CN109803124A - A kind of intelligence manufacture workshop intelligent monitor system - Google Patents

A kind of intelligence manufacture workshop intelligent monitor system Download PDF

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Publication number
CN109803124A
CN109803124A CN201910092675.6A CN201910092675A CN109803124A CN 109803124 A CN109803124 A CN 109803124A CN 201910092675 A CN201910092675 A CN 201910092675A CN 109803124 A CN109803124 A CN 109803124A
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China
Prior art keywords
workshop
module
signal
machine
data
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Pending
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CN201910092675.6A
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Chinese (zh)
Inventor
樊明宇
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Wenzhou University
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Wenzhou University
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Priority to CN201910092675.6A priority Critical patent/CN109803124A/en
Publication of CN109803124A publication Critical patent/CN109803124A/en
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Abstract

The present invention relates to Workshop monitoring technical fields, especially a kind of intelligence manufacture workshop intelligent monitor system, including machine monitors end, main control end, fire hazard monitoring end and Workshop monitoring end, machine monitors end includes machine data collector, data acquisition module, machine vision head, machine image acquisition module, conversion module and signal transmitting module, main control end includes processor, the signal receiving module being electrically connected with processor, display module and alarm modules, display module includes display, alarm modules include alarm device, fire hazard monitoring end includes smoke sensor device, Smoke Detection module, microchip and wireless transmitter.The present invention can security situation in the working condition and workshop of real-time monitoring machine, in this way it is possible to prevente effectively from mechanical disorder and fire cause economic loss.

Description

A kind of intelligence manufacture workshop intelligent monitor system
Technical field
The present invention relates to Workshop monitoring technical field more particularly to a kind of intelligence manufacture workshop intelligent monitor systems.
Background technique
Typical TV monitor system is mainly set by front end supervision equipment, transmission device, rear end storage, control and display This standby five most of composition, wherein rear end equipment can be further divided into central control equipment and sub-control control equipment, and front and back ends are set A variety of constituted modes are had, the connection (also referred to as Transmission system) between them can be a variety of by cable, optical fiber, microwave etc. Mode realizes that traditional monitoring is monitored in the form of camera, this requires a monitoring management platform, it is tied Modern sound, video compression technology, network communications technology, Computer Control Technology, streaming media transmission technique are closed, using module The software design concept of change realizes the demand of different clients in a manner of assembly module, is passed with network centralized management and network It is defeated be core, complete information collection, transmission, control, management and storage overall process, can framework in various private networks, local Net, Metropolitan Area Network (MAN), on wide area network, ultraphotic science and technology and market mainstream hardware vendor cooperate, compatible a variety of brand hardware products, very Monitor-Networking, centralized management are just being realized, authorized user can monitor monitoring site in real time on any computer of network, Powerful, flexible network centralized monitor comprehensive solution is provided, currently, intelligence occurs in workshop, generally all Be by machine automatic work, but machine operation during be likely to occur operation troubles, if cannot find in time, may lead It causes the entire production line to stop production, certain economic loss is caused, in addition, since the staff in intelligent workshop is few, if some There is fire behavior in region, if staff cannot have found in time, may cause bigger fire, may cause economic loss and Casualties, and existing monitoring system only simply carries out picture monitoring to workshop, can not accomplish to pacify machine and workshop Full monitoring.
Summary of the invention
The purpose of the present invention is to solve exist in the prior art not accomplishing to lack machine and shop safety monitoring Point, and a kind of intelligence manufacture workshop intelligent monitor system proposed.
To achieve the goals above, present invention employs following technical solutions:
Design a kind of intelligence manufacture workshop intelligent monitor system, including machine monitors end, main control end, fire hazard monitoring end With Workshop monitoring end, the machine monitors end, fire hazard monitoring end, Workshop monitoring end are electrically connected with main control end, the machine Monitoring client include machine data collector, data acquisition module, machine vision head, machine image acquisition module, conversion module and Signal transmitting module, the data acquisition module, machine image acquisition module are electrically connected with conversion module, the conversion Module and signal transmitting module are electrically connected, and the machine data collector is used for the real time execution to the mechanical equipment in workshop Data are detected and are acquired, and the data acquisition module is acquired data and transmits data in the form of a signal, institute Machine vision head is stated for carrying out real-time pictures monitoring to machine, the machine image acquisition module works machine in real time Video transmits in the form of a signal, and the conversion module is used to data-signal and vision signal being converted into electronic signal, then It is sent to main control end by signal transmitting module, the main control end includes processor, the signal being electrically connected with processor reception Module, display module and alarm modules, the display module include display, and the alarm modules include alarm device, the letter Number receiving module is used to receive the signal of machine monitoring client, fire hazard monitoring end and Workshop monitoring end, then by processor into Row processing in real time, the display module is for showing data or image by display, and the alarm modules are for counting Buzzing prompting staff, the fire hazard monitoring end packet are issued according to the abnormal timely signal an alert of appearance and by alarm device Include smoke sensor device, Smoke Detection module, microchip and wireless transmitter, the Smoke Detection module, wireless transmitter It is electrically connected with microchip, the smoke sensor device is for detecting in workshop whether generate combustion fumes, to judge vehicle Interior fire behavior whether occur, the Smoke Detection module is used to carry out amount of smoke in workshop detection and in the form of a signal will Detection data is transferred to microchip, and the wireless transmitter is used to transmit wirelessly data-signal main control end to locating Reason can sound an alarm in time when fire behavior is smaller staff is reminded to handle in time in this way, fire be avoided, to make The safety for obtaining workshop is higher.
Preferably, the Workshop monitoring end includes workshop camera, workshop image capture module, A/D converter and signal Transmitter, the workshop camera include workshop image capture module, the workshop image capture module and A/D converter electricity Property connection, the A/D converter and signal projector be electrically connected, and the workshop camera is used to carry out the entirety in workshop Picture monitoring, the workshop image capture module are described for being acquired to monitored picture and transmitting in the form of a signal The analog signal of monitored picture is converted into digital signal by A/D converter, and the signal projector is used for digital signal with electricity The form of subsignal is sent remotely to main control end and is handled, and is then shown by display, to facilitate administrative staff To the working condition and security situation in workshop.
Preferably, the display is liquid crystal display, and the liquid crystal display is electrically connected with corresponding computer.
Preferably, the conversion module includes the conversion of two kinds of signals, and one is data-signal is converted into e-mail Number, another kind is to convert analog signals into electronic signal.
Preferably, the workshop camera is distributed in each region of either inside, forms the monitoring system without dead angle.
A kind of intelligence manufacture workshop intelligent monitor system proposed by the present invention, beneficial effect are:
1, the design at machine monitors end, effect are to understand machine in real time by machine data collector and machine vision head Operation data and working condition, can find simultaneously to handle in time in time when machine breaks down, avoid certain Economic loss;
2, the design at fire hazard monitoring end, effect be can be found in time when there is fire behavior by smoke sensor device, and By alarm device sound an alarm remind staff make corresponding fire suppression measures, avoid the intensity of a fire expansion cause it is bigger loss and Injures and deaths.
Detailed description of the invention
Fig. 1 is a kind of system block diagram of intelligence manufacture workshop intelligent monitor system proposed by the present invention;
Fig. 2 is a kind of system frame at the Workshop monitoring end of intelligence manufacture workshop intelligent monitor system proposed by the present invention Figure.
In figure: machine monitors end 1, main control end 2, fire hazard monitoring end 3, Workshop monitoring end 4, machine data collector 11, number According to acquisition module 12, machine vision head 13, machine image acquisition module 14, conversion module 15, signal transmitting module 16, processing Device 21, signal receiving module 22, display module 23, alarm modules 24, display 25, alarm device 26, smoke sensor device 31, cigarette Mist detection module 32, microchip 33, wireless transmitter 34, workshop camera 41, workshop image capture module 42, A/D conversion Device 43, signal projector 44.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-2, a kind of intelligence manufacture workshop intelligent monitor system, including machine monitors end 1, main control end 2, fire Monitoring client 3 and Workshop monitoring end 4, machine monitors end 1, fire hazard monitoring end 3, Workshop monitoring end 4 are electrically connected with main control end 2, Machine monitors end 1 includes machine data collector 11, data acquisition module 12, machine vision head 13, machine image acquisition module 14, conversion module 15 and signal transmitting module 16, data acquisition module 12, machine image acquisition module 14 with conversion module 15 It is electrically connected, conversion module 15 and signal transmitting module 16 are electrically connected, and machine data collector 11 is used for the machinery to workshop The real-time running data of equipment is detected and is acquired, and data acquisition module 12 is acquired data and by data with signal Form transmission, machine vision head 13 are used to carry out machine real-time pictures monitoring, and machine image acquisition module 14 is real-time by machine Work video transmit in the form of a signal.
Conversion module 15 is used to data-signal and vision signal being converted into electronic signal, then sends mould by signal Block 16 is sent to main control end 2, and main control end 2 includes processor 21, the signal receiving module 22 being electrically connected with processor 21, shows Show module 23 and alarm modules 24, display module 23 includes display 25, and alarm modules 24 include alarm device 26, and signal receives Module 22 is used to receive the signal of machine monitoring client 1, fire hazard monitoring end 3 and Workshop monitoring end 4, then by processor 21 into Row processing in real time, display module 23 are used to data or image passing through display 25 and show, alarm modules 24 are used for data There is abnormal timely signal an alert and buzzing prompting staff is issued by alarm device 26.
Fire hazard monitoring end 3 includes smoke sensor device 31, Smoke Detection module 32, microchip 33 and wireless transmitter 34, Smoke Detection module 32, wireless transmitter 34 are electrically connected with microchip 33, and smoke sensor device 31 is for detecting in workshop Whether combustion fumes are generated, to judge whether occur fire behavior in workshop, Smoke Detection module 32 is used for smog in workshop Amount, which carries out detecting and will test in the form of a signal data, is transferred to microchip 33, and wireless transmitter 34 is for believing data Number wireless transmission main control end 2 to being handled, can be sounded an alarm in time when fire behavior is smaller in this way prompting staff it is timely Processing, avoids fire, so that the safety in workshop is higher.
Wherein, Workshop monitoring end 4 includes workshop camera 41, workshop image capture module 42, A/D converter 43 and letter Number transmitter 44, workshop camera 41 include workshop image capture module 42, workshop image capture module 42 and A/D converter 43 are electrically connected, and A/D converter 43 and signal projector 44 are electrically connected, workshop camera 41 be used for workshop it is whole into The monitoring of row picture, for being acquired to monitored picture and transmitting in the form of a signal, A/D turns workshop image capture module 42 The analog signal of monitored picture is converted into digital signal by parallel operation 43, and signal projector 44 is used for digital signal with e-mail Number form be sent remotely to main control end 2 and handled, then shown by display 25, to facilitate administrative staff To the working condition and security situation in workshop, display 25 is liquid crystal display, and liquid crystal display is electrical with corresponding computer Connection, the conversion of conversion module 15 including two kinds of signals, one is data-signal is converted into electronic signal, another kind be by Analog signal is converted into electronic signal, and workshop camera 41 is distributed in each region of either inside, forms the monitoring without dead angle System.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited to This, anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention And its inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (5)

1. a kind of intelligence manufacture workshop intelligent monitor system, including machine monitors end (1), main control end (2), fire hazard monitoring end (3) and Workshop monitoring end (4), the machine monitors end (1), fire hazard monitoring end (3), Workshop monitoring end (4) with main control end (2) Be electrically connected, which is characterized in that the machine monitors end (1) include machine data collector (11), data acquisition module (12), Machine vision head (13), machine image acquisition module (14), conversion module (15) and signal transmitting module (16), the data are adopted Collect module (12), machine image acquisition module (14) to be electrically connected with conversion module (15), the conversion module (15) and letter Number sending module (16) is electrically connected, and the machine data collector (11) is used for the real time execution number to the mechanical equipment in workshop According to being detected and being acquired, the data acquisition module (12) is acquired data and transmits data in the form of a signal, The machine vision head (13) is used to carry out machine real-time pictures monitoring, and the machine image acquisition module (14) is real by machine When work video transmit in the form of a signal, the conversion module (15) is used to data-signal and vision signal being converted into electricity Then subsignal is sent to main control end (2) by signal transmitting module (16), the main control end (2) include processor (21), with Signal receiving module (22), display module (23) and the alarm modules (24) that processor (21) is electrically connected, the display module It (23) include display (25), the alarm modules (24) include alarm device (26), and the signal receiving module (22) is for connecing The signal of machine monitors end (1), fire hazard monitoring end (3) and Workshop monitoring end (4) is received, is then carried out by processor (21) real-time Processing, the display module (23) are used to data or image passing through display (25) and show, the alarm modules (24) Occur abnormal timely signal an alert for data and issue buzzing by alarm device (26) to remind staff, the fire Monitoring client (3) includes smoke sensor device (31), Smoke Detection module (32), microchip (33) and wireless transmitter (34), institute It states Smoke Detection module (32), wireless transmitter (34) to be electrically connected with microchip (33), the smoke sensor device (31) For detecting in workshop whether generate combustion fumes, thus judge whether occur fire behavior in workshop, the Smoke Detection module (32) described for detect and will test data in the form of a signal being transferred to microchip (33) to amount of smoke in workshop Wireless transmitter (34) is used for data-signal wireless transmission main control end (2) to handling, in this way can be when fire behavior is smaller It sounds an alarm in time and staff is reminded to handle in time, fire is avoided, so that the safety in workshop is higher.
2. a kind of intelligence manufacture workshop intelligent monitor system according to claim 1, which is characterized in that the workshop prison Control end (4) includes workshop camera (41), workshop image capture module (42), A/D converter (43) and signal projector (44), The workshop camera (41) includes workshop image capture module (42), the workshop image capture module (42) and A/D conversion Device (43) is electrically connected, and the A/D converter (43) and signal projector (44) are electrically connected, and the workshop camera (41) is used In carrying out picture monitoring to the whole of workshop, the workshop image capture module (42) for monitored picture is acquired and with The form of signal is transmitted, and the analog signal of monitored picture is converted into digital signal, the signal hair by the A/D converter (43) Emitter (44) is handled for digital signal to be sent remotely to main control end (2) in the form of electronic signal, then by aobvious Show that device (25) is shown, to facilitate administrative staff to the working condition and security situation in workshop.
3. a kind of intelligence manufacture workshop intelligent monitor system according to claim 1, which is characterized in that the display It (25) is liquid crystal display, the liquid crystal display is electrically connected with corresponding computer.
4. a kind of intelligence manufacture workshop intelligent monitor system according to claim 1, which is characterized in that the modulus of conversion Block (15) includes the conversion of two kinds of signals, and one is data-signal is converted into electronic signal, another kind is to turn analog signal Change electronic signal into.
5. a kind of intelligence manufacture workshop intelligent monitor system according to claim 1 or 2, which is characterized in that the vehicle Between camera (41) be distributed in each region of either inside, form the monitoring system without dead angle.
CN201910092675.6A 2019-01-30 2019-01-30 A kind of intelligence manufacture workshop intelligent monitor system Pending CN109803124A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110533864A (en) * 2019-09-02 2019-12-03 唐山市智维信息咨询服务有限公司 A kind of intelligentized Furniture fire-fighting security protection interlink alarm system
CN112162538A (en) * 2020-10-09 2021-01-01 福建太元动力科技有限公司 Monitoring system for security of generator set manufacturing workshop
CN112363467A (en) * 2020-10-27 2021-02-12 衡阳市华毅自动化科技有限公司 MES monitoring and management system based on industrial Internet of things

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103745579A (en) * 2014-01-15 2014-04-23 武汉科技大学 Security and protection monitoring system
CN106155030A (en) * 2016-08-29 2016-11-23 天津市久跃科技有限公司 A kind of intelligent plant automatic monitored control system based on ZigBee-network
CN205750490U (en) * 2016-05-14 2016-11-30 哈尔滨理工大学 A kind of shop equipment runs automatic intelligent detection failure warning system
CN206002947U (en) * 2016-08-29 2017-03-08 天津市久跃科技有限公司 A kind of factory floor intelligence control system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103745579A (en) * 2014-01-15 2014-04-23 武汉科技大学 Security and protection monitoring system
CN205750490U (en) * 2016-05-14 2016-11-30 哈尔滨理工大学 A kind of shop equipment runs automatic intelligent detection failure warning system
CN106155030A (en) * 2016-08-29 2016-11-23 天津市久跃科技有限公司 A kind of intelligent plant automatic monitored control system based on ZigBee-network
CN206002947U (en) * 2016-08-29 2017-03-08 天津市久跃科技有限公司 A kind of factory floor intelligence control system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110533864A (en) * 2019-09-02 2019-12-03 唐山市智维信息咨询服务有限公司 A kind of intelligentized Furniture fire-fighting security protection interlink alarm system
CN112162538A (en) * 2020-10-09 2021-01-01 福建太元动力科技有限公司 Monitoring system for security of generator set manufacturing workshop
CN112363467A (en) * 2020-10-27 2021-02-12 衡阳市华毅自动化科技有限公司 MES monitoring and management system based on industrial Internet of things

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Application publication date: 20190524

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