CN112361540A - Drive controller detection system and method and upper computer - Google Patents
Drive controller detection system and method and upper computer Download PDFInfo
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- CN112361540A CN112361540A CN202011099314.3A CN202011099314A CN112361540A CN 112361540 A CN112361540 A CN 112361540A CN 202011099314 A CN202011099314 A CN 202011099314A CN 112361540 A CN112361540 A CN 112361540A
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- 238000001514 detection method Methods 0.000 title claims abstract description 95
- 238000000034 method Methods 0.000 title claims description 25
- 230000008859 change Effects 0.000 claims abstract description 18
- 238000012544 monitoring process Methods 0.000 claims description 14
- 238000004891 communication Methods 0.000 claims description 9
- 238000012795 verification Methods 0.000 abstract 1
- 230000008569 process Effects 0.000 description 7
- 230000000875 corresponding effect Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000005611 electricity Effects 0.000 description 4
- 238000004378 air conditioning Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 238000013024 troubleshooting Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/62—Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
- F24F11/63—Electronic processing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/50—Control or safety arrangements characterised by user interfaces or communication
- F24F11/52—Indication arrangements, e.g. displays
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Abstract
The application relates to a drive controller detection system, a drive controller detection method and an upper computer, wherein the drive controller detection method comprises the steps of the upper computer and an embedded controller board card; the upper computer is connected with the embedded controller board card, monitors the running state of the drive controller, generates a control instruction according to the running state and sends the control instruction to the embedded controller board card; the embedded controller board card is connected with the drive controller, and executes control over the drive controller according to the control instruction so as to trigger the drive controller to change the running state. This application can replace the manual work to detection, the statistics of check point, reduces the debugging time, has improved work efficiency greatly, and simulates real environment and carries out dynamic verification to being surveyed drive controller, protects designer's safety simultaneously.
Description
Technical Field
The application belongs to the technical field of controller detection, and particularly relates to a drive controller detection system, a drive controller detection method and an upper computer.
Background
With the development of the variable frequency air conditioner technology, the standard requirements of people on the air conditioner are continuously improved, so that the control requirements on the air conditioner are stricter, and the logic is more and more complex. In order to enable the air conditioner to be controlled more accurately, the detection requirements of designers on the air conditioner driving controller are stricter, because the working environment of the driving controller is performed under strong electricity, some detection points cannot be detected in the normal operation process of a unit, the detection points can only be prepared for manual testing in advance under the condition of power failure, and the triggering conditions of the detection points under the formal condition cannot be simulated, the detection result is not necessarily accurate, therefore, the driving controller enables debugging of some detection points to be difficult due to the strong electricity working environment, the danger coefficient is higher, the operation cannot be performed, the detection data is inaccurate, and meanwhile, the problem of after-sale troubleshooting is difficult.
Disclosure of Invention
In order to overcome the problems that debugging of some detection points is difficult due to a strong electric working environment, the danger coefficient is high, operation cannot be performed, detection data are inaccurate, and meanwhile, after-sale troubleshooting becomes difficult at least to a certain extent, the driving controller detection system and method and the upper computer are provided.
In a first aspect, the present application provides a drive controller detection system comprising:
the system comprises an upper computer and an embedded controller board card;
the upper computer is connected with the embedded controller board card, monitors the running state of the driving controller, generates a control instruction according to the running state and sends the control instruction to the embedded controller board card;
and the embedded controller board card is connected with the drive controller, and executes control on the drive controller according to the control instruction so as to trigger the drive controller to change the running state.
Further, the method also comprises the following steps:
the main controller is respectively connected with the upper computer and the driving controller;
the main controller obtains the running state of the driving controller through connection with the driving controller, and sends the running state to the upper computer through connection with the upper computer.
Further, the drive controller comprises at least one detection point, and the embedded controller board card is respectively connected with each detection point.
Furthermore, a wiring port is arranged on the embedded controller board card, so that the embedded controller board card is connected with the driving controller through the wiring port by adopting a special wire.
Furthermore, a configuration file is configured in the upper computer, so that after the automatic detection mode is started, monitoring and control are carried out according to the configuration file.
Further, the operating state is monitored by using a first protocol, and the control instruction is sent by using a second protocol, where the first protocol is different from the second protocol.
Further, the first protocol is a 7E protocol, and/or the second protocol is a Modbus protocol.
Further, the upper computer is specifically configured to: and generating and sending the control command when the driving controller is determined to normally run according to the running state.
Further, the host computer still is used for:
displaying the running state obtained by real-time monitoring; and/or the presence of a gas in the gas,
and generating a detection report according to the running state before and after the change and the preset condition.
In a second aspect, the present application provides a drive controller detection method, including:
monitoring the running state of the driving controller;
generating a control instruction according to the running state;
and sending the control instruction to an embedded controller board card to enable the embedded controller board card to execute control over the drive controller according to the control instruction and trigger the drive controller to change the running state.
Further, the monitoring the operation state of the driving controller comprises:
and receiving the running state sent by the main controller, wherein the main controller acquires the running state through the connection with the driving controller.
Further, the operation state is transmitted by using a first communication protocol, and/or the control command is transmitted by using a second communication protocol.
Furthermore, the embedded controller board card is connected with the detection point of the driving controller through a special line.
Further, the method also comprises the following steps:
and determining whether the driving controller operates normally according to the operating state so as to generate and send the control command during normal operation.
In a third aspect, the present application provides a host computer, comprising:
a memory for storing a configuration file;
a processor configured to read and execute the configuration file to perform the method according to any one of the second aspect.
The technical scheme provided by the embodiment of the application can have the following beneficial effects:
the embodiment of the invention provides a drive controller detection system, a drive controller detection method and an upper computer, wherein the drive controller detection system comprises the upper computer and an embedded controller board card; the upper computer is connected with the embedded controller board card, monitors the running state of the drive controller, generates a control instruction according to the running state and sends the control instruction to the embedded controller board card; the embedded controller board card is connected with the drive controller, controls the drive controller according to the control instruction execution to trigger the drive controller to change the running state, can replace manual detection and statistics of detection points, reduce debugging time, greatly improve working efficiency, simulate real environment to carry out dynamic detection on the detected drive controller, and protect the safety of designers at the same time.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the application.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and together with the description, serve to explain the principles of the application.
Fig. 1 is a schematic structural diagram of a detection system of a drive controller according to an embodiment of the present application.
Fig. 2 is a schematic structural diagram of a driving controller detection system according to another embodiment of the present application.
Fig. 3 is a flowchart of a method for detecting a driving controller according to an embodiment of the present application.
Fig. 4 is a flowchart of another driving controller detection method according to an embodiment of the present application.
Fig. 5 is a schematic structural diagram of an upper computer according to an embodiment of the present application.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the technical solutions of the present application will be described in detail below. It is to be understood that the embodiments described are only a few embodiments of the present application and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without making any creative effort, shall fall within the protection scope of the present application.
Fig. 1 is a schematic structural diagram of a driving controller detection system according to an embodiment of the present application, and as shown in fig. 1, the driving controller detection system includes:
the system comprises an upper computer 1 and an embedded controller board card 2;
the upper computer 1 is connected with the embedded controller board card 2, monitors the running state of the drive controller 3, generates a control instruction according to the running state and sends the control instruction to the embedded controller board card 2;
the embedded controller board card 2 is connected with the driving controller 3, and executes control over the driving controller 3 according to the control instruction so as to trigger the driving controller 3 to change the running state.
Because the working environment of the driving controller is performed under strong electricity, some detection points cannot be detected in the normal operation process of the unit, the detection points can only be prepared for manual testing in advance under the condition of power failure in the traditional detection method, and the triggering conditions of the detection points under the formal condition cannot be simulated, so that the detection result is not necessarily accurate, therefore, the debugging of some detection points is difficult due to the strong electricity working environment of the driving controller, the danger coefficient is high, the operation cannot be performed, the detection data is inaccurate, and the after-sale troubleshooting problem is difficult.
In this embodiment, the drive controller detection system includes an upper computer and an embedded controller board card; the upper computer is connected with the embedded controller board card, monitors the running state of the drive controller, generates a control instruction according to the running state and sends the control instruction to the embedded controller board card; the embedded controller board card is connected with the drive controller, controls the drive controller according to the control instruction execution to trigger the drive controller to change the running state, can replace manual detection and statistics of detection points, reduce debugging time, greatly improve working efficiency, simulate real environment to carry out dynamic detection on the detected drive controller, and protect the safety of designers at the same time.
An embodiment of the present application provides another driving controller detection system, as shown in fig. 2, and on the basis of the previous embodiment, the driving controller detection system further includes:
the main controller 4 is connected with the upper computer 1 and the driving controller 3 respectively;
the main controller 4 acquires the running state of the drive controller 3 through the connection with the drive controller 3, and sends the running state to the upper computer 1 through the connection with the upper computer 1.
In some embodiments, the driver controller 3 includes at least one detection point, and the embedded controller board card 2 is connected to each detection point.
In some embodiments, the embedded controller board card 2 is provided with a connection port for connecting with the driving controller 3 through a dedicated wire.
In some embodiments, the upper computer 1 is configured with a configuration file, so that after the automatic detection mode is started, monitoring and control are performed according to the configuration file.
In some embodiments, the operating state is monitored by using a first protocol, and the control command is sent by using a second protocol, where the first protocol is different from the second protocol.
Specifically, the first protocol is a 7E protocol, and/or the second protocol is a Modbus protocol.
In some embodiments, the upper computer 1 is specifically configured to: and (4) generating and sending a control command when the driving controller 3 is determined to normally operate according to the operation state.
In some embodiments, the upper computer 1 is further configured to:
displaying the running state obtained by real-time monitoring; and/or the presence of a gas in the gas,
and generating a detection report according to the running state before and after the change and the preset condition.
In this embodiment, data through to the air conditioner carry out real-time detection, utilize the frock to replace manual mode to carry out automated inspection to the check point, in having solved air conditioning unit normal operating process, the unable circumstances that detects of some check points on the drive controller, and need not the artificial condition of constantly checking, record fault status, solve the defect that the unit can't operate some check points in normal operating, switch through host computer automatic control embedded controller board card, the change of analog quantity, can simulate real environment and detect the change, can protect designer's safety again, realize short-term test, quick location after sale problem.
Fig. 3 is a flowchart of a driving controller detection method according to an embodiment of the present application, and as shown in fig. 3, the driving controller detection method includes:
s31: monitoring the running state of the driving controller;
in some embodiments, monitoring the operating state of the drive controller specifically includes:
and receiving the running state sent by the main controller, and acquiring the running state by the main controller through the connection with the driving controller.
S32: generating a control instruction according to the running state;
s33: and sending a control instruction to the embedded controller board card so that the embedded controller board card executes control over the drive controller according to the control instruction and triggers the drive controller to change the running state.
In some embodiments, the operational status is transmitted using a first communication protocol, and/or the control commands are transmitted using a second communication protocol.
Different communication protocols are adopted to carry out data transmission on one bus, so that the hardware cost can be saved, and the data interaction can be prevented from being influenced by collision.
In some embodiments, the embedded controller board card is connected to the detection point of the driver controller by a dedicated line.
In some embodiments, further comprising:
and determining whether the driving controller operates normally according to the operation state so as to generate and send a control command during normal operation.
As shown in fig. 4, the driving controller detects the specific steps including:
step 1: the upper computer is used for monitoring the operation data of the drive controller and controlling the operation parameters of the embedded controller board card, and the upper computer, the drive controller and the embedded controller board card are arranged on the same bus and run different protocols; the embedded controller board card connects the signal acquisition, output, signal isolation control, load control module and the like with the detection point of the drive controller, and controls the change of the detection point of the driver through the instruction sent by the upper computer.
Step 2: connecting detection points: and connecting the embedded controller board card with the corresponding detection points of the drive controller according to the unit logic.
And step 3: reading the configuration file by the upper computer: and the upper computer reads parameters corresponding to the logics and protocols of the drive controllers of different units.
And 4, step 4: starting an air conditioning unit: and after checking that the wiring of the unit is error-free, electrifying to start the unit.
And 5: automatic detection: and the upper computer starts an automatic detection mode to perform automatic detection.
The upper computer displays the operation parameters of the unit in real time through monitoring a communication protocol between the main controller and the drive controller in real time, simultaneously judges the parameters in real time, automatically sends an instruction to the embedded controller board card according to the content of the configuration file if the unit is detected to be in a normal operation state, the embedded controller board card executes corresponding actions (such as on-off amount closing, analog quantity output and the like) according to the received instruction, triggers the state change of detection points of the drive controller, simultaneously compares the change in the protocol with the set conditions, judges and counts the change of the detection points, and forms a detection report. The unit is detected in a real environment, and the detection is carried out in the running process of the unit, and the embedded controller board card is used for replacing manual detection, so that the accuracy of detection data is ensured, and the safety of detection personnel is protected.
For example, when detecting the temperature of an IPM (Intelligent Power Module), the frequency limiting and protection processing is performed when the temperature reaches a corresponding point. The method specifically comprises the following steps:
after the unit is electrified, the upper computer monitors the running state of the unit through 7E protocol data, when the unit is detected to run normally and meet specified running parameters, the unit sends an instruction to the board card through a Modbus protocol, the board card changes the voltage corresponding to the IPM module detection point according to the instruction sent by the upper computer, further changes the temperature (for example, 1.5V corresponds to 60 ℃) corresponding to the IPM, at the moment, the upper computer also monitors the running data of the air conditioning unit at any time, when the detection point report protection or the frequency limit report of the drive plate is carried out, the upper computer sends an instruction to the embedded controller board card to enable the voltage to be reduced, and meanwhile, the time for detecting the report fault is counted.
In the embodiment, the embedded controller board card is connected with the detection points of the drive controller in advance, the embedded controller board card is controlled by the upper computer to collect, output, isolate and control signals and control load of various signals in the normal operation of the unit, the influence of the detection points on the unit in the normal operation of the unit is simulated, closed-loop control is adopted, communication data are collected by the upper computer, the operation condition of the unit is detected constantly, the embedded controller board card is controlled by the upper computer to detect when the normal operation of the unit is detected, and when the detection points are triggered, the states of the detection points are judged and counted by the upper computer, so that the automation level of the drive controller is improved, the detection result is more accurate, and the detection process is safer.
Fig. 5 is a schematic structural diagram of an upper computer provided in an embodiment of the present application, and as shown in fig. 5, the upper computer includes:
a memory 51 for storing configuration files;
a processor 52 for reading and running the configuration file to perform the method according to any of the above embodiments.
It is understood that the same or similar parts in the above embodiments may be mutually referred to, and the same or similar parts in other embodiments may be referred to for the content which is not described in detail in some embodiments.
It should be noted that, in the description of the present application, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Further, in the description of the present application, the meaning of "a plurality" means at least two unless otherwise specified.
Any process or method descriptions in flow charts or otherwise described herein may be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps of the process, and the scope of the preferred embodiments of the present application includes other implementations in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the present application.
It should be understood that portions of the present application may be implemented in hardware, software, firmware, or a combination thereof. In the above embodiments, the various steps or methods may be implemented in software or firmware stored in memory and executed by a suitable instruction execution system. For example, if implemented in hardware, as in another embodiment, any one or combination of the following techniques, which are known in the art, may be used: a discrete logic circuit having a logic gate circuit for implementing a logic function on a data signal, an application specific integrated circuit having an appropriate combinational logic gate circuit, a Programmable Gate Array (PGA), a Field Programmable Gate Array (FPGA), or the like.
It will be understood by those skilled in the art that all or part of the steps carried by the method for implementing the above embodiments may be implemented by hardware related to instructions of a program, which may be stored in a computer readable storage medium, and when the program is executed, the program includes one or a combination of the steps of the method embodiments.
In addition, functional units in the embodiments of the present application may be integrated into one processing module, or each unit may exist alone physically, or two or more units are integrated into one module. The integrated module can be realized in a hardware mode, and can also be realized in a software functional module mode. The integrated module, if implemented in the form of a software functional module and sold or used as a stand-alone product, may also be stored in a computer readable storage medium.
The storage medium mentioned above may be a read-only memory, a magnetic or optical disk, etc.
In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present application, and that variations, modifications, substitutions and alterations may be made to the above embodiments by those of ordinary skill in the art within the scope of the present application.
It should be noted that the present invention is not limited to the above-mentioned preferred embodiments, and those skilled in the art can obtain other products in various forms without departing from the spirit of the present invention, but any changes in shape or structure can be made within the scope of the present invention with the same or similar technical solutions as those of the present invention.
Claims (15)
1. A drive controller detection system, comprising:
the system comprises an upper computer and an embedded controller board card;
the upper computer is connected with the embedded controller board card, monitors the running state of the driving controller, generates a control instruction according to the running state and sends the control instruction to the embedded controller board card;
and the embedded controller board card is connected with the drive controller, and executes control on the drive controller according to the control instruction so as to trigger the drive controller to change the running state.
2. The drive controller detection system of claim 1, further comprising:
the main controller is respectively connected with the upper computer and the driving controller;
the main controller obtains the running state of the driving controller through connection with the driving controller, and sends the running state to the upper computer through connection with the upper computer.
3. The drive controller detection system of claim 1, wherein the drive controller includes at least one detection point, and the embedded controller board card is connected to each detection point separately.
4. The drive controller detection system of claim 1, wherein the embedded controller board card is provided with a wiring port for connecting with the drive controller through the wiring port by using a dedicated wire.
5. The drive controller detection system according to claim 1, wherein a configuration file is configured in the upper computer to perform monitoring and control according to the configuration file after an automatic detection mode is started.
6. The drive controller detection system of claim 1, wherein the operational status is monitored using a first protocol and the control commands are sent using a second protocol, wherein the first protocol and the second protocol are different.
7. The drive controller detection system of claim 6, wherein the first protocol is a 7E protocol, and/or wherein the second protocol is a Modbus protocol.
8. The drive controller detection system of claim 1, wherein the upper computer is specifically configured to: and generating and sending the control command when the driving controller is determined to normally run according to the running state.
9. The drive controller detection system of any one of claims 1-8, wherein the host computer is further configured to:
displaying the running state obtained by real-time monitoring; and/or the presence of a gas in the gas,
and generating a detection report according to the running state before and after the change and the preset condition.
10. A drive controller detection method, comprising:
monitoring the running state of the driving controller;
generating a control instruction according to the running state;
and sending the control instruction to an embedded controller board card to enable the embedded controller board card to execute control over the drive controller according to the control instruction and trigger the drive controller to change the running state.
11. The drive controller detecting method according to claim 10, wherein the monitoring of the operation state of the drive controller includes:
and receiving the running state sent by the main controller, wherein the main controller acquires the running state through the connection with the driving controller.
12. The drive controller detection method according to claim 11, wherein the operation state is transmitted using a first communication protocol, and/or the control command is transmitted using a second communication protocol.
13. The drive controller detecting method according to claim 10, wherein the embedded controller board card is connected to the detection point of the drive controller by a dedicated line.
14. The drive controller detecting method according to claim 10, further comprising:
and determining whether the driving controller operates normally according to the operating state so as to generate and send the control command during normal operation.
15. A host computer, comprising:
a memory for storing a configuration file;
a processor for reading and running the configuration file to perform the method of any one of claims 10-14.
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| CN202011099314.3A CN112361540A (en) | 2020-10-14 | 2020-10-14 | Drive controller detection system and method and upper computer |
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| CN109597389A (en) * | 2017-09-30 | 2019-04-09 | 株洲中车时代电气股份有限公司 | A kind of test macro of embedded control system |
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| CN103048928A (en) * | 2011-10-11 | 2013-04-17 | 北京中企卓创科技发展有限公司 | Measurement and control case and road detection system |
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Application publication date: 20210212 |