operator pressing the button by moving the push rod freely in the program;
the lower piston of the vertical pressure cylinder 6 is pressed to the bottom and then is static for applying force for 3 seconds, and the cylinder automatically rises after 3 seconds;
the pressing block 8 is specifically a polyurethane pressing block, and has the characteristics of strong wear resistance, excellent compressive strength and notch tearing strength, good oil resistance, good strength and high elasticity, small permanent deformation and static electricity resistance.
The working process is as follows, the first stainless steel sheet contacts with the first sensor in the initial state, the button is pressed at the moment, the cylinder has no reaction, the DMS vehicle-mounted camera (note: the product which is pasted with the adhesive tape and is provided with the optical filter on the adhesive tape) is placed on the carrier, then the push rod is pushed to drive the product, the second stainless steel sheet contacts with the second sensor at the moment, the stop bolt contacts with the magnet at the same time, and the product is in place; the first button and the second button are pressed by two hands simultaneously, the vertical pressing cylinder is controlled to descend, the oil pressure buffer plays a buffering role, the height of the outer hexagonal stop bolt is limited, and the optical filter is guaranteed not to be damaged by pressing in the pressing process; the time that the light filter was compressed tightly is 3 seconds (3 seconds through the test can guarantee work efficiency, also can be in the compressing tightly of limited time maximize simultaneously), and 3 seconds back vertical pressure attaches the automatic rising that returns of cylinder, drags the push rod and draws back this moment, drags carrier and first dog contact, gets back to initial condition promptly. The mode of it through mechano-electronic assembly has not only alleviated staff's pressure of equipment, has reduced working strength, has all promoted greatly in the efficiency of equipment and the quality of product moreover.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (6)
1. The utility model provides an on-vehicle camera light filter equipment which characterized in that: the device comprises a base, wherein an upward convex first stop block is arranged at the front end of the base, an upward convex second stop block is arranged at the rear end of the base, upward convex vertical bearing plates are respectively arranged at two sides of the base, a transverse installation vertical plate is fixedly arranged at the upper parts of the two vertical bearing plates, a cylinder seat of a vertical pressing cylinder is fixedly arranged on the transverse installation vertical plate, a horizontal transverse plate is fixedly arranged on a lower piston of the vertical pressing cylinder, a downward convex pressing block is arranged at the central position of the horizontal transverse plate, a sliding rail is arranged between the first stop block and the second stop block, a carrier is supported on the sliding rail and is arranged in a linear moving manner along the sliding rail, a positioning cavity is arranged at the upper part of the carrier and is used for placing a camera assembly with an optical filter arranged on the upper surface, and a backward convex stop bolt is arranged at the position of the carrier facing the second, and a magnet is fixedly arranged at the position of the second stop block facing the stop bolt, the magnet adsorbs the stop bolt in a working state, and the pressing block is arranged right above the optical filter.
2. The on-vehicle camera filter assembling apparatus according to claim 1, wherein: outer hexagonal stop bolts and oil buffers which are arranged in the vertical direction are respectively arranged on two sides of the horizontal transverse plate, vertical limiting blocks are respectively arranged under two sides of the horizontal transverse plate, and the outer hexagonal stop bolts, the oil buffers and the vertical limiting blocks are matched to be used for limiting the vertical direction of the pressing block.
3. The on-vehicle camera filter assembling apparatus according to claim 2, wherein: one side of the carrier is provided with a side convex push rod.
4. The on-vehicle camera filter assembling apparatus according to claim 3, wherein: the device comprises a carrier and is characterized in that a first stainless steel sheet protruding laterally is arranged at a position, close to a first sliding block, of the other side of the carrier, a first sensor is arranged at a position, corresponding to the first stainless steel sheet in an initial state, of a base, a second stainless steel sheet protruding backwards is arranged at an end face, corresponding to a second sliding block, of the carrier, a second sensor is arranged at a position, corresponding to the second stainless steel sheet in a state that a stop bolt is adsorbed by a magnet, of the base, and a first button protruding upwards and a second button are arranged on the base.
5. The on-vehicle camera filter assembling apparatus according to claim 1, wherein: foot pads are arranged at four corners of the lower surface of the base respectively.
6. The on-vehicle camera filter assembling apparatus according to claim 1, wherein: the pressing block is specifically a polyurethane pressing block.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011371051.7A CN112379561A (en) | 2020-11-30 | 2020-11-30 | Vehicle-mounted camera optical filter assembling equipment |
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Application Number | Priority Date | Filing Date | Title |
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CN202011371051.7A CN112379561A (en) | 2020-11-30 | 2020-11-30 | Vehicle-mounted camera optical filter assembling equipment |
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CN112379561A true CN112379561A (en) | 2021-02-19 |
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CN202011371051.7A Pending CN112379561A (en) | 2020-11-30 | 2020-11-30 | Vehicle-mounted camera optical filter assembling equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113070672A (en) * | 2021-04-14 | 2021-07-06 | 南通瑞森光学股份有限公司 | Light filter installation device convenient to dismouting has angle modulation structure |
-
2020
- 2020-11-30 CN CN202011371051.7A patent/CN112379561A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113070672A (en) * | 2021-04-14 | 2021-07-06 | 南通瑞森光学股份有限公司 | Light filter installation device convenient to dismouting has angle modulation structure |
CN113070672B (en) * | 2021-04-14 | 2022-03-18 | 南通瑞森光学股份有限公司 | Light filter installation device convenient to dismouting has angle modulation structure |
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