CN112360601A - Engine and PN emission control system and PN emission control method thereof - Google Patents

Engine and PN emission control system and PN emission control method thereof Download PDF

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Publication number
CN112360601A
CN112360601A CN202011268025.1A CN202011268025A CN112360601A CN 112360601 A CN112360601 A CN 112360601A CN 202011268025 A CN202011268025 A CN 202011268025A CN 112360601 A CN112360601 A CN 112360601A
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dpf
engine
loading amount
ash
emission control
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CN202011268025.1A
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CN112360601B (en
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王晓华
史学刚
孙雪莉
张萍
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Weichai Power Co Ltd
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Weichai Power Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N9/00Electrical control of exhaust gas treating apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N11/00Monitoring or diagnostic devices for exhaust-gas treatment apparatus, e.g. for catalytic activity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N11/00Monitoring or diagnostic devices for exhaust-gas treatment apparatus, e.g. for catalytic activity
    • F01N11/002Monitoring or diagnostic devices for exhaust-gas treatment apparatus, e.g. for catalytic activity the diagnostic devices measuring or estimating temperature or pressure in, or downstream of the exhaust apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N9/00Electrical control of exhaust gas treating apparatus
    • F01N9/002Electrical control of exhaust gas treating apparatus of filter regeneration, e.g. detection of clogging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/021Introducing corrections for particular conditions exterior to the engine
    • F02D41/0235Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2900/00Details of electrical control or of the monitoring of the exhaust gas treating apparatus
    • F01N2900/06Parameters used for exhaust control or diagnosing
    • F01N2900/08Parameters used for exhaust control or diagnosing said parameters being related to the engine
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2900/00Details of electrical control or of the monitoring of the exhaust gas treating apparatus
    • F01N2900/06Parameters used for exhaust control or diagnosing
    • F01N2900/16Parameters used for exhaust control or diagnosing said parameters being related to the exhaust apparatus, e.g. particulate filter or catalyst
    • F01N2900/1606Particle filter loading or soot amount
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2900/00Details of electrical control or of the monitoring of the exhaust gas treating apparatus
    • F01N2900/06Parameters used for exhaust control or diagnosing
    • F01N2900/16Parameters used for exhaust control or diagnosing said parameters being related to the exhaust apparatus, e.g. particulate filter or catalyst
    • F01N2900/1611Particle filter ash amount
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D2200/00Input parameters for engine control
    • F02D2200/02Input parameters for engine control the parameters being related to the engine
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Processes For Solid Components From Exhaust (AREA)

Abstract

The invention discloses an engine and a PN emission control system and a PN emission control method thereof, wherein the PN emission control method comprises the following steps: acquiring the carbon loading amount and the ash loading amount in the DPF, judging whether the carbon loading amount and the ash loading amount in the DPF are in a high-load area, if so, keeping the engine in a current running mode, otherwise, controlling the engine to enter an ash accumulation mode or an overtemperature control mode until the PN trapping efficiency of the DPF can be ensured, and then switching back to a normal running mode; according to the PN emission control method, the closed-loop regulation and control of the running mode of the engine are realized by detecting the ash loading amount and the carbon loading amount of the DPF in real time, so that the DPF is in a high-load area as soon as possible, the time of the DPF in the high-load area in the running process of the engine is prolonged as far as possible, the PN trapping efficiency of the DPF is ensured, and the purpose of PN emission control is achieved.

Description

Engine and PN emission control system and PN emission control method thereof
Technical Field
The invention relates to the technical field of engine emission control, in particular to an engine, a PN emission control system and a PN emission control method thereof.
Background
The current regulation requires counting the particles with the particle size of less than 23nm, the median pore diameter of the current particle catcher carrier is more than 10 μm, and PN emission hardly meets the requirement when no basis amount of certain accumulation exists. The risk that the PN emission exceeds the standard particularly in the DPF idling area and the DPF partial soot area is the highest, so how to reduce the retention time of the accumulated substances in the DPF idling area and the DPF partial soot area and to make the accumulated substances in the DPF in the high-loading area as soon as possible to realize the PN emission control becomes an important technical problem to be solved by the technical personnel in the field.
Disclosure of Invention
In view of the above, a first object of the present invention is to provide a PN emission control method to reduce the retention time of the accumulation in the DPF in the no-load region and the partial soot region of the DPF, and to prolong the time of the accumulation in the DPF in the high-load region to realize PN emission control.
The invention also provides an engine based on the PN emission control method and a PN emission control system thereof.
In order to achieve the purpose, the invention provides the following technical scheme:
a PN emission control method, comprising the steps of:
and acquiring the carbon loading amount and the ash loading amount in the DPF, and judging whether the carbon loading amount and the ash loading amount in the DPF are in a high-load area or not, if so, keeping the engine in a current running mode, and if not, controlling the engine to enter an ash accumulation mode or an over-temperature control mode.
Preferably, when the ash loading capacity in the DPF is lower than a first preset ash loading capacity and the carbon loading capacity is lower than a first preset carbon loading capacity, the inside of the DPF is judged to be in an idle load area, and the engine is controlled to enter an ash accumulation mode.
Preferably, when the ash loading capacity in the DPF is lower than a second preset ash loading capacity, the second preset ash loading capacity is larger than the first preset ash loading capacity, and the carbon loading capacity is higher than the first preset carbon loading capacity and lower than the second preset carbon loading capacity, it is determined that the inside of the DPF is in a partial carbon deposition area, and the engine is controlled to enter the over-temperature control mode.
Preferably, the content of the particulate matter emitted by the original engine is detected, and the carbon load inside the DPF is determined according to the content of the particulate matter emitted by the original engine.
Preferably, the engine oil consumption rate is detected, and the amount of ash inside the DPF is determined according to the engine oil consumption rate.
Preferably, after the regeneration of the DPF is completed, the differential pressure before and after the DPF is detected, and the ash loading amount in the DPF is determined according to the differential pressure before and after the DPF.
Preferably, the over-temperature control mode comprises adjusting an engine operating mode such that the engine exhaust temperature is less than a preset temperature value or such that the time during which the engine exhaust temperature is above the preset temperature value within a preset time period is less than 10%.
Preferably, the ash accumulation mode includes increasing engine oil consumption.
An engine PN emissions control system, comprising:
the particle detection device is used for detecting the content of particles discharged by the original engine;
the engine oil consumption rate detection device is used for detecting the engine oil consumption rate;
and the control device is respectively electrically connected with the particulate matter detection device and the engine oil consumption rate detection device, judges whether the carbon loading amount and the ash loading amount in the DPF are in a high-load area or not according to the detection values of the particulate matter detection device and the engine oil consumption rate detection device, and controls the engine to enter an ash accumulation mode or an over-temperature control mode when the carbon loading amount and the ash loading amount in the DPF do not reach the high-load area.
Preferably, the device further comprises a differential pressure sensor before and after the DPF for detecting the differential pressure before and after the DPF, and the differential pressure sensor before and after the DPF is electrically connected with the control device.
An engine comprising an engine PN emission control system as described above.
To achieve the above object, the present invention provides a PN discharge control method including the steps of: acquiring the carbon loading amount and the ash loading amount in the DPF, judging whether the carbon loading amount and the ash loading amount in the DPF are in a high-load area, if so, keeping the engine in a current running mode, otherwise, controlling the engine to enter an ash accumulation mode or an overtemperature control mode until the PN trapping efficiency of the DPF can be ensured, and then switching back to a normal running mode; according to the PN emission control method, the closed-loop regulation and control of the running mode of the engine are realized by detecting the ash loading amount and the carbon loading amount of the DPF in real time, so that the DPF is in a high-load area as soon as possible, the time of the DPF in the high-load area in the running process of the engine is prolonged as far as possible, the PN trapping efficiency of the DPF is ensured, and the purpose of PN emission control is achieved.
The invention also provides an engine adopting the PN emission control method and a PN emission control system thereof.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a plot of a region representing DPF conditions as provided by an embodiment of the present invention;
fig. 2 is a flowchart of a PN emission control method according to an embodiment of the present invention.
Detailed Description
The invention provides a PN emission control method, which can achieve the purposes of reducing the retention time of the accumulation in the DPF in a no-load area and a part of carbon deposition area of the DPF and prolonging the time of the accumulation in the DPF in a high-load area so as to realize the PN emission control.
The invention also provides an engine based on the PN emission control method and a PN emission control system thereof.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 and 2, fig. 1 is a graph illustrating a DPF status according to an embodiment of the present invention, and fig. 2 is a flowchart illustrating a PN emission control method according to an embodiment of the present invention.
The embodiment of the invention provides a PN discharging control method, which comprises the following steps:
the method comprises the steps of obtaining the carbon loading amount and the ash loading amount inside the DPF, judging whether the carbon loading amount and the ash loading amount inside the DPF are in a high-load area, if so, keeping the current running mode of the engine, if not, controlling the engine to enter an ash accumulation mode or an overtemperature control mode until the PN trapping efficiency of the DPF can be guaranteed, and switching back to the normal running mode again.
The high-load area refers to a high value of at least one of carbon loading capacity and ash loading capacity, the non-high-load area comprises an idle area and a partial carbon deposition area, wherein the idle area refers to a condition that both the carbon loading capacity and the ash loading capacity of the DPF are lower than certain limit values, no stable carbon layer or ash layer is built in the DPF at the moment, the PN trapping efficiency is very low, and the condition generally occurs in the fresh DPF, after the DPF is actively regenerated, after the DPF is cleaned, and the like; the partial carbon deposition area means that the ash loading amount in the DPF is lower than a certain limit value, but the carbon loading amount is within a preset range, at the moment, partial carbon deposition exists in the DPF, but the carbon deposition amount is not enough, and at the moment, if the whole vehicle and the engine operate in a high exhaust temperature area (for example, the exhaust temperature of aftertreatment is higher than 350 ℃), the partial carbon deposition can be subjected to violent passive regeneration, so that the carbon deposition in the DPF burns, the carbon layer structure becomes loose quickly, and the PN emission can also exceed the standard easily.
Compared with the prior art, the PN discharge control method provided by the invention realizes closed-loop regulation and control of the running mode of the engine by detecting the ash loading amount and the carbon loading amount of the DPF in real time, so that the DPF is in a high-load area as soon as possible, the time of the DPF in the high-load area in the running process of the engine is prolonged as much as possible, the PN trapping efficiency of the DPF is ensured, and the purpose of controlling the PN discharge is achieved.
Preferably, in the above PN emission control method, when the amount of ash loaded inside the DPF is lower than a first preset amount of ash D and the amount of carbon loaded is lower than a first preset amount of carbon a, it is determined that the inside of the DPF is in an empty region, and the engine is controlled to enter the ash accumulation mode.
Further, when the ash loading capacity in the DPF is lower than a second preset ash loading capacity E, the second preset ash loading capacity is larger than a first preset ash loading capacity D, and the carbon loading capacity is higher than a first preset carbon loading capacity A and lower than a second preset carbon loading capacity B, the condition that the interior of the DPF is in a partial carbon deposition area is judged, and the engine is controlled to enter an over-temperature control mode.
In the embodiment of the invention, the detection of the carbon loading capacity of the DPF can be realized by detecting the content of the particulate matters discharged by the original engine of the engine, the content of the particulate matters discharged by the original engine of the engine is related to the carbon loading capacity of the DPF, a model of the content of the particulate matters discharged by the original engine of the engine and the carbon loading capacity of the DPF can be established in advance, and the carbon loading capacity in the DPF can be determined according to the content of the particulate matters discharged by the original engine.
The ash loading amount of the DPF is mainly related to the engine oil consumption rate of the engine, and therefore, in the embodiment of the present invention, the ash loading amount of the DPF is detected by detecting the engine oil consumption rate, and the ash loading amount inside the DPF is determined according to the engine oil consumption rate.
Further, the measurement of the ash loading amount of the DPF can be realized by detecting the pressure difference before and after the DPF is regenerated, and determining the ash loading amount in the DPF according to the pressure difference before and after the DPF, wherein the soot in the DPF is consumed after the DPF is regenerated, and the main reason for the pressure difference is the ash loading amount of the DPF.
Preferably, the above-mentioned over-temperature control mode includes adjusting an engine operation mode, and adjusting the engine operation mode includes controlling actions of actuators such as engine combustion, a supercharger, EGR, and the like, so as to make an engine exhaust temperature lower than a preset temperature value or make an engine exhaust temperature lower than 10% of a time that is higher than the preset temperature value within a preset time period.
In an embodiment of the invention, the preset temperature value is 350 ℃.
Preferably, the ash accumulation mode includes increasing the engine oil consumption rate, and the increase of the engine oil consumption rate can be achieved by controlling components such as an engine oil nozzle, a supercharger, an EGR and the like, so as to increase the fuel oil consumption rate, and the increase of the fuel oil consumption rate is often accompanied by the increase of the engine oil consumption rate, so that the rapid accumulation of the ash is achieved.
The embodiment of the invention also provides an engine PN emission control system used for the PN emission control method, and the control system comprises a particulate matter detection device, an engine oil consumption rate detection device and a control device, wherein the particulate matter detection device is used for detecting the content of particulate matter emitted by the original engine of the engine; the engine oil consumption rate detection device is used for detecting the engine oil consumption rate; the control device is respectively electrically connected with the particulate matter detection device and the engine oil consumption rate detection device, whether the carbon loading amount and the ash loading amount in the DPF are in a high-load area or not is judged according to detection values of the particulate matter detection device and the engine oil consumption rate detection device, and when the carbon loading amount and the ash loading amount in the DPF do not reach the high-load area, the engine is controlled to enter an ash accumulation mode or an over-temperature control mode.
Preferably, the engine PN emission control system further includes a DPF front-rear differential pressure sensor for detecting a DPF front-rear differential pressure, and the DPF front-rear differential pressure sensor is electrically connected to the control device.
Further, the embodiment of the invention also provides an engine, the engine comprises the engine PN emission control system, and as the engine PN emission control system has the technical effects, the technical effects of the engine adopting the engine PN emission control system refer to the above embodiment.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (11)

1. A PN emission control method, comprising the steps of:
and acquiring the carbon loading amount and the ash loading amount in the DPF, and judging whether the carbon loading amount and the ash loading amount in the DPF are in a high-load area or not, if so, keeping the engine in a current running mode, and if not, controlling the engine to enter an ash accumulation mode or an over-temperature control mode.
2. The PN emission control method as claimed in claim 1, wherein when the ash loading amount inside the DPF is lower than a first preset ash loading amount and the carbon loading amount is lower than a first preset carbon loading amount, it is judged that the inside of the DPF is in an empty region, and the engine is controlled to enter the ash accumulation mode.
3. The PN discharging control method of claim 2, wherein when the ash loading amount inside the DPF is lower than a second preset ash loading amount, the second preset ash loading amount is greater than the first preset ash loading amount, and the carbon loading amount is higher than the first preset carbon loading amount and lower than the second preset carbon loading amount, the inside of the DPF is judged to be in a partial carbon deposition area, and the engine is controlled to enter the over-temperature control mode.
4. The PN emission control method as claimed in any one of claims 1 to 3, wherein the amount of particulate matter emitted from an engine as it is detected, and the carbon load inside the DPF is determined based on the amount of particulate matter emitted from the engine as it is.
5. The PN emission control method as claimed in any one of claims 1 to 3, wherein an engine oil consumption rate is detected, and an amount of soot loaded inside the DPF is determined based on the engine oil consumption rate.
6. The PN discharging controlling method as claimed in any one of claims 1 to 3, wherein after the regeneration of the DPF is completed, a differential pressure before and after the DPF is detected, and an amount of ash loaded inside the DPF is determined according to the differential pressure before and after the DPF.
7. The PN emission control method according to any one of claims 1 to 3, wherein the over-temperature control mode includes adjusting an engine operating mode such that the engine exhaust temperature is lower than a preset temperature value or such that the time during which the engine exhaust temperature is higher than the preset temperature value within a preset time period is lower than 10%.
8. The PN emission control method of any one of claims 1 to 3, wherein the ash accumulation mode includes increasing an engine oil consumption rate.
9. An engine PN emission control system, comprising:
the particle detection device is used for detecting the content of particles discharged by the original engine;
the engine oil consumption rate detection device is used for detecting the engine oil consumption rate;
and the control device is respectively electrically connected with the particulate matter detection device and the engine oil consumption rate detection device, judges whether the carbon loading amount and the ash loading amount in the DPF are in a high-load area or not according to the detection values of the particulate matter detection device and the engine oil consumption rate detection device, and controls the engine to enter an ash accumulation mode or an over-temperature control mode when the carbon loading amount and the ash loading amount in the DPF do not reach the high-load area.
10. The engine PN emission control system of claim 9, further comprising a DPF front-to-back differential pressure sensor for detecting a DPF front-to-back differential pressure, said DPF front-to-back differential pressure sensor being electrically connected to said control device.
11. An engine comprising an engine PN emission control system as claimed in claim 9 or 10.
CN202011268025.1A 2020-11-13 2020-11-13 Engine and PN emission control system and PN emission control method thereof Active CN112360601B (en)

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CN113027575A (en) * 2021-03-24 2021-06-25 潍柴动力股份有限公司 Control method and device for exhaust emission and engine thermal management system
CN113027576A (en) * 2021-04-06 2021-06-25 潍柴动力股份有限公司 Method and device for determining carbon loading capacity
CN114810382A (en) * 2022-03-31 2022-07-29 潍柴动力股份有限公司 Exhaust emission control method and system and engine
CN114941564A (en) * 2022-05-31 2022-08-26 潍柴动力股份有限公司 PN emission control method and device, vehicle and storage medium
CN114961927A (en) * 2022-06-15 2022-08-30 潍柴动力股份有限公司 Particulate matter filtering efficiency control method and device
CN115013129A (en) * 2022-06-16 2022-09-06 江铃汽车股份有限公司 Control strategy for preventing diesel engine exhaust emission PN from exceeding standard
CN115306523A (en) * 2022-07-14 2022-11-08 潍柴动力股份有限公司 Engine DPF control method and device

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