CN112366253A - Superspeed battery string type-setting machine with lead shearing function - Google Patents
Superspeed battery string type-setting machine with lead shearing function Download PDFInfo
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- CN112366253A CN112366253A CN202011404176.5A CN202011404176A CN112366253A CN 112366253 A CN112366253 A CN 112366253A CN 202011404176 A CN202011404176 A CN 202011404176A CN 112366253 A CN112366253 A CN 112366253A
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- belt line
- feeding belt
- fixedly connected
- shell
- cutter head
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- 238000010008 shearing Methods 0.000 title abstract description 5
- 238000005520 cutting process Methods 0.000 claims description 13
- 230000008054 signal transmission Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 abstract description 4
- 238000003466 welding Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
- H01L31/188—Apparatus specially adapted for automatic interconnection of solar cells in a module
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Shearing Machines (AREA)
Abstract
The invention discloses an ultra-high-speed battery string typesetter with a lead shearing function, which comprises a first shell, the outer side wall of the first shell is respectively and fixedly connected with a first feeding belt line, a second feeding belt line, a third feeding belt line and a fourth feeding belt line, the first feeding belt line, the second feeding belt line, the third feeding belt line and the fourth feeding belt line are all externally provided with belt line driving electric cylinders, and the invention adopts the arrangement of four feeding holes, can accelerate the material discharging efficiency, can discharge materials and typeset in a cross way by matching with the use of the material taking manipulator and the string arranging manipulator, thereby improving the typesetting efficiency of the battery strings, the fixing block is pulled by hydraulic pressure through the use of the cylinder matched with the lower cutter head and the upper cutter head, the upper cutter head and the cylinder are clamped outside the redundant lead, so that the cylinder pushes the lower cutter head to be matched with the upper cutter head to cut the lead.
Description
Technical Field
The invention relates to the technical field of battery string type-setting machines, in particular to an ultra-high-speed battery string type-setting machine with a lead cutting function.
Background
The former efficiency of the series welding machine of the former process of the battery string type-setting machine is 7200 pieces/hour at most, and the type-setting efficiency of the old type-setting machine is quite low; the production efficiency of the existing series welding machine is improved to 14400 pieces/hour, the efficiency of the typesetting machine becomes a bottleneck, the one solution is that the typesetting machines in the same process are changed from 1 to two (the transformation space of an old production line is insufficient, the construction cost of a new production line is increased), and in order to improve the speed during the production of the battery strings, the series welding machine cannot finish the process of trimming the lead wires, so the lead wires of the battery strings exceed the specified size, so that the later processing is needed, the existing battery string typesetting machine lacks the function of cutting the lead wires, so that the working efficiency is underground, and therefore, the ultrahigh-speed battery string typesetting machine with the function of cutting the lead wires is provided.
Disclosure of Invention
The invention aims to provide an ultra-high-speed battery string typesetter with a lead cutting function, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an hypervelocity battery string type-setting machine with lead wire shearing function, includes first casing, the lateral wall of first casing is fixedly connected with first feeding belt line, second feeding belt line, third feeding belt line and fourth feeding belt line respectively, first feeding belt line the second feeding belt line third feeding belt line with the outside of fourth feeding belt line all installs belt line drive electricity jar, first feeding belt line the second feeding belt line the third feeding belt line with reflection sensor is all installed to the inside of fourth feeding belt line, the inside wall welding of first casing has the bracing piece, the pendulum cluster manipulator is installed to the lateral wall of bracing piece, the lateral wall symmetry threaded connection of bracing piece has two pneumatic cylinders, the piston rod fixedly connected with fixed block of pneumatic cylinder, the bottom of the fixed block is fixedly connected with a fourth shell, the bottom of the fourth shell is fixedly connected with a frame body, one side of the frame body is symmetrically welded with two slide rails, one side of the frame body is in threaded connection with an air cylinder, a piston rod of the air cylinder is fixedly connected with a lower tool bit, one side of the lower tool bit adjacent to the frame body is in sliding connection with the outer side walls of the two slide rails, the outer side wall of the two slide rails above the lower tool bit is provided with an upper tool bit, one side of the frame body away from the lower tool bit is fixedly connected with a third shell, one side of the third shell away from the frame body is fixedly connected with a plate body, the bottom of the inner side wall of the first shell is provided with a material taking manipulator, the inner side bottom wall of the first shell is fixedly connected with a, and a PLC plate is arranged on the upper surface of the fixing plate.
As further preferable in the present technical solution: through-holes are evenly formed in the outer side wall of the box body, and a first cabinet door lock is installed on the outer side wall of the box body.
As further preferable in the present technical solution: the lateral wall of first casing installs the switch block, the electrical property output of switch block with the electrical property input electric connection of PLC board, the electrical property output of PLC board respectively with the bracing piece, belt line drive electric jar the reflection sensor the cylinder the pneumatic cylinder with get the electrical property input electric connection of material manipulator, the signal transmission end of reflection sensor with the signal transmission end signal connection of PLC board.
As further preferable in the present technical solution: the bottom four corners of the first shell are symmetrically and fixedly connected with universal wheels.
As further preferable in the present technical solution: the inside wall of first casing evenly articulates there is the door plant, the front surface mounting of door plant has the second cabinet lock.
As further preferable in the present technical solution: the front surface of the door panel is provided with an observation window.
As further preferable in the present technical solution: the lateral wall symmetry threaded connection of bracing piece has two second casings, the lateral wall sliding connection of fixed block in the inside wall of second casing.
As further preferable in the present technical solution: the bottom plate is fixedly connected to the inner side bottom wall of the first shell, and the rod body is uniformly and fixedly connected to the upper surface of the bottom plate.
Compared with the prior art, the invention has the beneficial effects that:
through the arrangement of the four feed inlets, the material discharging efficiency can be accelerated, and the material discharging manipulator and the string arranging manipulator are matched for use, so that the material can be discharged and the battery string can be typeset in a crossed manner, and the battery string typesetting efficiency is improved;
the cylinder is matched with the lower tool bit and the upper tool bit to use, the hydraulic cylinder is used for pulling the fixing block, the upper tool bit and the cylinder are clamped outside the redundant lead, and the cylinder is used for pushing the lower tool bit to be matched with the upper tool bit to cut the lead.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the construction of a lower cutter head according to the present invention;
FIG. 3 is a schematic view of a first belt line according to the present invention;
fig. 4 is a schematic view of the internal structure of the case of the present invention.
In the figure: 1. a first housing; 2. a first feed belt line; 3. a second feed belt line; 4. a third feed belt line; 5. a fourth feed belt line; 6. a belt line driving electric cylinder; 7. a material taking manipulator; 8. a string-arranging manipulator; 9. a universal wheel; 10. a second housing; 11. a plate body; 12. a third housing; 13. a through hole; 14. a frame body; 15. a slide rail; 16. a lower cutter head; 17. an upper cutter head; 18. a cylinder; 19. a fixed block; 20. a top plate; 21. a box body; 22. a first cabinet door lock; 23. a fixing plate; 24. a PLC board; 25. a base plate; 26. a rod body; 27. a switch group; 28. a door panel; 29. an observation window; 30. a second cabinet door lock; 31. a support bar; 32. a hydraulic cylinder; 33. a reflective sensor; 34. and a fourth housing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
Referring to fig. 1-4, the present invention provides a technical solution: an ultra-high-speed battery string type-setting machine with a lead shearing function comprises a first shell 1, wherein the outer side wall of the first shell 1 is fixedly connected with a first feeding belt line 2, a second feeding belt line 3, a third feeding belt line 4 and a fourth feeding belt line 5 respectively, belt line driving electric cylinders 6 are arranged outside the first feeding belt line 2, the second feeding belt line 3, the third feeding belt line 4 and the fourth feeding belt line 5 respectively, reflection sensors 33 are arranged inside the first feeding belt line 2, the second feeding belt line 3, the third feeding belt line 4 and the fourth feeding belt line 5 respectively, a supporting rod 31 is welded on the inner side wall of the first shell 1, a string swinging mechanical arm 8 is arranged on the outer side wall of the supporting rod 31, two hydraulic cylinders 32 are symmetrically and threadedly connected on the outer side wall of the supporting rod 31, a piston rod of the hydraulic cylinder 32 is fixedly connected with a fixed block 19, the bottom of the fixed block 19 is fixedly connected with a fourth shell 34, bottom fixedly connected with framework 14 of fourth casing 34, one side symmetric welding of framework 14 has two slide rails 15, one side threaded connection of framework 14 has cylinder 18, tool bit 16 under the piston rod fixedly connected with of cylinder 18, one side that lower tool bit 16 and framework 14 are adjacent all with the lateral wall sliding connection of two slide rails 15, tool bit 17 is installed to the lateral wall that two slide rails 15 are located tool bit 16 top down, one side fixedly connected with third casing 12 of tool bit 16 is kept away from to framework 14, one side fixedly connected with plate body 11 of framework 14 is kept away from to third casing 12, manipulator 7 is installed to the inside wall bottom of first casing 1, the inboard diapire fixedly connected with box 21 of first casing 1, the top of box 21 articulates there is roof 20, the inside wall fixedly connected with fixed plate 23 of roof 20, the last surface mounting of fixed plate 23 has PLC board 24.
In this embodiment, specifically: through holes 13 are uniformly formed in the outer side wall of the box body 21, and a first cabinet door lock 22 is installed on the outer side wall of the box body 21; through the setting of through-hole 13, be convenient for dispel the heat to PLC board 24, through the setting of through-hole 13, can be with roof 20 and box 21 fixed connection.
In this embodiment, specifically: the outer side wall of the first shell 1 is provided with a switch group 27, the electrical output end of the switch group 27 is electrically connected with the electrical input end of the PLC board 24, the electrical output end of the PLC board 24 is respectively electrically connected with the support rod 31, the belt line driving electric cylinder 6, the reflection sensor 33, the air cylinder 18, the hydraulic cylinder 32 and the electrical input end of the material taking manipulator 7, and the signal transmission end of the reflection sensor 33 is in signal connection with the signal transmission end of the PLC board 24; through the setting of PLC board 24, be convenient for control the start-up and close of bracing piece 31, belt line drive electric cylinder 6, reflection sensor 33, cylinder 18, pneumatic cylinder 32 and manipulator 7 of reclaiming respectively.
In this embodiment, specifically: four corners of the bottom of the first shell 1 are symmetrically and fixedly connected with universal wheels 9; through the setting of universal wheel 9, be convenient for remove this device.
In this embodiment, specifically: a door plate 28 is uniformly hinged to the inner side wall of the first shell 1, and a second cabinet door lock 30 is mounted on the front surface of the door plate 28; through the arrangement of the door panel 28, maintenance of the interior of the first housing 1 is facilitated.
In this embodiment, specifically: a viewing window 29 is installed on the front surface of the door panel 28; by the arrangement of the observation window 29, it is convenient to view the inside of the first casing 1.
In this embodiment, specifically: the outer side wall of the support rod 31 is symmetrically and threadedly connected with the two second shells 10, and the outer side wall of the fixed block 19 is slidably connected with the inner side wall of the second shells 10; through the arrangement of the second housing 10, the fixing block 19 can be supported.
In this embodiment, specifically: a bottom plate 25 is fixedly connected to the bottom wall of the inner side of the first shell 1, and rod bodies 26 are uniformly and fixedly connected to the upper surface of the bottom plate 25; through the setting of the rod body 26, the string arrangement mechanical arm 8 is convenient to typeset, so that after the string arrangement mechanical arm 8 grabs the battery string, a storage space is reserved between the bottom of the string arrangement mechanical arm 8 and the bottom of the battery string.
Working principle or structural principle, when in use, the PLC board 24 is started through the switch group 27, so that the PLC board 24 starts the reflective sensor 33, two battery strings are placed on the upper surfaces of the first feeding belt line 2 and the second feeding belt line 3 respectively, the reflective sensor 33 can be more selected to be a correlation sensor or a proximity sensor during installation and use, when the reflective sensor 33 senses the gravity of the battery strings, the PLC board 24 starts the belt lines to drive the electric cylinder 6 to move the battery strings to the left, then the PLC board 24 controls the material taking manipulator 7 to take out the battery strings on the upper surfaces of the first feeding belt line 2 and the second feeding belt line 3, the battery strings are placed above the plate body 11, then the two battery strings are taken out and placed on the upper surfaces of the third feeding belt line 4 and the fourth feeding belt line 5 respectively, at this time, after the reflective sensor 33 senses the gravity of the battery strings, the material taking manipulator 7 can take out the battery strings on the upper surfaces of the third feeding belt line 4 and the fourth feeding belt line 5, meanwhile, the PLC board 24 starts the hydraulic cylinder 32 to pull the fixing block 19, so that the two frame bodies 14 clamp two ends of the battery string, the lead wire penetrates through the inside of the frame bodies 14, the PLC board 24 starts the air cylinder 18 to push the lower cutter head 16 to be matched with the upper cutter head 17 to cut redundant lead wire, then the air cylinder 18 drives the lower cutter head 16 to reset, the PLC board 24 controls the string arranging manipulator 8 to take out the battery string above the board body 11, the battery string is placed above the rod body 26 to be typeset, after the battery string above the board body 11 is taken out, the material taking manipulator 7 places the battery strings on the upper surfaces of the third feeding belt line 4 and the fourth feeding belt line 5 above the third shell 12, the PLC board 24 repeats the previous cutting operation and continues the previous discharging operation, so that the material taking manipulator 7 takes out the surfaces of the first feeding belt line 2 and the second feeding belt line 3 and the battery strings of the third feeding belt line 4 and the fourth feeding belt line 5 back and forth, the material taking manipulator 7 and the string arranging manipulator 8 work ceaselessly, the typesetting efficiency is improved, and the requirement of high-speed typesetting is met.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. An ultra-high-speed battery string type-setting machine with a lead cutting function comprises a first shell (1), and is characterized in that: the outer side wall of the first shell (1) is fixedly connected with a first feeding belt line (2), a second feeding belt line (3), a third feeding belt line (4) and a fourth feeding belt line (5) respectively, belt line driving electric cylinders (6) are installed outside the first feeding belt line (2), the second feeding belt line (3), the third feeding belt line (4) and the fourth feeding belt line (5), reflection sensors (33) are installed inside the first feeding belt line (2), the second feeding belt line (3), the third feeding belt line (4) and the fourth feeding belt line (5), a support rod (31) is welded on the inner side wall of the first shell (1), a string swinging manipulator (8) is installed on the outer side wall of the support rod (31), and the outer side wall of the support rod (31) is symmetrically in threaded connection with two hydraulic cylinders (32), the piston rod of the hydraulic cylinder (32) is fixedly connected with a fixed block (19), the bottom of the fixed block (19) is fixedly connected with a fourth shell (34), the bottom of the fourth shell (34) is fixedly connected with a frame body (14), two sliding rails (15) are symmetrically welded on one side of the frame body (14), a cylinder (18) is in threaded connection with one side of the frame body (14), a lower cutter head (16) is fixedly connected with the piston rod of the cylinder (18), one side, adjacent to the lower cutter head (16) and the frame body (14), of the lower cutter head (16) is in sliding connection with the two outer side walls of the sliding rails (15), an upper cutter head (17) is installed on the outer side wall, located above the lower cutter head (16), of the frame body (14) is far away from one side of the lower cutter head (16) is fixedly connected with a third shell (12), the third shell (12) is far away from one side of, the material taking mechanical arm (7) is installed to the inside wall bottom of first casing (1), the inboard diapire fixedly connected with box (21) of first casing (1), the top of box (21) articulates there is roof (20), the inside wall fixedly connected with fixed plate (23) of roof (20), the last surface mounting of fixed plate (23) has PLC board (24).
2. The ultra high speed battery string type-setting machine with lead cutting function according to claim 1, characterized in that: through-hole (13) have evenly been seted up to the lateral wall of box (21), first cabinet lock (22) are installed to the lateral wall of box (21).
3. The ultra high speed battery string type-setting machine with lead cutting function according to claim 2, characterized in that: switch group (27) are installed to the lateral wall of first casing (1), the electrical property output of switch group (27) with the electrical property input electric connection of PLC board (24), the electrical property output of PLC board (24) respectively with bracing piece (31) belt line drive electric jar (6) reflection sensor (33) cylinder (18) pneumatic cylinder (32) with get the electrical property input electric connection of material manipulator (7), the signal transmission end of reflection sensor (33) with the signal transmission end signal connection of PLC board (24).
4. The ultra high speed battery string type-setting machine with lead cutting function according to claim 1, characterized in that: the bottom four corners of the first shell (1) are symmetrically and fixedly connected with universal wheels (9).
5. The ultra high speed battery string type-setting machine with lead cutting function according to claim 1, characterized in that: the inner side wall of the first shell (1) is evenly hinged with a door panel (28), and a second cabinet door lock (30) is installed on the front surface of the door panel (28).
6. The ultra high speed battery string type-setting machine with lead cutting function according to claim 5, characterized in that: the front surface of the door panel (28) is provided with an observation window (29).
7. The ultra high speed battery string type-setting machine with lead cutting function according to claim 5, characterized in that: the outer side wall of the supporting rod (31) is symmetrically in threaded connection with two second shells (10), and the outer side wall of the fixing block (19) is connected to the inner side wall of the second shells (10) in a sliding mode.
8. The ultra high speed battery string type-setting machine with lead cutting function according to claim 5, characterized in that: the inner side bottom wall of the first shell (1) is fixedly connected with a bottom plate (25), and the upper surface of the bottom plate (25) is uniformly and fixedly connected with a rod body (26).
Priority Applications (1)
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CN202011404176.5A CN112366253A (en) | 2020-12-05 | 2020-12-05 | Superspeed battery string type-setting machine with lead shearing function |
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CN202011404176.5A CN112366253A (en) | 2020-12-05 | 2020-12-05 | Superspeed battery string type-setting machine with lead shearing function |
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CN202011404176.5A Pending CN112366253A (en) | 2020-12-05 | 2020-12-05 | Superspeed battery string type-setting machine with lead shearing function |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20130272833A1 (en) * | 2012-04-16 | 2013-10-17 | Komax Holding Ag | Solar cell string layup system and method |
CN105932084A (en) * | 2016-05-06 | 2016-09-07 | 协鑫集成科技股份有限公司 | Solar battery pack and preparation method thereof |
CN110224046A (en) * | 2019-06-12 | 2019-09-10 | 杭州康奋威科技股份有限公司 | Battery strings type-setting machine |
CN110660720A (en) * | 2019-11-01 | 2020-01-07 | 大连昊霖智能装备有限公司 | Photovoltaic module battery string precision typesetting and bus-bar belt efficient welding machine |
CN213692080U (en) * | 2020-12-05 | 2021-07-13 | 苏州德睿联自动化科技有限公司 | Superspeed battery string type-setting machine with lead shearing function |
-
2020
- 2020-12-05 CN CN202011404176.5A patent/CN112366253A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20130272833A1 (en) * | 2012-04-16 | 2013-10-17 | Komax Holding Ag | Solar cell string layup system and method |
CN105932084A (en) * | 2016-05-06 | 2016-09-07 | 协鑫集成科技股份有限公司 | Solar battery pack and preparation method thereof |
WO2017190398A1 (en) * | 2016-05-06 | 2017-11-09 | 协鑫集成科技股份有限公司 | Solar cell module and manufacturing method therefor |
CN110224046A (en) * | 2019-06-12 | 2019-09-10 | 杭州康奋威科技股份有限公司 | Battery strings type-setting machine |
CN110660720A (en) * | 2019-11-01 | 2020-01-07 | 大连昊霖智能装备有限公司 | Photovoltaic module battery string precision typesetting and bus-bar belt efficient welding machine |
CN213692080U (en) * | 2020-12-05 | 2021-07-13 | 苏州德睿联自动化科技有限公司 | Superspeed battery string type-setting machine with lead shearing function |
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