CN112372316A - Copper-based bearing bush surface treatment device - Google Patents

Copper-based bearing bush surface treatment device Download PDF

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Publication number
CN112372316A
CN112372316A CN202011140640.4A CN202011140640A CN112372316A CN 112372316 A CN112372316 A CN 112372316A CN 202011140640 A CN202011140640 A CN 202011140640A CN 112372316 A CN112372316 A CN 112372316A
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CN
China
Prior art keywords
bearing bush
grinding
piece
channel
branch
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Withdrawn
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CN202011140640.4A
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Chinese (zh)
Inventor
秦利明
刘坤
刘明志
郑海涛
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Yantai Dafeng Plain Bearing Co ltd
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Yantai Dafeng Plain Bearing Co ltd
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Priority to CN202011140640.4A priority Critical patent/CN112372316A/en
Publication of CN112372316A publication Critical patent/CN112372316A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The invention relates to a copper-based bearing bush surface treatment device which comprises a conveying assembly (2) used for conveying bearing bush pieces (1) in a working procedure, a single piece manufacturing assembly (4) used for cutting the bearing bush pieces (1) into single pieces, an edge angle grinding device (52) used for grinding edge angles and corners of the bearing bush pieces (1), a bending assembly (5) used for bending the single bearing bush pieces (1) and/or a pairing station (6) used for matching the bearing bush pieces (1) in pairs. The invention has reasonable design, compact structure and convenient use.

Description

Copper-based bearing bush surface treatment device
Technical Field
The invention relates to a copper-based bearing bush surface treatment device.
Background
The bearing bush is widely applied to marine diesel engines, particularly high-power diesel engines, the radius range of the inner hole of the bearing bush is larger than R500mm, and the problems of inconvenient operation and the like exist in the prior art. Generally, a bimetal material compounded by an aluminum base or a copper base and steel is adopted, a rotating shaft for the existing feeding is a horizontal shaft, the feeding is inconvenient, and the adjustment is needed. The surface of the bearing bush needs to be subjected to a series of treatments such as cutting, rolling, strengthening, bending and the like.
In the bearing bush machining industry, with the improvement of automation degree, different devices such as a boring machine and chamfering devices are often connected through a conveying belt so as to improve production efficiency. In fact, the prior art has been able to adapt the front and rear machines to integrated transport. However, in the machining process, the bearing bush faces leftwards after the front machine such as a boring machine is machined, and when the bearing bush enters a rear machine such as chamfering equipment, the machining requirement is that the bearing bush enters the equipment in a state of facing rightwards, the turning process can be finished only manually at present, and because the production capacity of the bearing bush is large, the process greatly increases the labor capacity and reduces the production efficiency. CN201320804939.4 a conveying device for automatically steering bearing bushes provides a conveying device, but it cannot meet the requirement of automation. In the course of working at present axle bush oil groove, the processing of axle bush oil groove all adopts the lathe, and is inefficient, and every shift does not exceed 1700, and intensity of labour is big, and manual clamping, hand cranking gilding plate feed still produce easily and collapse sword line or have edges and corners, can not guarantee the required precision. Although the CN201020289599.2 milling bearing bush oil groove device provides a processing scheme, the device cannot meet the processing modes of various oil grooves, and has poor universality and high cost. When the punch head punches the positioning lip of the bearing bush in the prior art, the bearing bush is easy to damage, and the punch head is easy to break. CN201020289581.2 is a milling device before punching a bearing bush positioning lip, but the defect of low processing precision still exists. In the CN201910643763.0 bearing bush processing system, the feeding part is easy to loosen, a deviation correcting mechanism is needed, and the feeding of a bearing bush piece is inconvenient; the transmission assembly has single function and cannot effectively utilize the transmission time; the single component assembly is manufactured, and the bending assembly is poor in effect, large in deformation and easy to rebound; pairing stations and difference of transmission lines; the excircle assembly is machined, and turning is inconvenient; machining the inner hole assembly with inaccuracy; the processing lip subassembly, the whereabouts is low, and the memory space is inconvenient.
Disclosure of Invention
The invention aims to solve the technical problem of providing a copper-based bearing bush surface treatment device and process.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a copper-based bearing bush surface treatment device comprises a conveying assembly for conveying bearing bush pieces in a working procedure, a single piece manufacturing assembly for cutting the bearing bush pieces into single pieces, an edge angle grinding device for grinding edge angles of the bearing bush pieces, a bending assembly for bending the single bearing bush pieces and/or a pairing station for matching the bearing bush pieces in pairs.
As a further improvement of the above technical solution:
the conveying assembly comprises a first conveying bottom and first conveying output side rollers, wherein the input end of the first conveying bottom is used for receiving and supporting the bottom of the bearing bush piece which is unfolded to be linear, and the first conveying output side rollers are vertically arranged on two sides of the first conveying bottom and used for contacting the side part of the bearing bush piece; the first conveying bottom is provided with first bottom taper roller pairs which are longitudinally distributed and symmetrically arranged, a first bottom center process groove is formed between the first bottom taper roller pairs, and the bearing bush piece is positioned between the first bottom center process grooves; the taper surface of the first bottom taper roller pair is used for contacting with the edge of the lower part of the bearing bush piece; a first inner side longitudinal texture pressing roller and a first inner side transverse texture pressing roller are arranged on one side of the first conveying bottom, and a first outer side longitudinal and transverse texture pressing roller is arranged on one side of the first conveying bottom;
the first inner longitudinal texture press roller and the first inner transverse texture press roller respectively roll the two side parts of the bearing bush piece with the corresponding first outer longitudinal texture press roller;
the conveying assembly further comprises a second conveying side clamping roller for supporting the polished bearing bush piece;
the conveying assembly further comprises a third outer arc preheating guide roller vertically arranged on the outer side of the bearing bush piece, a third inner arc preheating guide roller vertically arranged on the inner side of the bearing bush piece, a third inner arc lower supporting table arranged at the lower end of the third inner arc preheating guide roller, a third rotary heating annular pressure roller arranged on the inner side of the bearing bush piece, a third rotary lower supporting table arranged at the lower end of the third rotary heating annular pressure roller and a third outer auxiliary heating pressure roller which is arranged on the outer side of the bearing bush piece and corresponds to the third rotary heating annular pressure roller;
a third inner arc preheating guide roller, a third inner arc lower supporting platform, a third rotary heating annular pressing roller and a third outer auxiliary heating pressing roller form a bending channel passing through the bearing bush piece, and the linear bearing bush piece is pre-bent through the bending channel;
the output end of the bending channel is connected with a third L-shaped direction-changing conveyor belt group in a direction-changing manner; a third outer guide side wall is arranged on the outer side of the output end of the bent channel and is in contact with the outer arc surface of the bearing bush piece; a third inner guide side wall, a third turning side wall and a third righting side wall which are sequentially connected are arranged on the inner side of the output end of the bent channel and are in contact with the end part of the bearing bush piece;
and a third hollow outer push rod is transversely arranged on a third outer guide side wall of the third L-shaped deflection conveyor belt group, and a third L-shaped material blocking arm is arranged at the end part of the third hollow outer push rod to block the bearing bush piece from advancing.
The manufactured single-piece assembly comprises single-piece lateral righting rollers which are arranged on the conveying assembly in pairs, and a single-piece top longitudinal swinging spring which is arranged above the single-piece lateral righting rollers, the bottom of the single-piece top longitudinal swinging spring is connected with a single-piece top longitudinal flexible pressing seat which swings along the conveying direction, a single-piece top longitudinal pressing roller is arranged at the lower end of the single-piece top longitudinal flexible pressing seat, and a single-piece top guide groove is formed in the single-piece top longitudinal pressing roller and is in flexible contact with the top of the bearing bush piece;
a single-piece length cutting knife is arranged on the output side of the single-piece lateral righting roller so as to cut the bearing bush piece in a single piece; a single piece output guide roller is arranged on the output side of the single piece length cutting knife so as to centralize two sides of the bearing bush piece; and a single piece marking machine is arranged at the output end of the single piece output guide roller and above or below the bearing bush piece so as to mark the bearing bush piece.
The edge and corner repairing and grinding device comprises a front end corner repairing and grinding component for repairing and grinding the front side of the vertical transmission shaft bush piece and a rear end corner repairing and grinding component for repairing and grinding the rear side of the vertical transmission shaft bush piece; the structure of the grinding rear end corner component is the same as that of the grinding front end corner component;
a grinding top side grinding head is arranged on the front side of the grinding front end corner component and is used for grinding the upper edge of the forward bearing bush component;
a grinding lifting front end grinding head is arranged on the front side of the grinding front end corner component in a lifting mode and used for grinding the edge of the front end of the bearing bush piece through up-and-down movement;
the rear end corner grinding assembly is arranged in front of the front end corner grinding assembly, and a rear end grinding head and a bottom grinding head are sequentially arranged in front of the rear end corner grinding assembly;
the grinding head for grinding the rear end of the lifting shaft bushing piece is used for grinding the edge of the rear end of the shaft bushing piece by up-and-down movement;
the side grinding head for grinding the bottom part is used for grinding the lower edge of the forward bearing bush piece;
a grinding process notch corresponding to the side grinding head of the grinding bottom part on the conveying assembly;
the grinding rear end corner component comprises a grinding linear telescopic rod which is longitudinally arranged and a grinding U-shaped connecting frame which is arranged at the front end of the grinding linear telescopic rod;
the front end of the grinding U-shaped connecting frame is connected with a grinding n-shaped driving guide seat, and a cross arm compatible with the grinding arc-shaped moving center seat is transversely arranged between the grinding n-shaped driving guide seats;
a grinding profiling arc plate is arranged below the center of the grinding compatible arc-shaped moving center seat, a grinding profiling arc groove is arranged on the grinding profiling arc plate, and grinding profiling flitches are respectively arranged above and below the grinding profiling arc plate;
a coping profiling traction rod connected with a coping profiling flitch is arranged in the coping profiling arc groove,
a grinding traction supporting plate is arranged at the upper end of the grinding profiling traction rod and is arranged at the upper end and the lower end of the grinding compatible arc-shaped moving center seat;
a grinding eccentric L-shaped bent arm is transversely arranged at the lower end of the grinding profiling traction rod, and a grinding profiling grinding head is transversely arranged at the lower end of the grinding eccentric L-shaped bent arm;
the polishing linear telescopic rod is used for driving the polishing profiling grinding head to polish the corresponding corner of the bearing bush piece along the polishing profiling arc groove.
The bending assembly comprises a bending C-shaped external pressing seat which is transversely and telescopically arranged at a third L-shaped material blocking arm of the conveying assembly, and the bending C-shaped external pressing seat is used for being in contact with the outer arc surface of the bearing bush piece; a bending center outer ejector rod is coaxially arranged on the bending inner profiling ejector head so as to transversely eject the bearing bush piece from the bending C-shaped outer pressing seat;
a bent inner profiling top head is transversely and telescopically arranged on a third righting side wall on the conveying assembly to be in contact with an inner cambered surface of the bearing bush piece;
a bent inner push rod is coaxially arranged on the bent inner profiling top head and is used for transversely jacking the bearing bush piece from the bent inner profiling top head;
bending lifting profiling grinding wheels are arranged on two sides of the bending inner profiling ejector in a lifting mode so as to radially grind two ends of the bending inner profiling ejector and two ends of the bending C-shaped outer pressure seats which are in contact with and clamp the bearing bush pieces;
and a bent transverse ejector rod is transversely and telescopically arranged on the third righting side wall and used for adjusting the position of the bearing bush piece.
The matching station comprises a fourth matching conveyor belt group, the input end of which is connected with the output end of the third L-shaped direction-changing conveyor belt group; the output end of the fourth pairing conveyor belt group is divided into two paths, one path is obliquely connected with a fourth sub-conveying channel A, and the other path is obliquely connected with a fourth sub-conveying channel B; in the fourth lane transfer passage a, the inner arc of the shoe is disposed toward the center; a fourth branch transverse pushing plate is arranged on the bottom conveyor belt group on the fourth matching conveyor belt group, the fourth branch conveying channel A and the fourth branch conveying channel B so as to push the bearing bush piece forwards; a fourth counting feeding baffle is arranged at the input end of the fourth pairing conveyor belt group and used for blocking the bearing bush piece from moving forwards;
a fourth lane rotating shaft is arranged at the intersection of the fourth pairing conveyor belt group, the fourth lane conveying channel A and the fourth lane conveying channel B, and a fourth lane front arm and a fourth lane rear baffle arm which are positioned at the front side and the rear side of the fourth lane rotating shaft are hinged on the fourth lane rotating shaft;
the root parts of fourth-channel vertical plates are vertically arranged on two sides of the fourth-channel rear baffle arm, and fourth-channel lengthened turning side wings are obliquely arranged at the end parts of the fourth-channel vertical plates in a backward inclining mode;
a fourth turning A limiting baffle close to the fourth conveying channel A and provided with an electromagnet to be attracted with the fourth front arm and a fourth turning B limiting baffle close to the fourth conveying channel B and provided with an electromagnet to be attracted with the fourth front arm are respectively arranged at the two ends of the outlet of the fourth paired conveying belt group;
at the inlet of the fourth branch conveying channel B, the bearing bush piece is arranged towards the outer side;
at the inlet of the fourth branch conveying channel A, the bearing bush pieces are arranged towards the inner side;
the shaft bush piece and a fourth branch vertical plate or a fourth branch lengthened turning side wing positioned in the fourth branch conveying channel A enable a fourth branch rear baffle arm to swing to the fourth branch conveying channel B, and a fourth branch front arm swings to be attracted with a fourth turning A limiting baffle plate;
the shaft bush piece and a fourth branch vertical plate or a fourth branch lengthened turning side wing positioned in the fourth branch conveying channel B enable a fourth branch rear baffle arm to swing to the fourth branch conveying channel A, and a fourth branch front arm swings to be attracted with a limiting baffle at the fourth turning B;
a fourth outlet turning conveyor belt group is arranged at the outlet of the fourth conveying channel B, the fourth outlet turning conveyor belt group is obliquely arranged downwards and outwards, an inlet end of a fourth outlet outward guide plate is arranged on the outer side of the fourth conveying channel B, an oblique fourth temporary storage swing channel is arranged at the outlet end of the fourth outlet outward guide plate, a fourth hinge rotating shaft is arranged at the head end of the fourth temporary storage swing channel, a fourth bottom spring is arranged at the bottom of the fourth temporary storage swing channel, a fourth output turning inner plate and a fourth output turning outer plate are obliquely arranged on the outlet side of the fourth temporary storage swing channel outwards, and the fourth output turning outer plate is connected with the input end of a fourth polymerization guide rail;
the fourth output variable-pitch outer side plate blocking bearing bush piece directly enters the fourth polymerization guide rail from the fourth branch conveying channel B;
a fourth output baffle is arranged at the fourth branch conveying channel A and the output end of the fourth polymerization guide rail, so that the bearing bush piece can be output quantitatively;
the bearing bush piece slides onto the fourth outlet diversion conveyor belt group from the fourth branch conveying channel B, is guided by the fourth outlet outward guide plate to be in contact with the inner side wall of the bearing bush piece, slides in a diversion manner into the fourth temporary storage swinging channel, the gravity of the bearing bush piece is greater than the spring force of a fourth bottom spring, and the spring force of the fourth bottom spring is greater than the weight of the fourth temporary storage swinging channel; the bearing bush piece is turned by the bearing bush piece and then is sent to a fourth polymerization guide rail;
and the descending station of the fourth temporary storage swing channel is connected with the input end of the fourth polymerization guide rail, and the ascending station of the fourth temporary storage swing channel is connected with the fourth temporary storage swing channel.
A surface treatment process of a copper-based bush includes S2, carrying out inter-process transfer of the bush pieces by means of a transfer assembly for carrying out primary treatment on the bush pieces; a specific process;
s2.1, cutting the bearing bush piece into a single piece to manufacture a single piece assembly;
s2.2, grinding the edge and corner of the bearing bush piece;
s2.3, bending the single bearing bush piece;
and/or S2.4, matching the bearing bush pieces in pairs.
As a further improvement of the above technical solution:
in the transfer assembly transfer process, step a, firstly, the prefabricated shaft tile member coil is mounted on the feeding part; then, the feeding part outputs the coiled bearing bush pieces in a linear manner; secondly, strengthening the surface of the bearing bush piece, wherein the bearing bush piece is conveyed along a first bottom center process groove, a taper surface of a first bottom taper pair roller is in contact with an edge at the lower part of the bearing bush piece, meanwhile, a first conveying output side roller is in contact with the side part of the bearing bush piece for conveying, and in the conveying process, a first inner side longitudinal texture press roller and a first inner side transverse texture press roller are respectively rolled and strengthened on the two side surfaces of the bearing bush piece with corresponding first outer side longitudinal and transverse texture press rollers, and then the bearing bush piece is cut;
step B, firstly, after the shaft bushing piece is cut into single pieces, the single pieces of the bushing piece are output to a second conveying side clamping roller to grind the edge and the corner;
step C, firstly, outputting the polished bearing bush piece to a bending channel between a third outer arc preheating guide roller and a third inner arc preheating guide roller, carrying the polished bearing bush piece through the rotation of a third inner arc lower supporting platform, and moving the polished bearing bush piece forward along an arc line to realize the hot rolling bending of the bearing bush piece; then, after the pre-bent bearing bush piece is output, under the transmission of a third L-shaped turning conveyor belt group, a third inner guide side wall, a third turning side wall and a third righting side wall are contacted with the front side of the end part of the bearing bush piece and turned into a longitudinal direction; secondly, the third L-shaped material blocking arm transversely extends out to block the bearing bush piece from moving forwards to be bent when the third L-shaped direction-changing conveyor belt group is conveyed to a bending station;
step D, first, the bent bearing members are paired in different ways to perform step S2.4.
In S2.1, firstly, the single lateral righting roller supports two sides of the bearing bush piece, and the top of the bearing bush piece is pressed downwards through the elasticity of the single top longitudinal pressing roller to prevent the bearing bush piece from tilting; then, supporting the front part of the bearing bush piece through a single piece output guide roller; secondly, starting a single-piece length cutting knife to cut the bearing bush piece into single pieces according to the preset length; and marking the bearing bush piece by a single piece marking machine and outputting.
In S2.2, the second conveying side clamping roller drives the cut bearing bush piece to vertically move forwards; firstly, grinding the upper edge of a forward bearing bush piece by a grinding head at the top side of grinding; then, respectively grinding two front ends and two front angles of the vertical transmission shaft bush piece through a grinding front end angle component; secondly, the grinding head at the front end of the grinding lifting moves up and down to grind the edge of the front end of the bearing bush piece; thirdly, grinding the lower edge of the forward bearing bush piece by a grinding bottom side grinding head through a grinding process notch; then, respectively grinding two rear-end angles of the vertical transmission shaft bush piece by the rear-end corner grinding assembly; then, the grinding head at the rear end of the grinding lifting moves up and down to grind the edge of the rear end of the bearing bush piece;
the method for grinding the corresponding corner part by grinding the rear end corner part assembly or the front end corner part assembly comprises the following steps: firstly, a linear grinding telescopic rod drives a grinding n-type driving guide seat to drive a grinding cross arm compatible with an arc-shaped moving center seat through a grinding U-shaped connecting frame; then, the grinding compatible arc-shaped moving center seat leads the grinding profiling traction rod to avoid the advancing direction of the bearing bush piece through the grinding eccentric L-shaped bent arm through the guide of the grinding traction supporting plate and the grinding profiling attachment plate, drives the grinding profiling grinding head to swing along the grinding profiling arc groove, and meanwhile, the grinding profiling grinding head rotates, so that the corner of the bearing bush piece is ground to form a fillet.
In S2.3, firstly, the bearing bush piece after grinding enters a bending station; then, the bending C-shaped external pressing seat and the bending internal profiling top head move oppositely to clamp the bearing bush piece, and meanwhile, the position of the bearing bush piece is adjusted through bending the transverse ejector rod, so that the bearing bush piece is completely arranged between the bending C-shaped external pressing seat and the bending internal profiling top head; secondly, the bent C-shaped outer pressing seat and the bent inner profiling ejector head move oppositely to form an extrusion bearing bush piece; thirdly, the bending transverse ejector rod is separated from the bending inner profiling ejector head, and the bending inner push rod is used for transversely ejecting and clamping the bearing bush piece from the bending inner profiling ejector head; then, the bending lifting profiling grinding wheel is lifted to polish the end face; then, the bending inner push rod retreats, and meanwhile, the central outer ejector rod is bent, so that the bearing bush piece is transversely ejected outwards from the bending C-shaped outer pressing seat; afterwards, the bearing elements are advanced away from the bending station.
In S2.4, firstly, the bearing bush pieces are stopped or opened through a fourth counting feeding baffle plate, so that the bearing bush pieces advance to a fourth pairing conveyor belt group in a counting mode, and a fourth shunting transverse push plate pushes the bearing bush pieces to advance; then, the bearing bush piece enters a fourth branch conveying channel A under the pushing of a fourth branch transverse pushing plate and is sequentially contacted with a fourth branch vertical plate on the corresponding side and a fourth branch lengthened turning side wing, so that a fourth branch rear baffle arm swings to a fourth branch conveying channel B, a fourth branch front arm swings in the reverse direction to be attracted with a fourth turning A limit baffle, and the inner arc surface of the bearing bush piece moves inwards to an output end; secondly, the next shaft bush piece is pushed by a fourth lane transverse pushing plate to enter a fourth lane conveying channel B and sequentially contacts a fourth lane vertical plate on the corresponding side with a fourth lane lengthened turning side wing, so that a fourth lane rear baffle arm swings to the fourth lane conveying channel A, and a fourth lane front arm swings to be attracted with a fourth turning B limit baffle plate; thirdly, the bearing bush pieces in the fourth branch conveying channel B slide outwards and downwards through the fourth outlet turning conveying belt group, and the bearing bush pieces are prevented from directly entering a fourth polymerization guide rail from the fourth branch conveying channel B through the action of a fourth outlet outwards-guiding plate and a fourth output outwards-turning side plate, so that the bearing bush pieces enter a fourth temporary swing channel of the upper swing station; then, under the action of the self weight of the bearing bush piece and overcoming the spring force of a fourth bottom spring, the fourth temporary storage swing channel swings to a lower swing station; along with the swinging station, the bearing bush piece enters the fourth polymerization guide rail under the guidance of the fourth output turning inner side plate and the fourth output turning outer side plate, and is shielded by the fourth output baffle plate so that the bearing bush piece can be output quantitatively.
The invention has the advantages of reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, capital saving, compact structure and convenient use.
Drawings
Fig. 1 is a schematic (general) view of the overall usage structure of the present invention.
Fig. 2 is a schematic structural view (2.1) of the single-piece assembly made according to the invention.
Fig. 3 is a schematic view (2.2) of the structure of the invention in use, made as a single-piece assembly.
Fig. 4 is a schematic structural view of the edge trimming assembly of the present invention (2.3).
Fig. 5 is another schematic structural view of the edge trimming assembly of the present invention (2.4).
Fig. 6 is a schematic structural view (3.1) of the bending assembly of the present invention.
Fig. 7 is a schematic diagram (3.2) of the configuration of the pairing station of the invention in use.
Fig. 8 is a schematic structural view (3.3) of a fourth bottom spring of the present invention.
Wherein: 1. a bearing bush member; 2. a transfer assembly; 3. a feeding device; 4. making a one-piece assembly; 5. bending the assembly; 6. pairing stations; 7. processing the excircle component; 8. machining an inner hole assembly; 9. and processing the lip assembly.
37. A first conveyance output side roller; 38. a first transfer bottom; 39. a first bottom taper counter roll; 40. a first bottom central process tank; 41. a first inner longitudinal grain press roll; 42. a first inner lateral grain press roll; 43. a first outer longitudinal and transverse grain press roller; 44. a single piece lateral centralizer; 45. a single piece top longitudinal swing spring; 46. the top of the single piece is longitudinally flexible to press the seat; 47. a single top longitudinal press roll; 48. a single piece top guide slot; 49. a single length cutter; 50. a single piece output guide roller; 51. a single piece marking machine; 52. an edge angle grinding device; 53. a second conveyance-side grip roller; 54. grinding the front end corner component; 55. grinding the rear end corner component; 56. grinding the top side grinding head; 57. grinding the lifting front end grinding head; 58. grinding the lifting rear end grinding head; 59. grinding a bottom side grinding head; 60. grinding the process notch; 61. grinding the linear telescopic rod; 62. grinding the U-shaped connecting frame; 63. grinding the n-type driving guide seat; 64. grinding the arc-shaped movable center seat; 65. grinding the profiling arc plate; 66. grinding the profiling arc groove; 67. grinding the profiling traction rod; 68. grinding the profiling flitch; 69. grinding the traction supporting plate; 70. grinding an eccentric L-shaped bent arm; 71. grinding the profiling grinding head; 72. a third outer arc preheating guide roller; 73. a third inner arc preheating guide roller; 74. a third inner arc lower saddle; 75. a third rotary heating annular compression roller; 76. a third rotating lower saddle; 77. a third external auxiliary heating press roller; 78. a third L-shaped deflection conveyor belt group; 79. a third outer guide sidewall; 80. a third inner guide sidewall; 81. a third deflecting sidewall; 82. a third righting sidewall; 83. a third hollow outer push rod; 84. a third L-shaped material blocking arm; 85. bending the C-shaped external pressing seat; 86. bending the central outer ejector rod; 87. bending the inner profiling ejector; 88. bending the inner push rod; 89. bending the lifting profiling grinding wheel; 90. a fourth paired belt group; 91. a fourth lane transfer channel A; 92. a fourth lane transfer channel B; 93. a fourth lane transverse push plate; 94. the fourth counting feeding baffle; 95. a fourth lane forearm; 96. a fourth rotary shaft; 97. a fourth lane rear blocking arm; 98. a fourth vertical plate; 99. the fourth path lengthens the turning side wing; 100. a fourth turning A position limiting baffle plate; 101. a fourth turning B position limit baffle; 102. a fourth outlet outward guide plate; 103. a fourth exit diversion conveyor set; 104. a fourth temporary storage swing channel; 105. a fourth hinge shaft; 106. a fourth bottom spring; 107. a fourth output turning inner side plate; 108. a fourth output turning outer panel; 109. a fourth polymeric track; 110. a fourth output baffle.
Detailed Description
As shown in fig. 1 to 8, the copper-based bearing shell surface treatment device of the present embodiment includes a conveying assembly 2 for conveying bearing shell pieces 1 between processes, a single piece making assembly 4 for cutting the bearing shell pieces 1 into single pieces, an edge angle trimming device 52 for trimming edge angles of the bearing shell pieces 1, a bending assembly 5 for bending the single bearing shell pieces 1, and/or a matching station 6 for matching the bearing shell pieces 1 two by two.
The conveying assembly 2 comprises a first conveying bottom part 38 with an input end for receiving the bottom part of the bearing bush 1 which is unfolded to be linear, and first conveying output side rollers 37 which are vertically arranged at two sides of the first conveying bottom part 38 and are used for contacting the side parts of the bearing bush 1; the first conveying bottom 38 is provided with first bottom taper roller pairs 39 which are longitudinally distributed and symmetrically arranged, a first bottom central process groove 40 is arranged between the first bottom taper roller pairs 39, and the bearing bush piece 1 is positioned between the first bottom central process grooves 40; the taper surface of the first bottom taper roller pair 39 is used for contacting with the lower edge of the bearing bush piece 1; a first inner longitudinal texture press roller 41 and a first inner transverse texture press roller 42 are arranged on one side of the first conveying bottom 38, and a first outer longitudinal and transverse texture press roller 43 is arranged on one side of the first conveying bottom 38;
the first inner longitudinal texture press roller 41 and the first inner transverse texture press roller 42 respectively roll the two side parts of the bearing bush component 1 with the corresponding first outer longitudinal and transverse texture press roller 43;
the conveying assembly 2 further comprises a second conveying side clamping roller 53 for supporting the repaired bearing bush piece 1;
the conveying assembly 2 further comprises a third outer arc preheating guide roller 72 vertically arranged on the outer side of the bearing bush component 1, a third inner arc preheating guide roller 73 vertically arranged on the inner side of the bearing bush component 1, a third inner arc lower saddle 74 arranged at the lower end of the third inner arc preheating guide roller 73, a third rotary heating annular pressure roller 75 arranged on the inner side of the bearing bush component 1, a third rotary lower saddle 76 arranged at the lower end of the third rotary heating annular pressure roller 75 and a third outer auxiliary heating pressure roller 77 arranged on the outer side of the bearing bush component 1 and corresponding to the third rotary heating annular pressure roller 75;
a third inner arc preheating guide roller 73, a third inner arc lower supporting table 74, a third rotary heating annular pressing roller 75 and a third outer auxiliary heating pressing roller 77 form a bending channel passing through the bearing bush 1, and the linear bearing bush 1 is pre-bent through the bending channel;
a third L-shaped direction-changing conveyor belt group 78 is connected at the output end of the bending channel in a direction-changing manner; a third outer guide side wall 79 is arranged at the outer side of the output end of the bending channel to be contacted with the outer arc surface of the bearing bush piece 1; a third inner guide side wall 80, a third turning side wall 81 and a third righting side wall 82 which are sequentially connected are arranged on the inner side of the output end of the bent channel so as to be contacted with the end part of the bearing bush piece 1;
a third hollow outer push rod 83 is transversely arranged on the third outer guide side wall 79 of the third L-shaped deflection conveyor belt group 78, and a third L-shaped material blocking arm 84 is arranged at the end part of the third hollow outer push rod 83 to block the bearing bush piece 1 from advancing.
The manufactured single-piece assembly 4 comprises single-piece lateral righting rollers 44 arranged on the conveying assembly 2 in pairs, a single-piece top longitudinal swinging spring 45 arranged above the single-piece lateral righting rollers 44, a single-piece top longitudinal flexible pressing seat 46 swinging along the conveying direction is connected to the bottom of the single-piece top longitudinal swinging spring 45, a single-piece top longitudinal pressing roller 47 is arranged at the lower end of the single-piece top longitudinal flexible pressing seat 46, and a single-piece top guide groove 48 is formed in the single-piece top longitudinal pressing roller 47 to be in flexible contact with the top of the bearing bush piece 1;
a single-piece length cutting knife 49 is arranged on the output side of the single-piece lateral righting roller 44 to cut the bearing bush piece 1 in a single piece; a single piece output guide roller 50 is arranged on the output side of the single piece length cutting knife 49 so as to centralize the two sides of the bearing bush piece 1; a single piece marking machine 51 is arranged at the output end of the single piece output guide roll 50 above or below the bearing bush 1 to mark the bearing bush 1.
The edge and corner repairing and grinding device 52 comprises a front end corner repairing and grinding component 54 for repairing and grinding the front side of the vertical transmission shaft bush component 1 and a rear end corner repairing and grinding component 55 for repairing and grinding the rear side of the vertical transmission shaft bush component 1; the structure of the corner grinding rear end assembly 55 is the same as that of the corner grinding front end assembly 54;
a grinding top side grinding head 56 is arranged at the front side of the grinding front end corner assembly 54 and is used for grinding the upper edge of the forward bearing bush piece 1;
a grinding lifting front end grinding head 57 is arranged on the front side of the grinding front end corner component 54 in a lifting mode and used for grinding the edge of the front end of the bearing bush piece 1 in a vertical movement mode;
the sharpening rear end corner component 55 is arranged in front of the sharpening front end corner component 54, and a sharpening lifting rear end sharpening head 58 and a sharpening bottom side sharpening head 59 are further sequentially arranged in front of the sharpening rear end corner component 55;
a grinding lifting rear end grinding head 58 for grinding the edge of the rear end of the bearing bush piece 1 by moving up and down;
a bottom grinding side grinding head 59 for grinding the lower edge of the advancing bearing bush piece 1;
a coping process notch 60 on the transfer assembly 2 corresponding to the coping bottom side coping head 59;
the sharpening rear end corner component 55 comprises a sharpening linear telescopic rod 61 longitudinally arranged and a sharpening U-shaped connecting frame 62 arranged at the front end of the sharpening linear telescopic rod 61;
the front end of the sharpening U-shaped connecting frame 62 is connected with sharpening n-shaped driving guide seats 63, and a cross arm compatible with an arc-shaped moving center seat 64 in sharpening is transversely arranged between the sharpening n-shaped driving guide seats 63;
a grinding profiling arc plate 65 is arranged below the center of the grinding compatible arc moving center base 64, a grinding profiling arc groove 66 is arranged on the grinding profiling arc plate 65, and grinding profiling attachment plates 68 are respectively arranged above and below the grinding profiling arc plate 65;
a coping profiling traction bar 67 connected with a coping profiling flitch 68 is arranged in the coping profiling arc groove 66,
a grinding traction supporting plate 69 is arranged at the upper end of the grinding profiling traction rod 67, and the grinding traction supporting plate 69 is arranged at the upper end and the lower end of the grinding compatible arc-shaped moving center seat 64;
a sharpening eccentric L-shaped bent arm 70 is transversely arranged at the lower end of the sharpening profiling traction rod 67, a sharpening profiling grinding head 71 is transversely arranged at the lower end of the sharpening eccentric L-shaped bent arm 70 at the sharpening eccentric L-shaped bent arm 70;
the sharpening linear telescopic rod 61 is used for driving the sharpening profiling grinding head 71 to sharpen the corresponding corner of the bearing bush piece 1 along the sharpening profiling arc groove 66.
The bending assembly 5 comprises a bending C-shaped external pressing seat 85 which is transversely and telescopically arranged at a third L-shaped material stopping arm 84 of the conveying assembly 2, and the bending C-shaped external pressing seat 85 is used for being in contact with the outer arc surface of the bearing bush piece 1; a bending center outer mandril 86 is coaxially arranged on the bending inner profiling mandril 87 so as to transversely jack the bearing bush component 1 out of the bending C-shaped outer pressure seat 85;
a bent inner profiling top head 87 is transversely and telescopically arranged on the third righting side wall 82 on the conveying assembly 2 to be contacted with the inner cambered surface of the bearing bush piece 1;
a bent inner push rod 88 is coaxially arranged on the bent inner profiling ejector 87 and is used for transversely ejecting the bearing bush piece 1 from the bent inner profiling ejector 87;
bending lifting profiling grinding wheels 89 are arranged on two sides of the bending inner profiling top 87 in a lifting mode so as to radially grind two ends, contacting the bending inner profiling top 87 and the bending C-shaped outer pressing seat 85, of the clamping shaft bush part 1;
a bent transverse ejector rod is transversely and telescopically arranged on the third righting side wall 82 and used for adjusting the position of the bearing bush component 1.
Mating station 6 includes a fourth mating conveyor set 90 having an input end engaged with the output end of third L-shaped diverting conveyor set 78; the output end of the fourth paired conveyer belt group 90 is divided into two paths, one path is obliquely connected with a fourth branch conveying channel A91, and the other path is obliquely connected with a fourth branch conveying channel B92; in the fourth lane transfer passage a91, the inner arc of the shoe 1 is disposed toward the center; a fourth lane transverse pushing plate 93 is arranged on the bottom conveyor belt group on the fourth paired conveyor belt group 90, the fourth lane conveying passage a91 and the fourth lane conveying passage B92 to push the bearing bush pieces 1 forward; a fourth counting feeding baffle 94 is arranged at the input end of the fourth paired conveyor belt group 90 and is used for blocking the shaft bush component 1 from moving forwards;
a fourth branch rotating shaft 96 is arranged at the intersection of the fourth pairing conveyor belt group 90, the fourth branch conveying passage A91 and the fourth branch conveying passage B92, and a fourth branch front arm 95 and a fourth branch rear blocking arm 97 which are positioned at the front side and the rear side of the fourth branch rotating shaft 96 are hinged on the fourth branch rotating shaft 96;
the root parts of the fourth branch vertical plates 98 are vertically arranged at the two sides of the fourth branch rear baffle arm 97, and the end parts of the fourth branch vertical plates 98 are obliquely provided with fourth branch lengthened turning side wings 99 in a backward inclining manner;
a fourth direction-changing A limiting baffle 100 which is close to a fourth branch conveying channel A91 and is provided with electromagnetism to attract with a fourth branch front arm 95 and a fourth direction-changing B limiting baffle 101 which is close to a fourth branch conveying channel B92 and is provided with electromagnetism to attract with the fourth branch front arm 95 are respectively arranged at the two ends of the outlet of the fourth paired conveying belt group 90;
at the entrance of the fourth branch conveying channel B92, the shoe 1 is arranged facing outwards;
at the entrance of the fourth branch transfer passage a91, the shoe 1 is set towards the inside;
the bearing bush piece 1 and a fourth branch vertical plate 98 or a fourth branch lengthened turning side wing 99 which are positioned on a fourth branch conveying channel A91 enable a fourth branch rear baffle arm 97 to swing to a fourth branch conveying channel B92, and a fourth branch front arm 95 swings to be attracted with a fourth turning A limit baffle 100;
the bearing bush piece 1 and a fourth branch vertical plate 98 or a fourth branch lengthened turning side wing 99 which are positioned on a fourth branch conveying channel B92 enable a fourth branch rear baffle arm 97 to swing to a fourth branch conveying channel A91, and a fourth branch front arm 95 swings to be attracted with a fourth turning B limit baffle 101;
a fourth outlet turning conveyor belt group 103 is arranged at the outlet of the fourth branch conveying channel B92, the fourth outlet turning conveyor belt group 103 is obliquely arranged downwards and outwards, the outer side of the fourth branch conveying channel B92 is provided with an inlet end of a fourth outlet outward guide plate 102, the outlet end of the fourth outlet outward guide plate 102 is provided with an oblique fourth temporary storage swinging channel 104, the head end of the fourth temporary storage swinging channel 104 is provided with a fourth hinge rotating shaft 105, the bottom of the fourth temporary storage swinging channel 104 is provided with a fourth bottom spring 106, the outlet side of the fourth temporary storage swinging channel 104 is obliquely provided with a fourth output turning inner plate 107 and a fourth output turning outer plate 108 outwards, and the fourth output turning outer plate 108 is connected with the input end of a fourth polymerization guide rail 109;
the fourth output turning outer panel 108 blocks the bearing bush pieces 1 from the fourth branch conveying path B92 directly into the fourth polymeric track 109;
a fourth output baffle 110 is arranged at the output ends of the fourth branch conveying channel A91 and the fourth aggregation guide rail 109, so that the bearing bush component 1 can be output quantitatively;
the bearing bush piece 1 slides to a fourth outlet diversion conveyor belt group 103 from a fourth branch conveying channel B92, is guided by a fourth outlet outward guide plate 102 to be in contact with the inner side wall of the bearing bush piece 1, slides in a diversion way into a fourth temporary storage swinging channel 104, the gravity of the bearing bush piece 1 is greater than the spring force of a fourth bottom spring 106, and the spring force of the fourth bottom spring 106 is greater than the weight of the fourth temporary storage swinging channel 104; the bearing bush component 1 is turned by the bearing bush component 1 and then sent to the fourth polymerization guide rail 109;
the downstream station of the fourth temporary oscillating path 104 is connected to the input of the fourth converging rail 109, and the upstream station of the fourth temporary oscillating path 104 is connected to the fourth temporary oscillating path 104.
The surface treatment process of the copper-based bearing bush of the embodiment comprises S2, wherein the inter-process transmission of the bearing bush component 1 is realized by the aid of the transmission assembly 2 and is used for carrying out primary treatment on the bearing bush component 1; a specific process;
s2.1, cutting the bearing bush component 1 into a single piece to manufacture a single piece component 4;
s2.2, grinding the edge corners of the bearing bush piece 1;
s2.3, bending the single bearing bush piece 1;
and/or S2.4, matching the bearing bush pieces 1 two by two.
In the transfer assembly 2, the transfer process is as follows, step A, firstly, the prefabricated shaft bushing piece 1 is coiled and installed on a feeding part; then, the feeding part outputs the coiled bearing bush piece 1 in a linear manner; secondly, strengthening the surface of the bearing bush piece 1, wherein the bearing bush piece 1 is subjected to contact transmission along a first bottom center process groove 40, a taper surface of a first bottom taper pair roller 39 is in contact transmission with a lower edge of the bearing bush piece 1, meanwhile, a first transmission output side roller 37 is in contact transmission with the side part of the bearing bush piece 1, and in the transmission process, a first inner side longitudinal texture press roller 41 and a first inner side transverse texture press roller 42 are respectively subjected to roll strengthening on the two side surfaces of the bearing bush piece 1 together with a corresponding first outer side longitudinal and transverse texture press roller 43, and then the bearing bush piece is cut;
step B, first, after the shaft bushing member 1 is cut into a single piece, the single piece of the bushing member 1 is output to the second conveying-side clamping roller 53 to grind the edge and the corner;
step C, firstly, outputting the polished bearing bush piece 1 to a bending channel between a third outer arc preheating guide roller 72 and a third inner arc preheating guide roller 73, carrying the polished bearing bush piece by rotating through a third inner arc lower supporting table 74, and moving the polished bearing bush piece 1 forward along an arc line to realize hot rolling bending of the bearing bush piece 1; then, after the pre-bent bearing bush piece 1 is output, under the transmission of a third L-shaped turning conveyor belt group 78, a third inner guide side wall 80, a third turning side wall 81 and a third righting side wall 82 contact with the front side of the end part of the bearing bush piece 1 and turn into a longitudinal direction; secondly, when the third L-shaped deflection conveyor belt group 78 is conveyed to a bending station, the third L-shaped material blocking arm 84 transversely extends out of the blocking bearing bush component 1 to block the bearing bush component 1 to move forward to be bent;
step D, first, the bent bearing bush pieces 1 are paired in different ways to perform step S2.4.
In S2.1, firstly, the single-piece lateral righting roller 44 supports two sides of the bearing bush 1, and the top of the bearing bush 1 is pressed downwards through the elasticity of the single-piece top longitudinal pressing roller 47 to prevent the bearing bush 1 from tilting; the front part of the shoe 1 is then supported by a single-piece output guide roller 50; secondly, starting a single-piece length cutting knife 49 to cut the bearing bush piece 1 into single pieces according to the preset length; again, the bearing bush piece 1 is marked and output by a single piece marking machine 51.
In S2.2, the second conveying side clamping roller 53 drives the cut bearing bush piece 1 to move forwards vertically; firstly, grinding the upper edge of the advancing bearing bush piece 1 by a grinding top side grinding head 56; then, respectively grinding two angles at the front end of the vertical transmission shaft bush component 1 through a grinding front end corner component 54; secondly, the grinding lifting front end grinding head 57 moves up and down to grind the edge of the front end of the bearing bush piece 1; thirdly, the grinding bottom side grinding head 59 grinds the lower edge of the advancing bearing bush piece 1 through the grinding process notch 60; then, the rear end corner grinding assembly 55 grinds two rear ends and two corners of the vertical transmission bearing bush piece 1 respectively; then, the grinding head 58 for grinding, lifting and rear end moves up and down to grind the edge of the rear end of the bearing bush piece 1;
the corresponding corner grinding method is that after the grinding of the rear end corner assembly 55 or the grinding of the front end corner assembly 54, the corresponding corner grinding method comprises the following steps: firstly, a sharpening linear telescopic rod 61 drives a sharpening n-shaped driving guide seat 63 to drive a cross arm of a sharpening compatible arc-shaped moving center seat 64 through a sharpening U-shaped connecting frame 62; then, the sharpening compatible arc-shaped moving center seat 64 leads the sharpening profiling traction rod 67 to avoid the advancing direction of the bearing bush piece 1 through the sharpening eccentric L bent arm 70 through the guiding of the sharpening traction supporting plate 69 and the sharpening profiling attachment plate 68, drives the sharpening profiling grinding head 71 to swing along the sharpening profiling arc groove 66, and meanwhile, the sharpening profiling grinding head 71 rotates, so that the corner of the bearing bush piece 1 is sharpened.
In S2.3, firstly, the polished shaft bush piece 1 enters a bending station; then, the bending C-shaped outer pressing seat 85 and the bending inner profiling top 87 move oppositely to clamp the bearing bush component 1, and meanwhile, the position of the bearing bush component 1 is adjusted by bending the transverse top rod, so that the bearing bush component 1 is completely arranged between the bending C-shaped outer pressing seat 85 and the bending inner profiling top 87; secondly, the bent C-shaped outer pressing seat 85 and the bent inner profiling top 87 move oppositely to form the extrusion bearing bush component 1; thirdly, the bending transverse ejector rod is separated from the bending inner profiling ejector head 87, and the bending inner push rod 88 is used for transversely ejecting and clamping the bearing bush piece 1 from the bending inner profiling ejector head 87; then, the bending lifting profiling grinding wheel 89 is lifted to grind the end face; then, the bending inner push rod 88 retreats, and simultaneously, the central outer ejector rod 86 is bent, so that the bearing bush component 1 is transversely ejected outwards from the bending C-shaped outer pressure seat 85; subsequently, the bearing bush element 1 is advanced out of the bending station.
In S2.4, first, the shoe 1 advances to the fourth paired conveyer belt group 90 in count by blocking or opening the fourth counting feed-in shutter 94, and the fourth shunting traverse push plate 93 pushes the shoe 1 forward; then, the bearing bush piece 1 enters a fourth branch conveying channel A91 under the pushing of a fourth branch transverse push plate 93, and is sequentially contacted with a fourth branch vertical plate 98 on the corresponding side and a fourth branch lengthened turning side wing 99, so that a fourth branch rear baffle arm 97 swings to a fourth branch conveying channel B92, a fourth branch front arm 95 swings in the reverse direction to be attracted with a fourth turning A limit baffle 100, and the inner arc surface of the bearing bush piece 1 moves inwards to an output end; secondly, the next bearing bush component 1 is pushed by a fourth lane transverse push plate 93 to enter a fourth lane conveying channel B92, and is sequentially contacted with a fourth lane vertical plate 98 and a fourth lane lengthened turning side wing 99 on the corresponding side, so that a fourth lane rear baffle arm 97 swings to a fourth lane conveying channel A91, and a fourth lane front arm 95 swings to be attracted with a fourth turning B position limit baffle 101; thirdly, the bearing bush pieces 1 in the fourth branch conveying channel B92 slide outwards and downwards through the fourth outlet turning conveying belt group 103, and the bearing bush pieces 1 are blocked by the fourth outlet outwards-guiding plate 102 and the fourth output turning outer side plate 108 from directly entering the fourth aggregation guide rail 109 from the fourth branch conveying channel B92, so that the bearing bush pieces 1 enter the fourth temporary swinging channel 104 of the upper swinging station; then, under the action of the self weight of the bearing bush piece 1 and overcoming the spring force of the fourth bottom spring 106, the fourth temporary storage swing channel 104 swings downwards to a lower swing station; with the bearing bush 1 guided by the fourth output turning inner plate 107 and the fourth output turning outer plate 108 at the swing-down station, the bearing bush 1 enters the fourth converging guide 109 and is blocked by the fourth output baffle 110 so that the bearing bush 1 is quantitatively output.
As shown in all the figures, the processing of the bimetallic bearing bush piece 1 is realized, the transmission assembly realizes the transmission and adjustment of the bearing bush among all the processes, the feeding device adopts a rotating shaft as a vertical central line to facilitate the hoisting, the deflection is avoided, the plane deformation of the bearing bush is avoided, a deviation correcting device is omitted, a single piece assembly is manufactured so as to realize the cutting of the single piece, the bending assembly realizes the uniform and stable stress release of the bearing bush through bending and pre-bending, the elastic deformation is reduced, the pairing stations realize the pairwise comparison of the bearing bushes, the database storage is realized through marking and uploading character numbers, the excircle multiple processing is realized by the excircle processing assembly, the multiple-process processing of an inner hole is realized by the inner hole processing assembly, and the pairing installation is realized after the lip processing assembly is processed.
The first conveying output side roller 37, the first conveying bottom 38 realizes conveying, the first bottom taper roller 39 realizes centering, the first bottom center process groove 40 is reasonable in process, the first inner side longitudinal texture roller 41, the first inner side transverse texture roller 42 and the first outer side longitudinal and transverse texture roller 43 realize strengthening treatment on the bearing bush piece, the single piece lateral strengthening roller 44 realizes strengthening, the single piece top longitudinal swing spring 45, the single piece top longitudinal flexible pressing seat 46, the single piece top longitudinal roller 47 and the single piece top guide groove 48 realize flexible pressing and longitudinal swinging, so that the top pressing of the bearing bush piece is prevented from tilting, the single piece length cutting knife 49 can be a laser knife and the like, the single piece output guide roller 50 realizes output guide, the single piece marking machine 51 marks and uploads marks to a server, and the edge angle grinding device 52 realizes burr removing, chamfering and grinding for the bearing bush piece; the second conveying side clamping roller 53 realizes auxiliary righting, the front end corner component 54 is sharpened, the rear end corner component 55 is sharpened, the top side grinding head 56 is sharpened, the front end grinding head 57 is sharpened, the rear end grinding head 58 is sharpened through lifting, the bottom side grinding head 59 is ground through rotating, the grinding process notch 60 realizes the grinding head installation, the linear telescopic rod 61 is ground through linear reciprocating traction driving, the U-shaped connecting frame 62 is ground so as to avoid the obstruction, the structure is stable, the n-shaped driving guide seat 63 is ground to realize driving swing, the arc driven is realized by the arc moving center seat 64 compatible with grinding, the guiding is realized by the profiling arc plate 65, the arc guiding is realized by the profiling arc groove 66, the swinging driving is realized by the profiling traction rod 67, and the profiling traction is realized by the profiling attachment plate 68, the grinding traction supporting plate 69 is axially clamped, the grinding eccentric L-shaped bent arm 70 avoids the longitudinal output position, the grinding profiling grinding head 71 is ground, the third outer arc preheating guide roller 72 and the third inner arc preheating guide roller 73 realize pre-bending positioning to release stress, the third inner arc lower supporting platform 74 realizes rotary supporting, the third rotary heating annular pressure roller 75 realizes heat setting forming to release internal stress, the third rotary lower supporting platform 76 realizes supporting, the third outer auxiliary heating pressure roller 77 realizes auxiliary heating, the third L-shaped deflection conveying belt group 78 can be of a conventional structure such as belt transmission and chain transmission, the third outer guide side wall 79, the third inner guide side wall 80, the third deflection side wall 81, the third right side wall 82 realize guiding, the third hollow outer push rod 83 carries out transverse driving, the third L-shaped deflection arm 84 realizes clamping, the bending C-shaped outer press seat 85 realizes lateral positioning, the bending central outer push rod 86 realizes transverse pushing of a bearing bush, the bending inner profiling top 87 realizes the positioning of a mould, the bending inner push rod 88 realizes the auxiliary support so as to trim the end face, the bending lifting profiling grinding wheel 89 realizes the grinding, the fourth pairing conveyor belt group 90, the fourth channel conveying channel A91 and the fourth channel conveying channel B92 realize the channel pairing conveying, the fourth channel transverse push plate 93 realizes the forward pushing, the fourth counting conveying baffle 94 quantitatively conveys, the fourth channel front arm 95 swings to realize the AB channel interlocking linkage, the fourth channel rotating shaft 96 realizes the rotating support, the fourth channel rear baffle arm 97 realizes the increase of the swing angle through the corner degree design of the fourth channel turning vertical plate 98 and the fourth channel lengthening side wing 99, the fourth turning A position limit baffle 100 and the fourth turning B position limit baffle 101 realize the positioning through the magnetic attraction, the fourth outlet outward guide plate 102, the fourth outlet turning conveyor belt group 103 and the fourth temporary swing channel 104, the fourth hinge rotating shaft 105, the fourth bottom spring 106, the fourth output turning inner plate 107 and the fourth output turning outer plate 108 are matched to realize turning pairing buffering of the bearing bush pieces. The fourth converging guide 109, which provides guidance, and the fourth output baffle 110, which provides a detent.

Claims (6)

1. A copper-based bearing bush surface treatment device is characterized in that: the device comprises a conveying assembly (2) used for conveying shaft bush pieces (1) in a working procedure, a single piece making assembly (4) used for cutting the shaft bush pieces (1) into single pieces, an edge angle grinding device (52) used for grinding edge angles of the shaft bush pieces (1), a bending assembly (5) used for bending the single shaft bush pieces (1) and/or a pairing station (6) used for matching the shaft bush pieces (1) in pairs.
2. The copper-based bearing shell surface treatment device according to claim 1, wherein: the conveying assembly (2) comprises a first conveying bottom part (38) with an input end used for receiving and unfolding the bottom part of the linear bearing bush piece (1), and first conveying output side rollers (37) which are vertically arranged on two sides of the first conveying bottom part (38) and used for contacting the side part of the bearing bush piece (1); the first conveying bottom (38) is provided with first bottom taper roller pairs (39) which are longitudinally distributed and symmetrically arranged, a first bottom central process groove (40) is arranged between the first bottom taper roller pairs (39), and the bearing bush piece (1) is positioned between the first bottom central process grooves (40); the taper surface of the first bottom taper roller pair (39) is used for contacting with the lower edge of the bearing bush piece (1); a first inner side longitudinal texture pressing roller (41) and a first inner side transverse texture pressing roller (42) are arranged on one side of the first conveying bottom (38), and a first outer side longitudinal and transverse texture pressing roller (43) is arranged on one side of the first conveying bottom (38);
the first inner side longitudinal texture pressing roller (41) and the first inner side transverse texture pressing roller (42) respectively press the two side parts of the bearing bush piece (1) with the corresponding first outer side longitudinal and transverse texture pressing roller (43);
the conveying assembly (2) further comprises a second conveying side clamping roller (53) for supporting the repaired bearing bush piece (1);
the conveying assembly (2) further comprises a third outer arc preheating guide roller (72) vertically arranged on the outer side of the bearing bush piece (1), a third inner arc preheating guide roller (73) vertically arranged on the inner side of the bearing bush piece (1), a third inner arc lower supporting platform (74) arranged at the lower end of the third inner arc preheating guide roller (73), a third rotary heating annular pressing roller (75) arranged on the inner side of the bearing bush piece (1), a third rotary lower supporting platform (76) arranged at the lower end of the third rotary heating annular pressing roller (75) and a third outer auxiliary heating pressing roller (77) arranged on the outer side of the bearing bush piece (1) and corresponding to the third rotary heating annular pressing roller (75);
a third inner arc preheating guide roller (73), a third inner arc lower supporting table (74), a third rotary heating annular pressing roller (75) and a third outer auxiliary heating pressing roller (77) form a bending channel passing through the bearing bush piece (1), and the linear bearing bush piece (1) is pre-bent through the bending channel;
a third L-shaped direction-changing conveyor belt group (78) is connected with the output end of the bending channel in a direction-changing way; a third outer guide side wall (79) is arranged on the outer side of the output end of the bent channel and is in contact with the outer cambered surface of the bearing bush piece (1); a third inner guide side wall (80), a third turning side wall (81) and a third righting side wall (82) which are sequentially connected are arranged on the inner side of the output end of the bent channel so as to be contacted with the end part of the bearing bush part (1);
a third hollow outer push rod (83) is transversely arranged on a third outer guide side wall (79) of the third L-shaped direction-changing conveyor belt group (78), and a third L-shaped material blocking arm (84) is arranged at the end part of the third hollow outer push rod (83) to block the bearing bush piece (1) from advancing.
3. The copper-based bearing shell surface treatment device according to claim 1, wherein: the manufactured single-piece assembly (4) comprises single-piece lateral righting rollers (44) which are arranged on the conveying assembly (2) in pairs, single-piece top longitudinal swinging springs (45) which are arranged above the single-piece lateral righting rollers (44), a single-piece top longitudinal flexible pressing seat (46) which swings along the conveying direction is connected to the bottom of each single-piece top longitudinal swinging spring (45), a single-piece top longitudinal pressing roller (47) is arranged at the lower end of each single-piece top longitudinal flexible pressing seat (46), and a single-piece top guide groove (48) is arranged on each single-piece top longitudinal pressing roller (47) and is in flexible contact with the top of the bearing bush piece (1);
a single-piece length cutting knife (49) is arranged on the output side of the single-piece lateral righting roller (44) so as to cut the bearing bush piece (1) into single pieces; a single piece output guide roller (50) is arranged on the output side of the single piece length cutting knife (49) to centralize two sides of the bearing bush piece (1); and a single piece marking machine (51) is arranged at the output end of the single piece output guide roller (50) and above or below the bearing bush piece (1) so as to mark the bearing bush piece (1).
4. The copper-based bearing shell surface treatment device according to claim 1, wherein: the edge and corner repairing and grinding device (52) comprises a front end corner repairing and grinding component (54) for repairing and grinding the front side of the vertical transmission shaft bush piece (1) and a rear end corner repairing and grinding component (55) for repairing and grinding the rear side of the vertical transmission shaft bush piece (1); the structure of the corner component (55) at the rear end is the same as that of the corner component (54) at the front end;
a grinding top side grinding head (56) is arranged at the front side of the grinding front end corner assembly (54) and is used for grinding the upper edge of the forward bearing bush piece (1);
a grinding lifting front end grinding head (57) is arranged on the front side of the grinding front end corner component (54) in a lifting mode and used for grinding the edge of the front end of the bearing bush piece (1) in a vertical movement mode;
the grinding rear end corner component (55) is arranged in front of the grinding front end corner component (54), and a grinding lifting rear end grinding head (58) and a grinding bottom side grinding head (59) are sequentially arranged in front of the grinding rear end corner component (55);
a grinding head (58) for grinding the rear end edge of the bearing bush piece (1) by up-and-down movement;
a grinding bottom side grinding head (59) for grinding the lower edge of the forward bearing bush piece (1);
a coping process notch (60) corresponding to the coping bottom side coping head (59) is arranged on the conveying assembly (2);
the sharpening rear end corner assembly (55) comprises a sharpening linear telescopic rod (61) which is longitudinally arranged and a sharpening U-shaped connecting frame (62) which is arranged at the front end of the sharpening linear telescopic rod (61);
the front end of the sharpening U-shaped connecting frame (62) is connected with sharpening n-shaped driving guide seats (63), and a cross arm compatible with an arc-shaped moving center seat (64) in sharpening is transversely arranged between the sharpening n-shaped driving guide seats (63);
a grinding profiling arc plate (65) is arranged below the center of the grinding compatible arc moving center seat (64), a grinding profiling arc groove (66) is arranged on the grinding profiling arc plate (65), and grinding profiling attaching plates (68) are respectively arranged above and below the grinding profiling arc plate (65);
a coping profiling traction rod (67) connected with a coping profiling flitch (68) is arranged in the coping profiling arc groove (66),
a grinding traction supporting plate (69) is arranged at the upper end of the grinding profiling traction rod (67), and the grinding traction supporting plate (69) is arranged at the upper end and the lower end of the grinding compatible arc-shaped moving center seat (64);
a sharpening eccentric L-shaped bent arm (70) is transversely arranged at the lower end of the sharpening profiling traction rod (67), a sharpening profiling grinding head (71) is transversely arranged at the lower end of the sharpening eccentric L-shaped bent arm (70) and the sharpening eccentric L-shaped bent arm (70);
the sharpening linear telescopic rod (61) is used for driving a sharpening profiling grinding head (71) to sharpen the corresponding corner of the bearing bush piece (1) along the sharpening profiling arc groove (66).
5. The copper-based bearing shell surface treatment device according to claim 1, wherein: the bending assembly (5) comprises a bending C-shaped external pressing seat (85) which is transversely arranged at a third L-shaped material blocking arm (84) of the conveying assembly (2) in a telescopic mode, and the bending C-shaped external pressing seat (85) is used for being in contact with the outer arc surface of the bearing bush piece (1); a bending center outer ejector rod (86) is coaxially arranged on the bending inner profiling ejector head (87) so as to transversely eject the bearing bush piece (1) from the bending C-shaped outer pressing seat (85);
a bent inner profiling top head (87) is transversely and telescopically arranged on a third righting side wall (82) on the conveying assembly (2) to be in contact with the inner cambered surface of the bearing bush piece (1);
a bent inner push rod (88) is coaxially arranged on the bent inner profiling ejector head (87) and is used for transversely ejecting the bearing bush piece (1) from the bent inner profiling ejector head (87);
bending lifting profiling grinding wheels (89) are arranged on two sides of the bending inner profiling ejector head (87) in a lifting mode so as to radially grind two ends of the bending inner profiling ejector head (87) and the bending C-shaped outer pressing seat (85) which are in contact with and clamp the bearing bush piece (1);
a bending transverse ejector rod is transversely and telescopically arranged on the third righting side wall (82) and used for adjusting the position of the bearing bush piece (1).
6. The copper-based bearing shell surface treatment device according to claim 1, wherein: the pairing station (6) comprises a fourth pairing conveyor belt group (90) of which the input end is connected with the output end of the third L-shaped deflection conveyor belt group (78); the output end of the fourth pairing conveyor belt group (90) is divided into two paths, one path is obliquely connected with a fourth sub-conveying channel A (91), and the other path is obliquely connected with a fourth sub-conveying channel B (92); in the fourth lane transfer passage a (91), the inner arc of the shoe (1) is disposed toward the center; a fourth branch transverse pushing plate (93) is arranged on the bottom conveyor belt group on the fourth matching conveyor belt group (90), the fourth branch conveying channel A (91) and the fourth branch conveying channel B (92) so as to push the bearing bush piece (1) forwards; a fourth counting feeding baffle (94) is arranged at the input end of the fourth pairing conveyor belt group (90) and is used for blocking the shaft bush piece (1) from advancing;
a fourth branch rotating shaft (96) is arranged at the intersection of the fourth pairing conveyor belt group (90), the fourth branch conveying channel A (91) and the fourth branch conveying channel B (92), and a fourth branch front arm (95) and a fourth branch rear blocking arm (97) which are positioned at the front side and the rear side of the fourth branch rotating shaft (96) are hinged on the fourth branch rotating shaft (96);
the root parts of fourth-channel vertical plates (98) are vertically arranged on the two sides of the fourth-channel rear baffle arm (97), and fourth-channel lengthened turning side wings (99) are obliquely arranged at the end parts of the fourth-channel vertical plates (98) in a backward inclining mode;
a fourth turning A position limiting baffle (100) which is close to a fourth branch conveying channel A (91) and is provided with electromagnetism to attract with a fourth branch front arm (95) and a fourth turning B position limiting baffle (101) which is close to a fourth branch conveying channel B (92) and is provided with electromagnetism to attract with the fourth branch front arm (95) are respectively arranged at the two ends of the outlet of the fourth paired conveying belt group (90);
at the inlet of the fourth lane conveying channel B (92), the shoe (1) is arranged towards the outside;
at the inlet of the fourth lane transfer channel a (91), the shoe (1) is arranged towards the inside;
the bearing bush piece (1) and a fourth branch vertical plate (98) or a fourth branch lengthened turning side wing (99) positioned on a fourth branch conveying channel A (91) enable a fourth branch rear baffle arm (97) to swing to a fourth branch conveying channel B (92), and a fourth branch front arm (95) swings to be attracted with a fourth turning A limiting baffle plate (100);
the bearing bush piece (1) and a fourth branch vertical plate (98) or a fourth branch lengthened turning side wing (99) positioned in a fourth branch conveying channel B (92) enable a fourth branch rear baffle arm (97) to swing to a fourth branch conveying channel A (91), and a fourth branch front arm (95) swings to be attracted with a fourth turning B limiting baffle plate (101);
a fourth outlet turning conveyor belt group (103) is arranged at the outlet of the fourth channel conveying channel B (92), the fourth outlet turning conveyor belt group (103) is obliquely arranged downwards and outwards, the outer side of the fourth channel conveying channel B (92) is provided with an inlet end of a fourth outlet outward guide plate (102), an outlet end of the fourth outlet outward guide plate (102) is provided with an inclined fourth temporary storage swinging channel (104), the head end of the fourth temporary storage swinging channel (104) is provided with a fourth hinge rotating shaft (105), the bottom of the fourth temporary storage swinging channel (104) is provided with a fourth bottom spring (106), the outlet side of the fourth temporary storage swinging channel (104) is obliquely provided with a fourth output turning inner plate (107) and a fourth output turning outer plate (108), and the fourth output turning outer plate (108) is connected with the input end of a fourth polymerization guide rail (109);
the fourth output turning outer side plate (108) blocks the direct entry of the bearing bush piece (1) from the fourth branch conveying channel B (92) to the fourth converging guide rail (109);
a fourth output baffle (110) is arranged at the output ends of the fourth branch conveying channel A (91) and the fourth aggregation guide rail (109) so as to enable the bearing bush piece (1) to output quantitatively;
the shaft bush piece (1) slides to a fourth outlet turning conveyor belt group (103) from a fourth channel conveying channel B (92), is guided by a fourth outlet outward guide plate (102) to be in contact with the inner side wall of the shaft bush piece (1), slides in a fourth temporary storage swinging channel (104) in a turning way, the gravity of the shaft bush piece (1) is greater than the spring force of a fourth bottom spring (106), and the spring force of the fourth bottom spring (106) is greater than the weight of the fourth temporary storage swinging channel (104); the bearing bush piece (1) is conveyed to a fourth polymerization guide rail (109) after being turned by the bearing bush piece (1);
the descending station of the fourth temporary storage swinging channel (104) is connected with the input end of the fourth polymerization guide rail (109), and the ascending station of the fourth temporary storage swinging channel (104) is connected with the fourth temporary storage swinging channel (104).
CN202011140640.4A 2020-10-22 2020-10-22 Copper-based bearing bush surface treatment device Withdrawn CN112372316A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011140640.4A CN112372316A (en) 2020-10-22 2020-10-22 Copper-based bearing bush surface treatment device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011140640.4A CN112372316A (en) 2020-10-22 2020-10-22 Copper-based bearing bush surface treatment device

Publications (1)

Publication Number Publication Date
CN112372316A true CN112372316A (en) 2021-02-19

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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113695811A (en) * 2021-07-01 2021-11-26 刘帅 Partition panel welding machine

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2533331A1 (en) * 1974-07-29 1976-02-12 Slovenskej Vysokej Skoly METHOD AND EQUIPMENT FOR MANUFACTURING THIN-WALLED BEARING BUSHINGS
CN108746688A (en) * 2018-07-23 2018-11-06 季慧敏 A kind of bearing shell micro Process processing platform with high accuracy
CN109483249A (en) * 2018-12-15 2019-03-19 烟台大丰轴瓦有限责任公司 Bearing shell system of processing and assemble method based on automation control

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2533331A1 (en) * 1974-07-29 1976-02-12 Slovenskej Vysokej Skoly METHOD AND EQUIPMENT FOR MANUFACTURING THIN-WALLED BEARING BUSHINGS
CN108746688A (en) * 2018-07-23 2018-11-06 季慧敏 A kind of bearing shell micro Process processing platform with high accuracy
CN109483249A (en) * 2018-12-15 2019-03-19 烟台大丰轴瓦有限责任公司 Bearing shell system of processing and assemble method based on automation control

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113695811A (en) * 2021-07-01 2021-11-26 刘帅 Partition panel welding machine

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Application publication date: 20210219