CN112340389B - Material cutting method, device, equipment and medium - Google Patents

Material cutting method, device, equipment and medium Download PDF

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Publication number
CN112340389B
CN112340389B CN202011129020.0A CN202011129020A CN112340389B CN 112340389 B CN112340389 B CN 112340389B CN 202011129020 A CN202011129020 A CN 202011129020A CN 112340389 B CN112340389 B CN 112340389B
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target
cutting
materials
target material
cut
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CN112340389A (en
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黄达林
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Shenzhen Xiaoming Industrial Internet Co ltd
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Shenzhen Xiaoming Industrial Internet Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means

Abstract

The invention discloses a material cutting method, which comprises the following steps: acquiring target material data of a target material, and calculating the target stepping step number of the stepping motor according to the target material data; wherein the target material comprises a cutting material to be cut; driving a stepping motor to rotate a target stepping step number so as to mark a cut material in the target material; and the driving induction mechanism rechecks the intercepted materials, and if the rechecking is successful, the intercepting operation is carried out on the intercepted materials. The invention can not cause the waste or the loss of materials. Furthermore, the material is cut off after being rechecked, so that the accuracy of the quantity of the cut-off material can be ensured. Furthermore, a material separating device, a computer device and a storage medium are proposed.

Description

Material cutting method, device, equipment and medium
Technical Field
The invention relates to the technical field of material processing, in particular to a material cutting method, a device, equipment and a medium.
Background
Proofing and small batch production relate to the problem that the quantity of various materials is intercepted and distributed according to the order requirements when SMT (Surface mount Technology) materials are distributed. If not truncated, there are the following problems or risks: 1. if the valuable materials or the scarce materials are put into the production system at one time, the materials are lost or lost after production, and the progress of the subsequent order is influenced. 2. If the material thrown out of the machine cannot be recycled in time, damp moisture or other reasons will cause damage to the components, thereby causing material loss. 3. Causing confusion of production planning system data, which in turn raises the risk of data inaccuracy and other uncontrollable issues throughout the supply chain.
The distribution after the division can avoid the operation of counting, inspecting and warehousing the excessive distribution materials again after the production task is finished, thereby reducing the potential labor cost consumption and the potential quality risks such as material mixing in the material flowing process. Therefore, in the SMT proofing and small-batch order operation, the materials need to be cut off, and the production system can be distributed only after the cut-off, so that potential risks are prevented.
Disclosure of Invention
In view of the above, there is a need to provide a material cutting method, apparatus, device and medium for small batch material production.
A method of material chopping, the method comprising:
acquiring target material data of a target material, and calculating the target stepping step number of a stepping motor according to the target material data; wherein the target material comprises a cutting material to be cut;
driving the stepping motor to rotate the target stepping number so as to divide the divided materials in the target materials;
and the driving induction mechanism rechecks the cut materials, and if rechecking is successful, cutting the cut materials.
In one embodiment, the step of calculating the target stepping number of the stepping motor according to the target material data includes:
acquiring the material spacing and the target cutting quantity, calculating a product value of the material spacing and the target cutting quantity, and taking the product value as a target cutting length of the cut material;
and acquiring the stepping unit length, and calculating the target stepping step number of the stepping motor according to the target division length and the stepping unit length.
In one embodiment, the driving induction mechanism performs rechecking on the cut-off material, and if the rechecking is successful, the cutting operation on the cut-off material includes:
driving the sensing mechanism to detect the actual cutting quantity of the cut material and judging whether the actual cutting quantity is consistent with the target cutting quantity;
and if the actual number of the intercepted materials is consistent with the target number of the intercepted materials, judging that the rechecking is successful, and intercepting the intercepted materials.
In one embodiment, the target material is placed in a target material tray after the cutting operation, and a target label is pasted on the target material tray; the cutting materials are placed on a cutting material disc, and cutting labels are pasted on the cutting material disc;
after the operation of cutting the cut material, the method further comprises the following steps:
scanning the cutting labels, and inputting the actual cutting number of the cutting materials;
and calculating the residual material quantity of the target material according to the actual cutting quantity, scanning the target label, and inputting the residual material quantity of the target material.
In one embodiment, before the obtaining target material data of the target material, the method further includes:
detecting whether a space material exists at the head end of the target material;
if the head end of the target material has blank materials, non-blank materials in the target material are sequentially detected, and the first non-blank material is used as a material interception starting point.
In one embodiment, the obtaining target material data of the target material includes:
receiving target material data of the target material input from a touch screen, and storing the target material data in a local storage medium;
and when the interception operation is carried out, calling the target material data from the local storage medium.
In one embodiment, the obtaining target material data of the target material further includes:
and sending a data request instruction corresponding to the target material data to a data system, and receiving the target material data sent by the data system.
A material sectioning device, the device comprising:
the calculating module is used for acquiring target material data of a target material and calculating the target stepping step number of the stepping motor according to the target material data; the target materials comprise cutting materials to be cut;
the motor driving module is used for driving the stepping motor to rotate the target stepping number so as to divide the divided materials in the target materials;
and the cutting module is used for driving the induction mechanism to recheck the cut materials, and if the rechecking is successful, cutting the cut materials.
A computer-readable storage medium storing a computer program which, when executed by a processor, causes the processor to perform the steps of:
acquiring target material data of a target material, and calculating the target stepping step number of a stepping motor according to the target material data; wherein the target material comprises a cutting material to be cut;
driving the stepping motor to rotate the target stepping number so as to divide the divided materials in the target materials;
and the driving induction mechanism rechecks the cut materials, and if rechecking is successful, cutting the cut materials.
A material slicing apparatus comprising a memory and a processor, the memory storing a computer program that, when executed by the processor, causes the processor to perform the steps of:
acquiring target material data of a target material, and calculating the target stepping step number of a stepping motor according to the target material data; wherein the target material comprises a cutting material to be cut;
driving the stepping motor to rotate the target stepping number so as to divide the divided materials in the target materials;
and the driving induction mechanism rechecks the cut materials, and if rechecking is successful, cutting the cut materials.
The invention provides a material cutting method, a device, equipment and a medium, which can determine the target stepping step number of a stepping motor based on target material data of small-batch orders, and control the stepping motor to only rotate the target stepping step number, thereby cutting off the cut material in the target material without causing waste or loss of the material. Furthermore, the material is cut off after being rechecked, so that the accuracy of the quantity of the cut-off material can be ensured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Wherein:
FIG. 1 is a schematic flow diagram of a material slicing method in one embodiment;
FIG. 2 is a schematic view of a material slicing apparatus in one embodiment;
FIG. 3 is a schematic structural view of a material cutting device in one embodiment;
fig. 4 is a block diagram of the material cutting apparatus in one embodiment.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, fig. 1 is a schematic flow chart of a material cutting method in one embodiment. Referring to fig. 2, the material cutting method is applied to a material cutting device, and the material cutting device comprises a communication interface 1, a touch screen 2, a stepping motor 3, a transmission guide rail 4 and a cutting knife edge 5. The material cutting method in the embodiment provides the following steps:
and 102, acquiring target material data of the target material, and calculating the target stepping step number of the stepping motor according to the target material data.
Wherein the target material data includes a quantity of the target material, a quantity of the cut material, and a quantity of the remaining material. Different orders have different requirements on materials, and only a part of target materials are used in the process of processing small batches of materials. Therefore, the number of the materials to be cut in the target material needs to be determined before the materials are processed, and the problems of material loss, data confusion and the like are avoided. The target number of steps can be used to control the stepping motor 3 to rotate a specific distance, so as to mark the cut materials in the target material.
In one embodiment, the target material data is obtained by acquiring the target material data from the touch screen 2 or the data system. Specifically, target material data of a target material manually input from the touch screen 2 is received, and the target material data is stored in a local storage medium. And when the target material interception operation is detected to be required, calling the target material data from the local storage medium. In addition, when it is detected that the target material is required to be cut, the material cutting device may further connect to the PC terminal through the communication interface 1, and send a data request instruction corresponding to the target material data to another data System, such as an Enterprise Resource Planning System (ERP) or a Manufacturing Execution System (MES). When the external data system responds to the data request instruction and calls corresponding target material data, the material cutting device can receive the target material data sent by the external data system.
In one embodiment, the target material data further includes a material spacing and a target cut number. The target materials are fixedly processed on the material belt at equal intervals, and the material interval refers to the interval between each single target material on the material belt. The target material cut amount is the amount of a single target material to be cut in the target materials in the current small lot order. Correspondingly, the step number calculating step in this embodiment specifically includes: firstly, the material spacing and the target cutting number are obtained, the product value of the material spacing and the target cutting number is calculated, and the product value is used as the target cutting length of the cut material. For example, the target materials 0402, 0805 and 1612 with different specifications are set to be 1000pcs (pieces) in number of target sections. The material spacing of 0402 is 2mm, the material spacing of 0805 is 4mm, and the material spacing of 1612 is 16 mm. Then the target cut-off length of 0402 is 2000mm, 0805 4000mm and 1612 16000 mm. Next, the step unit length is acquired, and the target step number of the stepping motor 3 is calculated from the target division length and the step unit length. In this embodiment, material is taken and still is processed equally spaced material level hole, and this material level hole can be fixed with the material area of cutting the device to be driven by step motor. Specifically, the pitch of the level holes is typically machined to 4mm, which corresponds to a step number of 1 unit. Therefore, the target step number corresponding to 0402 is 500 units, the target step number corresponding to 0805 is 1000 units, and the target step number corresponding to 1612 is 4000 units. It is understood that the setting of the material specification, the material level hole interval and other parameters in the present example is not limited to the specific values described above, and is not limited thereto.
Further, the target material data further includes a material width. When carrying out the material and cutting, only under the prerequisite that material width and transmission band width match, the hole site gear can normally drive the material and carry out follow-up quantity accounting to and the normal supply that rolls forward in control material edge, thereby avoid using the dynamics in charge level hole completely to drive, prevent the risk of damage charge level hole such as latent tension crack. Therefore, in this embodiment, before the step motor 3 is driven to rotate, it is further determined whether the widths of the transfer belt and the target material are matched. Step 104 is performed when the width of the transfer belt matches the target material.
In one embodiment, before obtaining target material data of a target material, it is further detected whether a space material exists at the head end of the target material. This is because the blank material does not actually contain a target material that can be used for subsequent processing, and if the blank material exists at the front end of the material tape, the number of the actual cut materials is misjudged. Therefore, if the head end of the target material is detected to have blank materials, non-blank materials in the target material are sequentially detected from the head end, and when the non-blank materials are detected, the first non-blank materials are used as material cutting points. Correspondingly, statistics is only carried out from the first non-blank material when rechecking is carried out subsequently.
And step 104, driving the stepping motor to rotate a target stepping step number so as to divide the divided materials in the target materials.
Referring to fig. 2, in the present embodiment, the target material is placed on the transmission guide rail 4 when being divided, and the transmission guide rail 4 is connected to the stepping motor 3, so that the material dividing and cutting device can drive the target material on the transmission guide rail 4 to move by driving the stepping motor 3. The target number of steps defines the rotational distance of the stepping motor 3, i.e., the moving distance of the transfer rail 4. A cutting knife edge 5 in the material cutting device is vertically arranged relative to a transmission guide rail 4, and when the stepping motor 3 works for a target stepping number, the cutting knife edge 5 can respectively divide the cut materials and the residual materials in the target materials.
And 106, driving the induction mechanism to recheck the intercepted material, and if the rechecking is successful, performing intercepting operation on the intercepted material.
Specifically, each level hole or every other level hole is arranged in sequence when the material belt is produced, so that the sequence of each level hole is determined. Before the step motor 3 is driven to rotate, the induction mechanism is driven to detect the initial sequence of the material level holes; and when the rotation of the stepping motor 3 is finished, the driving induction mechanism detects the termination sequence of the material level holes. The number of passing material level holes can be determined based on the initial sequence and the termination sequence, and the actual number of the cut materials can be further determined because the number of passing material level holes has a specific corresponding relation with target materials with different specifications. Illustratively, each passing level hole corresponds to 2pcs 0402, each passing level hole corresponds to 1pcs 0805 and each 4 passing level holes corresponds to 1pcs 1612. And finally, judging whether the actual number of the segments is consistent with the target number of the segments. If the actual number of the sections is consistent with the target number of the sections, the rechecking is judged to be successful, and the cutting knife edge 5 is driven to vertically perform the section operation on the section material.
Furthermore, in principle, in the implementation, only the target material in one unit material tray is divided into 2 parts by one-time division, wherein one part of the target material is distributed to order to put into production, and the other part of the target material is stored in a warehouse. It will be appreciated that the target material may be divided into a plurality of different quantities of divided material when there is only one tray of target material and a plurality of orders are used simultaneously.
According to the material cutting method, the target stepping number of the stepping motor 3 can be determined based on the target material data of the small-batch order, and the stepping motor is controlled to rotate only by the target stepping number, so that the cut material in the target material is divided, and the waste or the loss of the material is avoided. Furthermore, the material is cut off after being rechecked, so that the accuracy of the quantity of the cut-off material can be ensured.
Further, in the material cutting method, after the target material is cut, the residual material in the target material is placed in a target material tray, and the target material tray is used for storage and is taken out for use when the next material is cut. And the target material tray is also stuck with a target label, and the target label is used for recording the quantity, the specification and other parameters of the residual materials. Correspondingly, the cutting materials are placed on a cutting material disc, and the cutting material disc can be used for carrying and transporting the cutting materials. The material dividing disc is also adhered with a dividing label, the dividing label is used for recording parameters such as the number, the specification and the like of the divided materials, and rechecking can be carried out again through scanning the dividing label before the materials are actually processed.
In this embodiment, the actual number of cuts of the cut material can be entered into the cut label by scanning the cut label. And the initial target material quantity is deducted from the actual cutting quantity to calculate the residual material quantity, and the residual material quantity can be recorded into the target label by scanning the target label.
It will be appreciated that the cut-off data for the material may also be from a system database to which the device is connected. The target material tray can also be a material tray for placing target materials originally, when the materials are cut, the system can automatically calculate the quantity of the residual materials, and a new target label is generated through the device so as to cover the original target label.
In one embodiment, as shown in fig. 3, a material sectioning apparatus is provided, the apparatus comprising:
a calculating module 302, configured to obtain target material data of a target material, and calculate a target stepping step number of the stepping motor according to the target material data; wherein the target material comprises a cutting material to be cut;
a motor driving module 304, configured to drive the stepping motor to rotate a target stepping number, so as to mark off a cut material in the target material;
and the cutting module 306 is used for driving the induction mechanism to recheck the cut material, and if the rechecking is successful, cutting the cut material.
The material cutting device can determine the target stepping step number of the stepping motor based on the target material data of small-batch orders, and control the stepping motor to only rotate the target stepping step number, so that the cut materials in the target materials are cut off, and the waste or the loss of the materials is avoided. Furthermore, the material is cut off after being rechecked, so that the accuracy of the quantity of the cut-off material can be ensured.
In an embodiment, the target material data includes a material spacing and a target cut number, and the calculating module 302 is further specifically configured to: acquiring the material spacing and the target cutting number, calculating the product value of the material spacing and the target cutting number, and taking the product value as the target cutting length for cutting the material; and acquiring the length of the stepping unit, and calculating the target stepping step number of the stepping motor according to the target cutting length and the stepping unit length.
In an embodiment, the truncating module 306 is further specifically configured to: the driving induction mechanism detects the actual cutting quantity of the cut material and judges whether the actual cutting quantity is consistent with the target cutting quantity; and if the actual number of the sections is consistent with the target number of the sections, judging that the rechecking is successful, and performing section operation on the section materials.
In one embodiment, the target material is placed in a target material tray after the cutting operation, and a target label is pasted on the target material tray; the cutting materials are placed on a cutting material disc, and cutting labels are stuck on the cutting material disc; the material cuts device still includes: the residual material quantity recording module is used for: scanning the cutting labels, and recording the actual cutting number of the cutting materials; and calculating the residual material quantity of the target material according to the actual cutting quantity, scanning the target label, and inputting the residual material quantity of the target material.
In one embodiment, the material intercepting apparatus further comprises: the blank material detection module is used for detecting whether a blank material exists at the head end of the target material; if the head end of the target material has blank materials, non-blank materials in the target material are sequentially detected, and the head of the non-blank materials is used as a material interception point.
In an embodiment, the calculating module 302 is further specifically configured to: receiving target material data of a target material input from a touch screen, and storing the target material data in a local storage medium; when a cut-off operation is performed, target material data is called from a local storage medium.
In an embodiment, the calculating module 302 is further specifically configured to: and sending a data request instruction corresponding to the target material data to the data system, and receiving the target material data sent by the data system.
Fig. 4 shows an internal structure diagram of the material cutting apparatus in one embodiment. As shown in fig. 4, the material slicing apparatus includes a processor, a memory, and a network interface connected by a system bus. Wherein the memory includes a non-volatile storage medium and an internal memory. The non-volatile storage medium of the material cutting device stores an operating system and also stores a computer program, and when the computer program is executed by a processor, the processor can realize the material cutting method. The internal memory may also have stored therein a computer program that, when executed by the processor, causes the processor to perform a material slicing method. It will be appreciated by those skilled in the art that the configuration shown in fig. 4 is a block diagram of only a portion of the configuration associated with the present application and does not constitute a limitation on the material sectioning apparatus to which the present application is applied, and that a particular material sectioning apparatus may include more or fewer components than shown in the figures, or combine certain components, or have a different arrangement of components.
A material slicing apparatus comprising a memory, a processor and a computer program stored in the memory and executable on the processor, the processor implementing the following steps when executing the computer program: acquiring target material data of a target material, and calculating the target stepping step number of the stepping motor according to the target material data; wherein the target material comprises a cutting material to be cut; driving a stepping motor to rotate a target stepping step number so as to mark a cut material in the target material; and the driving induction mechanism rechecks the intercepted materials, and if the rechecking is successful, the intercepting operation is carried out on the intercepted materials.
In one embodiment, the step motor comprises a stepping motor, wherein the step motor comprises a stepping motor, the stepping motor and a stepping motor, the stepping motor comprises a stepping motor, the stepping motor is provided with a stepping motor, the stepping motor comprises a stepping motor, the stepping motor is provided with a stepping motor, the stepping motor comprises: acquiring the material spacing and the target cutting number, calculating a product value of the material spacing and the target cutting number, and taking the product value as the target cutting length of the cut material; and acquiring the length of the stepping unit, and calculating the target stepping step number of the stepping motor according to the target cutting length and the stepping unit length.
In one embodiment, the driving induction mechanism performs rechecking on the cut material, and if the rechecking is successful, the cutting operation is performed on the cut material, and the method comprises the following steps: the driving induction mechanism detects the actual cutting quantity of the cut materials and judges whether the actual cutting quantity is consistent with the target cutting quantity; and if the actual number of the sections is consistent with the target number of the sections, judging that the rechecking is successful, and performing section operation on the section materials.
In one embodiment, the target material is placed in a target tray after the cutting operation, and the target tray is pasted with a target label; the cutting materials are placed on a cutting material disc, and cutting labels are stuck on the cutting material disc; after the operation of cutting the cut material, the method also comprises the following steps: scanning the sectioning labels, and recording the actual sectioning number of the sectioned materials; and calculating the residual material quantity of the target material according to the actual cutting quantity, scanning the target label, and inputting the residual material quantity of the target material.
In one embodiment, before obtaining the target material data of the target material, the method further includes: detecting whether a space material exists at the head end of a target material; if the head end of the target material has blank materials, non-blank materials in the target material are sequentially detected, and the head of the non-blank materials is used as a material interception point.
In one embodiment, obtaining target material data for a target material comprises: receiving target material data of a target material input from a touch screen, and storing the target material data in a local storage medium; when a cut-off operation is performed, target material data is called from the local storage medium.
In one embodiment, obtaining target material data for a target material further comprises: and sending a data request instruction corresponding to the target material data to the data system, and receiving the target material data sent by the data system.
A computer-readable storage medium storing a computer program which, when executed by a processor, performs the steps of: acquiring target material data of a target material, and calculating the target stepping step number of the stepping motor according to the target material data; wherein the target material comprises a cutting material to be cut; driving a stepping motor to rotate a target stepping step number so as to mark a cut material in the target material; and the driving induction mechanism rechecks the intercepted materials, and if the rechecking is successful, the intercepting operation is carried out on the intercepted materials.
In one embodiment, the step motor comprises a stepping motor, wherein the step motor comprises a stepping motor, the stepping motor and a stepping motor, the stepping motor comprises a stepping motor, the stepping motor is provided with a stepping motor, the stepping motor comprises a stepping motor, the stepping motor is provided with a stepping motor, the stepping motor comprises: acquiring the material spacing and the target cutting number, calculating a product value of the material spacing and the target cutting number, and taking the product value as the target cutting length of the cut material; and acquiring the length of the stepping unit, and calculating the target stepping step number of the stepping motor according to the target cutting length and the stepping unit length.
In one embodiment, the driving induction mechanism performs rechecking on the intercepted material, and if the rechecking is successful, the intercepting operation is performed on the intercepted material, and the method comprises the following steps: the driving induction mechanism detects the actual cutting quantity of the cut material and judges whether the actual cutting quantity is consistent with the target cutting quantity; and if the actual number of the sections is consistent with the target number of the sections, judging that the rechecking is successful, and performing section operation on the section materials.
In one embodiment, the target material is placed in a target material tray after the cutting operation, and a target label is pasted on the target material tray; the cutting materials are placed on a cutting material disc, and cutting labels are stuck on the cutting material disc; after the operation of cutting the cut material, the method further comprises the following steps: scanning the sectioning labels, and recording the actual sectioning number of the sectioned materials; and calculating the residual material quantity of the target material according to the actual cutting quantity, scanning the target label, and inputting the residual material quantity of the target material.
In one embodiment, before obtaining the target material data of the target material, the method further includes: detecting whether space materials exist at the head end of the target material or not; if the head end of the target material has blank materials, non-blank materials in the target material are sequentially detected, and the head of the non-blank materials is used as a material interception point.
In one embodiment, obtaining target material data for a target material comprises: receiving target material data of a target material input from a touch screen, and storing the target material data in a local storage medium; when a cut-off operation is performed, target material data is called from the local storage medium.
In one embodiment, obtaining target material data for a target material further comprises: and sending a data request instruction corresponding to the target material data to the data system, and receiving the target material data sent by the data system.
It should be noted that the method, the apparatus, the device and the computer-readable storage medium for material segmentation described above belong to a general inventive concept, and the contents in the embodiments of the method, the apparatus, the device and the computer-readable storage medium for material segmentation may be mutually applicable.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by a computer program, which can be stored in a non-volatile computer-readable storage medium, and can include the processes of the embodiments of the methods described above when the program is executed. Any reference to memory, storage, database, or other medium used in the embodiments provided herein may include non-volatile and/or volatile memory, among others. Non-volatile memory can include read-only memory (ROM), Programmable ROM (PROM), Electrically Programmable ROM (EPROM), Electrically Erasable Programmable ROM (EEPROM), or flash memory. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms such as Static RAM (SRAM), Dynamic RAM (DRAM), Synchronous DRAM (SDRAM), Double Data Rate SDRAM (DDRSDRAM), Enhanced SDRAM (ESDRAM), Synchronous Link DRAM (SLDRAM), Rambus Direct RAM (RDRAM), direct bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM).
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above examples only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present application. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (8)

1. A method of material chopping, the method comprising:
acquiring target material data of a target material, and calculating the target stepping step number of a stepping motor according to the target material data; the target materials comprise cutting materials to be cut, the target materials are fixedly processed on the material belt at equal intervals, and material level holes at equal intervals are further processed on the material belt;
driving the stepping motor to rotate the target stepping number so as to divide the divided materials in the target materials;
driving an induction mechanism to recheck the cut materials, and if rechecking is successful, cutting the cut materials;
the target material data comprises a material spacing and a target dividing quantity, wherein the material spacing refers to the interval between each single target material on the material belt, and the target dividing quantity refers to the quantity of the single target materials needing to be divided in the target materials in the current small-batch order;
the step of obtaining target material data of a target material and calculating the target stepping step number of the stepping motor according to the target material data comprises the following steps: acquiring the material spacing and the target cutting number, calculating a product value of the material spacing and the target cutting number, and taking the product value as a target cutting length of the cut material; acquiring the length of a stepping unit, and calculating the target stepping step number of the stepping motor according to the target division length and the length of the stepping unit;
before the obtaining of the target material data of the target material, the method further includes: detecting whether a space material exists at the head end of the target material; if a space material exists at the head end of the target material, sequentially detecting non-space materials in the target material, and taking the first non-space material as a material interception start point;
the drive response mechanism is right divide and cut the material and carry out the recheck, include: and driving the induction mechanism to detect the initial sequence and the termination sequence of the material level holes, and determining to recheck the intercepted materials based on the initial sequence and the termination sequence of the material level holes.
2. The method of claim 1, wherein the driving induction mechanism rechecks the cut material, and if the rechecking is successful, the cutting operation is performed on the cut material, and the method comprises the following steps:
driving the sensing mechanism to detect the actual cutting quantity of the cut material and judging whether the actual cutting quantity is consistent with the target cutting quantity;
and if the actual number of the intercepted materials is consistent with the target number of the intercepted materials, judging that the rechecking is successful, and intercepting the intercepted materials.
3. The method of claim 2, wherein the target material is placed in a target tray after the sectioning operation, the target tray being labeled with a target label; the cutting materials are placed on a cutting material disc, and cutting labels are attached to the cutting material disc;
after the operation of cutting the cut material, the method further comprises the following steps:
scanning the cutting labels and recording the actual cutting number of the cutting materials;
and calculating the residual material quantity of the target material according to the actual cutting quantity, scanning the target label, and inputting the residual material quantity of the target material.
4. The method of claim 1, wherein the obtaining target material data for a target material comprises:
receiving target material data of the target material input from a touch screen, and storing the target material data in a local storage medium;
and when the interception operation is carried out, calling the target material data from the local storage medium.
5. The method of claim 1, wherein the obtaining target material data for a target material further comprises:
and sending a data request instruction corresponding to the target material data to a data system, and receiving the target material data sent by the data system.
6. A material dividing apparatus, for use in the method of any one of claims 1 to 5, the apparatus comprising:
the calculating module is used for acquiring target material data of a target material and calculating the target stepping step number of the stepping motor according to the target material data; wherein the target material comprises a cutting material to be cut; the target materials are fixedly processed on the material belt at equal intervals, and material level holes at equal intervals are further processed on the material belt;
the motor driving module is used for driving the stepping motor to rotate the target stepping steps so as to divide the divided materials in the target materials;
the cutting module is used for driving the induction mechanism to recheck the cut materials, and if the rechecking is successful, cutting the cut materials;
the space material detection module is used for detecting whether space materials exist at the head end of the target material; if a space material exists at the head end of the target material, sequentially detecting non-space materials in the target material, and taking the first non-space material as a material interception start point;
and the cutting module is further specifically used for driving the sensing mechanism to detect the initial sequence and the termination sequence of the material level holes, and determining to recheck the cut materials based on the initial sequence and the termination sequence of the material level holes.
7. A computer-readable storage medium, storing a computer program which, when executed by a processor, causes the processor to carry out the steps of the method according to any one of claims 1 to 5.
8. An item sectioning device comprising a memory and a processor, the memory storing a computer program which, when executed by the processor, causes the processor to perform the steps of the method according to any one of claims 1 to 5.
CN202011129020.0A 2020-10-21 2020-10-21 Material cutting method, device, equipment and medium Active CN112340389B (en)

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CN1388641A (en) * 2001-05-28 2003-01-01 三洋电机株式会社 Controlling method of stepping motor
CN2553972Y (en) * 2002-07-04 2003-06-04 国兴(中国)发展有限公司 Automatic material cutting machine
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