Impurity removing device capable of adapting to aluminum coils with different thicknesses
Technical Field
The invention relates to an aluminum coil processing device, in particular to an impurity removing device capable of adapting to aluminum coils with different thicknesses.
Background
The aluminum coils comprise pure aluminum coils, aluminum alloy cast-rolled aluminum coils, hot-rolled aluminum coils and the like, and are sheet aluminum coils with different thicknesses formed by cast rolling, rolling and stretch bending of aluminum strips. Because its surface can be stained with some greasy dirt or impurity at the production in-process to the aluminium book, all need clear away the operation to the impurity on aluminium book surface before processing into other products with the aluminium book, avoid because the impurity on aluminium book surface causes adverse effect to the process in later stage. Traditional aluminium book impurity cleaning device can only clear up the single face of aluminium book, and the operation is comparatively loaded down with trivial details, and cleaning efficiency is lower, and has impurity clearance thoroughly not and the big problem of power consumption, and traditional cleaning device can't satisfy the clearance demand of different thickness aluminium books simultaneously, and the practicality is relatively poor.
Disclosure of Invention
The invention provides the impurity removing device which can thoroughly clean impurities on two sides of an aluminum coil, can meet the impurity cleaning requirements of aluminum coils with different thicknesses, and can achieve a better cleaning effect, so that the problems in the background art are solved.
The technical scheme of the invention is as follows: the utility model provides an impurity clearing device that can adapt to different thickness aluminium book, is including support, water pump, the pipe that absorbs water, extension board, spray pipe, drain bar one, drain bar two, placement mechanism, clearance mechanism, transport mechanism and extrusion mechanism, the side on support upper portion is fixed to the water pump, the fixed one end of locating the water pump of the pipe that absorbs water, placement mechanism locates the lower part of support, clearance mechanism locates the upper portion of support, transport mechanism locates on the support and is connected with clearance mechanism, on transport mechanism was located to the extension board, the fixed lower extreme that is equipped with two parallel spray pipes and two spray pipes on the extension board is connected with the water pump, drain bar one is fixed to be located on the support, extrusion mechanism locates on the support, drain bar two are located on the extrusion mechanism.
In one embodiment, the placing mechanism comprises a fixed plate, a sliding plate, an extrusion spring, a conical head, a first expansion spring and a rotating rod, wherein the two symmetrical fixed plates are fixedly arranged at the bottom of the support, the sliding plate is arranged on the fixed plate in a sliding manner, the extrusion spring is arranged between the lower end of the sliding plate and the support, the conical heads are arranged at the upper ends of the two sliding plates in a sliding manner, the first expansion spring is arranged between one end of the conical head and one side face of the sliding plate, the conical head penetrates through the first expansion spring, and the rotating rod is rotatably arranged at one end of the two fixed plates.
In one embodiment, the cleaning mechanism comprises a cleaning sponge roller, a first transmission gear, a first mounting plate and a driving motor, wherein the two cleaning sponge rollers are rotatably arranged at the upper end of the support, the first transmission gear and the two transmission gears are fixedly arranged on the two cleaning sponge rollers and are meshed with each other, the first mounting plate is fixedly arranged on one side surface of the upper part of the support, the driving motor is fixedly arranged on the first mounting plate, and an output shaft of the driving motor is fixedly connected with the other end of one cleaning sponge roller.
In one embodiment, the conveying mechanism comprises a second transmission gear, an arc-shaped sliding rail, two gear rings, a mounting frame, conveying rollers, connecting gears, a telescopic block and a second telescopic spring, the other two ends of the cleaning sponge roller are fixedly provided with the second transmission gear, the upper part of the support is fixedly provided with two symmetrical arc-shaped sliding rails, the two arc-shaped sliding rails are rotatably provided with the gear rings, the two gear rings are respectively meshed with the two second transmission gears, the upper side surface of the upper part of the support is fixedly provided with the two symmetrical mounting frames, the supporting plate is fixedly arranged on one of the mounting frames, the two conveying rollers are rotatably arranged between the two mounting frames, the two ends of the two conveying rollers are fixedly provided with the connecting gears, the two adjacent connecting gears are mutually meshed, the connecting gears at the two ends of one conveying roller are respectively meshed with the two gear rings, the two conveying rollers are provided with a plurality of sliding grooves, and the telescopic block is slidably arranged in the sliding grooves, and a second telescopic spring is arranged between the telescopic block and the conveying roller.
In one embodiment, the extrusion mechanism comprises a second mounting plate, two extrusion rollers, a first fixing seat, a torsion spring and an extrusion plate, the upper part of the support is fixedly provided with two second mounting plates and a second drainage plate which is fixedly arranged on the bottom side surface of the second mounting plate, the two mounting plates are rotatably provided with the extrusion rollers, the two extrusion rollers are respectively contacted with the two cleaning sponge rollers, the two mounting plates are fixedly provided with the first fixing seat, the extrusion plate is rotatably arranged on the first fixing seat and is contacted with the cleaning sponge rollers, and the two torsion springs are arranged between one side surface of the extrusion plate and the second mounting plate.
In one embodiment, the cleaning device further comprises a cleaning mechanism, the cleaning mechanism is arranged on the support and comprises a second fixed seat, a cleaning roller and a power gear, two groups of symmetrical second fixed seats are fixedly arranged on the upper portion of the support, the cleaning roller is rotatably arranged on the two groups of second fixed seats, the two cleaning rollers are respectively contacted with the two cleaning sponge rollers, the power gear is fixedly arranged at one end of each cleaning roller, and the two power gears are respectively meshed with the two first transmission gears.
According to the invention, the two surfaces of the aluminum coil can be cleaned through the two cleaning sponge rollers, so that impurities on the aluminum coil can be removed more thoroughly, and the cleaning requirements of aluminum coils with different thicknesses can be met; the two conveying rollers can not only convey the cleaned aluminum coil, but also pull the rear aluminum coil between the two cleaning sponge rollers to carry out impurity removal operation, so that the efficiency of removing impurities from the aluminum coil can be improved; can thoroughly extrude the sewage on the sponge roller of clearing up through squeeze roll and stripper plate and come out, and two cleaning rollers can wash two sponge rollers of clearing up again to can prevent that sewage and the miscellaneous aluminium book that causes the secondary on the sponge roller of clearing up from causing stained.
Drawings
Fig. 1 is a schematic perspective view of a first embodiment of the present invention.
Fig. 2 is a partial perspective view of the placement mechanism of the present invention.
Fig. 3 is a schematic perspective view of a second embodiment of the present invention.
Fig. 4 is a schematic partial perspective view of a first embodiment of the present invention.
Fig. 5 is a schematic partial perspective view of a second embodiment of the present invention.
Fig. 6 is a third partial perspective view of the present invention.
Fig. 7 is a schematic partial perspective view of a first embodiment of the transfer mechanism of the present invention.
Fig. 8 is a schematic partial perspective view of a second transfer mechanism of the present invention.
Fig. 9 is a schematic diagram of a fourth partial perspective structure according to the present invention.
Fig. 10 is a schematic partial perspective view of a fifth embodiment of the present invention.
Labeled as: a support, 101.. water pump, 102.. suction pipe, 103.. extension plate, 104.. water jet pipe, 105.. first drain plate, 106.. second drain plate, 2.. placement mechanism, 201.. fixed plate, 202.. sliding plate, 203.. extrusion spring, 204.. conical head, 205.. first expansion spring, 206.. rotating rod, 3.. cleaning mechanism, 301.. cleaning sponge roller, 302.. first drive gear, 303.. first mounting plate, 304.. drive motor, 4.. transmission mechanism, 401.. second drive gear, 402.. 403. arc slide rail, transmission roller, ring gear, 404.. mounting frame, 405.. 406, 406.. connecting gear, 407.. expansion block, 401.. second expansion spring, 402.. second expansion spring, 501.. extrusion mechanism, 502.
Detailed Description
The invention will be further described with reference to examples of embodiments shown in the drawings to which the invention is attached.
Example one
An impurity removing device capable of adapting to aluminum coils with different thicknesses comprises a support 1, a water pump 101, a water suction pipe 102, a support plate 103, a water spray pipe 104, a first drain plate 105, a second drain plate 106, a placing mechanism 2, a cleaning mechanism 3, a conveying mechanism 4 and a squeezing mechanism 5, wherein the water pump 101 is fixedly arranged on one side surface of the upper part of the support 1, the water suction pipe 102 is fixedly arranged at one end of the water pump 101, the placing mechanism 2 for placing the aluminum coils is arranged at the lower part of the support 1, the cleaning mechanism 3 for removing impurities on the aluminum coils is arranged at the upper part of the support 1, the conveying mechanism 4 for conveying the aluminum coils is arranged on the support 1 and connected with the cleaning mechanism 3, the support plate 103 is arranged on the conveying mechanism 4, two parallel water spray pipes 104 are fixedly arranged on the support plate 103, and the lower ends of the two water spray pipes 104 are connected with the water pump 101, the first drain bar 105 is fixedly arranged on the support 1 and located below the water pump 101, the extruding mechanism 5 is arranged on the support 1, the second drain bar 106 is arranged on the extruding mechanism 5, and the first drain bar 105 and the second drain bar 106 are used for discharging sewage generated after cleaning into the sewage collecting barrel to prevent the sewage from flowing down randomly.
The placing mechanism 2 comprises a fixed plate 201, a sliding plate 202, an extrusion spring 203, a conical head 204, a first expansion spring 205 and a rotating rod 206, wherein the two symmetrical fixed plates 201 are fixedly arranged at the bottom of the support 1, the sliding plate 202 is slidably arranged on the fixed plate 201, the extrusion spring 203 is arranged between the lower end of the sliding plate 202 and the support 1, the conical head 204 used for supporting the aluminum coil is slidably arranged at the upper end of the sliding plate 202, the first expansion spring 205 is arranged between one end of the conical head 204 and one side face of the sliding plate 202, the conical head 204 penetrates through the first expansion spring 205, the rotating rod 206 is rotatably arranged at the upper end of the fixed plate 201, and the rotating rod 206 is used for guiding the aluminum coil.
Clearance mechanism 3 is including clearance sponge roller 301, a drive gear 302, a mounting panel 303 and driving motor 304, the upper end rotary type of support 1 is equipped with two clearance sponge rollers 301, two clearance sponge roller 301 can all carry out the cleaning operation to the two sides that the aluminium was rolled up with two spray pipes 104 cooperations, two all fixedly on the clearance sponge roller 301 be equipped with a drive gear 302 and two drive gear 302 intermeshing, two drive gear 302 cooperation can drive two clearance sponge rollers 301 opposite direction rotations, a side on support 1 upper portion and the top that is located drain bar two 106 are fixed to a mounting panel 303, driving motor 304 is fixed to be located on a mounting panel 303 and driving motor 304's output shaft and one of them clearance sponge roller 301's other end rigid coupling.
The conveying mechanism 4 comprises a second transmission gear 401, an arc-shaped sliding rail 402, a gear ring 403, a mounting frame 404, conveying rollers 405, connecting gears 406, a telescopic block 407 and a second telescopic spring 408, the other end of the cleaning sponge roller 301 is fixedly provided with the second transmission gear 401, the upper portion of the support 1 is fixedly provided with the arc-shaped sliding rail 402 in two symmetry and one of the arc-shaped sliding rails 402 is positioned above the water pump 101, the two arc-shaped sliding rails 402 are rotatably provided with the gear ring 403 and the two gear rings 403 are respectively meshed with the two second transmission gears 401, the upper side surface of the upper portion of the support 1 is fixedly provided with the mounting frame 404 in two symmetry and the support plate 103 is fixedly arranged on one of the mounting frame 404, the conveying rollers 405 with two pairs of aluminum coils for conveying are rotatably arranged between the mounting frame 404, the two ends of the conveying rollers 405 are fixedly provided with the connecting gears 406 and the two adjacent connecting gears 406 are meshed with each other, wherein one the connecting gear 406 at transfer roller 405 both ends meshes with two ring gears 403 respectively, two all seted up six spouts and flexible piece 407 slidingtype on the transfer roller 405 and located in the spout, flexible piece 407 can adapt to the conveying demand of different thickness aluminium rolls, be equipped with expanding spring two 408 between flexible piece 407 and the transfer roller 405.
The working process is as follows: the worker places the aluminum coil between the two fixing plates 201, the two ends of the aluminum coil are in contact with the two conical heads 204 to extrude the two conical heads 204 to move outwards, then the worker steps the two sliding plates 202 to move downwards to enable the conical heads 204 on the sliding plates 202 to enter the hollow aluminum winding drum, then the worker loosens the two sliding plates 202, the two extrusion springs 203 drive the two sliding plates 202 to move upwards to reset, the two sliding plates 202 drive the two conical heads 204 to move upwards to reset, and at the moment, the two conical heads 204 can support the aluminum coil. After the aluminum roll is placed, a worker needs to pull one end of the aluminum roll to bypass the bottom of the rotating rod 206 and enable one end of the aluminum roll to pass between the two cleaning sponge rollers 301 and the two conveying rollers 405, then the worker needs to place the lower end of the suction pipe 102 into the water tank, and then the worker needs to start the water pump 101 and start the driving motor 304 to rotate clockwise.
The water pump 101 can suck water in the water pool through the water suction pipe 102 and spray the water onto the two cleaning sponge rollers 301 through the two water spray pipes 104, so that the two cleaning sponge rollers 301 can clean impurities on an aluminum roll conveniently. The driving motor 304 can drive one of the cleaning sponge rollers 301 to rotate clockwise, and one of the cleaning sponge rollers 301 can drive the other cleaning sponge roller 301 to rotate anticlockwise through two mutually meshed transmission gears 302, so that two sides of the aluminum coil can be brushed. The other cleaning sponge roller 301 can drive the two gear rings 403 to rotate anticlockwise through the two transmission gears 401, the two gear rings 403 can drive the other two connecting gears 406 to rotate clockwise through the connecting gears 406 meshed with the gear rings 403, so that one of the conveying rollers 405 can be driven to rotate anticlockwise, the other conveying roller 405 rotates clockwise, the two conveying rollers 405 can convey cleaned aluminum coils, and the rear aluminum coils can be pulled between the two cleaning sponge rollers 301 to be cleaned.
Because the two cleaning sponge rollers 301 have elasticity, aluminum coils with different thicknesses can pass through the two cleaning sponge rollers 301 to be cleaned; all be equipped with six flexible pieces 407 on two transfer rollers 405, the aluminium book of different thickness can extrude the flexible piece 407 of two transfer rollers 405 inwards the different distance of indentation to can make the adjustment to the distance between two transfer rollers 405, so two transfer rollers 405 also can adapt to the conveying of different thickness aluminium books, thereby can satisfy the impurity clearance demand of different thickness aluminium books.
Example two
On the basis of the first embodiment, as shown in fig. 1, 5 and 9-10, the squeezing mechanism 5 for squeezing out the sewage on the two cleaning sponge rollers 301 in time includes a second mounting plate 501, a squeezing roller 502, a first fixing seat 503, a torsion spring 504 and a squeezing plate 505, the upper portion of the support 1 is fixedly provided with the second mounting plate 501, the second drainage plate 106 is fixedly provided on the bottom side surface of the second mounting plate 501, the squeezing roller 502 is rotatably provided on the second mounting plate 501, the squeezing rollers 502 are respectively contacted with the two cleaning sponge rollers 301, the squeezing rollers 502 are used for primarily squeezing the sewage on two cleaning sponge rollers 301, the first fixing seat 503 is fixedly provided on the second mounting plate 501, the squeezing plate 505 is rotatably provided on the first fixing seat 503 and is contacted with the cleaning sponge rollers 301, the squeezing plate 505 is used for squeezing the sewage on the two cleaning sponge rollers 301 again, therefore, sewage on the two cleaning sponge rollers 301 can be discharged more completely, and two torsion springs 504 are arranged between one side surface of the extrusion plate 505 and the second mounting plate 501.
The working process is as follows: workers can respectively place a sewage collecting barrel below the first drainage plate 105 and the second drainage plate 106, the two extrusion rollers 502 can initially extrude sewage on the two cleaning sponge rollers 301 in the rotating process of the two cleaning sponge rollers 301, and the two extrusion plates 505 can extrude the sewage on the two cleaning sponge rollers 301 again, so that the sewage on the two cleaning sponge rollers 301 can be discharged more thoroughly; and the two water spray pipes 104 continuously spray clean water to the two cleaning sponge rollers 301, so that the two cleaning sponge rollers 301 can be washed, and the following aluminum coil is prevented from being cleaned by sewage on the two cleaning sponge rollers 301. The squeezed sewage flows to the first drainage plate 105 and the second drainage plate 106 respectively, and the sewage can be drained into the sewage collecting barrel through the first drainage plate 105 and the second drainage plate 106.
Example 3
On embodiment 2's basis, as shown in fig. 1, 5 and 10, still including being used for carrying out the wiper mechanism 6 of clearing up to the impurity on two clearance sponge rollers 301, wiper mechanism 6 locates on support 1, wiper mechanism 6 includes two fixing bases 601, cleaning roller 602 and power gear 603, two fixing base 601 of two sets of symmetries are fixed to the upper portion of support 1, and are two sets of all the rotary type is equipped with the cleaning roller 602 that is used for carrying out the cleaning operation to clearance sponge roller 301 on two fixing bases 601, and two cleaning roller 602 contact with two clearance sponge rollers 301 respectively, two the one end of cleaning roller 602 all fixedly is equipped with power gear 603 and two power gear 603 mesh with two drive gear 302 respectively.
The working process is as follows: one of them drive gear 302 can drive rather than the power gear 603 anticlockwise rotation of meshing, and another drive gear 302 can drive rather than the power tooth clockwise rotation of meshing to can drive two cleaning roller 602 opposite direction rotations, two cleaning roller 602 can carry out cleaning operation to two clearance sponge rollers 301 respectively from this, clears up the impurity on two clearance sponge rollers 301, prevents that the impurity on two clearance sponge rollers 301 from being stained with and glues the aluminium book in back. After the impurities on the aluminum coil are removed, the worker turns off the driving motor 304 and takes the aluminum coil off the two conical heads 204.
The above examples are merely representative of preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that various changes, modifications and substitutions may be made by those skilled in the art without departing from the spirit of the invention, and all are intended to be included within the scope of the invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.