CN112363467A - MES monitoring and management system based on industrial Internet of things - Google Patents
MES monitoring and management system based on industrial Internet of things Download PDFInfo
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/90—Details of database functions independent of the retrieved data types
- G06F16/901—Indexing; Data structures therefor; Storage structures
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F21/00—Security arrangements for protecting computers, components thereof, programs or data against unauthorised activity
- G06F21/60—Protecting data
- G06F21/62—Protecting access to data via a platform, e.g. using keys or access control rules
- G06F21/6218—Protecting access to data via a platform, e.g. using keys or access control rules to a system of files or objects, e.g. local or distributed file system or database
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B13/00—Burglar, theft or intruder alarms
- G08B13/22—Electrical actuation
- G08B13/24—Electrical actuation by interference with electromagnetic field distribution
- G08B13/2491—Intrusion detection systems, i.e. where the body of an intruder causes the interference with the electromagnetic field
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
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- G—PHYSICS
- G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
- G16Y—INFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
- G16Y10/00—Economic sectors
- G16Y10/25—Manufacturing
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- G—PHYSICS
- G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
- G16Y—INFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
- G16Y20/00—Information sensed or collected by the things
- G16Y20/10—Information sensed or collected by the things relating to the environment, e.g. temperature; relating to location
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- G—PHYSICS
- G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
- G16Y—INFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
- G16Y20/00—Information sensed or collected by the things
- G16Y20/30—Information sensed or collected by the things relating to resources, e.g. consumed power
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- G—PHYSICS
- G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
- G16Y—INFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
- G16Y30/00—IoT infrastructure
- G16Y30/10—Security thereof
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- G—PHYSICS
- G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
- G16Y—INFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
- G16Y40/00—IoT characterised by the purpose of the information processing
- G16Y40/10—Detection; Monitoring
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- G—PHYSICS
- G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
- G16Y—INFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
- G16Y40/00—IoT characterised by the purpose of the information processing
- G16Y40/20—Analytics; Diagnosis
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- G—PHYSICS
- G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
- G16Y—INFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
- G16Y40/00—IoT characterised by the purpose of the information processing
- G16Y40/30—Control
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- G—PHYSICS
- G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
- G16Y—INFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
- G16Y40/00—IoT characterised by the purpose of the information processing
- G16Y40/50—Safety; Security of things, users, data or systems
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/10—Protocols in which an application is distributed across nodes in the network
- H04L67/1097—Protocols in which an application is distributed across nodes in the network for distributed storage of data in networks, e.g. transport arrangements for network file system [NFS], storage area networks [SAN] or network attached storage [NAS]
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/50—Network services
- H04L67/52—Network services specially adapted for the location of the user terminal
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
- H04N7/181—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a plurality of remote sources
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses an MES monitoring and managing system based on an industrial Internet of things, and relates to the technical field of monitoring and managing of the Internet of things; the problem that the abnormal condition is not timely processed is solved; the system specifically comprises a central control center, a positioning unit, a monitoring unit, a data storage unit, a display unit, an alarm unit, an execution unit and a field calling unit, wherein the central control center is an automatic control module of the system; the signal output end of the positioning unit is in communication connection with a central control center; the monitoring unit is used for monitoring the running conditions of people and each device on the production line. According to the invention, the equipment is sequentially positioned through the positioning units, so that the equipment can be conveniently and rapidly searched in the later period, the camera collects images of a workshop in real time without dead angles and transmits the images to the display unit for displaying, and the central control center controls the module switches in the corresponding areas of the execution unit after judging and locking when receiving abnormal conditions of the workshop, so that the production loss is reduced, and problems can be conveniently found and processed in time.
Description
Technical Field
The invention relates to the technical field of monitoring and management of the Internet of things, in particular to an MES monitoring and management system based on the industrial Internet of things.
Background
The industrial production generally comprises a plurality of production lines, one production line comprises one or even a plurality of important devices, whether the operation of the devices normally affects the operation of the whole production line, and the important devices need to be monitored in real time to ensure the normal operation of the whole production line. In the prior art, most of the devices in the industrial production are installed with a common monitoring system, and the common monitoring system mainly comprises three major parts, namely front-end monitoring equipment, transmission equipment and rear-end control display equipment, wherein the rear-end equipment can be further divided into central control equipment and sub-control equipment. An ordinary monitoring system often processes a lagging state, cannot inform an operator in real time, the operator needs to pay attention to a rear-end control platform all the time, meanwhile, the operator at the rear end cannot know the working condition of each key device of industrial production equipment, cannot monitor in real time and perform proper processing, and is difficult to adapt to the requirement of modern process development.
Through retrieval, the chinese patent with chinese patent application number CN201710604346.6 discloses a production line signal monitoring management system, which comprises a manufacturing execution and information processing system, for receiving instructions issued by a monitoring station, receiving signals of a production line monitoring device and displaying them on a field LED display screen, receiving signals of a data collector and controlling normal execution of manufacturing; the production line monitoring device is used for displaying the running condition of each station device of the production line and the working condition of personnel in an image mode, and meanwhile, the temperature of the working environment of the production line, the personnel and the specific station position of the device can be detected. The production line signal monitoring and managing system in the above patent has the following disadvantages: after the monitoring module finds the abnormality, people find the position according to the positioning module and arrive for processing, a certain time range is generated in the period, the abnormality problem is still continuously generated in the range, and the processing is not timely, so that the corresponding production cost loss exists.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides an MES monitoring and management system based on an industrial Internet of things.
In order to achieve the purpose, the invention adopts the following technical scheme:
an MES monitoring and managing system based on an industrial Internet of things comprises a central control center, a positioning unit, a monitoring unit, a data storage unit, a display unit, an alarm unit, an execution unit and a field calling unit, wherein the central control center is an automatic control module of the system; the signal output end of the positioning unit is in communication connection with a central control center; the monitoring unit is used for monitoring the running conditions of people and each device on the production line, and the signal output end of the monitoring unit is respectively in communication connection with the central control center, the data storage unit and the alarm unit; the switch control end of the alarm unit is electrically connected with the central control center; the data storage unit is a module for storing monitoring data parameters, and the signal output end of the data storage unit is electrically connected with the central control center; the signal input end of the display unit is electrically connected with the monitoring unit; the alarm unit is used for receiving and transmitting real-time early warning instructions and comprises a voice broadcast device, a microphone and a sound-light alarm.
Preferably: the field calling unit comprises an interphone, and the signal output end of the field calling unit is electrically connected with the alarm unit.
Further: the positioning unit is an electronic tag and a positioner.
Further preferred is: the monitoring unit comprises a camera and an environment monitoring module, and the camera is arranged in each area of the workshop and is used for collecting images of the workshop of the factory; the environment monitoring module comprises an anti-theft component and various sensor components such as temperature, humidity, smoke and gas, wherein the anti-theft component is a detector and is used for defense arrangement of important places and areas.
As a preferable aspect of the present invention: the monitoring unit further comprises an energy consumption monitoring module, the energy consumption monitoring module comprises a data acquisition terminal and an electric energy metering instrument, the data acquisition terminal is arranged in a workshop, and a signal input end of the data acquisition terminal is electrically connected with the electric energy metering instrument; the electric energy metering instrument comprises a single-phase electric energy meter, a three-phase electric energy meter and a multifunctional electric energy meter.
Further preferred as the invention: the data storage unit comprises a safety access module and an information sorting module, wherein the signal input end of the information sorting module is in communication connection with the central control center, and the safety access module is used for establishing a protective wall and setting time to automatically upgrade and update the protective wall at regular intervals; the information sorting module is used for carrying out unified conversion and classification on the format of the stored data, the classification of the stored data is specifically to divide the data in the unified format into primary information and key information, the key information comprises password verification, and the password verification is set by an engineer through a central control center.
As a still further scheme of the invention: the display unit is an LED display screen.
On the basis of the scheme: and the switch control end of the execution unit is electrically connected with the central control center and is used for controlling the starting ports of workshop equipment and a power supply interface.
On the basis of the foregoing scheme, it is preferable that: the execution unit comprises workshop entrance and exit switch control, workshop area power supply valve control and workshop power supply main valve control.
The invention has the beneficial effects that:
1. according to the invention, the equipment is sequentially positioned through the positioning units, so that the equipment can be conveniently and rapidly searched in the later period, the camera collects images of a workshop in real time without dead angles and transmits the images to the display unit for displaying, when the central control center receives abnormal conditions of the workshop, the central control center controls the module switches in the corresponding areas of the execution unit after judging and locking, the production loss is reduced, the problems can be conveniently found and processed in time, the abnormal conditions of the workshop are found by workshop patrol personnel, the problems are reported through the alarm unit by using the interphone, the manual monitoring is realized, and the safety management problem of the workshop is further improved.
2. The environment monitoring module collects and monitors the temperature, humidity, smoke, gas and the like of a factory workshop, the energy consumption monitoring module monitors the power energy consumption in real time during production, if the collected information is not within a set threshold value, a signal is transmitted to the central control center, the central control center control system carries out alarm processing to avoid abnormal conditions, the anti-theft component monitors the area where the anti-theft component is located, and if illegal invasion is detected, the alarm processing is directly carried out, so that the safety production management is improved.
3. The information collected by the monitoring unit is stored in the data storage unit, a protective wall is built through the safety access module during storage, impurities in the information are filtered, the safety of data transmission is ensured, the format of the stored data is unified through the information sorting module, later-stage access searching is facilitated, the data in the unified format is subjected to distributed management, people can directly access primary information, when key information is accessed, passwords need to be verified, normal access can be achieved through the rear part, and the safety management of information access is further ensured.
4. When the system is used for factory production, various environments and the like during production can be monitored in real time in a mode of taking manual inspection as an auxiliary and taking a monitoring system as a main and a double-pipe mode, the monitoring content is visualized, the transparency of the whole process is ensured, abnormal problems are found and handled in time, the labor cost is reduced, safety and reliability are realized, the accuracy and the real-time performance of production and manufacturing are effectively ensured, and when personnel access stored information, the information safety management is improved by setting the form of password verification key information.
Drawings
Fig. 1 is a schematic flow diagram of an MES monitoring and management system based on an industrial internet of things according to the present invention.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Example 1:
an MES monitoring and managing system based on an industrial Internet of things is shown in figure 1 and comprises a central control center, a positioning unit, a monitoring unit, a data storage unit, a display unit, an alarm unit, an execution unit and a field calling unit, wherein the central control center is an automatic control module of the system; the signal output end of the positioning unit is in communication connection with a central control center; the monitoring unit is used for monitoring the running conditions of people and each device on the production line, and the signal output end of the monitoring unit is respectively in communication connection with the central control center, the data storage unit and the alarm unit; the switch control end of the alarm unit is electrically connected with the central control center; the data storage unit is a module for storing monitoring data parameters, and the signal output end of the data storage unit is electrically connected with the central control center; the signal input end of the display unit is electrically connected with the monitoring unit; the alarm unit is used for receiving and transmitting real-time early warning instructions and comprises a voice broadcast device, a microphone and a sound-light alarm.
The scene calling unit includes the intercom, and scene calling unit's signal output part and alarm unit electric connection, the workshop patrols the scene personnel and discovers that the abnormal conditions appears in the workshop, utilizes the intercom to broadcast through alarm unit and reports, accomplishes artifical the supervision, further improves the safety control problem in workshop.
The positioning units are electronic tags, positioners and the like, and are used for positioning the equipment in the factory workshop one by one.
The monitoring unit comprises a camera and an environment monitoring module, the camera is arranged in each area of the workshop and is used for collecting factory workshop images and ensuring no dead angle collection; the environmental monitoring module includes theftproof subassembly and all kinds like temperature, humidity, smog, sensor assembly such as gas, the theftproof subassembly is the detector, deploy precautions against in important place and region, collect the monitoring through environmental monitoring module to the temperature in mill workshop, humidity, smog, gas etc., if the information of gathering is not in setting for the threshold value, then transfer signal to central control center, central control center control system carries out alarm processing, the theftproof subassembly monitors the place region etc. if detect illegal invasion, direct alarm processing.
The data storage unit comprises a safety access module and an information sorting module, the signal input end of the information sorting module is in communication connection with the central control center, the safety access module is used for establishing a protective wall and setting time to automatically upgrade and update the protective wall regularly, and the safety during data storage is ensured; the information sorting module is used for carrying out unified conversion and classification on formats of stored data, the stored data classification is specifically to divide the data in the unified format into primary information and key information, the key information comprises password verification, the password verification is set by an engineer through a central control center, distributed management is adopted to access the primary information and the key information, people can directly access the primary information, when the key information is accessed, the password needs to be verified, normal access can be carried out through the rear part, and safety management of information access is further ensured.
The display unit is an LED display screen, receives the information transmitted by the monitoring unit, and displays the information on the on-site LED display screen, so that the workshop monitoring is visual.
And the switch control end of the execution unit is electrically connected with the central control center and is used for controlling the starting ports of workshop equipment and a power supply interface.
Furthermore, the execution unit comprises workshop access and exit switch control, workshop area power supply valve control and workshop power supply main valve control, and when the central control center receives an abnormal workshop condition, the execution unit controls the module switches in the corresponding areas of the execution unit after judgment and locking, so that the production loss is reduced, and problems can be found and processed conveniently in time.
When the system is used, the equipment is sequentially positioned through the positioning unit firstly, so that the equipment can be conveniently and quickly searched in the later period, the camera collects images of a workshop in real time without dead angles and transmits the images to the display unit for displaying, the environment monitoring module collects and monitors the temperature, the humidity, the smoke, the gas and the like of a factory workshop, if the collected information is not within a set threshold value, a signal is transmitted to the central control center, the central control center controls the system to alarm, the anti-theft component monitors the area where the anti-theft component is located, if illegal invasion is detected, the alarm is directly processed, the safety production management is improved, when the central control center receives the abnormal condition of the workshop, the central control center controls the module switch of the corresponding area of the execution unit after judgment and locking, the production loss is reduced, the problems can be conveniently and timely found and processed, the information collected, when in storage, a protective wall is established through a safety access module, impurities in information are filtered, the safety of data transmission is ensured, the format of the stored data is unified through an information sorting module, later-stage access and searching are facilitated, the data in the unified format is subjected to distributed management, people can directly access primary information, when key information is accessed, a password needs to be verified, normal access can be performed through the rear part, the safety management of information access is further ensured, workshop patrol personnel find that abnormal conditions occur in a workshop, manual monitoring is achieved by using an interphone to broadcast through an alarm unit, the safety management problem of the workshop is further improved, various environments and the like during production of a factory can be monitored in real time, the monitoring content is visualized, the transparency of the whole flow is enabled, abnormal problems are found and processed in time, and the labor cost is reduced, the method is safe and reliable, the accuracy and the real-time performance of production and manufacturing are effectively guaranteed, and when personnel access the stored information, the information safety management is improved by setting the form of password verification key information.
Example 2:
an MES monitoring and managing system based on an industrial Internet of things is shown in figure 1 and comprises a central control center, a positioning unit, a monitoring unit, a data storage unit, a display unit, an alarm unit, an execution unit and a field calling unit, wherein the central control center is an automatic control module of the system; the signal output end of the positioning unit is in communication connection with a central control center; the monitoring unit is used for monitoring the running conditions of people and each device on the production line, and the signal output end of the monitoring unit is respectively in communication connection with the central control center, the data storage unit and the alarm unit; the switch control end of the alarm unit is electrically connected with the central control center; the data storage unit is a module for storing monitoring data parameters, and the signal output end of the data storage unit is electrically connected with the central control center; the signal input end of the display unit is electrically connected with the monitoring unit; the alarm unit is used for receiving and transmitting real-time early warning instructions and comprises a voice broadcast device, a microphone and a sound-light alarm.
The scene calling unit includes the intercom, and scene calling unit's signal output part and alarm unit electric connection, the workshop patrols the scene personnel and discovers that the abnormal conditions appears in the workshop, utilizes the intercom to broadcast through alarm unit and reports, accomplishes artifical the supervision, further improves the safety control problem in workshop.
The positioning units are electronic tags, positioners and the like, and are used for positioning the equipment in the factory workshop one by one.
The monitoring unit comprises a camera and an environment monitoring module, the camera is arranged in each area of the workshop and is used for collecting factory workshop images and ensuring no dead angle collection; the environmental monitoring module includes theftproof subassembly and all kinds like temperature, humidity, smog, sensor assembly such as gas, the theftproof subassembly is the detector, deploy precautions against in important place and region, collect the monitoring through environmental monitoring module to the temperature in mill workshop, humidity, smog, gas etc., if the information of gathering is not in setting for the threshold value, then transfer signal to central control center, central control center control system carries out alarm processing, the theftproof subassembly monitors the place region etc. if detect illegal invasion, direct alarm processing.
Furthermore, the monitoring unit also comprises an energy consumption monitoring module, the energy consumption monitoring module comprises a data acquisition terminal and an electric energy metering instrument, the data acquisition terminal is arranged in the workshop and is used for acquiring the data of the electric energy consumption of the workshop, and the signal input end of the data acquisition terminal is electrically connected with the electric energy metering instrument; the electric energy metering device comprises a single-phase electric energy meter, a three-phase electric energy meter, a multifunctional electric energy meter and the like, the electric energy metering device meters the real-time consumption of electric energy consumption, then transmits signals to the data acquisition terminal, provides original energy consumption data for the energy consumption data acquisition terminal, is convenient for monitoring the electric energy consumption in real time, if the acquired information is not in a set threshold value, then transmits the signals to the central control center, and the central control center control system carries out alarm processing to avoid abnormal conditions.
The data storage unit comprises a safety access module and an information sorting module, the signal input end of the information sorting module is in communication connection with the central control center, the safety access module is used for establishing a protective wall and setting time to automatically upgrade and update the protective wall regularly, and the safety during data storage is ensured; the information sorting module is used for carrying out unified conversion and classification on formats of stored data, the stored data classification is specifically to divide the data in the unified format into primary information and key information, the key information comprises password verification, the password verification is set by an engineer through a central control center, distributed management is adopted to access the primary information and the key information, people can directly access the primary information, when the key information is accessed, the password needs to be verified, normal access can be carried out through the rear part, and safety management of information access is further ensured.
The display unit is an LED display screen, receives the information transmitted by the monitoring unit, and displays the information on the on-site LED display screen, so that the workshop monitoring is visual.
And the switch control end of the execution unit is electrically connected with the central control center and is used for controlling the starting ports of workshop equipment and a power supply interface.
Furthermore, the execution unit comprises workshop access and exit switch control, workshop area power supply valve control and workshop power supply main valve control, and when the central control center receives an abnormal workshop condition, the execution unit controls the module switches in the corresponding areas of the execution unit after judgment and locking, so that the production loss is reduced, and problems can be found and processed conveniently in time.
When the device is used, the device is sequentially positioned through the positioning unit firstly, so that the device can be conveniently and quickly searched in the later period, the camera collects images of a workshop in real time without dead angles and transmits the images to the display unit for displaying, the environment monitoring module collects and monitors the temperature, the humidity, the smoke, the gas and the like of a factory workshop, if the collected information is not in a set threshold value, a signal is transmitted to the central control center, the central control center control system carries out alarm processing, the anti-theft component monitors the area where the anti-theft component is located, if illegal invasion is detected, the alarm processing is directly carried out, the safety production management is improved, meanwhile, the energy consumption monitoring module monitors the power consumption in real time during production, if the collected information is not in the set threshold value, the signal is transmitted to the central control center, the central control center control system carries out alarm processing to avoid abnormal conditions, and when the central, after the judgment and locking, the module switches in the corresponding areas of the execution units are controlled, the production loss is reduced, the problems can be found and processed conveniently in time, the information collected by the monitoring unit is stored in the data storage unit, a protective wall is established through the safety access module during the storage, impurities in the information are filtered, the safety of data transmission is ensured, the formats of the stored data are unified through the information sorting module, the later-stage access and searching are facilitated, the data in the unified format are subjected to distributed management, people can directly access primary information, when key information is accessed, the password needs to be verified, the password can be normally accessed through the rear part, the safety management of information access is further ensured, the abnormal condition of a workshop is found by workshop patrol personnel, the interphone is used for broadcasting through the alarm unit, the manual monitoring is realized, and the safety management problem of the workshop is further improved, the invention can monitor various environments and the like in real time during production in a factory, the monitoring content is visualized, the transparency of the whole process is ensured, abnormal problems are found and processed in time, the labor cost is reduced, the safety and the reliability are realized, the accuracy and the real-time performance of production and manufacturing are effectively ensured, and when personnel access the stored information, the information safety management is improved by setting the form of password verification key information.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. An MES monitoring and managing system based on an industrial Internet of things comprises a central control center, a positioning unit, a monitoring unit, a data storage unit, a display unit, an alarm unit, an execution unit and a field calling unit, and is characterized in that the central control center is an automatic control module of the system; the signal output end of the positioning unit is in communication connection with a central control center; the monitoring unit is used for monitoring the running conditions of people and each device on the production line, and the signal output end of the monitoring unit is respectively in communication connection with the central control center, the data storage unit and the alarm unit; the switch control end of the alarm unit is electrically connected with the central control center; the data storage unit is a module for storing monitoring data parameters, and the signal output end of the data storage unit is electrically connected with the central control center; the signal input end of the display unit is electrically connected with the monitoring unit; the alarm unit is used for receiving and transmitting real-time early warning instructions and comprises a voice broadcast device, a microphone and a sound-light alarm.
2. The MES monitoring and managing system according to claim 1, wherein the site calling unit comprises an interphone, and a signal output end of the site calling unit is electrically connected with the alarm unit.
3. The MES monitoring and managing system according to claim 2, wherein the positioning unit is an electronic tag or a locator.
4. The MES monitoring and management system based on the industrial Internet of things as claimed in claim 3, wherein the monitoring unit comprises a camera and an environment monitoring module, wherein the camera is arranged in each area of the workshop and is used for collecting factory workshop images; the environment monitoring module comprises an anti-theft component and various sensor components such as temperature, humidity, smoke and gas, wherein the anti-theft component is a detector and is used for defense arrangement of important places and areas.
5. The MES monitoring and managing system according to claim 4, wherein the monitoring unit further comprises an energy consumption monitoring module, the energy consumption monitoring module comprises a data acquisition terminal and an electric energy metering instrument, the data acquisition terminal is arranged in the workshop, and a signal input end of the data acquisition terminal is electrically connected with the electric energy metering instrument; the electric energy metering instrument comprises a single-phase electric energy meter, a three-phase electric energy meter and a multifunctional electric energy meter.
6. The MES monitoring and management system based on the industrial Internet of things is characterized in that the data storage unit comprises a security access module and an information sorting module, wherein a signal input end of the information sorting module is in communication connection with a central control center, and the security access module is used for establishing a protection wall and setting time to automatically upgrade and update the protection wall at regular intervals; the information sorting module is used for carrying out unified conversion and classification on the format of the stored data, the classification of the stored data is specifically to divide the data in the unified format into primary information and key information, the key information comprises password verification, and the password verification is set by an engineer through a central control center.
7. The MES monitoring and managing system according to claim 1, wherein the display unit is an LED display screen.
8. The MES monitoring and managing system according to claim 7, wherein the switch control end of the execution unit is electrically connected to the central control center and is a start port for controlling workshop equipment and power interfaces.
9. The MES monitoring and managing system according to any one of claims 1 to 8, wherein the execution unit comprises a workshop entrance/exit switch control, a workshop area power supply valve control and a workshop power supply main valve control.
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| CN202011165094.XA CN112363467A (en) | 2020-10-27 | 2020-10-27 | MES monitoring and management system based on industrial Internet of things |
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| CN202011165094.XA CN112363467A (en) | 2020-10-27 | 2020-10-27 | MES monitoring and management system based on industrial Internet of things |
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Application publication date: 20210212 |