CN112346787A - Non-standard equipment test system, method and storage medium - Google Patents
Non-standard equipment test system, method and storage medium Download PDFInfo
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- CN112346787A CN112346787A CN202011063895.5A CN202011063895A CN112346787A CN 112346787 A CN112346787 A CN 112346787A CN 202011063895 A CN202011063895 A CN 202011063895A CN 112346787 A CN112346787 A CN 112346787A
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- G06—COMPUTING; CALCULATING OR COUNTING
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- G06F9/00—Arrangements for program control, e.g. control units
- G06F9/06—Arrangements for program control, e.g. control units using stored programs, i.e. using an internal store of processing equipment to receive or retain programs
- G06F9/44—Arrangements for executing specific programs
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- G06F11/00—Error detection; Error correction; Monitoring
- G06F11/22—Detection or location of defective computer hardware by testing during standby operation or during idle time, e.g. start-up testing
- G06F11/26—Functional testing
- G06F11/263—Generation of test inputs, e.g. test vectors, patterns or sequences ; with adaptation of the tested hardware for testability with external testers
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Abstract
The invention discloses a non-standard equipment testing system, a method and a storage medium, wherein the non-standard equipment testing system comprises a data interface module, an interface configuration module, a first testing module and a second testing module, the data interface module is used for connecting non-standard equipment, the interface configuration module is used for configuring a testing protocol and a communication parameter of the data interface module, the first testing module is used for carrying out first-level testing on a working parameter, and the second testing module is used for carrying out second-level testing on a result of the first-level testing. The non-standard equipment testing system can configure testing protocols and communication parameters required by testing according to the non-standard equipment, can adapt to different non-standard equipment, enables large-scale automatic testing of the non-standard equipment to be possible, reduces the dependence degree on manual testing in the testing process, reduces the error rate and improves the efficiency. The invention is widely applied to the technical field of equipment testing.
Description
Technical Field
The invention relates to the technical field of equipment testing, in particular to a non-standard equipment testing system, a non-standard equipment testing method and a non-standard equipment testing storage medium.
Background
The nonstandard equipment is an automatic system integrated equipment which is customized by a user, unique by the user and circulated in a non-market, is assembled by unit equipment manufactured according to unified industry standards and specifications issued by the state, is equipment developed, designed and manufactured according to the use requirements of customers, and has different technological requirements of different types of customers. Like other industrial equipment, non-standard equipment also needs to undergo testing processes during production, assembly, commissioning, maintenance, and the like. Because the non-standard equipment has no unified standard, the universal testing equipment is difficult to adapt to various different non-standard equipment, and a satisfactory testing effect is difficult to obtain when the universal testing equipment is applied to the testing of each non-standard equipment, the prior art depends on manual testing to a greater extent, so that the error rate is high and the efficiency is low.
Disclosure of Invention
In view of the above technical problems, an object of the present invention is to provide a non-standard device testing system, method and storage medium.
In one aspect, an embodiment of the present invention includes a non-standard device testing system, including:
the data interface module is used for connecting the non-standard equipment;
the interface configuration module is used for configuring the test protocol and the communication parameters of the data interface module according to the non-standard equipment connected with the data interface module;
the first testing module is used for acquiring working parameters of the non-standard equipment through the data interface module and carrying out first-level testing on the working parameters;
and the second testing module is used for acquiring the result of the first-level test from the first testing module and carrying out a second-level test on the result of the first-level test.
Further, the configuring the test protocol and the communication parameters of the data interface module according to the non-standard device connected to the data interface module specifically includes:
determining process parameters of the non-standard equipment;
sending the process parameters to a cloud end; the cloud end generates a configuration instruction according to the process parameters;
receiving a configuration instruction generated and fed back by the cloud according to the process parameters;
and configuring the test protocol and the communication parameters of the data interface module according to the configuration instruction.
Further, the first-level test comprises at least one of data classification warehousing, action cycle period splicing, cycle period number measurement and calculation, equipment starting rate measurement and calculation, equipment utilization rate measurement and calculation, equipment fault collection and equipment fault reason analysis; the second-level test comprises at least one of equipment predictive model establishment, equipment predictive model analysis, production line equipment transverse comparison, production line balance analysis, capacity efficiency analysis, man-machine cooperation input, man-machine cooperation analysis, self-learning model establishment and self-learning model training.
Further, the non-standard device testing system further comprises a remote database, the remote database is arranged at a cloud end, and the remote database is used for storing the results of the first-level tests and the results of the second-level tests.
Further, the second test module is arranged at the cloud end.
Further, the non-standard equipment testing system further comprises a cloud communication module; the cloud communication module is used for establishing connection between the first test module, the second test module and the remote database.
Further, the remote database is also used for storing training samples; the training samples are used for predictive model and self-learning model call training for the second test module to run.
Further, the second testing module runs a predictive model and a self-learning model to call the training samples for training, including:
training the predictive model and the self-learning model by using the training samples subjected to preliminary screening from the remote database;
analyzing main influence factors influencing the output results of the predictive model and the self-learning model;
judging the weight value and the related factor of the main influence factor;
and through the input of more training samples, the weight values and the related factors of the main influence factors are gradually close to reality.
Further, the non-standard equipment testing system also comprises a report output module; the report output module is used for acquiring the result of the first-level test and the result of the second-level test, and generating and outputting a test report according to the result of the first-level test and the result of the second-level test.
On the other hand, the embodiment of the invention also comprises a non-standard equipment testing method, which comprises the following steps:
configuring a test protocol and communication parameters according to the nonstandard equipment to be tested;
collecting working parameters of the non-standard equipment, and performing a first-level test and a second-level test on the working parameters; the first-level test comprises at least one of data classification warehousing, action cycle period splicing, cycle period number measurement and calculation, equipment starting rate measurement and calculation, equipment utilization rate measurement and calculation, equipment fault collection and equipment fault reason analysis; the second-level test comprises at least one of equipment predictive model establishment, equipment predictive model analysis, production line equipment transverse comparison, production line balance analysis, capacity efficiency analysis, man-machine cooperation input, man-machine cooperation analysis, self-learning model establishment and self-learning model training.
In another aspect, the present invention also includes a storage medium having stored therein processor-executable instructions, which when executed by a processor, are configured to perform the method of the embodiments.
The invention has the beneficial effects that: the non-standard equipment testing system in the embodiment of the invention can configure the testing protocol and the communication parameters required by the test according to the non-standard equipment, can adapt to different non-standard equipment, enables large-scale automatic test on the non-standard equipment to be possible, reduces the dependence degree on manual test in the testing process, reduces the error rate and improves the efficiency.
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Fig. 1 is a schematic structural diagram of a non-standard device test system in the embodiment.
Detailed Description
Referring to fig. 1, in an embodiment of the present invention, a non-standard device testing system includes a data interface module, an interface configuration module, a first testing module, a second testing module, a cloud communication module, a remote database, and a report output module. In the embodiment of the invention, the non-standard equipment testing system comprises a local end and a cloud end, wherein the local end comprises a data interface module, an interface configuration module, a first testing module and a cloud end communication module, the data interface module, the interface configuration module, the first testing module and the cloud end communication module are arranged on the same case or a rack to form a whole, and the cloud end comprises a second testing module, a remote database and a report output module. The local end can be arranged in the production line, the test vehicle or the maintenance workshop and other places, namely near the tested non-standard equipment, so that the local end can be directly connected with the tested non-standard equipment through a cable or a wireless communication interface and the like; the cloud end can be arranged in places such as a machine room, and the local end is connected with the cloud end through the internet or a special network. In the embodiment of the invention, the cloud end can also be provided with a server with data processing capacity.
In the embodiment of the present invention, when the non-standard device test system is used to test the non-standard device, the following process may be performed:
firstly, connecting a data interface module with non-standard equipment through a standard cable;
starting non-standard equipment, specifically starting power sources such as a power source and an air source on the non-standard equipment;
thirdly, configuring the data interface module by the interface configuration module, specifically, the interface configuration module reads firmware information of the non-standard equipment, or receives manually input hardware information and the like by the human-computer interaction equipment, and determines process parameters of the non-standard equipment in a table look-up mode and the like, wherein the process parameters comprise working parameters, maintenance parameters and the like of the non-standard equipment;
fourthly, the interface configuration module sends the process parameters to the cloud; the cloud end executes the computer program to generate a configuration instruction according to the process parameters, or the cloud end displays the process parameters to workers, the workers edit the configuration instruction according to professional knowledge after reading the process parameters, the configuration instruction is input to the cloud end, and the cloud end feeds the configuration instruction back to the interface configuration module; in the embodiment of the invention, the configuration instruction exists in the format of an XML file, and comprises contents such as an IP address, a communication rate, a check code and the like;
fifthly, the interface configuration module configures the test protocol and the communication parameters of the data interface module according to the configuration instruction, wherein the test protocol comprises Ethernet IP, Profinet, Modbus and the like, and the communication parameters comprise IP addresses, port numbers, communication rates, check codes and the like;
sixthly, after the test protocol and the communication parameters of the data interface module are configured, the data interface module can establish communication with the non-standard equipment, so that the first test module can acquire the working parameters of the non-standard equipment through the data interface module and perform first-level test on the working parameters; in the embodiment of the invention, the first-level test refers to primary screening analysis of working parameters, and comprises at least one of data classification and warehousing, action cycle period splicing, cycle period number measurement and calculation, equipment starting rate measurement and calculation, equipment utilization rate measurement and calculation, equipment fault collection and equipment fault reason analysis; the first test module collects the results of the first-level test through the cloud communication module and then sends the results to the second test module;
seventhly, the second testing module obtains the result of the first-level test and carries out a second-level test on the result of the first-level test; in the embodiment of the invention, the second-level test comprises at least one of equipment predictive model establishment, equipment predictive model analysis, production line-level equipment transverse comparison, production line balance analysis, capacity efficiency analysis, man-machine cooperation input, man-machine cooperation analysis, self-learning model establishment and self-learning model training;
eighthly, storing the result of the first-level test executed by the first test module and the result of the second-level test executed by the second test module in a remote database;
the ninth step, the report output module reads the result of the first level test and the result of the second level test from the remote database, and generates and outputs a test report; specifically, the report output module may generate a doc or pdf type file according to the result of the first level test and the result of the second level test, and then print the doc or pdf type file through a printer or display the pdf type file through a display screen, so that a worker may visually see the test result and determine whether the tested non-standard device meets the requirements of leaving a factory, commissioning, or re-production.
In the embodiment of the invention, when the second testing module performs the second-level testing, if the predictive model establishment, the equipment predictive model analysis, the self-learning model establishment, the self-learning model training and the like are performed, the predictive model and the self-learning model are used, and at this time, training samples for the predictive model and the self-learning model training can be stored in the remote database in advance. In the embodiment of the invention, the predictive model and the self-learning model are mathematical models based on the process, the training samples primarily screened from a remote database are utilized to train the predictive model and the self-learning model, main influence factors influencing the output results of the predictive model and the self-learning model are analyzed, the weights and related factors are judged, and the weights and the influence factors are close to reality step by step through the input of more training samples, so that the training purpose is achieved, the structures of the predictive model and the self-learning model can be recombined in the further optimization, and the optimization of the predictive model and the self-learning model is realized.
The non-standard equipment testing system in the embodiment of the invention can configure the testing protocol and the communication parameters required by the test according to the non-standard equipment, can adapt to different non-standard equipment, enables large-scale automatic test on the non-standard equipment to be possible, reduces the dependence degree on manual test in the testing process, reduces the error rate and improves the efficiency.
In the embodiment of the invention, the non-standard equipment testing system divides the testing of the non-standard equipment into a primary first-level testing and a high-level second-level testing, the first-level testing is executed by a local end, the calculation power requirement on the local end is reduced, the hardware complexity of the local end is reduced, and the second-level testing is executed by a cloud end with higher calculation power, so that a good testing effect can be ensured.
In the embodiment of the invention, the non-standard equipment testing method comprises the following steps:
s1, configuring a test protocol and communication parameters according to the nonstandard equipment to be tested;
and S2, collecting working parameters of the non-standard equipment, and performing a first-level test and a second-level test on the working parameters.
In the embodiment of the invention, the first-level test comprises at least one of data classification and warehousing, action cycle period splicing, cycle period number measurement and calculation, equipment starting rate measurement and calculation, equipment utilization rate measurement and calculation, equipment fault collection and equipment fault reason analysis. The second-level test comprises at least one of equipment predictive model establishment, equipment predictive model analysis, production line equipment transverse comparison, production line balance analysis, productivity efficiency analysis, man-machine cooperation input, man-machine cooperation analysis, self-learning model establishment and self-learning model training.
Based on the same principle as the non-standard device test system in the embodiment of the present invention, by executing the non-standard device test method in the embodiment of the present invention, the same technical effect as the non-standard device test system in the embodiment of the present invention can be obtained, including: the test protocol and the communication parameters required by the test can be configured according to the non-standard equipment, and different non-standard equipment can be adapted, so that large-scale automatic test on the non-standard equipment becomes possible, the dependence degree on manual test in the test process is reduced, the error rate is reduced, and the efficiency is improved; the test on the non-standard equipment is divided into a primary first-level test and a high-level second-level test, the first-level test is executed by a local end, the calculation requirement on the local end is reduced, the hardware complexity of the local end is reduced, the second-level test is executed by a cloud end with higher calculation, and a good test effect can be guaranteed.
In this embodiment, a computer apparatus includes a memory and a processor, where the memory is used to store at least one program, and the processor is used to load the at least one program to execute the non-standard device testing method in the embodiment, so as to achieve the same technical effects as those described in the embodiment.
In this embodiment, a storage medium stores processor-executable instructions, and when the processor-executable instructions are executed by a processor, the processor-executable instructions are used to execute the non-standard device testing method in the embodiment, so that the same technical effects as those described in the embodiment are achieved.
It should be noted that, unless otherwise specified, when a feature is referred to as being "fixed" or "connected" to another feature, it may be directly fixed or connected to the other feature or indirectly fixed or connected to the other feature. Furthermore, the descriptions of upper, lower, left, right, etc. used in the present disclosure are only relative to the mutual positional relationship of the constituent parts of the present disclosure in the drawings. As used in this disclosure, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. In addition, unless defined otherwise, all technical and scientific terms used in this example have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used in the description of the embodiments herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in this embodiment, the term "and/or" includes any combination of one or more of the associated listed items.
It will be understood that, although the terms first, second, third, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element of the same type from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure. The use of any and all examples, or exemplary language ("e.g.," such as "or the like") provided with this embodiment is intended merely to better illuminate embodiments of the invention and does not pose a limitation on the scope of the invention unless otherwise claimed.
It should be recognized that embodiments of the present invention can be realized and implemented by computer hardware, a combination of hardware and software, or by computer instructions stored in a non-transitory computer readable memory. The methods may be implemented in a computer program using standard programming techniques, including a non-transitory computer-readable storage medium configured with the computer program, where the storage medium so configured causes a computer to operate in a specific and predefined manner, according to the methods and figures described in the detailed description. Each program may be implemented in a high level procedural or object oriented programming language to communicate with a computer system. However, the program(s) can be implemented in assembly or machine language, if desired. In any case, the language may be a compiled or interpreted language. Furthermore, the program can be run on a programmed application specific integrated circuit for this purpose.
Further, operations of processes described in this embodiment can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The processes described in this embodiment (or variations and/or combinations thereof) may be performed under the control of one or more computer systems configured with executable instructions, and may be implemented as code (e.g., executable instructions, one or more computer programs, or one or more applications) collectively executed on one or more processors, by hardware, or combinations thereof. The computer program includes a plurality of instructions executable by one or more processors.
Further, the method may be implemented in any type of computing platform operatively connected to a suitable interface, including but not limited to a personal computer, mini computer, mainframe, workstation, networked or distributed computing environment, separate or integrated computer platform, or in communication with a charged particle tool or other imaging device, and the like. Aspects of the invention may be embodied in machine-readable code stored on a non-transitory storage medium or device, whether removable or integrated into a computing platform, such as a hard disk, optically read and/or write storage medium, RAM, ROM, or the like, such that it may be read by a programmable computer, which when read by the storage medium or device, is operative to configure and operate the computer to perform the procedures described herein. Further, the machine-readable code, or portions thereof, may be transmitted over a wired or wireless network. The invention described in this embodiment includes these and other different types of non-transitory computer-readable storage media when such media include instructions or programs that implement the steps described above in conjunction with a microprocessor or other data processor. The invention also includes the computer itself when programmed according to the methods and techniques described herein.
A computer program can be applied to input data to perform the functions described in the present embodiment to convert the input data to generate output data that is stored to a non-volatile memory. The output information may also be applied to one or more output devices, such as a display. In a preferred embodiment of the invention, the transformed data represents physical and tangible objects, including particular visual depictions of physical and tangible objects produced on a display.
The above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above embodiment, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention as long as the technical effects of the present invention are achieved by the same means. The invention is capable of other modifications and variations in its technical solution and/or its implementation, within the scope of protection of the invention.
Claims (11)
1. A non-standard device test system, comprising:
the data interface module is used for connecting the non-standard equipment;
the interface configuration module is used for configuring the test protocol and the communication parameters of the data interface module according to the non-standard equipment connected with the data interface module;
the first testing module is used for acquiring working parameters of the non-standard equipment through the data interface module and carrying out first-level testing on the working parameters;
and the second testing module is used for acquiring the result of the first-level test from the first testing module and carrying out a second-level test on the result of the first-level test.
2. The system according to claim 1, wherein the configuring the test protocol and the communication parameters of the data interface module according to the non-standard device connected to the data interface module specifically includes:
determining process parameters of the non-standard equipment;
sending the process parameters to a cloud end;
receiving a configuration instruction generated and fed back by the cloud according to the process parameters;
and configuring the test protocol and the communication parameters of the data interface module according to the configuration instruction.
3. The non-standard device testing system according to claim 1 or 2, wherein the first-level testing comprises at least one of data classification warehousing, action cycle period splicing, cycle period number measurement, device start rate measurement, device utilization measurement, device fault collection and device fault cause analysis; the second-level test comprises at least one of equipment predictive model establishment, equipment predictive model analysis, production line equipment transverse comparison, production line balance analysis, capacity efficiency analysis, man-machine cooperation input, man-machine cooperation analysis, self-learning model establishment and self-learning model training.
4. The system according to claim 3, further comprising a remote database, the remote database being disposed in a cloud, the remote database being configured to store the results of the first-level tests and the results of the second-level tests.
5. The system for testing non-standard equipment according to claim 4, wherein the second testing module is disposed in a cloud.
6. The system for testing non-standard equipment according to claim 5, further comprising a cloud communication module; the cloud communication module is used for establishing connection between the first test module, the second test module and the remote database.
7. The non-standard equipment testing system of claim 4, wherein the remote database is further configured to store training samples; the training samples are used for predictive model and self-learning model call training for the second test module to run.
8. The non-standard equipment testing system of claim 7, wherein the second testing module runs a predictive model and a self-learning model to invoke the training samples for training, comprising:
training the predictive model and the self-learning model by using the training samples subjected to preliminary screening from the remote database;
analyzing main influence factors influencing the output results of the predictive model and the self-learning model;
judging the weight value and the related factor of the main influence factor;
and through the input of more training samples, the weight values and the related factors of the main influence factors are gradually close to reality.
9. The non-standard device test system according to claim 1 or 2, further comprising a report output module; the report output module is used for acquiring the result of the first-level test and the result of the second-level test, and generating and outputting a test report according to the result of the first-level test and the result of the second-level test.
10. A non-standard equipment testing method is characterized by comprising the following steps:
configuring a test protocol and communication parameters according to the nonstandard equipment to be tested;
collecting working parameters of the non-standard equipment, and performing a first-level test and a second-level test on the working parameters; the first-level test comprises at least one of data classification warehousing, action cycle period splicing, cycle period number measurement and calculation, equipment starting rate measurement and calculation, equipment utilization rate measurement and calculation, equipment fault collection and equipment fault reason analysis; the second-level test comprises at least one of equipment predictive model establishment, equipment predictive model analysis, production line equipment transverse comparison, production line balance analysis, capacity efficiency analysis, man-machine cooperation input, man-machine cooperation analysis, self-learning model establishment and self-learning model training.
11. A storage medium having stored therein processor-executable instructions, which when executed by a processor, are configured to perform the method of claim 10.
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| PCT/CN2020/140054 WO2022068105A1 (en) | 2020-09-30 | 2020-12-28 | Non-standard device testing system and method, and storage medium |
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| CN114217540A (en) * | 2021-11-10 | 2022-03-22 | 深圳市鑫信腾科技股份有限公司 | Control method, device, equipment and storage medium of non-standard equipment |
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| CN114217540A (en) * | 2021-11-10 | 2022-03-22 | 深圳市鑫信腾科技股份有限公司 | Control method, device, equipment and storage medium of non-standard equipment |
| CN114217540B (en) * | 2021-11-10 | 2024-09-13 | 深圳市鑫信腾科技股份有限公司 | Control method, device and equipment of nonstandard equipment and storage medium |
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| WO2022068105A1 (en) | 2022-04-07 |
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