CN205750490U - A kind of shop equipment runs automatic intelligent detection failure warning system - Google Patents
A kind of shop equipment runs automatic intelligent detection failure warning system Download PDFInfo
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- CN205750490U CN205750490U CN201620432695.5U CN201620432695U CN205750490U CN 205750490 U CN205750490 U CN 205750490U CN 201620432695 U CN201620432695 U CN 201620432695U CN 205750490 U CN205750490 U CN 205750490U
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Abstract
本实用新型公开了一种工厂设备运行自动化智能检测故障报警系统，包括数控机床、数据处理中心和信息采集系统，数据处理中心包括视频数据处理中心、设备参数处理中心、报警信息处理中心和中央数据处理中心，视频数据处理中心、设备参数处理中心和报警信息处理中心电性输入中央数据处理中心，信息采集系统包括摄像装置、系统数据调转装置、报警器，摄像装置按数控控机床编号分类电性输入视频数据处理中心，系统数据调转装置按数控机床编号分类电性输入设备参数处理中心，报警器按数控机床编号分类电性输入报警信息处理中心，本实用新型可以整体上看到设备运行状态，也可具体反映某一台设备的加工视频、运行参数等情况，具有良好的应用前景。
The utility model discloses an automatic intelligent detection fault alarm system for factory equipment operation, which includes a numerical control machine tool, a data processing center and an information collection system. The data processing center includes a video data processing center, an equipment parameter processing center, an alarm information processing center and a central data processing center. Processing center, video data processing center, equipment parameter processing center and alarm information processing center are electrically input to the central data processing center. The information collection system includes camera devices, system data transfer devices, and alarms. The camera devices are classified according to the number of CNC machine tools. The input video data processing center, the system data transfer device is classified according to the number of CNC machine tools, and the electrical input equipment parameter processing center is classified, and the alarm is classified according to the number of CNC machine tools, and the electrical input alarm information processing center. The utility model can see the operating status of the equipment as a whole, It can also specifically reflect the processing video and operating parameters of a certain equipment, and has a good application prospect.
Description
技术领域technical field
本实用新型涉及工厂设备检测技术领域，具体为一种工厂设备运行自动化智能检测故障报警系统。The utility model relates to the technical field of factory equipment detection, in particular to an automatic intelligent detection fault alarm system for factory equipment operation.
背景技术Background technique
现阶段我国大多数工厂里设备已经实现全数控机床生产，普通机床已经渐渐被淘汰掉，但是即使使用的是数控设备生产，但生产线大多数都是手动线或半自动线生产，设备运行中基本上是每一台设备或两台设备前需要一个现场操作工，协助数控设备生产，由于现场工作内容有限，所以对现场操作工的素质要求不高，如果设备遇到故障急停，现场操作工智能去办公室找先关技术人员，进行问题检查维修，技术人员去现场检查设备因为不知道具体问题原因所以需要先检查，检查后确认问题再回去拿工具进行维修，这就使得维修时间加长，很容易拖延现场生产；现场设备具体运行情况办公室领导和技术人员并能时时监督，只能进去车间一台台设备观察，有的工厂里数控设备有几十台甚至上百台，如果观察一遍需要耗费大量时间，这对其他工作的安排就显得紧促。At this stage, the equipment in most factories in our country has achieved full CNC machine tool production, and ordinary machine tools have been gradually eliminated, but even if CNC equipment is used for production, most of the production lines are produced by manual or semi-automatic lines, and the operation of the equipment is basically A field operator is required in front of each piece of equipment or two pieces of equipment to assist in the production of CNC equipment. Due to the limited content of on-site work, the quality of the on-site operator is not high. If the equipment encounters an emergency stop, the on-site operator will be intelligent. Go to the office to find technicians to check and repair the problem. The technicians go to the site to check the equipment because they don’t know the specific cause of the problem, so they need to check first. After checking and confirming the problem, they go back to get tools for repairs. Delay in on-site production; office leaders and technicians can supervise the specific operation of on-site equipment from time to time, and can only go into the workshop to observe one piece of equipment. In some factories, there are dozens or even hundreds of CNC equipment. It takes a lot of time to observe Time, this appears tight to the arrangement of other work.
发明内容Contents of the invention
本实用新型的目的在于提供一种工厂设备运行自动化智能检测故障报警系统，以解决上述背景技术中提出的问题。The purpose of this utility model is to provide an automatic intelligent detection fault alarm system for factory equipment operation, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的，本实用新型提供如下技术方案：In order to achieve the above object, the utility model provides the following technical solutions:
一种工厂设备运行自动化智能检测故障报警系统，包括数控机床、数据处理中心和信息采集系统，数据处理中心包括视频数据处理中心、设备参数处理中心、报警信息处理中心和中央数据处理中心，视频数据处理中心、设备参数处理中心和报警信息处理中心电性输入中央数据处理中心，中央数据处理中心电性输入办公室电脑，信息采集系统包括摄像装置、系统数据调转装置、报警器，每台数控机床上都设有信息采集系统，摄像装置按数控控机床编号分类电性输入视频数据处理中心，系统数据调转装置按数控机床编号分类电性输入设备参数处理中心，报警器按数控机床编号分类电性输入报警信息处理中心，报警器与数控机床本装有身蜂鸣器电连接，摄像装置设置在数控机床内部加工空间里。A factory equipment operation automation intelligent detection fault alarm system, including CNC machine tools, data processing center and information collection system, the data processing center includes video data processing center, equipment parameter processing center, alarm information processing center and central data processing center, video data processing center The processing center, equipment parameter processing center and alarm information processing center are electrically input to the central data processing center, and the central data processing center is electrically input to the office computer. The information collection system includes camera devices, system data transfer devices, and alarms. All are equipped with an information collection system, the camera device is classified according to the number of the CNC machine tool, and the electrical input video data processing center is classified, the system data transfer device is classified according to the number of the CNC machine tool, and the electrical input equipment parameter processing center is classified, and the alarm is electrically input according to the number of the CNC machine tool. In the alarm information processing center, the alarm is electrically connected with the built-in buzzer of the CNC machine tool, and the camera device is set in the internal processing space of the CNC machine tool.
作为本实用新型更进一步的技术方案，所有的数控机床都进行编号。As a further technical solution of the utility model, all numerically controlled machine tools are numbered.
作为本实用新型更进一步的技术方案，摄像装置表面设有防水防油装置。As a further technical solution of the utility model, a waterproof and oil-proof device is provided on the surface of the camera device.
与现有技术相比，本实用新型操作简单，应用方便，可以整体上看到设备运行状态，也可具体反映某一台设备的加工视频、运行参数等情况，具有良好的应用前景。Compared with the prior art, the utility model is simple in operation and convenient in application. It can see the operating status of the equipment as a whole, and can also specifically reflect the processing video and operating parameters of a certain equipment. It has a good application prospect.
附图说明Description of drawings
图1为本实用新型一种工厂设备运行自动化智能检测故障报警系统的结构示意图。Fig. 1 is a structural schematic diagram of a factory equipment operation automation intelligent detection fault alarm system of the utility model.
具体实施方式detailed description
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
请参阅图1，一种工厂设备运行自动化智能检测故障报警系统，包括数控机床、数据处理中心和信息采集系统，所述数据处理中心包括视频数据处理中心、设备参数处理中心、报警信息处理中心和中央数据处理中心，所述视频数据处理中心、设备参数处理中心和报警信息处理中心电性输入中央数据处理中心，所述中央数据处理中心电性输入办公室电脑，所述信息采集系统包括摄像装置、系统数据调转装置、报警器，所述所有的数控机床都进行编号，每台数控机床上都设有信息采集系统，所述摄像装置按数控控机床编号分类电性输入视频数据处理中心，所述系统数据调转装置按数控机床编号分类电性输入设备参数处理中心，所述报警器按数控机床编号分类电性输入报警信息处理中心，报警器与数控机床本装有身蜂鸣器电连接，数控机床本身装有的蜂鸣器报警，则报警器报警，所述摄像装置设置在数控机床内部加工空间里，时时记录加工数据，摄像装置表面设有防水防油装置，防止数控机床运行时，油水破坏了摄像装置，办公室电脑内应设有工厂数控机床位置布局及运行状态软件，方便工作人员可以整体上看设备运行状态，也可以具体看哪一台可直接点击相应的图标，调转信息。Please refer to Figure 1, a factory equipment operation automation intelligent detection fault alarm system, including CNC machine tools, data processing center and information acquisition system, the data processing center includes video data processing center, equipment parameter processing center, alarm information processing center and The central data processing center, the video data processing center, the equipment parameter processing center and the alarm information processing center are electrically input to the central data processing center, and the central data processing center is electrically input to the office computer. The information collection system includes a camera, System data transfer device, alarm, all the CNC machine tools are numbered, each CNC machine tool is equipped with an information collection system, the camera device is electrically input into the video data processing center according to the number of the CNC machine tool, and the The system data transfer device is classified according to the number of the CNC machine tool, and the electrical input equipment parameter processing center is classified. The alarm is electrically input into the alarm information processing center according to the number of the CNC machine tool. The buzzer installed on the machine tool itself will give an alarm, and the alarm will give an alarm. The camera device is set in the internal processing space of the CNC machine tool to record the processing data from time to time. If the camera device is damaged, the office computer should be equipped with the location layout and operation status software of the factory CNC machine tools, so that the staff can see the overall operation status of the equipment, and can also check which one can directly click the corresponding icon to transfer information.
摄像装置实时记录加工数据，使工作办公室技术人员能够时刻看到每一台设备的加工视屏，系统数据调转装置把数控机床运行参数、加工程序等数据经设备参数处理中心和中央数据处理中心反馈到办公室电脑上，技术人员也可以在电脑上观测到具体每一台数控机床运行状态，报警器报警信息反馈到办公室电脑，技术人员可以判断是哪台数控机床遇到障碍停机，然后在调出这电脑的加工视屏和设备运行参数，找出问题点，带着维修工具，直接去现场维修。The camera device records the processing data in real time, so that the technicians in the working office can see the processing screen of each equipment at all times. The system data transfer device feeds back the data such as the operating parameters of the CNC machine tool and the processing program through the equipment parameter processing center and the central data processing center. On the office computer, technicians can also observe the running status of each CNC machine tool on the computer, and the alarm information will be fed back to the office computer. The computer processes the video screen and equipment operating parameters, finds out the problem, and goes directly to the site for maintenance with maintenance tools.
上面对本专利的较佳实施方式作了详细说明，但是本专利并不限于上述实施方式，在本领域的普通技术人员所具备的知识范围内，还可以在不脱离本专利宗旨的前提下作出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation. Within the scope of knowledge of those of ordinary skill in the art, various implementations can be made without departing from the purpose of this patent. kind of change.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109803124A (en) * | 2019-01-30 | 2019-05-24 | 温州大学 | A kind of intelligence manufacture workshop intelligent monitor system |
| CN109865887A (en) * | 2019-03-29 | 2019-06-11 | 上海易具精密工具股份有限公司 | A kind of long-range saw cutting system |
| CN113695983A (en) * | 2021-01-23 | 2021-11-26 | 深圳市玄羽科技有限公司 | Numerical control automation equipment fault detection system based on big data |
| CN114859875A (en) * | 2022-07-07 | 2022-08-05 | 深圳市信润富联数字科技有限公司 | Fault management method, device, equipment and storage medium for multiple equipment |
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2016
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109803124A (en) * | 2019-01-30 | 2019-05-24 | 温州大学 | A kind of intelligence manufacture workshop intelligent monitor system |
| CN109865887A (en) * | 2019-03-29 | 2019-06-11 | 上海易具精密工具股份有限公司 | A kind of long-range saw cutting system |
| CN113695983A (en) * | 2021-01-23 | 2021-11-26 | 深圳市玄羽科技有限公司 | Numerical control automation equipment fault detection system based on big data |
| CN114859875A (en) * | 2022-07-07 | 2022-08-05 | 深圳市信润富联数字科技有限公司 | Fault management method, device, equipment and storage medium for multiple equipment |
| CN114859875B (en) * | 2022-07-07 | 2022-11-15 | 深圳市信润富联数字科技有限公司 | Fault management method, device, equipment and storage medium for multiple equipment |
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